CN207549272U - Modular architectural sheet-forming machine - Google Patents
Modular architectural sheet-forming machine Download PDFInfo
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- CN207549272U CN207549272U CN201721662676.2U CN201721662676U CN207549272U CN 207549272 U CN207549272 U CN 207549272U CN 201721662676 U CN201721662676 U CN 201721662676U CN 207549272 U CN207549272 U CN 207549272U
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- portal frame
- upper mold
- lower die
- die platform
- leading screw
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Abstract
A kind of modular architectural sheet-forming machine, it includes portal frame, lower die platform, upper mold, walking mechanism and elevating mechanism, the outside setting portal frame of the lower die platform, and the portal frame is made of several frame bodies, and frame body is connected integral by crossbeam;Activity setting upper mold, upper mold are located at the top of lower die platform in portal frame;The bottom setting walking mechanism of portal frame, the top setting elevating mechanism of portal frame;The elevating mechanism includes lifting motor and several spiral lifts, and lifting motor is located at lifting motor both sides in the centre position of portal frame, spiral lift;The spiral lift includes driver, leading screw and nut, and driver is connected to leading screw, is connect with the nut and upper mold of leading screw cooperation.Above-mentioned building board molding machine can produce plurality of specifications and be particularly large-sized composite precast slab material for building, have the characteristics of simple in structure, easy to operate, numerically controlled automatic degree is high.
Description
Technical field
The utility model is related to the production equipment of construction material, house modularization is prefabricated in particularly a kind of steel building
The molding machine of component.
Background technology
Modular architectural is in factory's mass production composite precast slab material, and construction site directly lifts, splices and completes
The Building technology of installation.Because it has many advantages, such as that the site operation period is short, live recruitment quantity is few, building waste is few, state is obtained
Supporting energetically for family's policy and being widely recognized as and receiving for building trade.
Composite board is made of pressure cement plate, flame retardant polyurethane, support construction and channel steel, and the facade of plank is fireproof
Pressure cement plate, plank surrounding is by channel steel edge sealing.Support construction inside composite board is set and fills flame retardant polyurethane as guarantor
Warm layer.This composite board can be as the floor and wallboard of building.The size range of general wall is in practical building structure
Length 1-10m, height 2.8-4m, thickness 100-400mm.Since the length of wall is long, existing equipment can only production length
For the composite board of 1-2m, therefore scene needs assembled construction operation amount big.As introduced one in patent 201620987317.3
The modular building element molding machine of kind, it includes mobile gantry frame, mold, lower mold, mold elevator and locking machine
Structure, due to the limitation of upper and lower die size and retaining mechanism, can only production length be 1.2 meters, thickness is the plate of fixed numbers
Material, application range are small.In addition retaining mechanism is made of connecting plate, latch segment, platform fixed block, limiting plate and sliding panel, structure
Complexity, it is complex for operation step.
Utility model content
Technical problem to be solved in the utility model is the defects of overcoming the prior art, provides a kind of modular architectural plate
Forming machine can produce plurality of specifications and be particularly large-sized composite precast slab material for building, have simple in structure, operation side
Just, the characteristics of numerically controlled automatic degree is high.
The technical issues of the utility model, is realized with following technical proposals:
A kind of modular architectural sheet-forming machine, it includes portal frame, lower die platform, upper mold, walking mechanism and elevator
Structure, the outside setting portal frame of the lower die platform, the portal frame are made of several frame bodies, and frame body is connected into whole by crossbeam
Body;Activity setting upper mold, upper mold are located at the top of lower die platform in portal frame;The bottom setting walking mechanism of portal frame, gantry
The top setting elevating mechanism of frame;The elevating mechanism includes lifting motor and several spiral lifts, and lifting motor is at gantry
The centre position of frame, spiral lift are located at lifting motor both sides;The spiral lift includes driver, leading screw and nut,
Driver is connected to leading screw, is connect with the nut and upper mold of leading screw cooperation.
Above-mentioned modular architectural sheet-forming machine, the elevating mechanism further include steering gear, the steering gear and driver
The both ends at the top of the frame body of portal frame are arranged on, leading screw and nut are arranged in the column of frame body;The power of lifting motor via
Steering gear and driver pass to leading screw, and nut are driven to move up and down by leading screw.
