CN115198894A

CN115198894A - Modular box type single room, building body, hoisting system and production workshop

Info

Publication number: CN115198894A
Application number: CN202211039799.6A
Authority: CN
Inventors: 梁乙胜
Original assignee: Individual
Current assignee: Individual
Priority date: 2022-08-29
Filing date: 2022-08-29
Publication date: 2022-10-18

Abstract

The invention provides a modular box type single room, a building body, a hoisting system and a production workshop, which relate to the technical field of modular box type buildings and solve the problem of poor stability of connection between parts in the conventional modular box type single room only through bolts. The modular box type single room is simple and quick to install, and the modular box type single room formed by connection is stable in structure and good in integrity.

Description

Modular box type single room, building body, hoisting system and production workshop

Technical Field

The invention relates to the technical field of modular buildings, in particular to a modular box type single room, a building body, a hoisting system and a production workshop.

Background

The modular building is an assembly technology, various houses are assembled by prefabricated modular components (such as walls), and the modular components are prefabricated in a factory, so that the industrial production is facilitated, the work efficiency is improved, the material consumption is reduced, and the influence of seasons is small. And (4) transporting the prefabricated primary product unit to a construction site to finish hoisting and assembling work, and finally forming a building whole. Compared with temporary buildings, the modular building has the characteristics of high construction speed, good anti-seismic performance, large using area, light building dead weight, simplicity and convenience in construction, flexibility in assembly, labor and material conservation, modular member design and the like, and therefore has a good application value in urban construction.

In the prior art, in the production and manufacturing process of the modular building, the wall body, the top plate, the bottom plate and other parts are generally connected through bolts only, so that the connection stability is poor, and the overall stability of the building is affected.

Disclosure of Invention

The invention aims to provide a system and a method for installing a modular box type building, which aim to solve the problem that the stability of all parts in the existing modular box type building is poor only through bolt connection.

The invention provides a modular box-type single room which comprises a top plate, a bottom plate, a plurality of wall plates and a plurality of foundation columns, wherein the top plate and the bottom plate are respectively arranged at the upper end and the lower end of each wall plate, the wall plates are connected through the foundation columns, a bottom plate convex block is arranged around the upper side surface of the bottom plate, a wall groove arranged along the length direction of the wall plate is arranged at the bottom end of the wall plate, wall convex blocks arranged along the height direction of the wall plate are respectively arranged at the two sides of the wall plate, column grooves arranged along the height direction of the foundation columns are arranged on the foundation columns, the wall plates are inserted into the column grooves through the wall convex blocks and are connected with the foundation columns, the bottom plate is inserted into the wall grooves through the bottom plate convex blocks and is connected with the wall plates, notches matched with the foundation columns are respectively arranged at the corners of the top plate and the bottom plate, plate tail blocks are respectively arranged at the notches of the top plate and the bottom plate, column dovetail grooves are respectively arranged at the upper end and the lower end of the foundation columns, and dovetail grooves are respectively arranged at the dovetail grooves of the dovetail grooves, and the bottom plate, and the dovetail grooves are respectively arranged at the connection positions of the wall plates, the bottom plate, the base columns, and the wallboard, and the connection positions of the foundation columns, and the base columns, and the adhesive are respectively.

As a preferred scheme of the invention, the wall plate further comprises a top beam, the top beam is arranged at the top end of the wall plate, the top plate is arranged on the top beam, two ends of the top beam are respectively provided with a beam dovetail block, the top beam is inserted into the column dovetail groove through the beam dovetail block and connected with the foundation column, the upper side of the top beam is provided with a beam groove arranged along the length direction of the top beam, the lower side of the top plate is provided with a top plate convex block, and the top plate is inserted into the beam groove through the top plate convex block and connected with the top beam.

As a preferred scheme of the present invention, bottom plate steel bars, wall vertical steel bars, beam steel bars and top plate steel bars arranged along the height direction of the bottom plate, the wall plate, the top beam and the top plate are respectively arranged in the bottom plate, the wall plate, the top beam and the top plate, and the bottom plate steel bars, the wall vertical steel bars, the beam steel bars and the top plate steel bars are sequentially connected in the vertical direction.

The invention also provides a modular box type building body which comprises the modular box type single rooms, wherein a plurality of box type single rooms are spliced, a top plate dovetail groove and a top plate dovetail block are respectively arranged on two sides of a top plate of each box type single room, the top plates of two adjacent box type single rooms on the same layer are inserted into the top plate dovetail grooves through the top plate dovetail blocks and are connected, mounting blocks and mounting grooves are respectively arranged on the top surface and the bottom surface of each foundation column, foundation columns of two adjacent box type single rooms are connected in the mounting grooves through the mounting blocks, an adhesive is arranged between a bottom plate of the upper box type single room and a top plate of the lower box type single room, column reinforcing steel bars arranged along the height direction of the foundation columns are arranged in the foundation columns, and the column reinforcing steel bars of two adjacent box type single rooms are correspondingly connected.

