CN115213288A - Button processing material collecting device that punches - Google Patents
Button processing material collecting device that punches Download PDFInfo
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- CN115213288A CN115213288A CN202210977065.6A CN202210977065A CN115213288A CN 115213288 A CN115213288 A CN 115213288A CN 202210977065 A CN202210977065 A CN 202210977065A CN 115213288 A CN115213288 A CN 115213288A
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- workbench
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- cylinder
- punches
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- 239000000463 material Substances 0.000 title claims abstract description 66
- 238000012545 processing Methods 0.000 title claims abstract description 23
- 230000007246 mechanism Effects 0.000 claims abstract description 51
- 238000004080 punching Methods 0.000 claims abstract description 40
- 238000009826 distribution Methods 0.000 claims description 10
- 230000009471 action Effects 0.000 claims description 9
- 239000011148 porous material Substances 0.000 claims description 9
- 238000007599 discharging Methods 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000007723 die pressing method Methods 0.000 claims description 4
- 238000010030 laminating Methods 0.000 claims description 3
- 230000003028 elevating effect Effects 0.000 claims description 2
- 230000005389 magnetism Effects 0.000 claims description 2
- 238000003825 pressing Methods 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000012141 concentrate Substances 0.000 abstract 1
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 10
- 230000007547 defect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/34—Perforating tools; Die holders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/32—Perforating, i.e. punching holes in other articles of special shape
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/14—Particular arrangements for handling and holding in place complete dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press Drives And Press Lines (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The invention discloses a button punching processing and receiving device, which relates to the technical field of button punching processing and comprises a workbench, wherein a lifting seat is arranged on the workbench, a lifting mechanism is arranged in the lifting seat, the bottom of the lifting mechanism is connected with a mold pressing block, a lower template is arranged right below the mold pressing block, a moving mechanism is arranged at the bottom of the lower template, and a punching mechanism is arranged on one side of the lifting seat; lifting seat one side is equipped with the riser, the riser top is equipped with first double-pole cylinder, first double-pole cylinder propelling movement end is connected with the receiving hopper, the receiving hopper below is provided with feed mechanism, feed mechanism one end intercommunication has the vibration dish, vibration dish top intercommunication conveying platform, conveying bench conveying has the button fastener, conveying platform one end bottom is equipped with the receiving hopper, its advantage lies in, human intervention can be reduced, whole journey carries out the operation through equipment, and can carry out the multistation and punch, concentrate the branch material, collect bits and pay-off and collect, the production efficiency is greatly improved, reduce the cost of labor.
Description
Technical Field
The invention belongs to the technical field of button punching processing, and particularly relates to a button punching processing material receiving device.
Background
At present, buttons are daily necessities of people, the processing industry of the buttons belongs to labor-intensive industry, and labor cost is the main cost in button processing. The buttons are generally divided into plastic buttons and metal buttons, but the existing metal processing adopts a stamping process to produce, and then cleaning, counting and collecting are carried out manually, and then the product is packaged.
But the existing button processing has many defects:
1. current equipment all adopts the haplopore punching press when punching the punching press, and is inefficient down, and the punching press back, can attach on the button fastener has the fines, needs the manual work to clear up, consumes plenty of time, and the production volume is not enough.
2. The workshop is whole to adopt the manual work to collect, utilizes placing of artifical count or weighing to pack and receive the material, and the inefficiency appears the error easily, needs a plurality of manpowers to carry out the operation, and is inefficient.
3. The buttons need to be taken manually and continuously in the processing process, so that the operation risk is increased, a large amount of manpower is consumed, the labor cost is high, and the production cost of the product is greatly increased.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a button punching processing material receiving device, which aims to solve the problems in the background art and has the advantages that the manual intervention can be reduced, the whole process is operated through equipment, multi-station punching, centralized material distribution, scrap collection and feeding collection can be carried out, the production efficiency is greatly improved, and the labor cost is reduced.