Above-mentioned modular architectural sheet-forming machine, the edge of the lower die platform upper are equipped with lug boss, portal frame inside
Be fixed with the matched locking bar of lug boss, the height of the locking bar is less than lug boss, between locking bar and lug boss
Distance is 3-8mm.
Above-mentioned modular architectural sheet-forming machine, the length of the upper mold are 5-12m, width 2.8-4m, lower die platform
Size ratio upper mold it is big.
Above-mentioned modular architectural sheet-forming machine, the walking mechanism include movable motor, track and wheel, the track
The both sides of lower die platform are laid on, the frame body of portal frame is symmetrically mounted at the bottom of and the matched wheel of track, movable motor and wheel
Son is connected.
Above-mentioned modular architectural sheet-forming machine, the lower die platform are two of a word lay out in parallel, and two lower dies are put down
Platform is located on same foundation.
Above-mentioned modular architectural sheet-forming machine, further includes control system, and the control system includes portal frame controller
With upper mold controller, movable motor and lifting motor are connected respectively with portal frame controller and upper mold controller.
The utility model uses above-mentioned technical proposal, can be produced according to Architectural Design Requirements and include various specifications size
Composite precast slab material for building, the plank of production are directly the actual sizes of wall or floor, the consolidation service at the scene of reducing, drop
The labor intensity of low construction personnel improves production efficiency.
The upper mold of molding machine is structure as a whole with portal frame, stablizes while simple in structure compared to underslung mold
Property big panel height, do not shake during portal frame is walked, for large-scale production equipment, this puts particularly important.Portal frame
Walking and upper mold lifting it is unified controlled by control system, the process operating procedure for producing plank is simple, and numerical control is automatic
Change degree is high.Elevating mechanism drives entire 4-8 platforms spiral lift to synchronize operating by a lifting motor, by the spiral liter to link
The upper mold of drop machine support steadily can be lifted or decline, and remain horizontality.The mobile accuracy of spiral lift is high, can
Upper mold to be positioned at an arbitrary position, therefore the plank of any thickness can be produced, the application range of molding machine greatly promotes.
Bulky due to molding machine, portal frame and upper mold are using the structure of assembling, splicing, between each building block
With screw connection, assembly and disassembly process simply, conveniently, solves the problems, such as large scale equipment transport and repair.
Description of the drawings
Fig. 1 is the structure diagram of the utility model;
Fig. 2 is the front view of the utility model;
Fig. 3 is the structure diagram of another embodiment of the utility model;
Fig. 4 is the structure diagram of the utility model elevator.
Each list of reference numerals is in figure:1st, portal frame, 2, lower die platform, 3, upper mold, 4, mould side plate, 5, movable motor, 6, rail
Road, 7, wheel, 8, locking bar, 9, lug boss, 11, lifting motor, 12, driver, 13, interlocking lever, 14, steering gear, 15, silk
Thick stick, 16, nut.
Specific embodiment
The utility model is described in further detail below in conjunction with the accompanying drawings.
As shown in Figure 1 and Figure 2, the utility model includes portal frame 1, lower die platform 2, upper mold 3, walking mechanism, elevating mechanism
And control system.The lower die platform 2 can be one, as shown in figure 3, another embodiment is two put in a word
Lower die platform 2, two platforms are located on same foundation to keep plateau levels, contour.The upper surface of lower die platform 2 is equipped with standard
The position line and location notch hole of size scale, for being inserted into mould side plate 4 to produce the composite board of different size.On lower die platform
The edge in portion is equipped with the lug boss 9 that width is 70-150mm, and also outwardly convex equals lower die for installation bolt at the edge of bottom
Platform is fixed on foundation.The upper mold 3 is hollow rectangular parallelepiped structure, is separated into inside cuboid by several partitions small
Hollow structure enhances the fastness of upper mold.The length range of upper mold be 5-12m, width 2.8-4m, the size of lower die platform
It is more bigger than upper mold;Its width of plank is the height of wallboard made of molding machine, and length is the width of wallboard, between upper and lower mould
Difference in height be wallboard thickness.
The outside setting portal frame 1 of the lower die platform 2;The portal frame 1 is made of several frame bodies, the top of frame body and
Lower part is connected integral by crossbeam.Portal frame internal activity sets upper mold 3, and the upper mold 3 is located at the top of lower die platform 2.