As a preferred embodiment of the present invention, a first connecting plate and a second connecting plate are respectively disposed on two sides of the box-type single-compartment top plate, the second connecting plate and the first connecting plate are respectively disposed near the upper side and the lower side of the top plate, and a first notch and a second notch are respectively formed on the upper side of the first connecting plate and the lower side of the second connecting plate, the first notch is matched with the second connecting plate, the second notch is matched with the first connecting plate, a plurality of top plate dovetail blocks are disposed in the first notch on the first connecting plate, and a plurality of top plate dovetail grooves are correspondingly disposed on the second connecting plate.

As a preferable scheme of the present invention, the two base pillars abutting between the two box-type sheets on the same layer are connected by a double dovetail pillar, one side of the double dovetail pillar is inserted into the base pillar between one box-type sheet and the other side is inserted into the base pillar between the adjacent box-type sheets on the same layer, the lower section of the double dovetail pillar is connected with the two box-type sheets on the lower layer, and the upper section of the double dovetail pillar is connected with the two box-type sheets on the upper layer.

The invention also provides a hoisting system, which is used for hoisting the modular box-type single room and comprises a hoisting mechanism, wherein the hoisting mechanism comprises a transverse guide rail, a longitudinal guide rail, a hoisting assembly and a plurality of supporting trusses, the supporting trusses are arranged along the periphery of a building structure, two longitudinal supporting rods are connected to the top ends of the supporting trusses, the longitudinal guide rail is arranged along the longitudinal supporting rods, the transverse supporting rods are arranged between the two longitudinal supporting rods, two ends of each transverse supporting rod are connected with the longitudinal guide rail in a sliding manner, the transverse guide rail is arranged along the transverse supporting rods, and the hoisting assembly is connected to the transverse guide rail in a sliding manner.

As a preferable scheme of the invention, the hoisting device further comprises a lifting mechanism, wherein the lifting mechanism is arranged close to the hoisting mechanism, the lifting mechanism comprises a lifting platform, a lifting bracket and a plurality of lifting rod assemblies, the plurality of lifting rod assemblies are supported and arranged at the lower side of the lifting bracket, and the lifting platform is arranged on the lifting bracket; the lifting rod assembly comprises a driving rotary table, a vertical guide rail, a screw rod and a plurality of clutch nuts, wherein the driving rotary table is arranged at the bottom end of the screw rod and is connected with the screw rod in a driving mode, the vertical guide rail is arranged on the two sides of the screw rod, the clutch nuts are connected with the screw rod in a matching mode, the two sides of the clutch nuts respectively extend into the vertical guide rail, the two sides of the clutch nuts are connected with gears, a rack which is meshed with the gears is arranged in the vertical guide rail, the gear is connected with a connecting strip which is vertically arranged, the connecting strip is connected with the lifting bracket, the driving rotary table rotates to drive the clutch nuts to follow the vertical guide rail to move up and down and drive the lifting bracket to move up and down.

As a preferable scheme of the present invention, the screw includes a plurality of branch screws, two adjacent branch screws are vertically connected by a connector, the clutch nut includes two half nuts correspondingly disposed at two sides of the screw, one side of the half nut is connected with the screw in a matching manner, and the other side is connected with the gear, an arc-shaped guide rail bent to a side away from the screw is disposed at a position of the vertical guide rail corresponding to the connector, the half nut is connected with the connector in a left-right sliding manner by a connecting block, and when the clutch nut moves to the arc-shaped guide rail, the two corresponding half nuts are separated by a guiding action of the arc-shaped guide rail, so that the half nut is separated from a thread track of the screw.

The invention also provides a production workshop of the modular box-type single room, wherein the box-type single room is manufactured in the production workshop, and the production workshop comprises an assembly workshop, a decoration workshop and a plurality of branch workshops which are arranged side by side; the auxiliary workshop comprises a raw material blanking workshop, a semi-finished product processing workshop and a finished product pouring and installing workshop which are arranged in parallel, wherein a first conveying guide rail is arranged in the auxiliary workshop and penetrates through the raw material blanking workshop, the semi-finished product processing workshop and the finished product pouring and installing workshop, a second conveying guide rail is further arranged in the production workshop and is arranged along the assembly workshop, the decoration workshop and the auxiliary workshops, and the first conveying guide rails are connected with the second conveying guide rails.

Compared with the prior art, the invention has the following positive effects:

1. according to the modularized box-type single room, the wall board is inserted into the column groove through the wall convex block to be connected with the foundation column, the bottom board is inserted into the wall groove through the bottom board convex block to be connected with the wall board, the top board and the bottom board are inserted into the column dovetail groove through the board dovetail block to be connected with the foundation column, so that the top board, the bottom board, the wall boards and the foundation columns are spliced into a whole, and the adhesive is poured at the connecting part, so that the modularized box-type single room is simple and convenient to assemble and high in production efficiency, and the connected modularized box-type single room is stable in structure and good in integrity.

2. The modular box type building body is formed by splicing a plurality of box type single rooms, the building structure construction process is simplified, the working procedures of the construction flow are reduced, the construction period can be shortened by a factory prefabrication field assembly mode, and the construction efficiency is improved.

3. According to the hoisting system, the hoisting mechanism and the lifting mechanism are arranged, so that the lifting mechanism and the hoisting mechanism work cooperatively to transfer the box-type single room to the specified position of the building body, the transfer work efficiency is further improved, and the implementation process is simple, convenient and rapid to operate, high in construction efficiency and low in cost.

