CN115218114A - Pressure monitoring device and monitoring method for vehicle-mounted carbon fiber hydrogen storage bottle - Google Patents

Pressure monitoring device and monitoring method for vehicle-mounted carbon fiber hydrogen storage bottle Download PDF

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Publication number
CN115218114A
CN115218114A CN202210812950.9A CN202210812950A CN115218114A CN 115218114 A CN115218114 A CN 115218114A CN 202210812950 A CN202210812950 A CN 202210812950A CN 115218114 A CN115218114 A CN 115218114A
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China
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signal
strain
pressure
carbon fiber
vehicle
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CN202210812950.9A
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CN115218114B (en
Inventor
狄成瑞
朱波
李林才
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Shandong Fengjin New Energy Technology Co ltd
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Shandong Fengjin New Energy Technology Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C1/00Pressure vessels, e.g. gas cylinder, gas tank, replaceable cartridge
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C13/00Details of vessels or of the filling or discharging of vessels
    • F17C13/02Special adaptations of indicating, measuring, or monitoring equipment
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C13/00Details of vessels or of the filling or discharging of vessels
    • F17C13/02Special adaptations of indicating, measuring, or monitoring equipment
    • F17C13/025Special adaptations of indicating, measuring, or monitoring equipment having the pressure as the parameter
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/32Hydrogen storage

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Filling Or Discharging Of Gas Storage Vessels (AREA)

Abstract

The invention provides a pressure monitoring device and a pressure monitoring method for a vehicle-mounted carbon fiber hydrogen storage bottle, which comprise the following steps: the device comprises a signal processing integrated module, a strain sensing device and a signal wire; the strain sensing device is used for generating a strain signal; the signal wire is used for transmitting the strain signal to the signal processing integrated module; the signal processing integrated module is used for processing the strain signal and converting the strain signal into a pressure signal to complete pressure monitoring of the vehicle-mounted carbon fiber hydrogen storage bottle. According to the invention, the stress-strain sensing sheet is distributed on the surface of the bottle body, the strain signal is acquired to the signal processing integrated module, and the signal processing integrated module analyzes the pressure signal and reflects the signal to the display according to the corresponding relation between the strain and the pressure, so that the stress state of the gas cylinder can be monitored in real time, the health state of the gas cylinder can be mastered, and the use safety of the gas cylinder can be improved.

