CN115215998A - Copolycarbonate with high fluidity and high chemical stability resistance, and preparation method and application thereof - Google Patents

Copolycarbonate with high fluidity and high chemical stability resistance, and preparation method and application thereof Download PDF

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CN115215998A
CN115215998A CN202210948713.5A CN202210948713A CN115215998A CN 115215998 A CN115215998 A CN 115215998A CN 202210948713 A CN202210948713 A CN 202210948713A CN 115215998 A CN115215998 A CN 115215998A
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copolycarbonate
hydroxide
acetate
carbonate
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李凤闯
黎雷
魏志涛
张珏
杨洋
宋延方
陈永
曾伟
靳少华
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Wanhua Chemical Group Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G64/00Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
    • C08G64/20General preparatory processes
    • C08G64/30General preparatory processes using carbonates
    • C08G64/307General preparatory processes using carbonates and phenols
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L69/00Compositions of polycarbonates; Compositions of derivatives of polycarbonates

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Abstract

The invention relates to a copolycarbonate with high flow and high chemical resistance, comprising the following structure: from compounds containing a structure as shown in formula (1)
Figure DDA0003788273720000011
The structural unit of (4); from compounds containing multiple benzene ring structures

Description

Copolycarbonate with high fluidity and high chemical stability resistance, and preparation method and application thereof
Technical Field
The present invention relates to a copolycarbonate, and more particularly, to a copolycarbonate having high flow and high chemical resistance.
Background introduction
Polycarbonates are known to be stable and transparent thermoplastic resins and have high impact resistance. However, polycarbonates also have a relatively high melt viscosity. Therefore, in order to produce molded products using polycarbonate, relatively high extrusion temperatures and molding temperatures are required. Over the years, considerable efforts have been made to reduce the melt viscosity of polycarbonates while maintaining better physical properties. For this, using a plasticizer, using an aliphatic chain terminator, reducing the molecular weight, or preparing a resin having a long chain aliphatic group when an aliphatic chain terminator is used, fluidity can be easily and correctly obtained, but impact resistance measured using a notched cantilever beam is remarkably deteriorated. Furthermore, brittleness can be problematic. When a bisphenol having an aliphatic long chain is used, an increase in fluidity can be observed. However, this is usually accompanied by a significant reduction in the desired impact strength properties.
Chinese patent CN 112409586A describes a process for preparing high flow polycarbonate by adding excess aqueous sodium hydroxide solution to saturated dibasic fatty acid to prepare saturated dibasic fatty acid sodium salt, mixing saturated dibasic fatty acid sodium salt with bisphenol a, process water and solvent, and introducing phosgene to the mixture to react. The method relates to a highly toxic gas phosgene which has high danger and is difficult to obtain.
Chinese patent CN201711272381.9 describes a high-flow, chemical-resistant polycarbonate and a preparation method thereof, in which a thermoplastic polyester elastomer and ABS are added to the polycarbonate to improve the chemical resistance of the polycarbonate, which is limited to the polycarbonate and has problems of poor compatibility, etc.
Therefore, the invention develops a polycarbonate with high fluidity and high chemical resistance by introducing new monomers from a coalescence structure and controlling the ratio of the monomers and utilizing a melt transesterification process, and can be applied to the fields with both fluidity and chemical resistance.
Disclosure of Invention
In order to overcome the defects of the prior art, the polycarbonate with high heat resistance and high chemical resistance, the preparation method and the application thereof are provided.
In one aspect, the present invention provides a copolycarbonate comprising the structure:
1) Derived from a structural unit of a bisphenol monomer containing a phthalazinone structure shown in a formula (I),
Figure BDA0003788273710000021
in the formula R 1 And R 2 Independently of one another, represent hydrogen, C1-C10 alkylene or represent a bond only; x represents a single bond, an ether bond or a C1-C5 alkylene group.
