CN115214584B - Braking system for unmanned automobile - Google Patents

Braking system for unmanned automobile Download PDF

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Publication number
CN115214584B
CN115214584B CN202211023475.3A CN202211023475A CN115214584B CN 115214584 B CN115214584 B CN 115214584B CN 202211023475 A CN202211023475 A CN 202211023475A CN 115214584 B CN115214584 B CN 115214584B
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China
Prior art keywords
braking
shell
bevel gear
ejector rod
screw nut
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CN115214584A (en
Inventor
何睿
王鑫海
吴坚
朱冰
赵健
张素民
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Jilin University
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Jilin University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T13/00Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
    • B60T13/74Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with electrical assistance or drive
    • B60T13/745Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with electrical assistance or drive acting on a hydraulic system, e.g. a master cylinder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T13/00Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
    • B60T13/74Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with electrical assistance or drive
    • B60T13/746Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with electrical assistance or drive and mechanical transmission of the braking action
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T17/00Component parts, details, or accessories of power brake systems not covered by groups B60T8/00, B60T13/00 or B60T15/00, or presenting other characteristic features
    • B60T17/18Safety devices; Monitoring

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  • Engineering & Computer Science (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Braking Arrangements (AREA)

Abstract

The invention relates to a braking system for an unmanned automobile, which belongs to the technical field of vehicle engineering and comprises a braking mechanism for braking; the active driving mechanism is connected with the braking mechanism and is used for normally braking the system; and the backup driving mechanism is connected with the braking mechanism and is used for carrying out backup braking on the system when the active driving mechanism cannot complete the braking task. When the whole braking system works, the invention can collect displacement signals of structures such as a piston push rod of a braking main cylinder, and the like, and the sensor is used for transmitting signals of the collecting module to the control system, so that the rotation of the motor is regulated and controlled, and the braking effect which is actually required is generated; under dangerous working conditions, the electronic control unit ECU can control the active braking motor to rotate, the ejector rod can quickly push the double-cavity master cylinder piston, the braking system is quickly pressurized, active braking is realized, and therefore dangerous accidents are avoided.

Description

一种用于无人驾驶汽车的制动系统A braking system for driverless cars

技术领域Technical field

本发明涉及车辆工程技术领域,具体是一种用于无人驾驶汽车的制动系统。The invention relates to the field of vehicle engineering technology, and specifically relates to a braking system for driverless vehicles.

背景技术Background technique

随着汽车领域新四化的发展,以无人驾驶汽车为代表的无人驾驶功能性用车日益得到发展与应用。目前,无人驾驶汽车已实现自动驾驶、自主避障、自主规划路径等功能,并在部分景区、社区、园区、港口和机场等场所得到应用,可适应各种天气出行场景,从而满足全天候交通需求为乘客提供短途接驳服务。With the development of the new four modernizations in the automotive field, autonomous functional vehicles represented by autonomous vehicles are increasingly being developed and applied. At present, driverless cars have achieved functions such as autonomous driving, autonomous obstacle avoidance, and autonomous path planning, and have been applied in some scenic spots, communities, parks, ports, airports and other places. They can adapt to various weather travel scenarios to meet all-weather traffic requirements. There is a need to provide short-distance connection services for passengers.

针对无人驾驶汽车的特点,需要对其制动系统提出更高要求。无人驾驶汽车制动系统不仅要在紧急工况下能够进行主动制动,还要求具备失效备份制动功能,满足更高的制动安全性能要求,从而降低事故发生的概率。Due to the characteristics of autonomous vehicles, higher requirements must be placed on their braking systems. The braking system of driverless vehicles must not only be able to actively brake under emergency conditions, but also must have a fail-back braking function to meet higher braking safety performance requirements, thereby reducing the probability of accidents.

为此,我们提出一种用于无人驾驶汽车的制动系统及建压方式,兼具主动制动和失效备份制动的功能,能够满足对制动安全性的要求。To this end, we propose a braking system and pressure building method for driverless vehicles, which has both active braking and failure backup braking functions, and can meet the requirements for braking safety.

发明内容Contents of the invention

本发明的目的在于提供一种用于无人驾驶汽车的制动系统,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a braking system for an autonomous vehicle to solve the problems raised in the above background art.

为实现上述目的,本发明提供如下技术方案:In order to achieve the above objects, the present invention provides the following technical solutions:

一种用于无人驾驶汽车的制动系统,包括:A braking system for driverless cars, including:

制动机构,用于制动;Braking mechanism, used for braking;

主动驱动机构,与所述制动机构相连,用于系统正常制动;An active driving mechanism is connected to the braking mechanism and is used for normal braking of the system;

备份驱动机构,与所述制动机构相连,用于主动驱动机构无法完成制动任务时对系统进行备份制动。A backup driving mechanism is connected to the braking mechanism and is used to backup the system when the active driving mechanism cannot complete the braking task.

作为本发明的进一步技术方案,所述制动机构包括:As a further technical solution of the present invention, the braking mechanism includes:

壳体件;shell parts;

制动件,安装在所述壳体件一端,用于制动;A braking component is installed at one end of the housing component and is used for braking;

主动驱动件,安装在所述壳体件靠近制动件的一端内部并与制动件相连,用于配合主动驱动机构进行正常制动;The active driving part is installed inside one end of the housing part close to the braking part and is connected to the braking part, and is used to cooperate with the active driving mechanism for normal braking;

备份驱动件,安装在所述壳体件远离制动件的一端内部并与主动驱动件相连,用于配合备份驱动机构进行备份制动。The backup driving part is installed inside the end of the housing part away from the braking part and is connected to the active driving part, and is used to cooperate with the backup driving mechanism for backup braking.

作为本发明的更进一步技术方案,所述壳体件包括:As a further technical solution of the present invention, the housing component includes:

第一壳体;first shell;

第三壳体,固定安装在所述第一壳体的一端;a third housing, fixedly installed on one end of the first housing;

第二壳体,固定安装在所述第三壳体的一端;a second housing fixedly installed on one end of the third housing;

第四壳体,固定安装在所述第三壳体远离第二壳体的一端;a fourth housing, fixedly installed on an end of the third housing away from the second housing;

第五壳体,固定安装在所述第三壳体远离第二壳体的一端并与第四壳体相配合。The fifth housing is fixedly installed on the end of the third housing away from the second housing and cooperates with the fourth housing.

作为本发明的再进一步技术方案,所述制动件包括:As a further technical solution of the present invention, the braking member includes:

双腔主缸,固定安装在所述第二壳体远离第三壳体的一端;A dual-chamber master cylinder is fixedly installed on the end of the second housing away from the third housing;

顶杆,安装在所述第二壳体内并与其滑动连接,所述顶杆一端设置在双腔主缸内并与其滑动连接;The ejector rod is installed in the second housing and is slidingly connected with it. One end of the ejector rod is arranged in the double-cavity master cylinder and is slidably connected with it;

第一回位弹簧,套设在所述顶杆外部,所述第一回位弹簧一端与顶杆相连,另一端与主动驱动件相连。The first return spring is sleeved on the outside of the ejector rod. One end of the first return spring is connected to the ejector rod, and the other end is connected to the active driving member.