Locking bar 8 is fixed in position corresponding with lower die platform on the inside of portal frame, the locking bar 8 is located at the lug boss of lower die platform
9 lower section, the distance between 8 upper surface of locking bar and 9 lower surface of lug boss are 3-8mm, preferably 5mm, when producing composite board,
Portal frame 1 is moved to above a lower die platform, and lug boss 9 cooperates with locking bar 8, is locked portal frame and is fixed on down
The position of mould platform.The lower part setting walking mechanism of portal frame, for portal frame to be driven to be moved between two lower die platforms.Dragon
The top setting elevating mechanism of door frame, the elevating mechanism is connect with upper mold 3, for driving upper mold elevating movement.Portal frame and
Upper mold is assembled by dismountable square tube or steel plate, by being bolted between square tube or steel plate.
The walking mechanism includes movable motor 5, track 6 and wheel 7, and the track 6 is laid on the two of lower die platform 2
Side.Each frame body of portal frame is symmetrically mounted at the bottom of wheel 7 matched with track, positioned at symmetrical two wheels in portal frame one end
Son is driving wheel, remaining wheel is driven wheel.Two driving wheels are connected respectively with movable motor 5, and movable motor drives actively
Wheel rotation makes portal frame Integral synchronous, smoothly movement in orbit.
As shown in figure 4, the elevating mechanism includes lifting motor 11, speed changer, steering gear 14 and several spiral lifts,
Lifting motor 11 is located at the centre position of portal frame, and lifting motor 11 is connected with speed changer, and speed changer is worm and gear variable-speed motor.
Speed changer, steering gear 14 and spiral lift pass sequentially through interlocking lever 13 and connect.The spiral lift includes driver 12, silk
Thick stick 15 and nut 16, driver 12 are connect with leading screw 15, and nut is connected to upper mold.Leading screw 15 and nut 16 form worm drive
Pair, worm drive pair are arranged in the column of frame body.Steering gear 14 and driver 12 are arranged on two at the top of the frame body of portal frame
End.The power that lifting motor generates is exported to both sides to steering gear 14 respectively via speed changer, interlocking lever 13.Steering gear is by power
Each driver 12 is transmitted to by interlocking lever 13, driver drives leading screw 15 to rotate, so as to make on the nut in worm drive pair
Lower movement.By the ingenious cooperation between speed changer, steering gear and spiral lift, a lifting motor can drive several simultaneously
Spiral lift synchronizes operating, so as to fulfill upper mold entirety, the steady of horizontality is kept to move up and down.Using worm drive pair
Upper mold movement is driven to have the characteristics that stability is good, accuracy is high, any position that upper mold can be made to be located in above lower die platform.
Spiral lift can bear the tension generated during production plank, form the locking of molding machine together with lug boss 9 and locking bar 8
Device.
The control circuit that the control system is made of photoelectric control switch and controller, control system include portal frame
Control circuit and upper mold control circuit, movable motor 5 and lifting motor 11 are electric with portal frame control circuit and upper mold control respectively
Road is connected, so as to control the stroke of portal frame and upper mold movement.Control process is:Movable motor 5 in portal frame control circuit
It connects, portal frame is moved to the top of a lower die platform, and photoelectric control switch instruction controls electricity to designated position back gantry
Road disconnects, and is also turned on upper mold control circuit, lifting motor action make upper mold drop to designated position after upper mold control circuit stop
Only.After the completion of the operation of a lower die platform, portal frame control circuit is opened, and portal frame is moved to another lower die platform
Top, so as to complete a production process.In order to ensure equipment without operation error, above-mentioned control circuit presses program step one by one certainly
Dynamic circuit breaker electricity is connected, and a control electric appliance is connected, and other control circuits are closed.
The course of work of prefabricated panels production equipment is described further below:
The size of composite board is determined according to design requirement, cement plate is laid with respectively in the upper surface of two lower die platforms.
Mould side plate 4 is inserted at the edge of lower die platform upper edge cement plate and surrounds framed, mould side plate is made of aluminium alloy.Mould side plate 4 is adopted
It is located on lower die platform 2 with strong magnets.The length and width of plank can be adjusted by being inserted into mould side plate in different location.In mould
The channel steel and support construction for edge sealing are placed on the inside of side plate, cement plate is laid on mould side plate.