Derived from a structural unit represented by formula (II):
Figure BDA0003788273710000022
in the formula, R 3 And R 4 Each independently represents hydrogen, halogen, C1-C10 alkyl; m and n independently represent an integer of 0 to 5; x represents a single bond, an ether bond, a carbonyl group, a C1-C10 alkylene group, a C6-C20 arylene group, a C6-C20 alicyclic group, or a group represented by the formula:
Figure BDA0003788273710000031
wherein R is 5 And R 6 Each independently represents a C1-C20 alkyl group, a C4-C20 cycloalkyl group or a C4-C20 aryl group; or R 5 And R 6 Together form a C4-C20 alicyclic ring, which C4-C20 alicyclic ring may be optionally substituted with one or more C1-C20 alkyl, C6-C20 aryl, C7-C21 aralkyl, C5-C20 cycloalkyl groups, or combinations thereof.
Preferably, the structural unit represented by formula (I) is represented by formula (III):
Figure BDA0003788273710000032
preferably, the structure represented by formula (II) is bisphenol C, bisphenol F or a structural unit represented by formula (IV):
Figure BDA0003788273710000033
in the source of the structural unit of the copolycarbonate according to the present invention, the molar ratio of the structure of the bisphenol monomer containing a phthalazinone structure represented by formula (I) to the structure of the dihydroxy compound represented by formula (II) is 1:99. 5:95. 10:90. 12:88. 14:86. 15:85.
in the present invention, the molecular weight of the copolycarbonate is not particularly limited, and it is preferable that Mw (weight average molecular weight, measured by GPC after calibration with polystyrene or polycarbonate calibration substances in advance) is 10000 to 60000, preferably 20000 to 40000, and a melt index is 60 to 80g/10min, preferably 70 to 80g/10min.
The copolycarbonates described herein may additionally comprise various conventional additives commonly added to thermoplastic resins. The proportion of additives is from 0 to 3% by weight, relative to the total weight of copolycarbonate, and optional conventional additives include: one or more of a heat stabilizer, an antioxidant, a flame retardant, a mold release agent, a flow aid, and the like.
In another aspect, the present invention also provides a method for preparing copolycarbonates, which method may employ a melt transesterification method known to those skilled in the art to prepare the copolycarbonates of the present invention.
In one embodiment, the melt transesterification process of the present invention comprises the steps of: the polycarbonate is produced by melt-reacting the formula (I) and the formula (II) by a melt transesterification method in the presence of a basic compound catalyst, a transesterification catalyst or a mixed catalyst composed of both.
The basic compound catalyst is selected from lithium hydroxide, sodium hydroxide, potassium hydroxide,Cesium hydroxide, lithium carbonate, sodium carbonate, potassium carbonate, cesium carbonate, lithium acetate, sodium acetate, potassium acetate, cesium acetate, calcium hydroxide, barium hydroxide, magnesium hydroxide, strontium hydroxide, calcium carbonate, barium carbonate, magnesium carbonate, strontium carbonate, calcium acetate, barium acetate, magnesium acetate, strontium acetate, magnesium acetate, calcium acetate, strontium acetate, barium acetate, magnesium stearate, calcium stearate, one or more of tetramethylammonium hydroxide, tetraethylammonium hydroxide, tetrapropylammonium hydroxide, tetrabutylammonium hydroxide, triethylamine, triphenylammonium, diethylamine, and the like, and the transesterification catalyst is one or more selected from magnesium carbonate, cesium carbonate, sodium hydroxide, sodium bicarbonate, tetramethylammonium hydroxide; the catalyst is used in a molar ratio of 3X 10 relative to the sum of the dihydroxy compounds -10 ~3×10 -2 Preferably 3X 10 -8 ~3×10 -4
The reaction can be carried out continuously or batchwise. The reaction apparatus for the reaction may be a vertical type equipped with an anchor type paddle, a MAXBLEND type paddle, a ribbon type paddle, or the like, a horizontal type equipped with a paddle blade, a lattice blade, a spectacle-shaped blade, or the like, or an extruder type equipped with a screw, and it is preferable to use a reaction apparatus in which these are appropriately combined in consideration of the viscosity of the polymer.