作为本发明的再进一步技术方案,所述主动驱动件包括:As a further technical solution of the present invention, the active driving member includes:

顶杆座,安装在所述第三壳体内,所述顶杆座一端安装有与顶杆相配合的胶垫;The ejector pin seat is installed in the third housing, and one end of the ejector pin seat is equipped with a rubber pad that matches the ejector pin;

托盘架,固定安装在所述顶杆座靠近顶杆的一端外侧,所述托盘架上安装有与第一回位弹簧相配合的托盘;A pallet rack is fixedly installed on the outside of one end of the ejector pin seat close to the ejector pin, and a tray that matches the first return spring is installed on the pallet rack;

滚珠丝杠,一端安装在所述第三壳体内并与其滑动连接,所述滚珠丝杠安装在顶杆座远离顶杆的一端;One end of the ball screw is installed in the third housing and is slidingly connected to it. The ball screw is installed on the end of the ejector seat away from the ejector;

滚珠丝杠螺母,套设在所述滚珠丝杠外部并与其螺纹连接Ball screw nut, sleeved on the outside of the ball screw and threadedly connected to it

第一拨叉,固定安装在所述滚珠丝杠上;The first shift fork is fixedly installed on the ball screw;

第一传感器齿轮,转动设置在所述第三壳体内并与第一传感器相连;a first sensor gear, rotatably disposed in the third housing and connected to the first sensor;

第一传感器齿条,一侧与第一拨叉相连,另一侧与第一传感器齿轮相连,当丝杠螺母转动时带着滚珠丝杠滑动,滚珠丝杠通过托盘架带着顶杆座推动顶杆滑动,使顶杆在双腔主缸中建立起一定的液压力来完成制动。The first sensor rack is connected to the first shift fork on one side and the first sensor gear on the other side. When the screw nut rotates, it slides with the ball screw, and the ball screw is pushed with the ejector seat through the pallet frame. The ejector rod slides, causing the ejector rod to establish a certain hydraulic pressure in the dual-chamber master cylinder to complete braking.

作为本发明的再进一步技术方案,所述备份驱动件包括:As a further technical solution of the present invention, the backup driver includes:

梯形丝杠,滑动安装在所述第四壳体和第五壳体之间;a trapezoidal screw, slidably installed between the fourth housing and the fifth housing;

梯形丝杠螺母,套设在所述梯形丝杠外部并与其螺纹连接;A trapezoidal screw nut is sleeved on the outside of the trapezoidal screw and is threadedly connected with it;

套筒,一端通过第二缓冲垫与所述梯形丝杠相连,另一端通过二级推杆与顶杆座相连;The sleeve has one end connected to the trapezoidal screw through a second buffer pad, and the other end connected to the ejector seat through a secondary push rod;

第二回位弹簧,套设在所述二级推杆外部,所述第二回位弹簧一端通过调整垫与顶杆座相连,另一端通过第一缓冲垫与套筒相连;A second return spring is sleeved on the outside of the secondary push rod. One end of the second return spring is connected to the ejector seat through an adjustment pad, and the other end is connected to the sleeve through a first buffer pad;

第二拨叉,固定安装在所述套筒外部;a second shift fork, fixedly installed on the outside of the sleeve;

第二传感器齿轮,转动设置在所述第三壳体内并与第二传感器相连;a second sensor gear, rotatably disposed in the third housing and connected to the second sensor;

第二传感器齿条,一侧与所述第二拨叉相连,另一侧与第二传感器齿轮相配合,当梯形丝杠螺母转动时带着梯形丝杠滑动,梯形丝杠通过第二缓冲垫推动套筒滑动,套筒推动二级推杆克服第二回位弹簧的作用,并消除二级推杆和顶杆之间的间隙,将运动传递到顶杆上使其在双腔主缸中建立起一定的液压力,完成制动。The second sensor rack is connected to the second shift fork on one side and matches the second sensor gear on the other side. When the trapezoidal screw nut rotates, it slides with the trapezoidal screw, and the trapezoidal screw passes through the second buffer pad. Pushing the sleeve to slide, the sleeve pushes the secondary push rod to overcome the action of the second return spring and eliminate the gap between the secondary push rod and the ejector rod, transmitting the motion to the ejector rod to establish it in the double-cavity master cylinder Apply a certain amount of hydraulic pressure to complete braking.

作为本发明的再进一步技术方案,所述主动驱动机构包括:As a further technical solution of the present invention, the active driving mechanism includes:

主动制动电机,固定安装在所述第一壳体上;An active braking motor is fixedly installed on the first housing;

第一轴,固定安装在所述主动制动电机的输出端;The first shaft is fixedly installed at the output end of the active braking motor;

第一主动锥齿轮,一端与所述第一轴固定连接;The first driving bevel gear has one end fixedly connected to the first shaft;

第一从动锥齿轮,套设在所述滚珠丝杠螺母外部并与其固定连接,所述第一从动锥齿轮与第一主动锥齿轮相啮合,当主动制动电机转动时,通过第一轴带着第一主动齿轮转动,第一主动锥齿轮经过与之相啮合的第一从动锥齿轮减速增扭后,将运动和扭矩传递到滚珠丝杠螺母上,通过滚珠丝杠螺母转动带动滚珠丝杠滑动。The first driven bevel gear is sleeved on the outside of the ball screw nut and fixedly connected to it. The first driven bevel gear meshes with the first driving bevel gear. When the active braking motor rotates, the first driven bevel gear is rotated by the first driven bevel gear. The shaft rotates with the first driving gear. After the first driving bevel gear is decelerated and torqued by the meshed first driven bevel gear, the motion and torque are transmitted to the ball screw nut, which is driven by the rotation of the ball screw nut. The ball screw slides.

作为本发明的再进一步技术方案,所述备份驱动机构包括:As a further technical solution of the present invention, the backup drive mechanism includes:

备份制动电机,固定安装在所述第五壳体上;A backup brake motor is fixedly installed on the fifth housing;

第三轴,固定安装在所述备份制动电机的输出端;The third axis is fixedly installed at the output end of the backup brake motor;

第二主动锥齿轮,一端与所述第三周固定连接;The second driving bevel gear has one end fixedly connected to the third wheel;

第二从动锥齿轮,套设在所述梯形丝杠螺母外部并与其固定连接,所述第二从动锥齿轮与第二主动锥齿轮相啮合,当备份制动电机转动时,通过第三轴带着第二主动锥齿轮转动,第二主动锥齿轮经过与之相啮合的第二从动锥齿轮减速增扭后,将运动和扭矩传递到梯形丝杠螺母上,通过梯形丝杠螺母转动带动梯形丝杠滑动。The second driven bevel gear is sleeved on the outside of the trapezoidal screw nut and fixedly connected to it. The second driven bevel gear meshes with the second driving bevel gear. When the backup brake motor rotates, the third driven bevel gear is The shaft rotates with the second driving bevel gear. After the second driving bevel gear is decelerated and torqued by the meshed second driven bevel gear, the motion and torque are transmitted to the trapezoidal screw nut, and the trapezoidal screw nut rotates. Drive the trapezoidal screw to slide.