In order to achieve the purpose, the invention is realized by the following technical scheme: a button punching processing and receiving device comprises a workbench, wherein a lifting seat is arranged on the workbench, a lifting mechanism is arranged in the lifting seat, a mold pressing block is connected to the bottom of the lifting mechanism, a lower template is arranged right below the mold pressing block, a moving mechanism is arranged at the bottom of the lower template, the moving mechanism is installed on the workbench, and a punching mechanism is arranged on one side of the lifting seat;
a vertical plate is arranged on one side of the lifting seat, a first double-rod cylinder is arranged at the top of the vertical plate, a receiving hopper is connected to the push-out end of the first double-rod cylinder, a blanking hopper is arranged below the receiving hopper, the blanking hopper is arranged on the workbench, the bottom of the blanking hopper penetrates through the workbench and is communicated with a material distribution mechanism, and a limiting mechanism is arranged on one side of the material distribution mechanism;
a vibrating disc is arranged on one side of the limiting mechanism and fixed on one side of the workbench through a clamping plate, the bottom of the vibrating disc is communicated with the adapter through a feed inlet, the top of the vibrating disc is communicated with the conveying table through a discharge outlet, a support is arranged at the bottom of the conveying table and fixed on the workbench, a feeding mechanism is arranged on the conveying table and provided with a button fastener, a blanking plate is arranged at one end of the conveying table, and a material receiving box is arranged at the bottom of the blanking plate;
the feed divider constructs including gathering the bits case, it is connected with the adapter to gather bits case one end, and the other end is connected with the branch workbin, it has two stock guides to gather bits case one side both ends that are close to the adapter respectively articulated, be equipped with stop gear on the adapter, stop gear includes the second single-pole cylinder, the second single-pole cylinder symmetry is installed in the adapter both sides, the second single-pole cylinder propelling end is connected with the stock guide, stock guide one end and deflector laminating, the stock guide other end is equipped with the electro-magnet, just the stock guide passes through the electro-magnet and is connected with baffle magnetism, the baffle is located the spout of seting up on the adapter, two the relative one side of stock guide is equipped with pressure sensor, pressure sensor is used for detecting the pressure size of button fastener to the stock guide.
Preferably, elevating system includes the pneumatic cylinder, the pneumatic cylinder is fixed at the mount top, the mount is installed in the lift seat, be provided with four slide bars on the lift seat, sliding fit has the lifter plate on the slide bar, the pneumatic cylinder propelling movement end is connected at the lifter plate top, the lifter plate below is fixed with the mould briquetting, be equipped with a plurality of reference columns on the mould briquetting, can paste a plurality of button fasteners.
Preferably, the moving mechanism comprises a slide rail, a slide seat is arranged on the slide rail in a sliding fit manner, a lower template is arranged on the slide seat, a plurality of button cavities are formed in the lower template, a first single-bar cylinder is connected to one side of the slide seat, and the first single-bar cylinder is installed on the workbench.
Preferably, the punching mechanism comprises a second double-rod cylinder, the second double-rod cylinder is installed on one side of the fixing frame, and the pushing end of the second double-rod cylinder is connected with a punching press plate.
Preferably, a third double-rod cylinder is arranged on one side of the sliding rail, the pushing end of the third double-rod cylinder is connected with a limiting frame, and the limiting frame is in clearance fit with the lower template.
Preferably, divide the workbin top to be equipped with the spring post of symmetry, spring support connnection workstation bottom, divide the workbin top intercommunication hopper down, divide the workbin bottom to be provided with the bobbing machine, the collection bits incasement is equipped with the orifice plate.
Preferably, feeding mechanism includes the base, the base is fixed in conveying platform one side, install driving motor on the base, the driving motor drive end is connected with the action wheel, action wheel one side is equipped with from the driving wheel, from driving wheel through first conveyer belt and action wheel transmission cooperation, connect conveying platform from the driving wheel through the pivot, the conveying bench installs the second conveyer belt, the conveying bench is equipped with the support, install infrared ray counter on the support, infrared ray counter is just to the second conveyer belt.
Preferably, a side installing frame is arranged below the material receiving box and fixed at one end of the bottom of the workbench, an electronic scale is arranged on the side installing frame, the material receiving box is placed at the top of the electronic scale, an overweight preset value can be set for the electronic scale, the electronic scale is electrically connected to the alarm, and the alarm is arranged on one side of the workbench.