The prepared copolycarbonate has the melt index of 60-80g/10min by adjusting the monomer ratio of the formula (I) to the formula (II), has good chemical resistance, and has a retention rate of more than 95% of tensile modulus and elongation at break after being soaked in ethyl acetate for 24 hours at normal temperature.
In a specific embodiment, the melt transesterification method is specifically to add the dihydroxy compound represented by the formula (I) and the dihydroxy compound represented by the formula (II), the carbonic diester, the catalyst and the optional auxiliary agent into a reactor, introduce nitrogen into the reactor to sufficiently displace the air in the reactor for 3 to 4 times, and perform the melt transesterification in two stages, wherein the first stage is to raise the temperature to 140 to 250 ℃, preferably 180 to 220 ℃, and keep the temperature for 0.1 to 2 hours, preferably 0.5 to 1 hour under normal pressure within 20 to 60 minutes, preferably 30 to 40 minutes. And starting stirring after the materials are completely in a molten state. The second stage reaction is carried out for 20-80 min, preferably 40-60 min, the temperature of the reactor is increased to 260-340 ℃, preferably 280-320 ℃, and the pressure is reduced along with the temperature increase, wherein the pressure is in the range of 50-1000 pa, preferably 100-300 pa. Then keeping the temperature for 0.1 to 3 hours, preferably 1 to 2 hours. Under the condition, the ester exchange reaction polycondensation reaction is carried out, substances such as small molecular compounds and the like generated in the reaction process can be removed by adopting a distillation mode by reducing the vacuum degree, and finally the target product of the high molecular polycarbonate is obtained.
The invention likewise relates to shaped parts produced from the copolycarbonates according to the invention or the compositions thereof, and to the use of the shaped parts. Solutions of the copolycarbonates according to the invention are also included for applications requiring high heat resistance and high chemical resistance.
The copolycarbonates according to the invention or their compositions can be used to produce shaped parts of any type, which can be produced by injection molding, extrusion and blow molding processes.
The invention has the beneficial effects that the introduction of the bisphenol monomer structure containing the phthalazinone structure can ensure that the polycarbonate has good fluidity and the chemical resistance of the polycarbonate is improved on the basis of ensuring that the polycarbonate has certain mechanical strength, and can be used in some special fields.
Detailed Description
The following examples are intended to illustrate the present invention, and the present invention is not limited to the scope of the examples, but also includes any other changes within the scope of the claims of the present invention.
Raw materials and sources:
bisphenol A: GC from Aladdin reagent Ltd
Bisphenol C: aladdin reagent Gc
Bisphenol F: aladdin reagent Gc
Sodium hydroxide: aladdin reagent Limited AR
Diphenyl carbonate 99% by Aladdin reagent Co., ltd
Other raw materials are all commercially available raw materials unless otherwise specified
Weight average molecular weight test method:
the weight average molecular weight is determined by GPC after calibration beforehand with polystyrene or polycarbonate calibration substances.
Synthesis of bisphenol monomer containing phthalazinone structure
Specifically, refer to the Chinese patent CN 109851563A-a preparation method of bisphenol monomer containing phthalazinone structure example 9.
Example 1
Copolycarbonates prepared according to formula (III) and formula (IV) were synthesized in a molar ratio of 1. 4.36g (0.01 mol) of the compound of the formula (III), 225.72g (0.99 mol) of the compound of the formula (IV), 218.28g (1.02 mol) of diphenyl carbonate and 0.01g (2.5X 10 mol) -4 mol) NaoH is added into a reactor with a stirring and flowing-out device, the first stage reaction is heated to 200 ℃ for 30min under normal pressure and is kept for 1h to melt, after the materials are completely melted, stirring is started, the second stage reaction is started, the temperature of the reactor is increased to 300 ℃ within 50min, the pressure of the reactor is slowly reduced to 150pa while the temperature is increased, and then the ester exchange reaction is carried out for 1h under the temperature and the pressure. After the reaction, 2 times mole of butyl benzoate was added to deactivate the catalyst, and the catalyst was discharged from the bottom of the reaction tank under pressure of nitrogen, cooled in a water tank, and cut with a pelletizer to obtain pellets. The polycarbonate-polyester copolymer resin obtained was designated as P1 and had a weight-average molecular weight of 26523.