作为本发明的再进一步技术方案,所述第一轴通过第一角接触球轴承和第二角接触球轴承安装在第一壳体内;所述第一主动锥齿轮与第一轴通过第一键连接;所述第一从动锥齿轮和滚珠丝杠螺母为一体式制成,并通过第三角接触球轴承和第一滚针轴承安装在第四壳体和第五壳体中。As a further technical solution of the present invention, the first shaft is installed in the first housing through a first angular contact ball bearing and a second angular contact ball bearing; the first driving bevel gear and the first shaft pass through a first key Connection; the first driven bevel gear and the ball screw nut are made in one piece, and are installed in the fourth housing and the fifth housing through a third angular contact ball bearing and a first needle bearing.

作为本发明的再进一步技术方案,所述第三轴通过第五角接触球轴承和第六角接触球轴承安装在第五壳体内;所述第二主动锥齿轮与第三轴通过第二键连接;所述第二从动锥齿轮与梯形丝杠螺母为一体式制成,且通过第七角接触球轴承安装在第四壳体和第五壳体中;所述梯形丝杠、二级推杆和顶杆同轴设置。As a further technical solution of the present invention, the third shaft is installed in the fifth housing through a fifth angular contact ball bearing and a sixth angular contact ball bearing; the second driving bevel gear and the third shaft pass through a second key Connection; the second driven bevel gear and the trapezoidal screw nut are made in one piece, and are installed in the fourth and fifth housings through a seventh angular contact ball bearing; the trapezoidal screw, the secondary The push rod and ejector rod are set coaxially.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:

1、在整个制动系统工作时,能采集到制动主缸活塞推杆等结构的位移信号,利用传感器将采集模块的信号传至控制系统,从而对电机转动进行调控,产生实际需要的制动效果;1. When the entire braking system is working, the displacement signal of the brake master cylinder piston push rod and other structures can be collected, and the sensor is used to transmit the signal of the acquisition module to the control system, thereby regulating the motor rotation and producing the actual required braking force. dynamic effect;

2、在危险工况下,电控单元ECU可控制主动制动电机转动,快速通过顶杆推动双腔主缸活塞,迅速对制动系统建压,实现主动制动,从而避免危险事故发生;2. Under dangerous working conditions, the electronic control unit ECU can control the rotation of the active braking motor, quickly push the double-cavity master cylinder piston through the ejector rod, quickly build up pressure in the braking system, and achieve active braking, thereby avoiding dangerous accidents;

3、当主动制动电机失效时,可由备份制动电机通过备份制动线路推动顶杆运动使双腔主缸产生一定液压力,保证制动系统建压能力,使无人驾驶汽车具备失效备份制动能力。3. When the active braking motor fails, the backup braking motor can push the ejector movement through the backup braking line to generate a certain hydraulic pressure in the double-cavity master cylinder to ensure the pressure-building capability of the braking system and enable the driverless car to have a failure backup Braking ability.

附图说明Description of the drawings

图1为用于无人驾驶汽车的制动系统的俯视图;Figure 1 is a top view of the braking system for driverless cars;

图2为图1中A-A处的剖视图;Figure 2 is a cross-sectional view at A-A in Figure 1;

图3为用于无人驾驶汽车的制动系统的侧视图;Figure 3 is a side view of the braking system for a driverless car;

图4为图3中B-B处的剖视图。Figure 4 is a cross-sectional view taken at B-B in Figure 3 .

图中:1-主动制动电机、2-第一轴、3-第一壳体、4-第一键、5-第一角接触球轴承、6-第一主动锥齿轮、7-第二角接触球轴承、8-第一回位弹簧、9-双腔主缸、10-顶杆、11-第二壳体、12-胶垫、13-顶杆座、14-调整垫、15-第三壳体、16-第一传感器齿轮、17-托盘、18-第一传感器齿条、19-第一拨叉、20-直通式注油杯、21-第一从动锥齿轮、22-第三角接触球轴承、23-滚珠丝杠螺母、24-套筒、25-滚珠丝杠、26-第七角接触球轴承、27-第二从动锥齿轮、28-梯形丝杠螺母、29-梯形丝杠、30-第四壳体、31-螺栓、32-螺母、33-垫圈、34-第六角接触球轴承、35-第二键、36-第二主动锥齿轮、37-第五壳体、38-第五角接触球轴承、39-第三轴、40-备份制动电机、41-第二传感器齿轮、42-第二传感器齿条、43-第二拨叉、44-第二回位弹簧、45-二级推杆、46-第一滚针轴承、47-第一缓冲垫、48-第四角接触球轴承、49-第二缓冲垫、50-第二轴、51-第二滚针轴承、52-螺钉、53-托盘架。In the picture: 1-active braking motor, 2-first shaft, 3-first housing, 4-first key, 5-first angular contact ball bearing, 6-first driving bevel gear, 7-second Angular contact ball bearing, 8-first return spring, 9-dual cavity master cylinder, 10-ejector rod, 11-second housing, 12-rubber pad, 13-ejector rod seat, 14-adjustment pad, 15- Third housing, 16-first sensor gear, 17-pallet, 18-first sensor rack, 19-first shift fork, 20-straight-through oil injection cup, 21-first driven bevel gear, 22-th Triangular contact ball bearing, 23-ball screw nut, 24-sleeve, 25-ball screw, 26-seventh angular contact ball bearing, 27-second driven bevel gear, 28-trapezoidal screw nut, 29- Trapezoidal screw, 30-fourth housing, 31-bolt, 32-nut, 33-washer, 34-sixth angular contact ball bearing, 35-second key, 36-second driving bevel gear, 37-fifth Housing, 38-fifth angular contact ball bearing, 39-third shaft, 40-backup brake motor, 41-second sensor gear, 42-second sensor rack, 43-second shift fork, 44-th Second return spring, 45-secondary push rod, 46-first needle bearing, 47-first buffer pad, 48-fourth angular contact ball bearing, 49-second buffer pad, 50-second shaft, 51 -Second needle roller bearing, 52-screw, 53-pallet rack.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.