The invention has the technical effects and advantages that:
1. according to the automatic button punching machine, the sliding seat is driven to move by the first single-rod cylinder, so that buttons on the lower template are driven to integrally move until the buttons are right opposite to the punching press plate, the third double-rod cylinder is used for driving the limiting frame to lift, so that the lower template is further fixed, the punching stability is guaranteed, the second double-rod cylinder is used for driving the punching press plate to punch multiple buttons, multiple buttons are punched at one time, the working efficiency is improved, the receiving hopper can quickly recover the button pieces attached to the pressing blocks of the die, the buttons enter the material distribution box through the discharging hopper, the vibrating machine at the bottom of the material distribution box is used for vibration material distribution, when the material distribution box passes through the material collection box, fine scraps on the buttons can be collected by the pore plate, and the fine scraps can fall into the bottom of the material collection box through the pores on the pore plate, so that the automatic scrap removal is realized.
2. According to the invention, the button pieces at the bottom are automatically conveyed to the top of the workbench through the vibrating disc and are sequentially conveyed through the conveying table, the infrared counters on the conveying table can accurately count and give alarms in a preset number, the recovery accuracy of the button pieces can be further improved through the electronic scale on the side mounting frame, when the preset weight is reached, the alarm immediately gives an alarm to prompt a worker to receive materials and change boxes, so that the manpower output is greatly reduced, and the production efficiency is improved.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a structural view of the hole punching mechanism of the present invention.
Fig. 3 is a cross-sectional view of the feed mechanism of the present invention.
Fig. 4 is a front view of the present invention.
Fig. 5 is a top view of the present invention.
Fig. 6 is a side view of the present invention.
Fig. 7 is a front structural sectional view of the present invention.
Fig. 8 is a side structural cross-sectional view of the present invention.
In the figure: 1. a work table; 101. installing a clamping plate; 2. side mounting; 3. an electronic scale; 4. a material receiving box; 5. An alarm; 6. a transfer table; 601. a blanking plate; 602. a support; 603. an infrared counter; 7. a support; 8. a base; 9. a drive motor; 901. a driving wheel; 10. a driven wheel; 11. a first conveyor belt; 12. A second conveyor belt; 13. a button; 14. a vertical plate; 15. a first double-rod cylinder; 16. a material receiving hopper; 17. A lifting seat; 171. a slide rail; 18. a hydraulic cylinder; 19. a fixed mount; 191. a lifting plate; 192. pressing the die into a block; 20. a slide base; 21. a lower template; 22. a second double rod cylinder; 221. punching a pressing plate; 23. a first single-rod cylinder; 24. a third double-rod cylinder; 241. a limiting frame; 25. feeding a hopper; 26. a vibrating pan; 261. A discharge port; 262. a feed inlet; 27. a material distributing box; 271. a spring post; 272. a vibrator; 28. a scrap collecting box; 281. an orifice plate; 282. a guide plate; 29. a transfer seat; 291. a second single-rod cylinder; 292. a stock guide; 293. and a baffle plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
The invention provides a button punching processing and receiving device as shown in figures 1-8, which comprises a workbench 1, wherein a lifting seat 17 is arranged on the workbench 1, a lifting mechanism is arranged in the lifting seat 17, a die pressing block 192 is connected to the bottom of the lifting mechanism, a lower template 21 is arranged right below the die pressing block 192, the lower template 21 is provided with a moving mechanism, the moving mechanism is arranged on the workbench 1, and a punching mechanism is arranged on one side of the lifting seat 17.
The lifting seat 17 is provided with a vertical plate 14 on one side, a first double-rod cylinder 15 is arranged on the top of the vertical plate 14, the pushing end of the first double-rod cylinder 15 is connected with a receiving hopper 16, a discharging hopper 25 is arranged below the receiving hopper 16, the discharging hopper 25 is installed on the workbench 1, the bottom of the discharging hopper penetrates through the workbench 1 and is communicated with a distributing mechanism, an adapter 29 is arranged at one end of the distributing mechanism, and a limiting mechanism is arranged on the adapter 29.