Example 2
Copolycarbonates prepared from formula (III), formula (IV) were synthesized in a molar ratio of 5.
A copolycarbonate, no. P2, having a weight average molecular weight of 27231 was synthesized by referring to example 1 except that 21.8g (0.05 mol) of the compound having the structure of the formula (III) and 216.6g (0.95 mol) of the compound having the structure of the formula (IV) were used.
Example 3
Copolycarbonates prepared according to formula (III) and formula (IV) were synthesized in a molar ratio of 10.
A copolycarbonate was synthesized in accordance with example 1, with the exception that 43.6g (0.10 mol) of the compound having the structure of the formula (III) and 205.2g (0.15 mol) of the compound having the structure of the formula (IV) were used, and the number P3 was assigned, and the weight average molecular weight was 28514.
Example 4
Copolycarbonates prepared from formula (III), formula (IV) were synthesized in a 12 molar ratio.
A copolycarbonate, no. P4, having a weight average molecular weight of 29164 was synthesized by referring to example 1 except that 52.32g (0.12 mol) of the compound having the structure of the formula (III) and 200.64g (0.88 mol) of the compound having the structure of the formula (IV) were used.
Example 5
A copolycarbonate prepared from formula (III) and formula (IV) was synthesized in a molar ratio of 14.
A copolycarbonate, no. P5, having a weight average molecular weight of 30581 was synthesized in accordance with example 1 except that 61.04g (0.14 mol) of the compound having the structure of the formula (III) and 196.08g (0.86 mol) of the compound having the structure of the formula (IV) were used.
Example 6
Copolycarbonates prepared from formula (III), formula (IV) were synthesized in a molar ratio of 15.
A copolycarbonate, no. P6, having a weight average molecular weight of 31200 was synthesized by referring to example 1 except that 65.4g (0.15 mol) of the compound having the structure of the formula (III) and 193.8g (0.85 mol) of the compound having the structure of the formula (IV) were used.
Example 7
A copolycarbonate prepared from formula (III), bisphenol C was synthesized in a 5 molar ratio.
A copolycarbonate was synthesized in accordance with example 1 except that 21.8g (0.05 mol) of the compound having the structure of the formula (III) and 243.2g of bisphenol C were used, and the polycarbonate was numbered P7 and had a weight average molecular weight of 27446.
Example 8
A copolycarbonate prepared from formula (III), bisphenol F was synthesized in a 5 molar ratio.
A copolycarbonate was synthesized in accordance with example 1 except that 21.8g (0.05 mol) of the compound having the structure of the formula (III) and 190g of bisphenol F were used, wherein the polycarbonate was numbered P7 and the weight average molecular weight was 27115.
Example 9
Copolycarbonates prepared from formula (III), formula (IV) were synthesized in a molar ratio of 1.
4.36g (0.01 mol) of the compound of the formula (III), 225.72g (0.99 mol) of the compound of the formula (IV), 218.28g (1.02 mol) of diphenyl carbonate and 0.01g (2.5X 10 mol) -4 mol) of NaoH is added into a reactor with a stirring and flowing device, the first stage reaction is heated to 180 ℃ for 30min under normal pressure, the temperature is kept for 1h to melt the NaoH, after the materials are completely melted, stirring is started, the second stage reaction is started, the temperature of the reactor is increased to 280 ℃ within 50min, the pressure of the reactor is slowly reduced to 100pa while the temperature is increased, and then the ester exchange reaction is carried out for 1h under the temperature and the pressure. After the reaction, 2 times mole of butyl benzoate was added to deactivate the catalyst, and the catalyst was discharged from the bottom of the reaction tank under pressure of nitrogen, cooled in a water tank, and cut with a pelletizer to obtain pellets. The resulting polycarbonate-polyester copolymer resin was numbered P10, and had a weight average molecular weight of 26558.