Portal frame control circuit is connected, and portal frame is moved to above a lower die platform by movable motor action, is locked at this time
Tight item 8 enters the lower section of lower die platform.Upper mold control circuit is connected, and the action of lifting motor 11 makes spiral lift drive upper mold 3
It moves down, until the distance between upper mold and lower die platform are wallboard or the thickness of floor.It is filled out between the pressure plare of upper and lower mould
Be filled with flame retardant polyurethane material, since flame retardant polyurethane generates huge tension during foaming, the locking bar of portal frame and
Tension caused by spiral lift shared foaming process in elevating mechanism.After the completion of foaming, spiral lift action
Upper mold is lifted, portal frame is moved to above lower die platform therewith side by side to the production for carrying out next block of composite board.It will be compound
Plank takes out from lower die platform, so as to complete the production of one block of plank.
Claims (7)
1. a kind of modular architectural sheet-forming machine, which is characterized in that it includes portal frame (1), lower die platform (2), upper mold
(3), walking mechanism and elevating mechanism, the outside setting portal frame (1) of the lower die platform (2), if the portal frame is by quarreling
Body forms, and frame body is connected integral by crossbeam;Activity setting upper mold (3), upper mold are located at lower die platform (2) in portal frame (1)
Top;The bottom setting walking mechanism of portal frame, the top setting elevating mechanism of portal frame;The elevating mechanism includes lifting
Motor (11) and several spiral lifts, lifting motor (11) are located at lifting positioned at the centre position of portal frame, spiral lift
Motor both sides;The spiral lift includes driver (12), leading screw (15) and nut (16), and the driver (12) is connected to
Leading screw (15) is connect with the nut and upper mold (3) of leading screw cooperation.
2. modular architectural sheet-forming machine according to claim 1, which is characterized in that the elevating mechanism, which further includes, to be turned
To device (14), the steering gear (14) and driver (12) are arranged on the both ends at the top of the frame body of portal frame, leading screw (15) and spiral shell
Female (16) are arranged in the column of frame body;The power of lifting motor (11) passes to leading screw via steering gear and driver, and by
Leading screw drives nut to move up and down.
3. modular architectural sheet-forming machine according to claim 2, which is characterized in that lower die platform (2) top
Edge be equipped with lug boss (9), be fixed on the inside of portal frame with lug boss (9) matched locking bar (8), the locking bar
Highly less than lug boss, the distance between locking bar and lug boss are 3-8mm.
4. modular architectural sheet-forming machine according to claim 3, which is characterized in that the length of the upper mold is 5-
12m, width 2.8-4m, the size ratio upper mold of lower die platform are big.
5. modular architectural sheet-forming machine according to claim 4, which is characterized in that the walking mechanism includes walking
Motor (5), track (6) and wheel (7), the track (6) are laid on the both sides of lower die platform (2), the frame body bottom of portal frame
Be symmetrically installed with the matched wheel of track (7), movable motor is connected with wheel.
6. modular architectural sheet-forming machine according to claim 5, which is characterized in that the lower die platform (2) is one
Two of word lay out in parallel, two lower die platforms are located on same foundation.
7. according to claim 1-6 any one of them modular architectural sheet-forming machines, which is characterized in that further include control system
System, the control system include portal frame controller and upper mold controller, movable motor (5) and lifting motor (11) respectively with dragon
Door frame controller is connected with upper mold controller.
Priority Applications (1)
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CN201721662676.2U CN207549272U (en) | 2017-12-04 | 2017-12-04 | Modular architectural sheet-forming machine |
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CN201721662676.2U CN207549272U (en) | 2017-12-04 | 2017-12-04 | Modular architectural sheet-forming machine |
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CN207549272U true CN207549272U (en) | 2018-06-29 |
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ID=62677286
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108748654A (en) * | 2018-08-22 | 2018-11-06 | 仇国辉 | The concrete integrated wall plate addition method produces molding machine and lifting branch mould moulding process |
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2017
- 2017-12-04 CN CN201721662676.2U patent/CN207549272U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108748654A (en) * | 2018-08-22 | 2018-11-06 | 仇国辉 | The concrete integrated wall plate addition method produces molding machine and lifting branch mould moulding process |
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TR01 | Transfer of patent right |
Effective date of registration: 20221019 Address after: No. 2996, Jianye Road, Nanchang Community, Wangkuai Town, Xingtai Economic Development Zone, Hebei 054001 Patentee after: Hebei Guogang Construction Technology Co.,Ltd. Address before: 050010 Shijiazhuang City, Hebei Province, Federal Name Capital 2-2-602 Patentee before: Tian Xin |