本发明实施例是这样实现的,如图1至图4所示的用于无人驾驶汽车的制动系统,包括:The embodiment of the present invention is implemented as follows. The braking system for driverless cars shown in Figures 1 to 4 includes:

制动机构,用于制动;Braking mechanism, used for braking;

主动驱动机构,与所述制动机构相连,用于系统正常制动;An active driving mechanism is connected to the braking mechanism and is used for normal braking of the system;

备份驱动机构,与所述制动机构相连,用于主动驱动机构无法完成制动任务时对系统进行备份制动。A backup driving mechanism is connected to the braking mechanism and is used to backup the system when the active driving mechanism cannot complete the braking task.

本发明在实际应用时,正常情况下通过主动驱动机构来驱动制动机构完成制动,当主动驱动机构无法完成制动任务时通过备份驱动机构来对系统进行制动,保证制动系统建压能力,使无人驾驶汽车具备失效备份制动能力,更加安全实用。When the present invention is actually applied, under normal circumstances, the active driving mechanism is used to drive the braking mechanism to complete braking. When the active driving mechanism cannot complete the braking task, the backup driving mechanism is used to brake the system to ensure that the braking system builds pressure. This capability enables driverless cars to have backup braking capabilities in case of failure, making them safer and more practical.

如图3、图4所示,作为本发明一个优选的实施例,所述制动机构包括:As shown in Figures 3 and 4, as a preferred embodiment of the present invention, the braking mechanism includes:

壳体件,所述壳体件包括:Shell piece, said shell piece includes:

第一壳体3;first housing 3;

第三壳体15,固定安装在所述第一壳体3的一端;The third housing 15 is fixedly installed on one end of the first housing 3;

第二壳体11,固定安装在所述第三壳体15的一端;The second housing 11 is fixedly installed on one end of the third housing 15;

第四壳体30,固定安装在所述第三壳体15远离第二壳体11的一端;The fourth housing 30 is fixedly installed on the end of the third housing 15 away from the second housing 11;

第五壳体37,固定安装在所述第三壳体15远离第二壳体11的一端并与第四壳体30相配合;The fifth housing 37 is fixedly installed on the end of the third housing 15 away from the second housing 11 and cooperates with the fourth housing 30;

制动件,安装在所述壳体件一端,用于制动,所述制动件包括:A braking component is installed at one end of the housing component for braking. The braking component includes:

双腔主缸9,固定安装在所述第二壳体11远离第三壳体15的一端;The dual-chamber master cylinder 9 is fixedly installed on the end of the second housing 11 away from the third housing 15;

顶杆10,安装在所述第二壳体11内并与其滑动连接,所述顶杆10一端设置在双腔主缸9内并与其滑动连接;The ejector rod 10 is installed in the second housing 11 and is slidingly connected with it. One end of the ejector rod 10 is arranged in the dual-chamber master cylinder 9 and is slidably connected with it;

第一回位弹簧8,套设在所述顶杆10外部,所述第一回位弹簧8一端与顶杆10相连,另一端与主动驱动件相连;The first return spring 8 is sleeved on the outside of the push rod 10. One end of the first return spring 8 is connected to the push rod 10, and the other end is connected to the active driving member;

主动驱动件,安装在所述壳体件靠近制动件的一端内部并与制动件相连,用于配合主动驱动机构进行正常制动,所述主动驱动件包括:The active driving member is installed inside one end of the housing member close to the braking member and is connected to the braking member. It is used to cooperate with the active driving mechanism for normal braking. The active driving member includes:

顶杆座13,安装在所述第三壳体15内,所述顶杆座13一端安装有与顶杆10相配合的胶垫12;The ejector pin seat 13 is installed in the third housing 15. One end of the ejector pin seat 13 is equipped with a rubber pad 12 that matches the ejector pin 10;

托盘架53,固定安装在所述顶杆座13靠近顶杆10的一端外侧,所述托盘架53上安装有与第一回位弹簧8相配合的托盘17;The pallet rack 53 is fixedly installed on the outside of one end of the ejector pin seat 13 close to the ejector pin 10. The pallet rack 53 is equipped with a tray 17 that matches the first return spring 8;

滚珠丝杠25,一端安装在所述第三壳体15内并与其滑动连接,所述滚珠丝杠25安装在顶杆座13远离顶杆10的一端;One end of the ball screw 25 is installed in the third housing 15 and is slidingly connected with it. The ball screw 25 is installed on the end of the ejector seat 13 away from the ejector 10;

滚珠丝杠螺母23,套设在所述滚珠丝杠25外部并与其螺纹连接Ball screw nut 23 is sleeved on the outside of the ball screw 25 and is threadedly connected to it.

第一拨叉19,固定安装在所述滚珠丝杠25上;The first shift fork 19 is fixedly installed on the ball screw 25;

第一传感器齿轮16,转动设置在所述第三壳体15内并与第一传感器相连;The first sensor gear 16 is rotatably arranged in the third housing 15 and connected to the first sensor;

第一传感器齿条18,一侧与第一拨叉19相连,另一侧与第一传感器齿轮16相连,当丝杠螺母转动时带着滚珠丝杠25滑动,滚珠丝杠25通过托盘架53带着顶杆座13推动顶杆10滑动,使顶杆10在双腔主缸9中建立起一定的液压力来完成制动;The first sensor rack 18 is connected to the first shift fork 19 on one side and the first sensor gear 16 on the other side. When the screw nut rotates, it slides with the ball screw 25 and the ball screw 25 passes through the pallet frame 53 Push the ejector pin 10 to slide with the ejector pin seat 13, so that the ejector pin 10 establishes a certain hydraulic pressure in the dual-chamber master cylinder 9 to complete the braking;

备份驱动件,安装在所述壳体件远离制动件的一端内部并与主动驱动件相连,用于配合备份驱动机构进行备份制动,所述备份驱动件包括:The backup driving part is installed inside the end of the housing member away from the braking part and is connected to the active driving part. It is used to cooperate with the backup driving mechanism for backup braking. The backup driving part includes:

梯形丝杠29,滑动安装在所述第四壳体30和第五壳体37之间;The trapezoidal screw 29 is slidably installed between the fourth housing 30 and the fifth housing 37;

梯形丝杠螺母28,套设在所述梯形丝杠29外部并与其螺纹连接;The trapezoidal screw nut 28 is sleeved on the outside of the trapezoidal screw 29 and is threadedly connected with it;

套筒24,一端通过第二缓冲垫49与所述梯形丝杠29相连,另一端通过二级推杆45与顶杆座13相连;One end of the sleeve 24 is connected to the trapezoidal screw 29 through the second buffer pad 49, and the other end is connected to the ejector seat 13 through the secondary push rod 45;

第二回位弹簧44,套设在所述二级推杆45外部,所述第二回位弹簧44一端通过调整垫14与顶杆座13相连,另一端通过第一缓冲垫47与套筒24相连;The second return spring 44 is sleeved on the outside of the secondary push rod 45. One end of the second return spring 44 is connected to the ejector seat 13 through the adjustment pad 14, and the other end is connected to the sleeve through the first buffer pad 47. 24 connected;

