CN115194447B - Automatic assembly device for soundproof cotton - Google Patents
Automatic assembly device for soundproof cotton Download PDFInfo
- Publication number
- CN115194447B CN115194447B CN202210803443.9A CN202210803443A CN115194447B CN 115194447 B CN115194447 B CN 115194447B CN 202210803443 A CN202210803443 A CN 202210803443A CN 115194447 B CN115194447 B CN 115194447B
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- soundproof cotton
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- supporting
- material taking
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 116
- 239000000463 material Substances 0.000 claims abstract description 111
- 238000003825 pressing Methods 0.000 claims description 20
- 230000033001 locomotion Effects 0.000 claims description 14
- 230000000712 assembly Effects 0.000 claims description 11
- 238000000429 assembly Methods 0.000 claims description 11
- 238000013519 translation Methods 0.000 claims description 10
- 230000032258 transport Effects 0.000 claims description 10
- 238000005096 rolling process Methods 0.000 claims description 8
- 238000005452 bending Methods 0.000 claims description 7
- 239000000853 adhesive Substances 0.000 claims description 6
- 230000001070 adhesive effect Effects 0.000 claims description 6
- 238000013459 approach Methods 0.000 claims description 6
- 238000000465 moulding Methods 0.000 claims description 6
- 230000003139 buffering effect Effects 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 9
- 238000002788 crimping Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000009413 insulation Methods 0.000 abstract 4
- 230000000903 blocking effect Effects 0.000 description 15
- 238000010586 diagram Methods 0.000 description 12
- 238000012545 processing Methods 0.000 description 4
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000013072 incoming material Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Nonwoven Fabrics (AREA)
Abstract
The invention discloses an automatic assembly device for soundproof cotton, which comprises a biaxial material taking assembly, a material box conveying parallel roller line arranged on one side of the biaxial material taking assembly, an indexing turntable arranged on the other side of the biaxial material taking assembly, a forming coil assembly arranged on the lower side of the indexing turntable, an assembly arranged on one side of the indexing turntable and a horizontal conveying chain arranged on one side of the assembly. According to the technical method disclosed by the invention, the two-shaft material taking assembly is used for sucking the soundproof cotton in the material taking box and is placed on the supporting assembly of the indexing turntable, the soundproof cotton is curled and formed through the forming coil assembly, and the assembly clamps the soundproof cotton output by the indexing turntable and is assembled on the assembly to be assembled; can roll up the material to the acoustic insulation cotton of tiling expansion automatically and obtain the acoustic insulation cotton of crimping to automatic assembly to the acoustic insulation cotton of crimping has realized the strict unity of assembly operation standard, ensures the homogeneity of production quality, has improved the assembly quality and the assembly efficiency of acoustic insulation cotton by a wide margin.
Description
Technical Field
The invention relates to the technical field of processing devices, in particular to an automatic assembly device for soundproof cotton.
Background
The installation of soundproof cotton is an indispensable course of working in the air conditioner manufacturing process, and in the outer quick-witted final assembly process of air conditioner, soundproof cotton incoming material is a flat material of tiling expansion generally, and the processing personnel need to glue the magic subsides at its both ends in order to accomplish the book circle operation earlier, embolia the soundproof cotton of book circle into the compressor again to finally realize the assembly process to soundproof cotton. However, in the operation process of assembling the soundproof cotton by the processing personnel in the prior art, more manpower is required to be consumed, and the assembly operation standards of the processing personnel cannot be unified, so that the quality of the assembled finished product is uncontrollable, and the assembly quality and the assembly efficiency of the soundproof cotton are affected. Therefore, the prior art method has a problem that the soundproof cotton cannot be assembled with high quality.
Disclosure of Invention
The embodiment of the invention provides an automatic assembly device for soundproof cotton, which aims to solve the problem that the soundproof cotton cannot be assembled in high quality in the prior art.