4. According to the production workshop of the modular box type single room, each branch workshop is divided clearly and the products are conveyed through the first conveying guide rail and the second conveying guide rail, so that the production efficiency of the production workshop is high.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic structural view of a modular cabinet of the present invention;

FIG. 2 is a schematic view of the construction of the top plate according to the present invention;

FIG. 3 is a schematic view of the construction of the wall panel of the present invention;

FIG. 4 is a schematic view of the structure of the pillar of the present invention;

FIG. 5 is a schematic view of the structure of the base plate of the present invention;

FIG. 6 is a schematic view of the construction of the cap of the present invention;

FIG. 7 is a schematic view of the connection structure between the wall plate and the bottom plate of the present invention;

FIG. 8 is a schematic view of the connection between two adjacent box sheets on the same layer in the present invention;

FIG. 9 is a schematic view of a double dovetail post in the present invention;

FIG. 10 is a longitudinal sectional view of a double dovetail post of the present invention connecting four pillars of upper and lower layers;

FIG. 11 is a schematic view of a connection structure between two adjacent box sheets according to the present invention;

FIG. 12 is a schematic view of the connection structure of the top plate between two adjacent box sheets on the same layer;

figure 13 is a schematic structural view of the hoist system of the present invention;

FIG. 14 is a top view of the lift mechanism of the present invention;

FIG. 15 is a schematic view of the internal structure of the lifter assembly of the present invention;

FIG. 16 is a front view of the half nut of the present invention slidably connected to the connector block;

FIG. 17 is a top view of the half nut and gear connection of the present invention;

FIG. 18 is a top view of the internal structure of the lifter assembly of the present invention;

FIG. 19 is a schematic view showing an internal structure of a production plant according to the present invention.

In the figure: 001. a box-type single room; 11. a top plate; 111. a top plate projection; 112. a top plate dovetail groove; 113. a top plate dovetail block; 114. roof reinforcing steel bars; 116. a first connecting plate; 115. a first notch; 117. a second notch; 118. a second connecting plate; 12. a wallboard; 121. a wall bump; 122. a wall recess; 123. erecting steel bars on the wall; 13. a base pillar; 131. a column dovetail groove; 132. a post recess; 133. mounting blocks; 134. mounting grooves; 135. column reinforcing steel bars; 14. a top beam; 141. a beam dovetail block; 142. a beam groove; 143. beam reinforcing steel bars; 15. a base plate; 151. a notch; 152. a plate dovetail block; 153. a bottom plate bump; 154. a bottom plate steel bar; 16. a double dovetail post; 002. a hoisting mechanism; 21. supporting the truss; 22. a longitudinal strut; 23. a transverse strut; 24. hoisting the assembly; 003. a lifting mechanism; 31. a support; 32. a lifting platform; 33. a lifting bracket; 34. a lifter bar assembly; 341. driving the turntable; 342. a vertical guide rail; 3421. a rack; 343. a screw; 3431. supporting a screw rod; 3432. a connector; 344. a clutch nut; 3441. half nuts; 3442. an arc-shaped guide rail; 3443. a slider; 345. a gear; 346. a connecting strip; 347. connecting blocks; 3471. a chute; 004. a production workshop; 41. a decoration workshop; 42. an assembly workshop; 43. dividing workshops; 431. a raw material blanking workshop; 432. a semi-finished product processing workshop; 433. a finished product pouring and mounting workshop; 44. a first conveying guide rail; 45. a second conveyor rail.

Detailed Description

In the description of the present invention, it is to be noted that, unless otherwise specified, "a plurality" means two or more; the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", "front", "rear", "head", "tail", and the like indicate orientations or positional relationships that are based on the orientations or positional relationships shown in the drawings, merely for convenience in describing and simplifying the present invention, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should also be noted that, unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present invention can be understood as appropriate to those of ordinary skill in the art.

The following describes embodiments of the present invention in further detail with reference to the accompanying drawings.

Example 1:

the modular box-type single room provided by the embodiment, as shown in fig. 1 to 7, includes a top plate 11, a bottom plate 15, a plurality of wall plates 12 and a plurality of pillars 13, the top plate 11 and the bottom plate 15 are respectively disposed at the upper and lower ends of the wall plates 12, the wall plates 12 are connected by the pillars 13, bottom plate protrusions 153 are disposed around the upper side of the bottom plate 15, wall grooves 122 disposed along the length direction of the wall plates are disposed at the bottom end of the wall plates 12, wall protrusions 121 disposed along the height direction of the wall plates are disposed at both sides of the wall plates 12, and pillar grooves 132 disposed along the height direction of the pillars 13 are disposed on the pillars 13. The wall plate 12 is connected to the base post 13 by inserting the wall protrusions 121 into the post grooves 132. The base plate 15 is connected to the wall plate 12 by inserting the base plate protrusion 153 into the wall groove 122. The corners of the top plate 11 and the bottom plate 15 are provided with notches 151 matched with the foundation columns 13. Plate dovetail blocks 152 are arranged at the notches of the top plate 11 and the bottom plate 15, column dovetail grooves 131 are arranged at the upper end and the lower end of the base column 13, and the top plate 11 and the bottom plate 15 are inserted into the column dovetail grooves 131 through the plate dovetail blocks 152 and are connected with the base column 13. And adhesive is arranged at the joints of the wall plate 12, the top plate 11, the bottom plate 15 and the foundation column 13 and the joints of the bottom plate 15 and the wall plate 12.