第二拨叉43,固定安装在所述套筒24外部;The second shift fork 43 is fixedly installed outside the sleeve 24;

第二传感器齿轮41,转动设置在所述第三壳体15内并与第二传感器相连;The second sensor gear 41 is rotatably arranged in the third housing 15 and connected to the second sensor;

第二传感器齿条42,一侧与所述第二拨叉43相连,另一侧与第二传感器齿轮41相配合,当梯形丝杠螺母28转动时带着梯形丝杠29滑动,梯形丝杠29通过第二缓冲垫49推动套筒24滑动,套筒24推动二级推杆45克服第二回位弹簧44的作用,并消除二级推杆45和顶杆10之间的间隙,将运动传递到顶杆10上使其在双腔主缸9中建立起一定的液压力,完成制动。The second sensor rack 42 is connected to the second shift fork 43 on one side, and matches the second sensor gear 41 on the other side. When the trapezoidal screw nut 28 rotates, it slides with the trapezoidal screw 29, and the trapezoidal screw nut 29 slides. 29 pushes the sleeve 24 to slide through the second buffer pad 49, and the sleeve 24 pushes the secondary push rod 45 to overcome the action of the second return spring 44, and eliminates the gap between the secondary push rod 45 and the ejector 10, moving the movement It is transmitted to the ejector rod 10 so that a certain hydraulic pressure is established in the double-chamber master cylinder 9 to complete the braking.

在本实施例的一种情况中,为方便进行安装,第一壳体3、第二壳体11、第三壳体15、第四壳体30和第五壳体37在相连的位置通过螺栓31、螺母32及垫圈33配合进行连接,优选的,第三壳体15和第四壳体30上均安装有直通式注油杯20;第一传感器齿条18与第一传感器齿轮16啮合,并通过第一拨叉19安装在滚珠丝杠25上,第一传感器通过直接采集滚珠丝杠25的位移来间接反映顶杆10的行程,输出角度转动信号给控制器,从而完成对主动制动机构的调控,产生实际需要的制动效果;托盘架53与顶杆座13端面接触;套筒24安装在滚珠丝杠25中,二级推杆45通过第四角接触球轴承48安装在套筒24中,调整垫14安装在顶杆座13中,第二回位弹簧44安装在调整垫14和二级推杆45之间;顶杆10安装在顶杆座13的中心孔中;第二传感器齿条42与第二传感器齿轮41啮合,并通过第二拨叉43安装在套筒24上,第二传感器通过直接采集套筒24的位移来间接反映顶杆10的行程,输出角度转动信号给控制器,从而完成对备份制动机构的调控,产生实际需要的制动效果;托盘17与托盘架53相连,第一回位弹簧8安装在托盘17与第二壳体11之间;优选的,第二轴50通过第二滚针轴承51安装在第三壳体15的滑动槽中,通过螺钉52与托盘架53固连,并与滚珠丝杠25的端面接触。In one case of this embodiment, in order to facilitate installation, the first housing 3, the second housing 11, the third housing 15, the fourth housing 30 and the fifth housing 37 are connected through bolts. 31. The nut 32 and the washer 33 cooperate to connect. Preferably, the third housing 15 and the fourth housing 30 are both equipped with a straight-through oil filling cup 20; the first sensor rack 18 meshes with the first sensor gear 16, and The first shift fork 19 is installed on the ball screw 25. The first sensor indirectly reflects the stroke of the ejector rod 10 by directly collecting the displacement of the ball screw 25, and outputs an angular rotation signal to the controller, thereby completing the control of the active braking mechanism. control to produce the actual required braking effect; the pallet frame 53 is in end-face contact with the ejector seat 13; the sleeve 24 is installed in the ball screw 25, and the secondary push rod 45 is installed in the sleeve through the fourth angular contact ball bearing 48 24, the adjustment pad 14 is installed in the ejector seat 13, and the second return spring 44 is installed between the adjustment pad 14 and the secondary push rod 45; the ejector pin 10 is installed in the center hole of the ejector seat 13; the second The sensor rack 42 meshes with the second sensor gear 41 and is installed on the sleeve 24 through the second shift fork 43. The second sensor indirectly reflects the stroke of the ejector rod 10 by directly collecting the displacement of the sleeve 24 and outputs an angular rotation signal. to the controller, thereby completing the regulation of the backup braking mechanism and producing the actual required braking effect; the tray 17 is connected to the tray frame 53, and the first return spring 8 is installed between the tray 17 and the second housing 11; preferably , the second shaft 50 is installed in the sliding groove of the third housing 15 through the second needle bearing 51, is fixed with the pallet frame 53 through the screw 52, and is in contact with the end surface of the ball screw 25.

如图3、图4所示,作为本发明另一个优选的实施例,所述主动驱动机构包括:As shown in Figures 3 and 4, as another preferred embodiment of the present invention, the active driving mechanism includes:

主动制动电机1,固定安装在所述第一壳体3上;Active braking motor 1 is fixedly installed on the first housing 3;

第一轴2,固定安装在所述主动制动电机1的输出端;The first shaft 2 is fixedly installed at the output end of the active braking motor 1;

第一主动锥齿轮6,一端与所述第一轴2固定连接;The first driving bevel gear 6 has one end fixedly connected to the first shaft 2;

第一从动锥齿轮,套设在所述滚珠丝杠螺母23外部并与其固定连接,所述第一从动锥齿轮与第一主动锥齿轮6相啮合,当主动制动电机1转动时,通过第一轴2带着第一主动齿轮转动,第一主动锥齿轮6经过与之相啮合的第一从动锥齿轮减速增扭后,将运动和扭矩传递到滚珠丝杠螺母23上,通过滚珠丝杠螺母23转动带动滚珠丝杠25滑动。The first driven bevel gear is sleeved on the outside of the ball screw nut 23 and fixedly connected to it. The first driven bevel gear meshes with the first driving bevel gear 6. When the active brake motor 1 rotates, The first shaft 2 rotates with the first driving gear, and the first driving bevel gear 6 is decelerated and torqued by the meshed first driven bevel gear, and then the motion and torque are transmitted to the ball screw nut 23. The rotation of the ball screw nut 23 drives the ball screw 25 to slide.