The embodiment of the invention provides an automatic assembly device for soundproof cotton, which comprises a biaxial material taking assembly, a material box conveying parallel roller line arranged on one side of the biaxial material taking assembly, an indexing turntable arranged on the other side of the biaxial material taking assembly, a forming coil assembly arranged on the lower side of the indexing turntable, an assembly arranged on one side of the indexing turntable and a horizontal transport chain arranged on one side of the assembly;
the material box conveying parallel roller lines convey the material box with the soundproof cotton to one side of the two-shaft material taking assembly;
the indexing turntable comprises a rotatable coil stock support and a plurality of support components arranged on the coil stock support;
the coil stock support is provided with a mounting upright post, the mounting upright post is provided with a rotary cylinder, the material pressing rod assemblies are connected with the rotary cylinder, and each material pressing rod assembly corresponds to one supporting assembly; the rotary cylinder drives the end part of the material pressing rod assembly to be pressed on the upper end surface of the supporting assembly; the two-axis material taking assembly transfers the soundproof cotton in the material box to the supporting assembly;
the molding coil stock assembly comprises a coil stock frame, and a sticky material curved plate and a material abutting curved plate which are arranged on the coil stock frame and can horizontally slide to approach one supporting assembly in the mounting upright post; the adhesive curved plate and the material supporting curved plate can approach the supporting component from two sides and curl and shape the soundproof cotton on the supporting component;
the horizontal conveying chain is used for horizontally conveying the assembly to be assembled;
the assembly component is used for clamping the curled soundproof cotton and is assembled on the component to be assembled.
The automatic assembly device for the soundproof cotton comprises a rotary table frame, a coil stock support arranged on the rotary table frame, and a slip ring assembly sleeved at the top end of the coil stock support, wherein the rotary table frame is provided with a plurality of grooves;
the slip ring assembly is fixedly connected with the turntable frame through a slip ring mounting rod; the turntable frame is provided with a divider component, and the divider component drives the coil stock support to rotate.
The automatic soundproof cotton assembling device comprises a support component frame, a mounting disc fixedly arranged on the support component frame, a screw rod penetrating through the center of the mounting disc, a nut sleeved on the middle section of the screw rod and an annular disc arranged at the end part of the screw rod;
the mounting disc is provided with a plurality of sliding blocks, and the sliding blocks slide along the radial direction of the mounting disc; each sliding block is fixedly provided with a circle supporting plate, the long axis direction of the circle supporting plate is perpendicular to the radial direction of the mounting disc, and the sliding blocks are used for limiting the movement direction of the circle supporting plate;
each circle supporting curved plate is respectively connected with the nut and the annular disc through a connecting rod assembly; the screw rod rotates to drive the nut and the annular disc to slide along the screw rod so as to provide driving force for the circular bending supporting plate through the connecting rod assembly; the circular supporting curved plates are combined together to support the soundproof cotton outwards;
the screw rod is fixed through a screw rod supporting seat arranged at the rear end of the mounting plate, and the servo motor drives the screw rod to rotate through a synchronous belt wheel.
The automatic assembly device for the soundproof cotton is characterized in that a guide rod is further arranged between the annular disc and the mounting disc, and the guide rod is used for connecting the annular disc with the mounting disc so as to guide the movement of the annular disc.
The automatic assembly device for the soundproof cotton comprises a pressing rod assembly, wherein the pressing rod assembly comprises a long rod, one end of the long rod is fixed to the rotary cylinder, the other end of the long rod is connected with a pressing block through a spring hinge, and the spring hinge is used for providing elastic buffering force for the pressing block.
The automatic assembly device for the soundproof cotton comprises a molding coil assembly, a first mounting plate and a second mounting plate, wherein the molding coil assembly further comprises a first mounting plate and a second mounting plate which are arranged at two ends of the foot rolling frame; the first mounting plate is provided with a first electric cylinder and a second electric cylinder, and the second mounting plate is provided with a third electric cylinder;
the first electric cylinder, the second electric cylinder and the third electric cylinder respectively drive a corresponding mounting seat to perform linear motion through a connecting rod, a sliding assembly and a sliding electric cylinder are arranged on the mounting seat, and the sliding electric cylinder drives the sliding assembly to vertically slide; the end part of the sliding component corresponding to the first electric cylinder and the second electric cylinder is fixedly provided with the sticky curved plate; the end part of the sliding component corresponding to the third electric cylinder is provided with the material abutting curved plate.