The box list of modularization of this embodiment is connected with the foundation column 13 in inserting in post recess 132 through the wall lug 121 with wallboard 12, bottom plate 15 is inserted in wall recess 122 through bottom plate lug 153 and is connected with wallboard 12, roof 11 and bottom plate 15 are all inserted in post dovetail 131 through board forked tail piece 152 and are connected with foundation column 13, thereby with roof 11, bottom plate 15, a plurality of wallboard 12 and a plurality of foundation column 13 concatenation are as an organic whole, and water the gluing agent in the junction, form the form between the list of box structure, make the equipment simple between the box list of modularization, and is convenient, high in production efficiency, and connect the box list structure of modularization of formation and stabilize, the wholeness is good.

Preferably, the adhesive is a concrete paste. After the top plate 11, the bottom plate 15, the wall plates 12 and the foundation columns 13 are connected, concrete slurry is poured into the connected gaps, and the stability is better.

Preferably, as shown in fig. 1 and 6, the modular box-type single room of the present embodiment further includes a top beam 14, the top beam 14 is disposed on the top end of the wall plate 12, the top plate 11 is disposed on the top beam 14, two ends of the top beam 14 are respectively provided with a beam dovetail block 141, and the top beam 14 is inserted into the column dovetail groove 131 through the beam dovetail block 141 and connected with the foundation column 13. The upper side of the top rail 14 is provided with rail grooves 142 formed along the length direction thereof, the lower side of the top plate 11 is provided with top plate protrusions 111, and the top plate 11 is connected to the top rail 14 by inserting the top plate protrusions 111 into the rail grooves 142.

The top beam supports the top plate, the top beam 14 is inserted into the column dovetail groove 131 through the beam dovetail block 141 to be connected with the foundation column 13, the top plate 11 is inserted into the beam groove 142 through the top plate convex block 111 to be connected with the top beam 14, and the connection stability is good.

Preferably, the bottom plate reinforcements 154, the wall vertical reinforcements 123, the beam reinforcements 143, and the top plate reinforcements 114 are respectively arranged in the bottom plate 15, the wall plate 12, the top beam 14, and the top plate 11 along the height direction thereof, and the bottom plate reinforcements 154, the wall vertical reinforcements 123, the beam reinforcements 143, and the top plate reinforcements 114 are sequentially connected in the vertical direction. All the reinforcing steel bars are welded in the vertical direction, so that all the components are connected into a whole, and the stability of the box type single room is further improved.

Example 2

The embodiment provides a modular box type building body, as shown in fig. 8-12, comprising a plurality of modular box type single rooms in embodiment 1, wherein the plurality of modular box type single rooms 001 are spliced, a top plate dovetail groove 112 and a top plate dovetail block 113 are respectively arranged on two sides of a top plate 11 of each box type single room 001, and the top plates 11 of two adjacent box type single rooms 001 on the same layer are inserted into the top plate dovetail grooves 112 through the top plate dovetail blocks 113 to be connected. The top surface and the bottom surface of the foundation column 13 are respectively provided with an installation block 133 and an installation groove 134, and the foundation columns of the adjacent two layers of box-type single rooms 001 are connected in the installation groove 134 through the installation block 133. And an adhesive is arranged between the bottom plate 15 of the upper layer box type single room and the top plate 11 of the lower layer box type single room, column steel bars 135 arranged along the height direction of the column are arranged in the foundation column 13, and the column steel bars 135 in the two adjacent layers of box type single rooms are correspondingly connected. In the work progress, the post reinforcing bar 135 in the foundation is provided with a plurality ofly, and a plurality of post reinforcing bars 135 set up along the periphery of foundation, can set up the preformed hole in the foundation to the post reinforcing bar 135 welding of floor about supplying, and do the high pressure grout processing with the preformed hole after the welding, make its steadiness better, thereby make the building body pass through steel bar connection as an organic whole, further increase the steadiness of building body.

Preferably, the adhesive is a concrete paste. After connecting between two box list, pour concrete slurry in the space of connecting, connect as an organic whole between a plurality of box lists, the installation is simple swift, and the connection steadiness between the box list is good, makes the building body have better stability.

When the box-type single rooms 001 adjacent to each other on the same layer are spliced through the top plate dovetail groove 112 and the top plate dovetail block 113, the top plate dovetail groove 112 and the top plate dovetail block 113 are buckled and connected with each other to increase the contact area between the two, the bonding area of the adhesive is increased, the splicing position of the top plate dovetail groove 112 and the top plate dovetail block 113 is firmer and firmer, and the connecting strength between the box-type single rooms 001 adjacent to each other on the same layer is higher.