Description

Pressure monitoring device and monitoring method for vehicle-mounted carbon fiber hydrogen storage bottle
Technical Field
The invention belongs to the technical field of gas storage cylinder pressure monitoring, and particularly relates to a pressure monitoring device and a pressure monitoring method for a vehicle-mounted carbon fiber hydrogen storage cylinder.
Background
With the popularization of clean energy, hydrogen energy vehicles are mature and applied in developed countries, and research work on hydrogen energy vehicles is actively developed in China. In a hydrogen energy automobile, a carbon fiber hydrogen storage cylinder is adopted as a hydrogen storage container, and one of the difficulties hindering the popularization and application of the hydrogen energy automobile is the safety of the carbon fiber hydrogen storage cylinder. Although the national relevant regulation and regulation standards monitor the safety performance of the gas cylinder, the gas cylinder is lack of real-time monitoring in practical application, particularly the vehicle-mounted hydrogen storage gas cylinder is generally positioned in a vehicle body, and the actual running state is difficult to observe, so that the timely maintenance of the hydrogen storage gas cylinder is influenced, and the potential safety hazard is increased; on the other hand, the conventional pressure monitoring mode is to monitor the pressure of the gas cylinder by using a pressure gauge, but the pressure gauge only detects the gas pressure in the bottle body, so that the real stress and strain condition of the bottle body is not reflected, and the deformation of the bottle body is the direct reason for the rupture and failure of the gas cylinder, so that a pressure monitoring device and a monitoring method for directly detecting the strain of the bottle body are urgently needed, and the problems are solved.
Disclosure of Invention
In order to solve the technical problems, the invention provides a pressure monitoring device and a pressure monitoring method for a vehicle-mounted carbon fiber hydrogen storage cylinder.
In order to achieve the above object, the present invention provides a pressure monitoring device for a vehicle-mounted carbon fiber hydrogen storage cylinder, comprising:
the device comprises a signal processing integrated module, a strain sensing device and a signal wire;
the strain sensing device is bonded on the carbon fiber surface layer of the gas cylinder and is arranged on the lower surface of the protective layer, and the signal wire is respectively connected with the signal processing integrated module and the strain sensing device;
the strain sensing device is used for generating a strain signal;
the signal wire is used for transmitting the strain signal to the signal processing integrated module;
the signal processing integrated module is used for processing the strain signal and converting the strain signal into a pressure signal to complete pressure monitoring of the vehicle-mounted carbon fiber hydrogen storage bottle.
Optionally, the signal processing integrated module includes: the device comprises a signal acquisition processing device and a signal display device;
the signal acquisition processing device is connected with the signal display device through the signal wire;
the signal acquisition and processing device is used for analyzing the strain signal into a pressure signal;
the signal display device is used for receiving the pressure signal and displaying the pressure signal.
Optionally, the signal acquisition and processing device includes: the device comprises a data acquisition and analysis unit, a battery unit and a signal connecting wire;
the data acquisition and analysis unit is connected with the battery unit through the signal connecting line;
the data acquisition and analysis unit is used for acquiring the strain signal and processing the strain signal;
the battery unit is used for supplying power to the data acquisition and analysis unit.
Optionally, the data acquisition and analysis unit includes a parameter setting subunit, a data acquisition subunit, a data storage subunit, and a data analysis subunit;
the parameter setting subunit is used for setting parameters;
the data acquisition subunit is used for acquiring the strain signal;
the data analysis subunit is used for analyzing and processing the acquired strain signal based on the set parameters and converting the strain signal into a pressure signal;
the data storage subunit is used for storing the pressure signal.
Optionally, the battery unit is composed of one or more of a dry battery, a lead storage battery, a lithium battery and a solar battery.
Optionally, the signal display device comprises a pressure dial, a pressure partition plate, an alarm indicator lamp and a strain position display meter;
the pressure dial is used for displaying the size of the pressure signal;
the pressure partition plate is used for displaying a pressure range of the pressure signal;
the alarm indicator lamp is used for alarming abnormal pressure;
the strain position display table is used for displaying the specific position of strain.
Optionally, the strain sensing means is comprised of one or both of a resistive strain gauge, an optical strain gauge.
On the other hand, in order to achieve the above purpose, the invention provides a pressure monitoring method for a vehicle-mounted carbon fiber hydrogen storage bottle, which comprises the following steps:
obtaining a strain signal;