Stop gear one side is provided with vibration dish 26, vibration dish 26 is fixed in 1 one side of workstation through clamping board 101, feed inlet 262 intercommunication adapter 29 is passed through to vibration dish 26 bottom, discharge gate 261 intercommunication conveying platform 6 is passed through at vibration dish 26 top, conveying platform 6 bottom is equipped with support 7, support 7 is fixed on workstation 1, be provided with feeding mechanism on the conveying platform 6, the conveying has button spare 13 on the feeding mechanism, conveying platform 6 one end is equipped with down flitch 601, it is equipped with receipts workbin 4 to go up flitch 601 bottom.
As shown in fig. 1, 2 and 6, the lifting mechanism comprises a hydraulic cylinder 18, the hydraulic cylinder 18 is fixed at the top of a fixed frame 19, the fixed frame 19 is installed in a lifting seat 17, four slide bars are arranged on the lifting seat 17, a lifting plate 191 is arranged on each slide bar in a sliding fit manner, the top of the lifting plate 191 is connected with the pushing end of the hydraulic cylinder 18, a mold pressing block 192 is fixed below the lifting plate 191, a plurality of positioning columns are arranged on the mold pressing block 192, a plurality of button fasteners 13 can be attached, the hydraulic cylinder 18 drives the lifting plate 191 to lift, the mold pressing block 192 is driven to press down, the button fasteners 13 which are punched are attached and lifted up, and the feeding work of the button fasteners 13 is carried out at one time.
As shown in fig. 1, 2, 4, 5, moving mechanism includes slide rail 171, sliding fit has slide 20 on slide rail 171, be provided with lower bolster 21 on the slide 20, be equipped with a plurality of button die cavities on the lower bolster 21, slide 20 one side is connected with first single-bar cylinder 23, first single-bar cylinder installs on workstation 1, utilize first single-bar cylinder 23 to drive slide 20 and remove, thereby lower bolster 21 with on the slide 20 carries out the horizontal migration, lower bolster 21 removes under the clamp plate 221 that punches a hole, thereby carry out punching work, after the completion of punching a hole, retrieve through first single-bar cylinder 23 once more, utilize pneumatic cylinder 18 to carry out the laminating material loading with whole button fastener 13.
As shown in fig. 2, 4 and 6, the punching mechanism includes a second double-rod cylinder 22, the second double-rod cylinder 22 is installed on one side of the fixing frame 19, the pushing end of the second double-rod cylinder 22 is connected with a punching press plate 221, the second double-rod cylinder 22 is used for driving the punching press plate 221 to punch, and a plurality of press columns are arranged on the punching press plate 221, so that the punching work of a plurality of button pieces 13 is realized.
As shown in fig. 1, 2, 3, 4, 5, slide rail 171 one side is equipped with third double-rod cylinder 24, and the end is connected with spacing frame 241 in the release of third double-rod cylinder 24, and spacing frame 241 and lower bolster 21 clearance fit utilize third double-rod cylinder 24 to drive spacing frame 241 and rise to fixed lower bolster 21, appear rocking when avoiding punching, improve button 13's the stability of punching, and easy operation, improvement work safety.
As shown in fig. 3, 7, and 8, the material distributing mechanism includes a material distributing box 27, the top of the material distributing box 27 is provided with symmetrical spring columns 271, the spring columns 271 are connected to the bottom of the working table 1, the top of the material distributing box 27 is communicated with the discharging hopper 25, the bottom of the material distributing box 27 is provided with a vibrating machine 272, one end of the material distributing box 27 is communicated with the chip collecting box 28, a pore plate 281 is arranged in the chip collecting box 28, one end of the top of the pore plate 281 is provided with symmetrical guide plates 282, the inclination angle of the guide plates 282 is 45 degrees, the vibrating machine 272 can drive the button fasteners 13 in the material distributing box 27 to vibrate and distribute materials, the pore plate 281 in the chip collecting box 28 is used for collecting fine chips, the button fasteners 13 can be vibrated by vibrating, the holes in the pore plate 281 are used for collecting the fine chips, the button fasteners 13 can be sequentially arranged by the guide plates 282 with the oblique angles of 45 degrees, and the concentrated material feeding is reduced.