The automatic assembly device for the soundproof cotton comprises a box conveying parallel roller line, a positioning table frame and a positioning assembly, wherein the box conveying parallel roller line comprises a first roller line, a second roller line, a positioning table frame and a positioning assembly assembled on the positioning table frame;
the second roller lines are parallel and are closely attached to the first roller lines, and the directions of conveying the material boxes by the first roller lines and the second roller lines are opposite; the positioning table frame is arranged at the tail end of the first roller wire, and a notch is formed in one side, contacted with the positioning table frame, of the second roller wire; the first roller line transports a material box for placing soundproof cotton to a bedplate of the positioning table frame, and the positioning assembly is used for positioning the material box and pushing an empty material box to the second roller line.
The automatic soundproof cotton assembling device comprises a biaxial material taking assembly, a linear module support, a material taking sliding assembly and a needle type sucker, wherein the linear module support is fixedly arranged on the biaxial material taking assembly, the material taking sliding assembly is arranged on the linear module support, and the needle type sucker is arranged at the end part of the material taking sliding assembly;
the material taking sliding assembly is connected with the drag chain through a drag chain mounting seat arranged on the material taking sliding assembly; the drag chain drives the material taking sliding assembly to vertically slide along the linear module support.
The automatic assembly device for the soundproof cotton comprises an assembly component and a control device, wherein the assembly component comprises a multidirectional robot arm and an assembly clamp arranged at the end part of the multidirectional robot arm, the multidirectional robot arm drives the assembly clamp to rotate and translate, and the assembly clamp is used for clamping the soundproof cotton which is curled and formed and is assembled on the assembly component to be assembled.
The automatic soundproof cotton assembling device comprises an assembling clamp, a clamping device and a control device, wherein the assembling clamp comprises a clamp circular plate, a circular plate flange connected with the clamp circular plate through a clamp plate guide post, a clamp servo motor fixedly arranged on the clamp circular plate, and a gear assembly in transmission connection with the clamp servo motor;
the gear assembly is connected with a plurality of guide assemblies, the front end of each guide assembly is provided with a pneumatic finger assembly, and the pneumatic finger assemblies are circumferentially distributed at the edge of the circular plate of the clamp; the gear assembly drives each pneumatic finger assembly to slide along the radial direction of the clamp circular plate through each guide assembly;
the pneumatic finger assembly comprises two clamping blocks which are oppositely arranged and a pneumatic finger cylinder which is connected with the two clamping blocks at the same time; the pneumatic finger cylinder drives the two clamping blocks to perform relative movement.
According to the scheme, the automatic assembly device for the soundproof cotton comprises the biaxial material taking assembly, the material box conveying parallel roller line arranged on one side of the biaxial material taking assembly, the indexing turntable arranged on the other side of the biaxial material taking assembly, the forming coil assembly arranged on the lower side of the indexing turntable, the assembly arranged on one side of the indexing turntable and the horizontal conveying chain arranged on one side of the assembly.
The material box is used for conveying the parallel roller wires through the material box, the two-shaft material taking assembly is used for absorbing the soundproof cotton and placing the soundproof cotton on the supporting assembly of the indexing turntable, the soundproof cotton is curled and formed through the forming coil material assembly, the divider assembly drives the coil material support to rotate so as to sequentially convey the unformed soundproof cotton to the upper part of the forming coil material assembly and output the curled soundproof cotton, and the assembly is used for clamping the soundproof cotton output by the indexing turntable and assembling the soundproof cotton on the assembly to be assembled of the horizontal conveying chain.