在本实施例的一种情况中,系统正常制动时由主动制动电机1作为动力源,主动制动电机1带动第一轴2转动,进而驱动第一主动锥齿轮6旋转。第一主动锥齿轮6经过与之相啮合的第一从动锥齿轮减速增扭后,将运动和扭矩传递到丝杠螺母上,丝杠螺母旋转带动滚珠丝杠25运动。此时,丝杠螺母的旋转运动被转化为滚珠丝杠25的水平运动,进一步推动托盘架53平动,托盘架53将运动传递到与之相接触的顶杆座13上,进而推动顶杆10运动,从而在双腔主缸9中建立起一定的液压力。当制动完成时,通过主动制动电机1反转实现制动建压机构的回位效果,但由于电机转动具有惯性作用,仅靠反转实现机构回位会产生一定冲击,不利于制动系统使用寿命的保证,因此可以利用第一回位弹簧8进行辅助回位。在整个工作过程中,由于第一传感器齿条18与第一传感器齿轮16啮合,并通过第一拨叉19安装在滚珠丝杠25上,滚珠丝杠25发生运动时,第一传感器通过直接采集滚珠丝杠25位移来间接反映顶杆10行程,输出角度转动信号给控制器,从而完成对主动制动电机1的调控,产生实际需要的主动制动效果;优选的,所述第一轴2通过第一角接触球轴承5和第二角接触球轴承7安装在第一壳体3内;所述第一主动锥齿轮6与第一轴2通过第一键4连接;所述第一从动锥齿轮和滚珠丝杠螺母23为一体式制成,并通过第三角接触球轴承22和第一滚针轴承46安装在第四壳体30和第五壳体37中。In one case of this embodiment, during normal braking of the system, the active braking motor 1 is used as the power source. The active braking motor 1 drives the first shaft 2 to rotate, and then drives the first driving bevel gear 6 to rotate. After the first driving bevel gear 6 is decelerated and torqued by the meshed first driven bevel gear, the motion and torque are transmitted to the screw nut, and the rotation of the screw nut drives the ball screw 25 to move. At this time, the rotational motion of the screw nut is converted into the horizontal motion of the ball screw 25, which further promotes the translation of the pallet frame 53. The pallet frame 53 transmits the motion to the ejector rod seat 13 in contact with it, thereby pushing the ejector rod. 10 moves, thereby establishing a certain hydraulic force in the dual-chamber master cylinder 9. When braking is completed, the reversal of the active brake motor 1 is used to achieve the return effect of the brake pressure building mechanism. However, due to the inertia of the motor rotation, reversing only to achieve the return of the mechanism will produce a certain impact, which is not conducive to braking. The service life of the system is guaranteed, so the first return spring 8 can be used for auxiliary return. During the entire working process, since the first sensor rack 18 is meshed with the first sensor gear 16 and is installed on the ball screw 25 through the first shift fork 19, when the ball screw 25 moves, the first sensor directly collects The displacement of the ball screw 25 indirectly reflects the stroke of the ejector rod 10 and outputs an angular rotation signal to the controller, thereby completing the regulation of the active braking motor 1 and producing the actual required active braking effect; preferably, the first axis 2 The first angular contact ball bearing 5 and the second angular contact ball bearing 7 are installed in the first housing 3; the first driving bevel gear 6 and the first shaft 2 are connected through the first key 4; the first slave The moving bevel gear and the ball screw nut 23 are made in one piece and are installed in the fourth housing 30 and the fifth housing 37 through the third angular contact ball bearing 22 and the first needle bearing 46 .

如图3、图4所示,作为本发明另一个优选的实施例,所述备份驱动机构包括:As shown in Figures 3 and 4, as another preferred embodiment of the present invention, the backup drive mechanism includes:

备份制动电机40,固定安装在所述第五壳体37上;The backup brake motor 40 is fixedly installed on the fifth housing 37;

第三轴39,固定安装在所述备份制动电机40的输出端;The third shaft 39 is fixedly installed at the output end of the backup brake motor 40;

第二主动锥齿轮36,一端与所述第三周固定连接;The second driving bevel gear 36 has one end fixedly connected to the third circumference;

第二从动锥齿轮27,套设在所述梯形丝杠螺母28外部并与其固定连接,所述第二从动锥齿轮27与第二主动锥齿轮36相啮合,当备份制动电机40转动时,通过第三轴39带着第二主动锥齿轮36转动,第二主动锥齿轮36经过与之相啮合的第二从动锥齿轮27减速增扭后,将运动和扭矩传递到梯形丝杠螺母28上,通过梯形丝杠螺母28转动带动梯形丝杠29滑动。The second driven bevel gear 27 is sleeved on the outside of the trapezoidal screw nut 28 and is fixedly connected to it. The second driven bevel gear 27 meshes with the second driving bevel gear 36. When the backup brake motor 40 rotates, When the second driving bevel gear 36 is rotated by the third shaft 39, the second driving bevel gear 36 is decelerated and torqued by the second driven bevel gear 27 meshed with it, and then the motion and torque are transmitted to the trapezoidal screw. On the nut 28, the trapezoidal screw nut 28 rotates to drive the trapezoidal screw 29 to slide.

在本实施例的一种情况中,当主动制动电机1失效,无法完成主动制动任务时,由备份制动电机40通过备份制动线路引发制动。此时,备份制动电机40作为动力源,备份制动电机40带动第三轴39转动,进而驱动第二主动锥齿轮36旋转。第二主动锥齿轮36经过与之相啮合的第二从动锥齿轮27减速增扭后,将运动和扭矩传递到梯形丝杠螺母28上,梯形丝杠螺母28旋转带动梯形丝杠29运动。此时,梯形丝杠螺母28的旋转运动被转化为梯形丝杠29的水平运动,通过第二缓冲垫49推动套筒24运动,套筒24推动二级推杆45克服第二回位弹簧44的作用,并消除二级推杆45和顶杆10之间的间隙后,将运动传递到顶杆10上使其平动,从而在双腔主缸9中建立起一定的液压力。当制动完成时,通过备份制动电机40反转和第二回位弹簧44的辅助作用实现制动建压机构的回位。在整个工作过程中,由于第二传感器齿条42与第二传感器齿轮41啮合,并通过第二拨叉43安装在套筒24上,套筒24发生运动时,第二传感器通过直接采集套筒24位移来间接反映顶杆10行程,输出角度转动信号给控制器,从而完成对备份制动电机40的调控,产生实际需要的备份制动效果;优选的,所述第三轴39通过第五角接触球轴承38和第六角接触球轴承34安装在第五壳体37内;所述第二主动锥齿轮36与第三轴39通过第二键35连接;所述第二从动锥齿轮27与梯形丝杠螺母28为一体式制成,且通过第七角接触球轴承26安装在第四壳体30和第五壳体37中;所述梯形丝杠29、二级推杆45和顶杆10同轴设置。In one case of this embodiment, when the active braking motor 1 fails and cannot complete the active braking task, the backup braking motor 40 initiates braking through the backup braking line. At this time, the backup brake motor 40 is used as a power source, and the backup brake motor 40 drives the third shaft 39 to rotate, and then drives the second driving bevel gear 36 to rotate. After the second driving bevel gear 36 is decelerated and torqued by the meshed second driven bevel gear 27, the motion and torque are transmitted to the trapezoidal screw nut 28. The rotation of the trapezoidal screw nut 28 drives the trapezoidal screw 29 to move. At this time, the rotational motion of the trapezoidal screw nut 28 is converted into the horizontal motion of the trapezoidal screw nut 29, and the second buffer pad 49 pushes the sleeve 24 to move. The sleeve 24 pushes the secondary push rod 45 to overcome the second return spring 44. After eliminating the gap between the secondary push rod 45 and the ejector rod 10, the motion is transmitted to the ejector rod 10 to make it translate, thereby establishing a certain hydraulic force in the double-cavity master cylinder 9. When braking is completed, the backup brake motor 40 reverses and the second return spring 44 assists in returning the brake pressure building mechanism. During the entire working process, since the second sensor rack 42 is meshed with the second sensor gear 41 and is installed on the sleeve 24 through the second shift fork 43, when the sleeve 24 moves, the second sensor directly collects the sleeve through 24 displacement to indirectly reflect the stroke of the ejector 10, and output an angular rotation signal to the controller, thereby completing the control of the backup braking motor 40 and producing the backup braking effect actually required; preferably, the third axis 39 passes through the fifth The angular contact ball bearing 38 and the sixth angular contact ball bearing 34 are installed in the fifth housing 37; the second driving bevel gear 36 and the third shaft 39 are connected through a second key 35; the second driven bevel gear 27 and the trapezoidal screw nut 28 are made in one piece, and are installed in the fourth housing 30 and the fifth housing 37 through the seventh angular contact ball bearing 26; the trapezoidal screw 29, the secondary push rod 45 and The push rod 10 is arranged coaxially.