As shown in fig. 3, 7, and 8, the limiting mechanism includes a second single-rod cylinder 291, the second single-rod cylinder 291 is symmetrically installed on two sides of the adapter 29, the pushing end of the second single-rod cylinder 291 is connected with a material guide plate 292, the material guide plate 292 is pushed by the second single-rod cylinder 291 to move relatively, and the distance adjustment is performed according to the actual diameter of the button 13, so that the limiting mechanism is suitable for feeding different button 13.
As shown in fig. 1, 4, 5, feeding mechanism includes base 8, base 8 is fixed in conveying platform 6 one side, install driving motor 9 on the base 8, the drive end of driving motor 9 is connected with action wheel 901, action wheel 901 one side is equipped with from driving wheel 10, from driving wheel 10 through first conveyer belt 11 with action wheel 901 transmission fit, from driving wheel 10 connecting conveying platform 6 through the pivot, install second conveyer belt 12 on the conveying platform 6, be equipped with support 602 on the conveying platform 6, install infrared ray counter 603 on the support 602, infrared ray counter 603 is just to second conveyer belt 12, vibration dish 26 carries button 13 on the second conveyer belt 12, count in proper order through infrared ray counter 603 on the conveying platform 6, second conveyer belt 12 can carry button 13 to in the collecting box 4.
As shown in fig. 1, 4, 5, 7, receive 4 below of workbins and be equipped with side dress frame 2, side dress frame 2 is fixed in 1 bottom one end of workstation, install electronic scale 3 on the side dress frame 2, the workbin 4 is received at 3 tops of electronic scale, electronic scale 3 can set up overweight default, 3 electric connection in alarm 5 of electronic scale, alarm 5 is installed in 1 one side of workstation, utilize electronic scale 3 to carry out weight setting, when exceeding the default, alarm 5 reports to the police immediately, thereby the suggestion staff retrieves and trades the case, avoid packing quantity too much, guarantee that the packing quality is unified.
When the multi-station punching machine is used, firstly, the button fasteners 13 are sequentially placed on the lower template 21, the first single-rod cylinder 23 is started to drive the sliding seat 20 to move until the lower template 21 is just opposite to a punching pressing plate, the third double-rod cylinder 24 is started to drive the limiting frame 241 to lift until the lower template 21 is fixed, the second double-rod cylinder 22 is started to press down again to realize multi-station punching, the first single-rod cylinder 23 is recovered and reset, the button fasteners 13 are pressed and attached through the hydraulic cylinder 18, the first double-rod cylinder 15 drives the material receiving hopper 16 to receive materials, the button fasteners 13 enter the material distribution box 27 through the material receiving hopper 16 and the material discharging hopper 25, and the button fasteners 13 are rapidly distributed through the vibration of the vibrating machine 272, when button 13 moves to on the orifice plate 281, the fines can fall into collection bits case 28 bottom through the orifice plate 281, carry out the interval regulation of stock guide 292 through second single pole cylinder 291, thereby guarantee that only a button 13's material loading passes through, utilize vibration dish 26 to carry the button 13 of bottom to conveying platform 6 on, utilize infrared ray counter 603 to count in proper order, infrared ray counter 603's default is 1000 pieces, second conveyer belt 12 can drive button 13 and get into in receiving case 4, receive the electronic scale 3 of case 4 bottom and can carry out the weight determination, after reaching the default, alarm 5 reports to the police immediately, remind the staff to receive the material fast and trade the case, thereby guarantee that the button 13 of next stage receives the material.
Example two
In actual use, an operator finds that, when the button 13 moves onto the orifice plate 281 and moves toward the feed port 262 under the vibration of the vibrating machine 272, because the two side material guide plates 292 are pushed by the second single rod cylinder 291 to enable the distance between the two material guide plates 292 to only allow one button 13 to pass through, a large number of button 13 will be stacked on the orifice plate 281, so that the button 13 cannot enter the vibrating disk 26 through the gap between the two material guide plates 292 in sequence, and subsequent counting and collecting work cannot be completed, therefore, in order to solve the above technical problem, the device is improved according to the present embodiment.