Preferably, as shown in fig. 12, a first connecting plate 116 and a second connecting plate 118 are respectively disposed on two sides of the box-type single-compartment ceiling 11, the second connecting plate 118 and the first connecting plate 116 are respectively disposed near the upper and lower sides of the ceiling 11, and a first notch 115 and a second notch 117 are respectively formed on the upper side of the first connecting plate 116 and the lower side of the second connecting plate 118, the first notch 115 is matched with the second connecting plate 118, the second notch 117 is matched with the first connecting plate 116, a plurality of ceiling dovetail blocks 113 are disposed in the first notch 115 on the first connecting plate 116, and a plurality of ceiling dovetail grooves 112 are correspondingly disposed on the second connecting plate 118.

When two adjacent box-type single rooms 001 are spliced in the same layer, a second connecting plate 118 of one box-type single room is spliced in a first notch 115 at the upper side of a first connecting plate 116 of the other box-type single room, a top plate dovetail block 113 is correspondingly clamped in a top plate dovetail groove 112, after the two box-type single rooms 001 are spliced, adhesive is poured into a gap at the connecting position, the connecting strength is improved, and the connection is more stable. In the construction process, before the box-type single room 001 is spliced, the adhesive can be coated on the joint and then the box-type single room is spliced.

As shown in fig. 8-10, two base columns 13 attached to each other between two box-type units on the same layer are connected by a double-dovetail column 16, one side of the double-dovetail column 16 is inserted into the base column 13 between one box-type unit and the other side is inserted into the base column 13 between adjacent box-type units on the same layer, the lower section of the double-dovetail column 16 is connected with the two box-type units on the lower layer and the upper section thereof is connected with the two box-type units on the upper layer, and the adjacent base columns 13 are butted and then grouted to fill gaps.

When two box-type single rooms on the same floor are connected, the base posts on the adjacent sides of the two box-type single rooms are attached to each other, two sides of the double dovetail posts 16 are respectively inserted into dovetail grooves of the two base posts, the base posts between the two box-type single rooms on the same floor are connected, one half of the double dovetail posts 16 are connected with the box-type single room on the lower floor, and the other half of the double dovetail posts are connected with the two adjacent base posts between the two box-type single rooms on the upper floor, so that the double dovetail posts 16 are not only connected with the two adjacent base posts between the two box-type single rooms on the lower floor, but also connected with the two adjacent base posts between the two box-type single rooms on the upper floor, and the two adjacent base posts between the two box-type single rooms on the same floor and the two box-type single rooms on the upper floor are connected more firmly.

The modular box type building body of the embodiment conveys assembled box type single units to a construction site in the construction process, and then forms a preset building form through same-layer splicing and vertical splicing among the box type single units. The modularization box building of this embodiment adopts the modularization equipment worker method between the box list, simplify building structure construction process, reduce the process of construction flow, can shorten the construction period through factory prefabrication on-the-spot equipment mode, and the efficiency of construction is improved, and green, the scene does not have building rubbish such as brick cement, it is friendly to the environment, respond national environmental protection policy, additionally, compare traditional building mode, need multiple haulage vehicle to transport the raw materials to the site operation, the modularization box building body of this embodiment need not raw materials and transports, reduce the vehicle of transporting, avoid the raw materials car to the road, simplify the work progress, especially for high-rise building, the construction period has been shortened remarkably, can be applicable to the reconstruction transformation after the calamity that is caused by irresistance. The connection mode structure of the modularization box type building body of this embodiment is firm, firm reliable, and anti-seismic performance is high.

Example 3

This embodiment provides a hoist and mount system, as shown in fig. 13, hoist and mount system is arranged in hoisting the box form room of modularization among embodiment 1, including hoisting machine 002, hoisting machine 002 includes transverse guide, longitudinal rail, hoist and mount subassembly 24 and a plurality of supporting truss 21, a plurality of supporting truss 21 set up along building structure's periphery, be connected with two longitudinal strut 22 on a plurality of supporting truss 21's top, longitudinal rail sets up along longitudinal strut 22, be provided with transverse strut 23 between two longitudinal strut 22, transverse strut 23's both ends and longitudinal rail sliding connection, transverse guide sets up along transverse strut 23, hoist and mount subassembly 24 sliding connection is on transverse guide.

As shown in fig. 1, four support trusses 21 are provided around the entire building, longitudinal struts 22 and transverse struts 23 are erected on the tops of the support trusses 21, and a hoisting assembly 24 hoists the box-type cell 001 and moves the position of the box-type cell 001 through the transverse and longitudinal rails, thereby transferring the box-type cell to a designated position for assembly. Support longitudinal strut 22 and horizontal branch 23 through setting up a plurality of support trusses 21, make this hoisting machine construct 002 have better support steadiness and load performance, can hoist the heavy object that general tower crane device is difficult to lift by crane, improve hoist and mount efficiency, reduction of erection time, reduction construction cost.

Preferably, as shown in fig. 13, the hoisting system of this embodiment further includes a lifting mechanism 003, the lifting mechanism 003 includes a lifting platform 32, a lifting bracket 33 and a plurality of lifting rod assemblies 34, the plurality of lifting rod assemblies 34 are supported and disposed at a lower side of the lifting bracket 33, and the lifting platform 32 is disposed on the lifting bracket 33. As shown in fig. 1, four lift rod assemblies 34 are provided to support the lift platform 32 on the lift bracket 33, so that the lift mechanism 003 has a good force bearing effect.