工作原理如下:Here’s how it works:

主动制动时:系统正常制动时由主动制动电机1作为动力源,主动制动电机1带动第一轴2转动,进而驱动第一主动锥齿轮6旋转。第一主动锥齿轮6经过与之相啮合的第一从动锥齿轮减速增扭后,将运动和扭矩传递到丝杠螺母上,丝杠螺母旋转带动滚珠丝杠25运动。此时,丝杠螺母的旋转运动被转化为滚珠丝杠25的水平运动,进一步推动托盘架53平动,托盘架53将运动传递到与之相接触的顶杆座13上,进而推动顶杆10运动,从而在双腔主缸9中建立起一定的液压力。当制动完成时,通过主动制动电机1反转实现制动建压机构的回位效果,但由于电机转动具有惯性作用,仅靠反转实现机构回位会产生一定冲击,不利于制动系统使用寿命的保证,因此可以利用第一回位弹簧8进行辅助回位。在整个工作过程中,由于第一传感器齿条18与第一传感器齿轮16啮合,并通过第一拨叉19安装在滚珠丝杠25上,滚珠丝杠25发生运动时,第一传感器通过直接采集滚珠丝杠25位移来间接反映顶杆10行程,输出角度转动信号给控制器,从而完成对主动制动电机1的调控,产生实际需要的主动制动效果。During active braking: When the system is under normal braking, the active braking motor 1 is used as the power source. The active braking motor 1 drives the first shaft 2 to rotate, and then drives the first driving bevel gear 6 to rotate. After the first driving bevel gear 6 is decelerated and torqued by the meshed first driven bevel gear, the motion and torque are transmitted to the screw nut, and the rotation of the screw nut drives the ball screw 25 to move. At this time, the rotational motion of the screw nut is converted into the horizontal motion of the ball screw 25, which further promotes the translation of the pallet frame 53. The pallet frame 53 transmits the motion to the ejector rod seat 13 in contact with it, thereby pushing the ejector rod. 10 moves, thereby establishing a certain hydraulic force in the dual-chamber master cylinder 9. When braking is completed, the reversal of the active brake motor 1 is used to achieve the return effect of the brake pressure building mechanism. However, due to the inertia of the motor rotation, reversing only to achieve the return of the mechanism will produce a certain impact, which is not conducive to braking. The service life of the system is guaranteed, so the first return spring 8 can be used for auxiliary return. During the entire working process, since the first sensor rack 18 is meshed with the first sensor gear 16 and is installed on the ball screw 25 through the first shift fork 19, when the ball screw 25 moves, the first sensor directly collects The displacement of the ball screw 25 indirectly reflects the stroke of the ejector rod 10 and outputs an angular rotation signal to the controller, thereby completing the control of the active braking motor 1 and producing the actual required active braking effect.

失效备份制动时:当主动制动电机1失效,无法完成主动制动任务时,由备份制动电机40通过备份制动线路引发制动。此时,备份制动电机40作为动力源,备份制动电机40带动第三轴39转动,进而驱动第二主动锥齿轮36旋转。第二主动锥齿轮36经过与之相啮合的第二从动锥齿轮27减速增扭后,将运动和扭矩传递到梯形丝杠螺母28上,梯形丝杠螺母28旋转带动梯形丝杠29运动。此时,梯形丝杠螺母28的旋转运动被转化为梯形丝杠29的水平运动,通过第二缓冲垫49推动套筒24运动,套筒24推动二级推杆45克服第二回位弹簧44的作用,并消除二级推杆45和顶杆10之间的间隙后,将运动传递到顶杆10上使其平动,从而在双腔主缸9中建立起一定的液压力。当制动完成时,通过备份制动电机40反转和第二回位弹簧44的辅助作用实现制动建压机构的回位。在整个工作过程中,由于第二传感器齿条42与第二传感器齿轮41啮合,并通过第二拨叉43安装在套筒24上,套筒24发生运动时,第二传感器通过直接采集套筒24位移来间接反映顶杆10行程,输出角度转动信号给控制器,从而完成对备份制动电机40的调控,产生实际需要的备份制动效果。Failure backup braking: When the active braking motor 1 fails and cannot complete the active braking task, the backup braking motor 40 initiates braking through the backup braking line. At this time, the backup brake motor 40 is used as a power source, and the backup brake motor 40 drives the third shaft 39 to rotate, and then drives the second driving bevel gear 36 to rotate. After the second driving bevel gear 36 is decelerated and torqued by the meshed second driven bevel gear 27, the motion and torque are transmitted to the trapezoidal screw nut 28. The rotation of the trapezoidal screw nut 28 drives the trapezoidal screw 29 to move. At this time, the rotational motion of the trapezoidal screw nut 28 is converted into the horizontal motion of the trapezoidal screw nut 29, and the second buffer pad 49 pushes the sleeve 24 to move. The sleeve 24 pushes the secondary push rod 45 to overcome the second return spring 44. After eliminating the gap between the secondary push rod 45 and the ejector rod 10, the motion is transmitted to the ejector rod 10 to make it translate, thereby establishing a certain hydraulic force in the double-cavity master cylinder 9. When braking is completed, the backup brake motor 40 reverses and the second return spring 44 assists in returning the brake pressure building mechanism. During the entire working process, since the second sensor rack 42 is meshed with the second sensor gear 41 and is installed on the sleeve 24 through the second shift fork 43, when the sleeve 24 moves, the second sensor directly collects the sleeve through 24 displacement to indirectly reflect the stroke of the push rod 10, and output an angular rotation signal to the controller, thereby completing the control of the backup brake motor 40 and producing the backup braking effect that is actually required.