Two ends of one side of the scrap collecting box 28 close to the adapter 29 are respectively hinged with two guide plates 282, one end of each guide plate 292 is attached to the corresponding guide plate 282, the other end of each guide plate 292 is provided with an electromagnet, the guide plates 292 are magnetically connected with a baffle 293 through the electromagnets, the baffle 293 is located in a sliding groove formed in the adapter 29, one side, opposite to the two guide plates 292, is provided with a pressure sensor, and the pressure sensor is used for detecting the pressure of the button fastener 13 on the guide plates 292.
Firstly, when button 13 gets into album bits case 28 through dividing workbin 27 in, drive spring post 271 through the bobbing machine 272 that sets up in branch workbin 27 bottom and vibrate a plurality of button 13 that make get into album bits case 28 and vibrate simultaneously and remove along the incline direction of album bits case 28, in this process, through the vibration of bobbing machine 272, make button 13 divide the material fast, when button 13 removes to on the orifice plate 281, the fines can fall into album bits case 28 bottom through the orifice plate 281, the sweeps that will glue on button 13 in the punching press process passes through vibration and button 13 separation, carry out centralized processing to the sweeps on button 13, prevent that the sweeps from leading to the problem of polluting operational environment in disorder.
Secondly, when the button 13 moves in the scrap collecting box 28 by vibration, the second single-rod cylinders 291 on the two sides are controlled to extend simultaneously, so that the guide plates 292 on the two sides are close to each other and attached to each other, in the process, because the guide plates 282 are hinged to the scrap collecting box 28, and one ends of the guide plates 282 are attached to the guide plates 292, at this time, the guide plates 292 push the guide plates 282 on the same side to rotate around the hinged point, when the two guide plates 292 are attached to each other, the two guide plates 282 are driven by the guide plates 292 to contact with each other and block all the button 13 on one side of the scrap collecting box 28, at this time, the button 13 in the scrap collecting box 28 is moved to the two guide plates 282 by the vibration of the obliquely arranged scrap collecting box 28 and the vibration of the vibrating machine 272, the tiled button 13 is moved to form a space for the button 13 entering the scrap collecting box 28 at the back, and meanwhile, the plurality of buttons 13 are prevented from entering and being stacked in the scrap collecting box 28 at the same time, and the scrap can not be effectively discharged and can not be discharged along with the scrap collecting box 28.
Thirdly, when buttons in the button collecting box 28 need to be transmitted to the vibration disc 26 through the adapter 29, the electromagnets on one side of the two guide plates 292 are controlled to be powered off, and the second single-rod air cylinders 291 on two sides are controlled to simultaneously contract, in the process, the two guide plates 292 are mutually separated and the two guide plates 282 are rotated towards the guide plates 292, so that the buttons 13 stacked in the button collecting box 28 slide into a sealing area formed by the two guide plates 292 and the baffles 293 through a gap formed between the two guide plates 282, then the two guide plates 292 on two sides are contacted with each other and the electromagnets are electrified by controlling the second single-rod air cylinders 291 on two sides to simultaneously extend, in the process, the two guide plates 292 are mutually close to each other and enable the two baffles 293 to be always attached together, the two baffles 293 are prevented from being separated from each other in the vibration process, so that the buttons 13 directly enter the vibration disc 26, the buttons received on the two guide plates 292 are detected by the pressure sensors arranged on the two guide plates 292, if the two guide plates 292 are attached before each other, the two rows of buttons are attached to enable the buttons 13 to be capable of being moved to pass through the adapter 29, and the two rows of the two buttons 13, the expansion of the button fasteners 13, the pressure sensor is detected, and the button collecting box 13, the interval is controlled by the two rows of the two guide plates 272, and the two rows of the two buttons 13 is controlled by the two pressure sensors arranged in the two guide plates 292, and the two rows of the two guide plates 272, meanwhile, the size of the button 13 is determined according to the pressure value fed back by the pressure sensor and the expansion amount of the second single-rod cylinder 291, the size of the button 13 is detected, when the button 13 which is integrated and stacked in the adapter 29 needs to be transferred into the vibration disk 26, the electromagnet is controlled to be electrified, the material guide pipes 292 are controlled to move towards two sides, the gap opened between the two baffles 293 is kept consistent with the detected gap, a group of button 13 which is stacked orderly enters the vibration disk 26 under the vibration and inclination effects, the stacked button 13 is flatly laid in the vibration disk 26 through the rotation and the vibration of the vibration disk 26, and therefore the problem that a large number of button 13 are stacked on the pore plate 281 is solved, and the button 13 cannot enter the vibration disk 26 through the gaps of the two material guide plates 292 sequentially.