That is, in the embodiment of the invention, the rolled soundproof cotton can be automatically rolled to obtain the rolled soundproof cotton, and the rolled soundproof cotton is automatically assembled, so that the strict unification of the assembly operation standard is realized, the uniformity of the production quality is ensured, and the assembly quality and the assembly efficiency of the soundproof cotton are greatly improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is an overall structure diagram of an automatic assembly device for soundproof cotton provided by an embodiment of the present invention;
FIG. 2 is a block diagram of a two-axis take out assembly according to an embodiment of the present invention;
FIG. 3 is a block diagram of a parallel roller line for magazine transport according to an embodiment of the present invention;
FIG. 4 is a partial block diagram of a parallel roller line for magazine transport according to an embodiment of the present invention;
FIG. 5 is another partial block diagram of a parallel roller line for magazine transport according to an embodiment of the present invention;
FIG. 6 is a block diagram of an indexing turntable according to an embodiment of the present invention;
FIG. 7 is a block diagram of a support assembly in an indexing turntable according to an embodiment of the invention;
FIG. 8 is a partial block diagram of a support assembly in an indexing table according to an embodiment of the present invention;
FIG. 9 is a block diagram of a swage lever assembly in an indexing table according to an embodiment of the present invention;
FIG. 10 is a block diagram of a forming coil assembly according to an embodiment of the present invention;
FIG. 11 is a partial block diagram of a forming coil assembly according to an embodiment of the present invention;
fig. 12 is a block diagram of an assembly fixture according to an embodiment of the present invention.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In order to solve the problem that the soundproof cotton cannot be assembled in high quality in the prior art, the embodiment of the invention provides an automatic soundproof cotton assembling device. Referring to fig. 1 to 12, the automatic soundproof cotton assembling device comprises a biaxial material taking assembly 1, a material box conveying parallel roller line 2 arranged on one side of the biaxial material taking assembly 1, an indexing turntable 3 arranged on the other side of the biaxial material taking assembly 1, a forming coil assembly 4 arranged on the lower side of the indexing turntable, an assembling assembly 5 arranged on one side of the indexing turntable 3, and a horizontal conveying chain 6 arranged on one side of the assembling assembly 5. The specific arrangement structure is shown in fig. 1.
The material box conveying parallel roller line 2 comprises a first roller line 21, a second roller line 22, a positioning table frame 23 and a positioning assembly 24 assembled on the positioning table frame 23; the second roller line 22 is parallel to and closely attached to the first roller line 21, and the directions of conveying the cartridges 100 by the first roller line 21 and the second roller line 22 are opposite; the positioning table frame 23 is arranged at the tail end of the first roller wire 21, and a notch is arranged at one side of the second roller wire 22, which is contacted with the positioning table frame 23; the first roller line 21 transports the magazine 100 with the acoustic cotton 101 placed onto the platen 231 of the positioning table frame 23, and the positioning assembly 24 positions the magazine 100 and pushes the empty magazine 100 to the second roller line 22. The specific arrangement is shown in fig. 3.
The cartridges 100 with the soundproof cotton 101 are conveyed onto the platen 231 through the first roller line 21, the positioning assembly 24 positions the cartridges 100 on the platen 231, and when the soundproof cotton 101 in the cartridges 100 is conveyed to the index table 3 entirely, the positioning assembly 24 pushes the empty cartridges 100 onto the second roller line 22, and the second roller line 22 outputs the empty cartridges 100.
The biaxial material taking assembly 1 comprises a biaxial translation assembly 11, a linear module support 12 fixedly arranged on the biaxial translation assembly 11, a material taking sliding assembly 13 arranged on the linear module support 12, and a needle type sucker 14 arranged at the end part of the material taking sliding assembly 13; the material taking sliding assembly 13 is connected with a drag chain 132 through a drag chain mounting seat 131 arranged on the material taking sliding assembly; the drag chain 132 drives the material taking sliding assembly 13 to vertically slide along the linear module support 12. The specific arrangement is shown in fig. 2.
The biaxial translation assembly 11 is used for driving the linear module support 12 and other components arranged on the linear module support 12 to translate, the drag chain 132 drives the material taking sliding assembly 13 on the linear module support 12 to vertically slide, and the needle sucker 14 is used for sucking soundproof cotton.