In the field construction process, the box-type single room is conveyed to a lifting platform of a lifting mechanism of a building site; lifting the lifting platform to a certain height, moving a hoisting component of the hoisting mechanism to the position above the lifting platform, and connecting the hoisting component with the box-type single room; a hoisting assembly of the hoisting mechanism transfers the box-type single room to a specified position of the building structure; the box-type single room is connected to the building structure.

Elevating system 003 and hoisting machine 002 cooperation work shift box list room 001 to the assigned position of building, further improve the work efficiency of transferring, implement process easy operation, convenient and fast, the efficiency of construction is high, and the cost is lower.

As shown in fig. 15, the lifter assembly 34 includes a drive dial 341, a vertical rail 342, a screw 343, and a plurality of clutch nuts 344. The driving turntable 341 is disposed at the bottom end of the screw 343 and is drivingly connected to the screw 343. The vertical guide rails 342 are disposed at both sides of the screw 343, the clutch nut 344 is coupled to the screw 343, and both sides of the clutch nut 344 extend into the vertical guide rails 342, respectively, a gear 345 is coupled to both sides of the clutch nut 344, and a rack 3421 engaged with the gear 345 is disposed in the vertical guide rails 342. The plurality of clutch nuts 344 are connected to a vertically disposed connecting bar 346, and the connecting bar 346 is connected to the lifting bracket 33. The driving dial 341 rotates to move the clutch nut 344 up and down along the vertical guide 342 and to move the lifting bracket 33 up and down through the connecting bar 346. The bracket 31 is arranged outside the vertical guide rail 342, and the bracket 31 plays a role in supporting and fixing the vertical guide rail 342.

Wherein, the connecting bar may be square steel, and the connecting bar 346 may be directly connected or indirectly connected with the lifting bracket 33.

In this embodiment, the driving turntable 341 is connected to a driving motor, the driving turntable 341 rotates to drive the screw 343 to rotate, the clutch nut moves up and down along the screw 343 under the rotation action of the upper thread of the screw, and the clutch nut connecting bar 346 drives the lifting bracket 33 to move up and down.

Preferably as shown in fig. 15. The screw 343 includes a plurality of branch screws 3431, and two adjacent branch screws 3431 are connected in the vertical direction by a connecting head 3432. The clutch nut 344 includes two half nuts 3441 correspondingly disposed on two sides of the screw 343, one side of the half nut 3441 is connected to the screw 343 in a matching manner, and the other side is connected to the gear 345. An arc-shaped guide rail 3442 which is bent to the side away from the screw 343 is arranged at the position of the vertical guide rail 342 corresponding to the connecting head 3432. Half nut 3441 is slidably connected to connecting bar 346 through connecting block 347 from side to side. When the clutch nut 344 moves to the arc-shaped guide rail 3442, the two corresponding half nuts 3441 are separated by the guiding action of the arc-shaped guide rail 3442, so that the half nuts 3441 are separated from the thread track of the screw 343.

In the screw 343 of the present embodiment, the plurality of support screws 3431 are provided, so that the elevating mechanism 003 can adjust the number of the support screws 3431 to be attached as necessary for elevating the height, thereby adjusting the height of the screw 343.

As shown in fig. 15, the clutch nuts 344 are provided in four. In the process of rotation of the screw 343, the four clutch nuts 344 move synchronously with the screw 343, when one clutch nut 344 moves into the arc-shaped guide rail 3442, the two opposite half nuts 3441 move towards both sides respectively, so that the two half nuts 3441 are separated and disengaged from the thread track of the screw 343, and the connector 3432 is prevented from interfering with the operation of the clutch nut 344 at that position, and the remaining three clutch nuts 344 continue to move along with the rotation of the screw 343, and drive the clutch nuts 344 in the arc-shaped guide rail 3442 to move upwards or downwards to cross the connector 3432 through the connecting strip 346 and then to be matched and connected with the screw 343 again.

Preferably, a sliding block 3443 is disposed on the half nut 3441, a transverse sliding groove 3471 is disposed on the connecting block 347, and the half nut 3441 is disposed in the sliding groove 3471 via the sliding block 3443 and is slidably connected with the connecting block 347. When half-nut 3441 passes through arc-shaped guide 3442, slide 3443 slides in slide 3471, so that connecting piece 347 remains connected to connecting strip 346 while half-nut 3441 can be moved to the side facing away from screw 343.

Example 4

This embodiment provides a production plant of the modular box-type single room of embodiment 1, the box-type single room is formed by manufacturing in the production plant, as shown in fig. 19, and the production plant 004 includes an assembly plant 42, a decoration plant 41 and a plurality of branch plants 43 arranged side by side. The branch workshop 43 comprises a raw material blanking workshop 431, a semi-finished product processing workshop 432 and a finished product pouring and installing workshop 433 which are arranged in parallel, a first conveying guide rail 44 is arranged in the branch workshop 43, and the first conveying guide rail 44 penetrates through the raw material blanking workshop 431, the semi-finished product processing workshop 432 and the finished product pouring and installing workshop 433. A second conveyance guide 45 is also provided in the production plant 004, the second conveyance guide 45 is provided along the assembly plant 42, the decoration plant 41, and the plurality of branch plants 43, and the plurality of first conveyance guides 44 are connected to the second conveyance guide 45. Wherein the first conveyor rail 44 and the second conveyor rail 45 may be conveyor belts or aerial rails.