It should be noted that, vibration dish 26 main part conveying part design has spiral ascending spiral transmission layer, and when vibration dish 26 vibrated, the spiral transmission layer carried out synchronous rotation under screw motor's drive, upwards pushed the material along spiral transmission layer, and the button 13 that stacks will have the adjustment of stacking for the tiling in the vibration process.
Finally, through setting up pressure sensor on stock guide 292 to the pressure value that detects through both sides pressure sensor and the flexible volume of second single-bar cylinder 291 detect the size of button 13, and predetermine the size through the contrast and judge whether up to standard button 13, if the size of button 13 not up to standard then send out the warning through siren 5 to the staff, make the staff detect equipment, improved the device's machining precision.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (8)
1. The utility model provides a button processing material collecting device that punches, includes the workstation, its characterized in that: the punching machine is characterized in that a lifting seat is arranged on the workbench, a lifting mechanism is arranged in the lifting seat, the bottom of the lifting mechanism is connected with a die pressing block, a lower template is arranged under the die pressing block, a moving mechanism is arranged at the bottom of the lower template, the moving mechanism is installed on the workbench, and a punching mechanism is arranged on one side of the lifting seat;
a vertical plate is arranged on one side of the lifting seat, a first double-rod cylinder is arranged at the top of the vertical plate, a receiving hopper is connected to the push-out end of the first double-rod cylinder, a blanking hopper is arranged below the receiving hopper, the blanking hopper is arranged on the workbench, the bottom of the blanking hopper penetrates through the workbench and is communicated with a material distribution mechanism, and a limiting mechanism is arranged on one side of the material distribution mechanism;
a vibration disc is arranged on one side of the limiting mechanism and fixed on one side of the workbench through a clamping plate, the bottom of the vibration disc is communicated with the adapter through a feed inlet, the top of the vibration disc is communicated with the conveying table through a discharge outlet, a support is arranged at the bottom of the conveying table and fixed on the workbench, a feeding mechanism is arranged on the conveying table and provided with a button fastener, a blanking plate is arranged at one end of the conveying table, and a material receiving box is arranged at the bottom of the blanking plate;
the feed divider constructs including gathering the bits case, collection bits case one end is connected with the adapter, and the other end is connected with the branch workbin, it has two deflectors to gather bits case one side both ends that are close to the adapter respectively to articulate, be equipped with stop gear on the adapter, stop gear includes the second single-pole cylinder, the second single-pole cylinder symmetry is installed in the adapter both sides, the second single-pole cylinder is pushed out the end and is connected with the stock guide, stock guide one end and deflector laminating, the stock guide other end is equipped with the electro-magnet, just the stock guide passes through the electro-magnet and is connected with baffle magnetism, the baffle is located the spout of seting up on the adapter, two the relative one side of stock guide is equipped with pressure sensor, pressure sensor is used for detecting the pressure size of button fastener to the stock guide.
2. The button processing material collecting device that punches of claim 1 which characterized in that: elevating system includes the pneumatic cylinder, the pneumatic cylinder is fixed at the mount top, the mount is installed in the lift seat, be provided with four slide bars on the lift seat, sliding fit has the lifter plate on the slide bar, the pneumatic cylinder propelling movement end is connected at the lifter plate top, the lifter plate below is fixed with the mould briquetting, be equipped with a plurality of reference columns on the mould briquetting, can laminate a plurality of button fasteners.