The indexing turntable 3 comprises a turntable frame 31, a coil stock support 32 arranged on the turntable frame 31, and a slip ring assembly 33 sleeved at the top end of the coil stock support 32; the slip ring assembly 33 is fixedly connected with the turntable frame 31 through a slip ring mounting rod 34; a divider assembly 35 is arranged on the turntable frame 31, and the divider assembly 35 drives the coil stock bracket 32 to rotate; the coil stock support 32 is provided with a plurality of support assemblies 36, and the radial direction of the support assemblies 36 is perpendicular to the radial direction of the coil stock support 32. The coil stock support 32 is provided with a mounting stand column 321, the mounting stand column 321 is provided with a rotary cylinder 322, the material pressing rod assemblies 323 are connected with the rotary cylinder 322, and each material pressing rod assembly 323 corresponds to one supporting assembly 36; the rotary cylinder 322 drives the end of the pressing rod assembly 323 to press the upper end face of the supporting assembly 36. The specific results are shown in FIG. 6.
The molding coil assembly 4 comprises a coil foot frame 41, a first mounting plate 42 and a second mounting plate 43 arranged at two ends of the coil foot frame 41; a first cylinder 421 and a second cylinder 422 are mounted on the first mounting plate 42, and a third cylinder 431 is mounted on the second mounting plate 43; the first electric cylinder 421, the second electric cylinder 422 and the third electric cylinder 431 respectively drive a corresponding mounting seat 45 to perform linear motion through a connecting rod 44, a sliding assembly 451 and a sliding electric cylinder 452 are arranged on the mounting seat 45, and the sliding electric cylinder 452 drives the sliding assembly 451 to vertically slide; the end of the sliding assembly 451 corresponding to the first electric cylinder 421 and the second electric cylinder 422 is fixedly provided with a sticky curved plate 46; the end of the sliding assembly 451 corresponding to the third cylinder 431 is provided with a material-supporting curved plate 47; the adhesive curved plate 46 and the abutting curved plate 47 can approach the supporting component 36 from two sides, and crimp and shape the soundproof cotton 101 on the supporting component 36. The specific structure is shown in fig. 10.
The horizontal transport chain 6 is used for horizontally transporting the assembly 200 to be assembled; the assembly component 5 comprises a multi-directional robot arm 51 and an assembly fixture 52 arranged at the end part of the multi-directional robot arm 51, the multi-directional robot arm 51 drives the assembly fixture 52 to rotate and translate, and the assembly fixture 52 is used for clamping the curled soundproof cotton 101 and assembling the soundproof cotton on the component 200 to be assembled.
The specific application method is that the material box 100 is conveyed by the material box conveying parallel roller line 2, the material box 100 conveyed on the first roller line 21 is provided with the soundproof cotton 101, the material box 100 is moved to the bedplate 231, the material box 100 is positioned by the positioning component 24, and the soundproof cotton 101 arranged in the material box 100 is the spread flaky soundproof cotton; the two-axis material taking assembly 1 works, the two-axis translation assembly 11 drives the linear module support 12 to move to a preset position, the linear module support 12 drives the material taking sliding assembly 13 to vertically move, and soundproof cotton is sucked from the positioned material box 100 through the needle sucker 14 at the end part of the material taking sliding assembly 13, and the two-axis translation assembly 11 drives the linear module support 12 sucking the soundproof cotton to throw the soundproof cotton to the preset throwing position; the soundproof cotton is placed on the supporting member 36 of the index table 3, and the rotary cylinder 322 is operated and drives the pressing rod member 323 to press down to press and fix the soundproof cotton on the supporting member 36. The forming coil assembly 4 positioned at the lower side of the indexing turntable 3 works to drive the adhesive curved plate 46 and the abutting curved plate 47 to approach the supporting assembly 36 for placing the soundproof cotton from two sides; the electric cylinder on one side of the material supporting curved plate 47 starts to work firstly, the material supporting curved plate 47 is driven to abut against and fix one end of the soundproof cotton quilt to be adhered, then the electric cylinder on one side of the material adhering curved plate 46 starts to work, the material adhering curved plate 46 is driven to finish the material adhering operation of the soundproof cotton, namely, the magic tapes at two ends of the soundproof cotton are adhered, and therefore the reeling and forming of the soundproof cotton are finished. The divider assembly 35 in the indexing turntable 3 starts to work, the turntable frame 31 is driven to rotate by a certain angle, and then the next supporting assembly 36 for placing the soundproof cotton is rotated to the upper end of the forming coil assembly 4; the soundproof cotton quilt with the round rolling forming is rotated and output to the side part of the assembly component 5, the assembly component 5 drives the assembly fixture 52 to clamp the soundproof cotton with the round rolling forming through the multi-directional mechanical arm 51, the soundproof cotton with the round rolling forming is assembled on the assembly component 200 to be assembled, and the process of rolling and assembling the soundproof cotton is completed.