The finished products in this embodiment refer to a top plate, a floor, a front wall, a rear wall, a left wall, a right wall, etc., and each finished product is assembled into a box-type single-room frame and then decorated.

In the embodiment, the box-type single room is manufactured in a production workshop through the following steps and then is conveyed to a construction site, and raw materials are processed into semi-finished products; then processing the semi-finished product into a finished product; assembling the finished product into a box-type single-room frame; and decorating the interior of the frame of the box-type single room, so that the box-type single room is transported and assembled from a factory to a construction site by taking the single room as a basic unit.

In this embodiment, the workshop of the production workshop 004 includes a roof workshop, a floor workshop, a front wall workshop, a rear wall workshop, a left wall workshop and a right wall workshop. Each workshop consists of three sub-workshops, namely raw material blanking, semi-finished product processing and finished product processing, and each finished product is conveyed to a second conveying guide rail 45 from a first conveying guide rail 44 distributed in each sub-workshop to enter an assembly workshop 42 and finally enters a decoration workshop 41 to be loaded and transported out.

The workshop of this embodiment will be decorated in decoration workshop 41 between box list to with the large-scale furniture of indoor preparation, with reduce the later stage building body and accomplish the back, decorate in the building body, carry the difficulty of furniture.

This embodiment workshop 004 is through dividing each workshop clearly to divide the labour and through first conveying guide rail 44 and second conveying guide rail 45 transport product, realizes the production operation of flowing water nature, and degree of automation is high, improves workshop 004 production efficiency.

The above description is only for the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can make several variations and modifications without departing from the inventive concept, and all such variations and modifications are intended to be covered by the protection scope of the present invention.

Claims

1. A modular box-type single room is characterized by comprising a top plate (11), a bottom plate (15), a plurality of wall plates (12) and a plurality of foundation columns (13), wherein the top plate (11) and the bottom plate (15) are respectively arranged at the upper end and the lower end of the wall plates (12), the wall plates (12) are connected through the foundation columns (13), bottom plate convex blocks (153) are arranged around the upper side surface of the bottom plate (15), wall grooves (122) arranged along the length direction of the wall plates are arranged at the bottom ends of the wall plates (12), wall convex blocks (121) arranged along the height direction of the wall plates are respectively arranged at the two sides of the wall plates (12), column grooves (132) arranged along the height direction of the foundation columns are arranged on the foundation columns (13), the wall plates (12) are inserted into the column grooves (132) through the wall convex blocks (121) and connected with the foundation columns (13), the bottom plate (15) is inserted into the wall grooves (122) through dovetail bottom plate convex blocks (153) and connected with the wall plates (12), notches (13) are arranged at the corners of the bottom plate (11) and matched with the foundation columns (13), and dovetail grooves (152) are arranged at the upper end parts of the bottom plate (13), the top plate (11) and the bottom plate (15) are connected with the foundation column (13) through the plate dovetail blocks (152) inserted in the column dovetail grooves (131), and adhesives are arranged at the connecting positions of the wall plate (12), the top plate (11) and the bottom plate (15) with the foundation column (13) and the connecting positions of the bottom plate (15) and the wall plate (12).

2. A modular box-type single room as claimed in claim 1, further comprising a top beam (14), wherein the top beam (14) is disposed on the top end of the wall panel (12), the top plate (11) is disposed on the top beam (14), two ends of the top beam (14) are respectively provided with a beam dovetail block (141), the top beam (14) is inserted into the column dovetail groove (131) through the beam dovetail block (141) and is connected with the base column (13), the upper side of the top beam (14) is provided with a beam groove (142) disposed along the length direction of the top beam, the lower side of the top plate (11) is provided with a top plate bump (111), and the top plate (11) is inserted into the beam groove (142) through the top plate bump (111) and is connected with the top beam (14).

3. A modular cabinet room as claimed in claim 2, wherein the bottom plate (15), the wall plate (12), the top beam (14) and the top plate (11) are provided with bottom plate reinforcements (154), wall vertical reinforcements (123), beam reinforcements (143) and top plate reinforcements (114) along the height direction thereof, respectively, and the bottom plate reinforcements (154), the wall vertical reinforcements (123), the beam reinforcements (143) and the top plate reinforcements (114) are connected in the vertical direction in sequence.

4. A modular box-type building body, characterized by comprising at least two modular box-type single rooms as claimed in any one of claims 1-3, wherein a plurality of modular box-type single rooms (001) are spliced, a top plate dovetail groove (112) and a top plate dovetail block (113) are respectively arranged on two sides of a top plate (11) of each modular box-type single room (001), two adjacent box-type single rooms on the same layer are connected in the top plate dovetail groove (112) through the top plate dovetail block (113), an installation block (133) and an installation groove (134) are respectively arranged on the top surface and the bottom surface of a base column (13), two adjacent box-type single rooms (001) are connected in the installation groove (134) through the installation block (133), an adhesive is arranged between the base columns, an upper layer is arranged between the bottom plate (15) of each box-type single room and a lower layer is arranged between the top plates (11) of each box-type single rooms, column (13) is provided with column reinforcing steel bars (135) arranged along the height direction of each base column, and two adjacent box-type single rooms are correspondingly connected with steel bars (135).