3. The button processing material collecting device that punches of claim 1, its characterized in that: the moving mechanism comprises a slide rail, a slide seat is arranged on the slide rail in a sliding fit mode, a lower template is arranged on the slide seat, a plurality of button cavities are formed in the lower template, a first horizontal bar air cylinder is connected to one side of the slide seat, and the first horizontal bar air cylinder is installed on the workbench.
4. The button processing material collecting device that punches of claim 2, its characterized in that: the punching mechanism comprises a second double-rod cylinder, the second double-rod cylinder is installed on one side of the fixing frame, and the pushing end of the second double-rod cylinder is connected with a punching press plate.
5. The button processing material collecting device that punches of claim 3, its characterized in that: and a third double-rod cylinder is arranged on one side of the sliding rail, the push-out end of the third double-rod cylinder is connected with a limiting frame, and the limiting frame is in clearance fit with the lower template.
6. The button processing material collecting device that punches of claim 1 which characterized in that: the material distributing box is characterized in that symmetrical spring columns are arranged at the top of the material distributing box and connected with the bottom of the workbench, the top of the material distributing box is communicated with the discharging hopper, a vibrating machine is arranged at the bottom of the material distributing box, and a pore plate is arranged in the scrap collecting box.
7. The button processing material collecting device that punches of claim 1, its characterized in that: feeding mechanism includes the base, the base is fixed in conveying platform one side, install driving motor on the base, the driving motor drive end is connected with the action wheel, action wheel one side is equipped with from the driving wheel, from driving wheel through first conveyer belt and action wheel transmission cooperation, connect the conveying platform through the pivot from the driving wheel, the conveying bench installs the second conveyer belt, the conveying bench is equipped with the support, install infrared ray counter on the support, infrared ray counter is just to the second conveyer belt.
8. The button processing material collecting device that punches of claim 1, its characterized in that: the side-mounted frame is arranged below the material receiving box and fixed to one end of the bottom of the workbench, an electronic scale is arranged on the side-mounted frame, the material receiving box is placed at the top of the electronic scale, the electronic scale is electrically connected to the alarm, and the alarm is installed on one side of the workbench.
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CN202210977065.6A CN115213288B (en) | 2022-08-15 | 2022-08-15 | Button processing material collecting device that punches |
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CN202210977065.6A CN115213288B (en) | 2022-08-15 | 2022-08-15 | Button processing material collecting device that punches |
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CN115213288B CN115213288B (en) | 2022-12-20 |
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CN114211566A (en) * | 2021-12-16 | 2022-03-22 | 岳西县海创饰品有限公司 | Be applied to full-automatic perforating device of button |
CN114378171A (en) * | 2022-03-03 | 2022-04-22 | 杭州尚金缘珠宝首饰有限公司 | A stamping forming machine for gold product processing |
CN114749930A (en) * | 2022-03-07 | 2022-07-15 | 中铁三局集团第二工程有限公司 | Automatic production line for section steel arch frame connecting plates |
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KR20080050050A (en) * | 2006-12-01 | 2008-06-05 | 현대자동차주식회사 | A selecting piercing set for a press mold |
CN207325707U (en) * | 2017-09-20 | 2018-05-08 | 青岛万沅金属制品有限公司 | A kind of decompressor of convenient discharging |
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CN114378171A (en) * | 2022-03-03 | 2022-04-22 | 杭州尚金缘珠宝首饰有限公司 | A stamping forming machine for gold product processing |
CN114749930A (en) * | 2022-03-07 | 2022-07-15 | 中铁三局集团第二工程有限公司 | Automatic production line for section steel arch frame connecting plates |
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Denomination of invention: A button punching and processing material receiving device Granted publication date: 20221220 Pledgee: Industrial and Commercial Bank of China Limited Yongjia sub branch Pledgor: ZHEJIANG DENGBAO TECHNOLOGY Co.,Ltd. Registration number: Y2024330001587 |