In a specific embodiment, the positioning assembly 24 includes: the blocking plate 241 penetrates through the bedplate 231 of the positioning table frame 23, and a jacking cylinder 242 is arranged on the lower side of the blocking plate 241; the jacking cylinder 242 drives the blocking plate 241 to vertically move, and the long axis direction of the blocking plate 241 is perpendicular to the transport direction of the first roller line 21. Wherein, a first push rod 243 is disposed downstream of the blocking plate 241, the long axis direction of the first push rod 243 is parallel to the long axis direction of the blocking plate 241, and the first push rod 243 is fixedly connected to the end of the first rodless cylinder 244; the first rodless cylinder 244 drives the first push rod 243 to reciprocate; the lower end of the first push rod 243 is provided with a pushing cylinder 245; a side pushing blocking rod 246 is fixedly arranged on one side edge of the platen 231, which is close to the biaxial material taking assembly 1, and the long axis direction of the side pushing blocking rod 246 is perpendicular to the long axis direction of the blocking plate 241; the other side of the platen 231 opposite to the side push blocking rod 246 is provided with a second push rod 247, the long axis direction of the second push rod 247 is parallel to the long axis direction of the side push blocking rod 246, the second push rod 247 is fixedly connected to the end of a second rodless cylinder 248, and the second rodless cylinder 248 drives the second push rod 247 to reciprocate. The specific structure is shown in fig. 4 and 5.
After the cartridge 100 is conveyed onto the platen 231 through the first roller line 21, the first rodless cylinder 244 drives the first push rod 243 to move, the cartridge 100 stops after contacting the first push rod 243, the second rodless cylinder 248 drives the second push rod 247 to move, and the second push rod 247 completes the side pushing positioning, so that the cartridge 100 is fixed between the second push rod 247 and the side pushing blocking rod 246; the jacking cylinder 242 drives the blocking plate 241 to ascend, and the pushing cylinder 245 pushes the cartridge 100 to the blocking plate 241 side, so that the cartridge 100 is fixed between the blocking plate 241 and the pushing cylinder 245, and finally, the right-angle positioning of the cartridge is completed.
In a specific embodiment, the two-axis translation assembly 11 includes: the gantry comprises a gantry frame 111, a guide rail protection seat 112 arranged on the gantry frame 111, a linear guide rail 113 arranged on the guide rail protection seat 112, a linear driving module 114 arranged on the gantry frame 111, and a connecting assembly 115 arranged on the guide rail protection seat 112 and the linear driving module 114; the long axis direction of the rail protecting seat 112 is parallel to the long axis direction of the linear driving module 114, and the long axis direction of the connecting component 115 is perpendicular to the long axis direction of the rail protecting seat 112; the linear module support 12 is assembled to the connection assembly 115; the linear driving module 114 is connected with a translation drag chain 116; the translational drag chain 116 drives the linear driving module 114 to slide, and drives the linear module support 12 to slide horizontally through the linear driving module 114. The specific structure is shown in fig. 2.
The guide rail protection seat 112 is used for protecting the guide rail or the sliding block from abnormal falling off, and the linear guide rail 113 is used for bearing and guaranteeing the linear motion of the assembly.