Example 10
Copolycarbonates prepared according to formula (III) and formula (IV) were synthesized in a molar ratio of 1.
4.36g (0.01 mol) of the compound of the formula (III), 225.72g (0.99 mol) of the compound of the formula (IV), 218.28g (1.02 mol) of diphenyl carbonate and 0.01g (2.5X 10 mol) -4 mol) of NaoH is added into a reactor with a stirring and flowing device, the first stage reaction is heated to 220 ℃ for 30min under normal pressure, the temperature is kept for 1h to melt the NaoH, after the materials are completely melted, stirring is started, the second stage reaction is started, the temperature of the reactor is increased to 320 ℃ within 50min, the pressure of the reactor is slowly reduced to 300pa while the temperature is increased, and then the ester exchange reaction is carried out for 1h under the temperature and the pressure. After the reaction, 2 times mole of butyl benzoate was added to deactivate the catalyst, and the catalyst was discharged from the bottom of the reaction tank under pressure of nitrogen, cooled in a water tank, and cut with a pelletizer to obtain pellets. The polycarbonate-polyester copolymer resin obtained was designated as P10 and had a weight-average molecular weight of 26497.
Comparative example 1
Synthesis of a copolycarbonate prepared according to formula (IV).
228g (1 mol) of a compound of the formula (IV), 218.28g (1.02 mol) of diphenyl carbonate and 0.01g (2.5X 10) -4 mol) of NaoH is added into a reactor with a stirring and flowing device, the first stage reaction is heated to 200 ℃ for 30min under normal pressure, the temperature is kept for 1h to melt the NaoH, after the materials are completely melted, stirring is started, the second stage reaction is started, the temperature of the reactor is increased to 300 ℃ within 50min, the pressure of the reactor is slowly reduced to 150pa while the temperature is increased, and then the ester exchange reaction is carried out for 1h under the temperature and the pressure. After the reaction, 2 times the amount of the catalyst was added to deactivate the catalyst by adding butyl benzoate in an amount of 2 moles, discharged from the bottom of the reaction tank under nitrogen pressure, cooled in a water tank, and cut with a pelletizer to obtain pellets. The polycarbonate-polyester copolymer resin obtained was numbered D1, and had a weight average molecular weight of 21865.
Comparative example 2
Copolycarbonates prepared according to formula (III) and formula (IV) were synthesized in a molar ratio of 30.
A copolycarbonate, no. D2, having a weight average molecular weight of 31425 was synthesized by referring to example 1 except that 130.8g (0.30 mol) of the compound having the structure of the formula (III) and 159.6g (0.70 mol) of the compound having the structure of the formula (IV) were used.
Performance testing
The copolycarbonates were characterized by means of melt index MVR, tensile modulus, elongation at break tests, MVR being measured by a melt index apparatus according to ISO 1133.
Tensile modulus
The tensile modulus and the elongation at break are characterized by a universal tester according to ISO527, and the values before and after soaking in ethyl acetate (23 ℃) are respectively tested after soaking in ethyl acetate for 24 hours at normal temperature, and the retention rate is calculated according to the results.
The test results are shown in table 1 below.
TABLE 1
Figure BDA0003788273710000111
As shown in Table 1, it can be seen that the melt index of the polycarbonate gradually increases as the proportion of the structural monomer of the formula (I) increases. Meanwhile, polycarbonate has good chemical resistance in view of the retention of tensile modulus and elongation at break. It is noted that the monomer ratio is controlled within a certain range to obtain better flowability and chemical resistance.

Claims (9)

1. A copolycarbonate comprising the structure:
1) Derived from a bisphenol monomer structural unit containing a phthalazinone structure shown in a formula (I),
Figure FDA0003788273700000011
in the formula R 1 And R 2 Independently represent hydrogen, C1-C10 alkylene or represent a bond only; x represents a single bond, an ether bond or a C1-C5 alkylene group.