and processing the strain signal, converting the strain signal into a pressure signal, and finishing pressure monitoring on the vehicle-mounted carbon fiber hydrogen storage bottle.
Compared with the prior art, the invention has the following advantages and technical effects:
the invention provides a pressure monitoring device and a monitoring method of a vehicle-mounted carbon fiber hydrogen storage bottle, which can monitor the strain of the bottle body in real time through a strain sensing device, and analyze signals into easily observed display data such as a pressure value, a pressure range, a maximum strain distribution area and the like through a data processing module according to the corresponding relation between the pressure of the gas bottle and the strain of the bottle body. The health status that helps the gas cylinder user can real-time on-line monitoring gas cylinder to accumulate the stress strain data of gas cylinder in the use, provide data support for gas cylinder design and developer's optimization.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the application and, together with the description, serve to explain the application and are not intended to limit the application. In the drawings:
fig. 1 is a schematic structural view of a pressure monitoring device for a vehicle-mounted carbon fiber hydrogen storage bottle according to a first embodiment of the invention;
fig. 2 is a schematic diagram of a signal processing integrated module according to a first embodiment of the present invention;
fig. 3 is a schematic diagram of a signal acquisition and processing device according to a first embodiment of the present invention;
FIG. 4 is a schematic diagram of a signal display device according to a first embodiment of the present invention;
fig. 5 is a schematic diagram illustrating a relationship between a charging pressure of a gas cylinder and a strain value generated by a strain sensor according to an embodiment of the present invention.
Description of the drawings: 1-a signal processing integrated module; 2-a carbon fiber surface layer of the gas cylinder; 3-a strain sensing device; 4-a signal line; 5-a protective layer; 1-1-a signal acquisition processing device; 1-2-signal display means; 1-1-01-data acquisition and analysis unit; 1-1-02-cell unit; 1-1-03-signal connection line; 1-2-01-pressure dial; 1-2-02-pressure partition plate; 1-2-03-alarm indicator light; table of 1-2-04-strain position.
Detailed Description
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
It should be noted that the steps illustrated in the flowcharts of the figures may be performed in a computer system such as a set of computer-executable instructions and that, although a logical order is illustrated in the flowcharts, in some cases, the steps illustrated or described may be performed in an order different than presented herein.
Example one
As shown in figure 1, the invention provides a pressure monitoring device of a vehicle-mounted carbon fiber hydrogen storage bottle, which mainly comprises a strain sensing device 3, a signal processing integrated module 1 and a signal wire 4;
uniformly bonding the strain sensing device 3 on the carbon fiber surface layer 2 of the gas cylinder according to the design requirement, and preferably distributing the strain sensing device at the straight cylinder section and the cylinder shoulder (the joint of the end enclosure and the straight cylinder section); the signal wires 4 of the strain sensing devices 3 are led out after being bunched by a bottle mouth or a bottle tail, connected with the signal processing integrated module 1, and then coated with the protective layer 5 until the strain sensing devices 3 are completely covered.
The strain sensing device 3 is used for generating a strain signal;
the signal wire 4 is used for transmitting the strain signal to the signal processing integrated module 1;
the signal processing integrated module 1 is used for processing the variable signals and converting the variable signals into pressure signals to complete pressure monitoring of the vehicle-mounted carbon fiber hydrogen storage bottle.
As shown in fig. 2, the signal processing integrated module 1 is composed of a signal acquisition processing device 1-1, a signal display device 1-2 and signal connection lines therebetween;
the signal acquisition and processing device 1-1 is used for analyzing the strain signal into a pressure signal;
the signal display device 1-2 is used for receiving the pressure signal and displaying the pressure signal.
As shown in fig. 3, the signal acquisition and processing device 1-1 comprises a data acquisition and analysis module 1-1-01, a battery module 1-1-02 and a signal connecting line 1-1-03;
the data acquisition and analysis unit 1-1-01 is used for acquiring strain signals and processing the strain signals;
the battery unit 1-1-02 is used for supplying power to the data acquisition and analysis unit 1-1-01.
The data acquisition and analysis unit 1-1-01 comprises a parameter setting subunit, a data acquisition subunit, a data storage subunit and a data analysis subunit;
the parameter setting subunit is used for setting parameters;
the data acquisition subunit is used for acquiring the strain signal;
the data analysis subunit is used for analyzing and processing the acquired strain signal based on the set parameters and converting the acquired strain signal into a pressure signal;
the data storage subunit is used for storing the pressure signal.