In a specific embodiment, the support assembly 36 includes a support assembly frame 361, a mounting plate 362 fixedly disposed on the support assembly frame 361, a screw rod 363 penetrating through the center of the mounting plate 362, a nut 364 sleeved on the middle section of the screw rod 363, and an annular disc 365 disposed at the end of the screw rod 363; a plurality of sliding blocks 3621 are arranged on the mounting plate 362, and the sliding blocks 3621 slide along the radial direction of the mounting plate 362; each sliding block 3621 is fixed with a supporting circular curve plate 366, the long axis direction of the supporting circular curve plate 366 is perpendicular to the radial direction of the mounting plate 361, and the sliding blocks 3621 are used for limiting the movement direction of the supporting circular curve plates 366; each of the circular bending plates 366 is respectively connected with the nut 364 and the annular disc 365 through a connecting rod assembly 367; the screw rod 363 rotates to drive the nut 364 and the annular disk 365 to slide along the screw rod 363 to provide driving force for the circular bending plate 366 through the link assembly 367; the rounded stay plates 366 combine together to support the acoustic cotton 101 outwardly; the screw rod 363 is fixed by a screw rod supporting seat 368 arranged at the rear end of the mounting plate 361, and the servo motor 369 drives the screw rod 363 to rotate by a synchronous pulley 3691. The specific structure is shown in fig. 7 and 8.
Because a certain gap is formed between the adjacent circular bending plates 366, the gap between the circular bending plates 366 can be used as an opening for avoiding the clamping blocks 5271 in the pneumatic finger assembly 527, so that the assembly fixture 52 can clamp the soundproof cotton through the gap between the circular bending plates 366, and the soundproof cotton is pulled out from the supporting assembly 36 and sleeved into the assembly 200 to be assembled, thereby completing the assembly process.
In addition, the supporting component 36 can drive the screw rod 363 to rotate through the servo motor 369, so that the screw rod rotation 363 drives the nut 364 and the annular disc 365 to rotate, the distance between the nut 364 and the mounting disc 362 and the distance between the annular disc 365 and the mounting disc 362 are correspondingly changed, the supporting force provided by the connecting rod component 367 to the supporting circular curved plate 366 outwards is changed, the supporting circular curved plate 366 is driven to slide along the radial direction of the mounting disc 362 through the connecting rod component 367, and the outer diameter supported by the supporting circular curved plate 366 in a combined way is changed through the sliding of the supporting circular curved plate 366; thereby enabling the support assembly 36 to be adapted for use with different gauges (different diameters) of soundproof cotton.
Specifically, a guide rod 3651 is further disposed between the annular disc 365 and the mounting plate 361, and the guide rod 3651 is used for connecting the annular disc 365 and the mounting plate 361 to guide the movement of the annular disc 365.
In a specific embodiment, the pressing rod assembly 323 includes a long rod 3231, one end of the long rod 3231 is fixed to the rotary cylinder 322, the other end of the long rod is connected to the pressing block 3233 through a spring hinge 3232, and the spring hinge 3232 is used for providing an elastic buffering force for the pressing block 3233. The specific structure is shown in fig. 9.
In a specific embodiment, the sliding assembly 451 includes a guide pillar 4511, a linear bearing 4512 sleeved on the guide pillar 4511, and a connection plate 4513 fixedly disposed on the linear bearing 4512, where the linear bearing 4512 is assembled on the first electric cylinder 421, the second electric cylinder 422, or the third electric cylinder 431, and the connection plate 4513 is used to connect the adhesive curved plate 46 or the material abutting curved plate 47. The specific results are shown in FIG. 11. Specifically, the adhesive curved plate 46 includes two curved plates connected to each other; the two curved plates are connected through a spring hinge. The two curved plates are connected through the spring hinge, so that the two curved plates have an opening and closing effect, and can be effectively compatible with soundproof cotton with different specifications.