2) Derived from a structural unit represented by formula (II):
Figure FDA0003788273700000012
in the formula, R 3 And R 4 Each independently represents hydrogen, halogen, C1-C10 alkyl; m and n independently represent an integer of 0 to 5; x represents a single bond, an ether bond, a carbonyl group, a C1-C10 alkylene group, a C6-C20 arylene group, a C6-C20 alicyclic group, or a group represented by the formula:
Figure FDA0003788273700000013
wherein R is 5 And R 6 Each independently represents a C1-C20 alkyl group, a C4-C20 cycloalkyl group or a C4-C20 aryl group; or R 5 And R 6 Together form a C4-C20 alicyclic ring, which C4-C20 alicyclic ring may be optionally substituted with one or more C1-C20 alkyl, C6-C20 aryl, C7-C21 aralkyl, C5-C20 cycloalkyl groups, or combinations thereof.
2. The copolycarbonate of claim 1, wherein the structural unit represented by formula (I) is represented by formula (III):
Figure FDA0003788273700000021
3. the copolycarbonate of claim 1 or claim 2, wherein the structure represented by formula (II) is bisphenol C, bisphenol F, or a structural unit represented by formula (IV):
Figure FDA0003788273700000022
4. the copolycarbonate according to any one of claims 1 to 3, wherein the molar ratio of the bisphenol monomer structure containing a phthalazinone structure represented by formula (I) to the dihydroxy compound represented by formula (II) is in the range of 1 to 99 to 85, preferably including but not limited to 1:99. 5:95. 10:90. 12:88. 14:86. 15:85.
5. the copolycarbonate according to any one of claims 1 to 4, wherein the copolycarbonate further comprises an additive in a proportion of 0 to 3wt% relative to the total weight of the copolycarbonate, the additive comprising one or more selected from the group consisting of a heat stabilizer, an antioxidant, a flame retardant, a mold release agent, a flow aid, and the like.
6. A method for preparing a copolycarbonate, said method comprising the steps of: the polycarbonate is produced by melt-reacting the formula (I) and the formula (II) by a melt transesterification method in the presence of a basic compound catalyst, a transesterification catalyst or a mixed catalyst composed of both.
7. The preparation process according to claim 6A method, wherein the basic compound catalyst is selected from one or more of lithium hydroxide, sodium hydroxide, potassium hydroxide, cesium hydroxide, lithium carbonate, sodium carbonate, potassium carbonate, cesium carbonate, lithium acetate, sodium acetate, potassium acetate, cesium acetate, calcium hydroxide, barium hydroxide, magnesium hydroxide, strontium hydroxide, calcium carbonate, barium carbonate, magnesium carbonate, strontium carbonate, calcium acetate, barium acetate, magnesium acetate, strontium acetate, magnesium acetate, calcium acetate, strontium acetate, barium acetate, magnesium stearate, calcium stearate, tetramethylammonium hydroxide, tetraethylammonium hydroxide, tetrapropylammonium hydroxide, tetrabutylammonium hydroxide, triethylamine, triphenylammonium, diethylamine, and the like, and the transesterification catalyst is selected from one or more of magnesium carbonate, cesium carbonate, sodium hydroxide, sodium bicarbonate, tetramethylammonium hydroxide; the catalyst is used in a molar ratio of 3X 10 to the sum of the dihydroxy compounds -10 ~3×10 -2 Preferably 3X 10 -8 ~3×10 -4
8. Use of a copolycarbonate according to any one of claims 1 to 5 or prepared by the method according to any one of claims 6 to 7 in the preparation of a molded part by injection molding, extrusion or blow molding.
9. A shaped part which is obtained by injection molding, extrusion or blow molding from a copolycarbonate according to any one of claims 1 to 5 or a copolycarbonate produced by the production method according to any one of claims 6 to 7.
CN202210948713.5A 2022-08-09 2022-08-09 Copolycarbonate with high fluidity and high chemical stability resistance, and preparation method and application thereof Pending CN115215998A (en)

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