As shown in figure 4, the signal display device 1-2 consists of a pressure dial 1-2-01, a pressure partition plate 1-2-02, an alarm indicator lamp 1-2-03 and a strain position display table 1-2-04.
The pressure dial 1-2-01 is used for displaying the size of the pressure signal;
the pressure partition plate 1-2-02 is used for displaying the pressure range of the pressure signal;
the alarm indicator lamp 1-2-03 is used for alarming abnormal pressure;
strain location display tables 1-2-04 are used to show the specific location of strain.
The strain sensing device 3 is selected from one or two combinations of a resistance strain gauge and an optical strain gauge, the strain sensing device 3 is preferably the resistance strain gauge, the thickness of the strain gauge is not more than 3mm, and the temperature resistance is not lower than 100 ℃.
Wherein, optical strain gauge theory of operation: when the strain of the environment where the fiber grating is located changes, the period of the grating or the refractive index of the fiber core changes, so that the wavelength of reflected light changes, and the change condition of the strain can be obtained by measuring the change of the wavelength of the reflected light before and after the strain change.
The working principle of the resistance strain gauge is as follows:
when the measured part is subjected to linear deformation along the direction of the resistance wire, the resistance wire is deformed (extended or shortened) along with the resistance wire, so that the resistance of the resistance wire is changed (increased or reduced), the change value is in direct proportion to the strain on the surface of the part adhered with the strain gauge, and finally, the change condition of the strain capacity can be obtained by measuring the change condition of the electric signal of the strain gauge.
The battery unit 1-1-02 is composed of one or more of dry batteries, lead storage batteries, lithium batteries and solar batteries.
The working principle of the embodiment is as follows: when the gas cylinder is charged or discharged, the deformation of the gas cylinder body causes the strain sensing device 3 to generate a strain signal, the strain signal is transmitted to the signal acquisition processing device 1-1 in the signal processing integrated module 1 through the signal wire 4, the signal is analyzed by the signal acquisition processing device 1-1 and transmitted to the signal display device 1-2, the signal display device 1-2 displays the pressure value in the pressure dial 1-2-01 through pointer scales, the pressure range is displayed in the pressure zone disc 1-2-02 through a pointer and different lights, wherein the pressure zone disc is set to be a low pressure zone in a range from zero to half of rated working pressure, a medium pressure zone in a range from half of rated working pressure to rated working pressure, a high pressure zone beyond the rated working pressure, and when the gas cylinder pressure is respectively in the three zones, the alarm lamps 1-2-03 are respectively lightened in yellow, green and red colors. The maximum strain value distribution position of the gas cylinder is displayed by lamplight in a strain position display table 1-2-04, the maximum strain value is real-time maximum strain at each position of A, B, C of the gas cylinder, namely when the gas cylinder is used, if the strain value at the position A exceeds the strain value at the position A when the rated working pressure of the gas cylinder is exceeded, the lamp at the area A is on, and similarly, when the strain value at the position B exceeds the strain value at the position B when the rated working pressure is exceeded, the lamp at the area B is on, and the area C is similar.
Through each index displayed by the signal display device 1-2, the using state of the gas cylinder and the strain condition of each part can be easily observed, and the health of the gas cylinder can be monitored in real time.
Wherein, the transformation principle of strain and pressure:
when the gas cylinder is inflated and deflated, the cylinder body expands and contracts along with the change of the pressure of the gas cylinder, so that the strain sensor on the surface of the cylinder body can also generate the change of a strain signal, namely the charging pressure of the gas cylinder and the strain value generated by the strain sensor have a corresponding relation, as shown in fig. 5.
Therefore, an empirical formula Y = F (X) or X = F of the filling pressure Y of a certain gas cylinder and the dependent variable X at a certain position of the bottle body can be obtained according to the corresponding relation between the two -1 And (Y) editing and designing a signal analysis module in the signal processing integration according to the empirical formula, so that the dependent variable of the gas cylinder can be converted into a pressure value.
The invention also provides a pressure monitoring method of the vehicle-mounted carbon fiber hydrogen storage bottle, which comprises the following steps:
obtaining a strain signal;
and processing the strain signal, converting the strain signal into a pressure signal, and finishing pressure monitoring on the vehicle-mounted carbon fiber hydrogen storage bottle.
The above description is only for the preferred embodiment of the present application, but the scope of the present application is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present application should be covered within the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.