对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be regarded as illustrative and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is therefore intended that all claims falling within the claims All changes within the meaning and scope of equivalent elements are included in the present invention. Any reference signs in the claims shall not be construed as limiting the claim in question.

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of implementations, not each implementation only contains an independent technical solution. This description of the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole. , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.

Claims (5)

1. A brake system for an unmanned vehicle, comprising:
a braking mechanism for braking;
the active driving mechanism is connected with the braking mechanism and is used for normally braking the system;
the backup driving mechanism is connected with the braking mechanism and is used for carrying out backup braking on the system when the active driving mechanism cannot complete the braking task;
the braking mechanism includes:
a housing member;
the braking piece is arranged at one end of the shell piece and used for braking;
the driving part is arranged in one end of the shell part, which is close to the braking part, and is connected with the braking part and used for being matched with the driving mechanism to perform normal braking;
the backup driving piece is arranged in one end of the shell piece, which is far away from the braking piece, and is connected with the active driving piece and is used for carrying out backup braking in cooperation with the backup driving mechanism;
the housing member includes:
a first housing;
the third shell is fixedly arranged at one end of the first shell;
the second shell is fixedly arranged at one end of the third shell;
the fourth shell is fixedly arranged at one end, far away from the second shell, of the third shell;
the fifth shell is fixedly arranged at one end of the third shell far away from the second shell and is matched with the fourth shell;
the brake member includes:
the double-cavity master cylinder is fixedly arranged at one end of the second shell far away from the third shell;
the ejector rod is arranged in the second shell and is in sliding connection with the second shell, and one end of the ejector rod is arranged in the double-cavity master cylinder and is in sliding connection with the double-cavity master cylinder;
the first return spring is sleeved outside the ejector rod, one end of the first return spring is connected with the ejector rod, and the other end of the first return spring is connected with the driving piece;
the active drive includes:
the ejector rod seat is arranged in the third shell, and one end of the ejector rod seat is provided with a rubber cushion matched with the ejector rod;
the tray frame is fixedly arranged at the outer side of one end, close to the ejector rod, of the ejector rod seat, and a tray matched with the first return spring is arranged on the tray frame;
one end of the ball screw is arranged in the third shell and is in sliding connection with the third shell, and the ball screw is arranged at one end of the ejector rod seat far away from the ejector rod;
the ball screw nut is sleeved outside the ball screw and is in threaded connection with the ball screw
The first shifting fork is fixedly arranged on the ball screw;
the first sensor gear is rotatably arranged in the third shell and connected with the first sensor;
one side of the first sensor rack is connected with the first shifting fork, the other side of the first sensor rack is connected with the first sensor gear, when the screw nut rotates, the ball screw slides along with the ball screw, and the ball screw pushes the ejector rod to slide along with the ejector rod seat through the tray frame, so that the ejector rod builds certain hydraulic pressure in the double-cavity master cylinder to finish braking;
the backup drive includes:
the trapezoidal screw rod is slidably arranged between the fourth shell and the fifth shell;
the trapezoidal screw nut is sleeved outside the trapezoidal screw and is in threaded connection with the trapezoidal screw;
one end of the sleeve is connected with the trapezoidal screw rod through a second buffer cushion, and the other end of the sleeve is connected with the ejector rod seat through a second-stage push rod;
the second return spring is sleeved outside the secondary push rod, one end of the second return spring is connected with the ejector rod seat through the adjusting pad, and the other end of the second return spring is connected with the sleeve through the first buffer pad;
the second shifting fork is fixedly arranged outside the sleeve;
the second sensor gear is rotatably arranged in the third shell and is connected with the second sensor;
and one side of the second sensor rack is connected with the second shifting fork, the other side of the second sensor rack is matched with the second sensor gear, when the trapezoidal screw nut rotates, the trapezoidal screw nut slides with the trapezoidal screw, the trapezoidal screw pushes the sleeve to slide through the second buffer cushion, the sleeve pushes the secondary push rod to overcome the action of the second return spring, the gap between the secondary push rod and the ejector rod is eliminated, and the motion is transmitted to the ejector rod, so that certain hydraulic pressure is established in the double-cavity master cylinder, and braking is completed.
2. The brake system for an unmanned vehicle of claim 1, wherein the active drive mechanism comprises:
the active braking motor is fixedly arranged on the first shell;
the first shaft is fixedly arranged at the output end of the active braking motor;
one end of the first drive bevel gear is fixedly connected with the first shaft;
the first driven bevel gear is sleeved outside the ball screw nut and fixedly connected with the ball screw nut, the first driven bevel gear is meshed with the first driving bevel gear, when the driving brake motor rotates, the first driving bevel gear is driven to rotate through the first shaft, and after the first driving bevel gear is subjected to speed reduction and torque increase through the first driven bevel gear meshed with the first driving bevel gear, the first driving bevel gear transmits motion and torque to the ball screw nut, and the ball screw is driven to slide through rotation of the ball screw nut.
3. The brake system for an unmanned vehicle of claim 1, wherein the backup drive mechanism comprises:
the backup brake motor is fixedly arranged on the fifth shell;
the third shaft is fixedly arranged at the output end of the backup brake motor;
one end of the second drive bevel gear is fixedly connected with the third shaft;
the second driven bevel gear is sleeved outside the trapezoidal screw nut and fixedly connected with the trapezoidal screw nut, the second driven bevel gear is meshed with the second driving bevel gear, when the backup braking motor rotates, the second driving bevel gear is driven to rotate through the third shaft, and after the second driving bevel gear is subjected to speed reduction and torque increase through the second driven bevel gear meshed with the second driving bevel gear, the second driving bevel gear transmits motion and torque to the trapezoidal screw nut, and the trapezoidal screw is driven to slide through rotation of the trapezoidal screw nut.
4. The brake system for an unmanned vehicle of claim 2, wherein the first shaft is mounted within the first housing by a first angular contact ball bearing and a second angular contact ball bearing; the first drive bevel gear is connected with the first shaft through a first key; the first driven bevel gear and the ball screw nut are integrally formed and mounted in the fourth housing and the fifth housing through a third angular contact ball bearing and a first needle bearing.
5. A brake system for an unmanned vehicle according to claim 3, wherein the third shaft is mounted in a fifth housing by a fifth angular contact ball bearing and a sixth angular contact ball bearing; the second drive bevel gear is connected with the third shaft through a second key; the second driven bevel gear and the trapezoidal screw nut are integrally manufactured and are arranged in the fourth shell and the fifth shell through a seventh angular contact ball bearing; the trapezoidal screw rod, the secondary push rod and the ejector rod are coaxially arranged.
CN202211023475.3A 2022-08-25 2022-08-25 Braking system for unmanned automobile Active CN115214584B (en)

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