5. A modular box building according to claim 4, wherein a first connecting plate (116) and a second connecting plate (118) are respectively disposed at both sides of the box-type single-room ceiling (11), the second connecting plate (118) and the first connecting plate (116) are respectively disposed near the upper and lower sides of the ceiling (11) and form a first gap (115) and a second gap (117) at the upper side of the first connecting plate (116) and the lower side of the second connecting plate (118), the first gap (115) is fitted to the second connecting plate (118), the second gap (117) is fitted to the first connecting plate (116), a plurality of the ceiling dovetails (113) are disposed in the first gap (115) on the first connecting plate (116), and a plurality of the ceiling dovetails (112) are correspondingly disposed on the second connecting plate (118).

6. The modular box-type building body as claimed in claim 5, wherein two base pillars (13) of two adjacent box-type units in the same floor are connected by a double-dovetail-shaped pillar (16), one side of the double-dovetail-shaped pillar (16) is inserted into the base pillar (13) of one box-type unit and the other side is inserted into the base pillar (13) of an adjacent box-type unit in the same floor, and the lower section of the double-dovetail-shaped pillar (16) is connected with the two box-type units in the lower floor and the upper section is connected with the two box-type units in the upper floor.

7. A hoisting system, characterized in that, the hoisting system is used for hoisting the box-type single room of any one of claims 1-3, including hoisting machine structure (002), hoisting machine structure (002) includes transverse guide, longitudinal rail, hoist and mount subassembly (24) and a plurality of support truss (21), and is a plurality of support truss (21) set up along building structure's periphery, and is a plurality of the top of support truss (21) is connected with two longitudinal strut (22), longitudinal rail follows longitudinal strut (22) sets up, two be provided with transverse strut (23) between longitudinal strut (22), the both ends of transverse strut (23) with longitudinal rail sliding connection, transverse guide follows transverse strut (23) sets up, hoist and mount subassembly (24) sliding connection in on the transverse guide.

8. A hoisting system as claimed in claim 7, further comprising a lifting mechanism (003), said lifting mechanism (003) being disposed adjacent to said hoisting mechanism (002), said lifting mechanism (003) comprising a lifting platform (32), a lifting bracket (33) and a plurality of lifting rod assemblies (34), a plurality of said lifting rod assemblies (34) being supportingly disposed on an underside of said lifting bracket (33), said lifting platform (32) being disposed on said lifting bracket (33); the lifting rod assembly (34) comprises a driving rotary table (341), a vertical guide rail (342), a screw rod (343) and a plurality of clutch nuts (344), the driving rotary table (341) is arranged at the bottom end of the screw rod (343) and is in driving connection with the screw rod (343), the vertical guide rail (342) is arranged on two sides of the screw rod (343), the clutch nuts (344) are in matching connection with the screw rod (343) and two sides of the clutch nuts respectively extend into the vertical guide rail (342), gears (345) are connected on two sides of the clutch nuts (344), racks (3421) meshed with the gears (345) are arranged in the vertical guide rail (342), the clutch nuts (344) are connected with vertically-arranged connecting bars (346), the connecting bars (346) are connected with the lifting bracket (33), and the driving rotary table (341) rotates to drive the clutch nuts (344) to move up and down along the vertical guide rail (342) and drive the lifting bracket (33) to move up and down through the connecting bars (346).

9. The hoisting system of claim 8, wherein the screw rod (343) comprises a plurality of branch screw rods (3431), two adjacent branch screw rods (3431) are vertically connected by a connecting head (3432), the clutch nut (344) comprises two half nut (3441) correspondingly arranged at two sides of the screw rod (343), one side of the half nut (3441) is cooperatively connected with the screw rod (343) and the other side is connected with the gear (345), the vertical guide rail (342) is provided with an arc-shaped guide rail (3442) bent away from one side of the screw rod (343) corresponding to the connecting head (3432), the half nut (3441) is slidably connected with the connecting bar (346) left and right by a connecting block (347), when the clutch nut (344) moves to the arc-shaped guide rail (3442), the two corresponding half nut (3441) are separated by the guiding action of the arc-shaped guide rail (3442), so that the half nut (3441) is separated from the thread track of the screw rod (343).

10. A production plant of modular box-type single rooms according to any of claims 1 to 3, characterized in that said box-type single rooms are formed by manufacturing in a production plant, said production plant (004) comprising an assembly plant (42), a decoration plant (41) and a plurality of branch plants (43) arranged side by side; the branch workshop (43) comprises a raw material blanking workshop (431), a semi-finished product processing workshop (432) and a finished product pouring installation workshop (433) which are arranged in parallel, wherein a first conveying guide rail (44) is arranged in the branch workshop (43), the first conveying guide rail (44) penetrates through the raw material blanking workshop (431), the semi-finished product processing workshop (432) and the finished product pouring installation workshop (433), a second conveying guide rail (45) is further arranged in the production workshop (004), the second conveying guide rail (45) is arranged along an assembly workshop (42), a decoration workshop (41) and a plurality of branch workshops (43), and the first conveying guide rail (44) is connected with the second conveying guide rail (45).