Claims (8)

1. The utility model provides a pressure monitoring device of on-vehicle carbon fiber hydrogen storage bottle which characterized in that includes:
the device comprises a signal processing integrated module, a strain sensing device and a signal wire;
the strain sensing device is bonded on the carbon fiber surface layer of the gas cylinder and is arranged on the lower surface of the protective layer, and the signal wire is respectively connected with the signal processing integrated module and the strain sensing device;
the strain sensing device is used for generating a strain signal;
the signal wire is used for transmitting the strain signal to the signal processing integrated module;
the signal processing integrated module is used for processing the strain signal and converting the strain signal into a pressure signal to complete pressure monitoring of the vehicle-mounted carbon fiber hydrogen storage bottle.
2. The pressure monitoring device of the vehicle-mounted carbon fiber hydrogen storage bottle as claimed in claim 1, wherein the signal processing integration module comprises: the signal acquisition and processing device and the signal display device;
the signal acquisition processing device is connected with the signal display device through the signal wire;
the signal acquisition and processing device is used for analyzing the strain signal into a pressure signal;
the signal display device is used for receiving the pressure signal and displaying the pressure signal.
3. The pressure monitoring device of the on-vehicle carbon fiber hydrogen storage bottle of claim 2, wherein the signal acquisition and processing device comprises: the device comprises a data acquisition and analysis unit, a battery unit and a signal connecting wire;
the data acquisition and analysis unit is connected with the battery unit through the signal connecting wire;
the data acquisition and analysis unit is used for acquiring the strain signal and processing the strain signal;
the battery unit is used for supplying power to the data acquisition and analysis unit.
4. The pressure monitoring device of the vehicle-mounted carbon fiber hydrogen storage bottle as claimed in claim 3, wherein the data acquisition and analysis unit comprises a parameter setting subunit, a data acquisition subunit, a data storage subunit and a data analysis subunit;
the parameter setting subunit is used for setting parameters;
the data acquisition subunit is used for acquiring the strain signal;
the data analysis subunit is used for analyzing and processing the acquired strain signal based on set parameters and converting the strain signal into a pressure signal;
the data storage subunit is used for storing the pressure signal.
5. The pressure monitoring device of the vehicle-mounted carbon fiber hydrogen storage bottle as claimed in claim 3, wherein the battery unit is composed of one or more of a dry battery, a lead storage battery, a lithium battery and a solar battery.
6. The pressure monitoring device of the vehicle-mounted carbon fiber hydrogen storage bottle as claimed in claim 2, wherein the signal display device comprises a pressure dial, a pressure partition plate, an alarm indicator lamp and a strain position display meter;
the pressure dial is used for displaying the size of the pressure signal;
the pressure partition plate is used for displaying the pressure range of the pressure signal;
the alarm indicator lamp is used for alarming abnormal pressure;
the strain position display table is used for displaying the specific position of strain.
7. The pressure monitoring device of the vehicle-mounted carbon fiber hydrogen storage bottle as claimed in claim 1, wherein the strain sensing device is composed of one or two of a resistance strain gauge and an optical strain gauge.
8. A pressure monitoring method for a vehicle-mounted carbon fiber hydrogen storage bottle is characterized by comprising the following steps:
obtaining a strain signal;
and processing the strain signal, converting the strain signal into a pressure signal, and finishing pressure monitoring on the vehicle-mounted carbon fiber hydrogen storage bottle.
CN202210812950.9A 2022-07-11 2022-07-11 Pressure monitoring device and method for vehicle-mounted carbon fiber hydrogen storage bottle Active CN115218114B (en)

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CN202210812950.9A CN115218114B (en) 2022-07-11 2022-07-11 Pressure monitoring device and method for vehicle-mounted carbon fiber hydrogen storage bottle

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201955882U (en) * 2011-03-18 2011-08-31 西北工业技术研究院 Forest fire danger testing and warning device
CN106527301A (en) * 2016-12-30 2017-03-22 河北省电力建设调整试验所 Portable data acquisition and analysis instrument
CN106764418A (en) * 2016-11-24 2017-05-31 洛阳双瑞风电叶片有限公司 A kind of composite high-pressure hydrogen storage cylinder stress overload monitor system
CN110469772A (en) * 2019-08-23 2019-11-19 重庆大学 A kind of hydrogen cylinder non-destructive testing device and detection method
CN113757552A (en) * 2021-09-08 2021-12-07 苏州辰航致远智能科技有限公司 Carbon fiber wound gas cylinder and health state monitoring method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201955882U (en) * 2011-03-18 2011-08-31 西北工业技术研究院 Forest fire danger testing and warning device
CN106764418A (en) * 2016-11-24 2017-05-31 洛阳双瑞风电叶片有限公司 A kind of composite high-pressure hydrogen storage cylinder stress overload monitor system
CN106527301A (en) * 2016-12-30 2017-03-22 河北省电力建设调整试验所 Portable data acquisition and analysis instrument
CN110469772A (en) * 2019-08-23 2019-11-19 重庆大学 A kind of hydrogen cylinder non-destructive testing device and detection method
CN113757552A (en) * 2021-09-08 2021-12-07 苏州辰航致远智能科技有限公司 Carbon fiber wound gas cylinder and health state monitoring method thereof

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