In a specific embodiment, the assembly fixture 52 includes a fixture circular plate 521, a circular plate flange 523 connected to the fixture circular plate 521 by a clamp guide post 522, a fixture servo motor 524 fixedly disposed on the fixture circular plate 521, and a gear assembly 525 in driving connection with the fixture servo motor 524; the gear assembly 525 is connected with a plurality of guide assemblies 526, the front end of each guide assembly 526 is provided with a pneumatic finger assembly 527, and the pneumatic finger assemblies 527 are circumferentially distributed at the edge of the clamp circular plate 521; the gear assembly 525 drives each pneumatic finger assembly 527 to slide along the radial direction of the clamp circular plate 521 through each guide assembly 526; the pneumatic finger assembly 527 comprises two clamping blocks 5271 which are oppositely arranged, and a pneumatic finger cylinder 5272 which is connected with the two clamping blocks 5271 at the same time; the pneumatic finger cylinder 5272 drives the two clamp blocks 5271 to perform relative movement. The specific structure is shown in fig. 12.
Specifically, the guiding assembly 526 includes a sliding groove 5261 disposed on the circular plate 521 of the fixture and a sliding plate 5262 assembled on the sliding groove 5261, the sliding plate 5262 is connected to the gear assembly 525 through a fixture connecting rod 5263, and the gear assembly 525 rotates to drive the sliding plate 5262 to slide along the sliding groove 5261 through the fixture connecting rod 5263.
The gear component 525 is driven to rotate by the clamp servo motor 524, the gear component drives the clamp connecting rod 5263 to move, the clamp connecting rod 5263 further drives the slide plate 5262 to slide along the radial direction of the clamp circular plate 521, so that the distance between each pneumatic finger component 527 and the center of the clamp circular plate 521 can be adjusted, the outer diameter of a circular ring formed by combining a plurality of pneumatic finger components 527 is changed, and the pneumatic finger components 527 of the assembly clamp 52 can clamp soundproof cotton with different diameters, so that the soundproof cotton with different specifications can be compatible.
This device adopts the feed box to carry parallel cylinder line to carry and fix a position the feed box, utilizes the diaxon of diaxon translation subassembly to build to get the subassembly and get the material, carries out the graduation through the graduation revolving stage to the soundproof cotton and transports, and the external diameter of usable motor adjustment supporting component simultaneously, multistation simultaneous working, multi-module linkage reduce the beat, utilize the shaping coil stock subassembly that a plurality of electric cylinders built to paste the round of rolling to the soundproof cotton and take shape, press from both sides the external diameter with adjusting the anchor clamps through motor drive pneumatic finger subassembly motion, can compatible soundproof cotton of different specifications accomplish the process of rolling to make up round and assembly.
The automatic assembly device for the soundproof cotton comprises a biaxial material taking assembly, a material box conveying parallel roller line arranged on one side of the biaxial material taking assembly, an indexing turntable arranged on the other side of the biaxial material taking assembly, a forming coil assembly arranged on the lower side of the indexing turntable, an assembly arranged on one side of the indexing turntable and a horizontal conveying chain arranged on one side of the assembly. The device comprises a box, a two-shaft material taking assembly, a forming coil assembly, a divider assembly, a coil support, a winding assembly and an assembling assembly, wherein the box is used for conveying parallel roller wires through the box, the two-shaft material taking assembly is used for sucking the soundproof cotton and is arranged on a supporting assembly of an indexing turntable, the soundproof cotton is curled and formed through the forming coil assembly, the divider assembly drives the coil support to rotate so as to sequentially convey the unground soundproof cotton to the upper part of the forming coil assembly and output the curled soundproof cotton, and the assembling assembly is used for clamping the soundproof cotton output by the indexing turntable and is assembled on a to-be-assembled assembly of a horizontal conveying chain; above-mentioned soundproof cotton automatic assembly device can be to the soundproof cotton of tiling expansion automatic roll material obtain crimping's soundproof cotton to automatic to crimping's soundproof cotton assembles, has realized the strict unification of assembly operation standard, ensures the homogeneity of production quality, has improved the assembly quality and the assembly efficiency of soundproof cotton by a wide margin.
While the invention has been described with reference to certain preferred embodiments, it will be understood by those skilled in the art that various changes and substitutions of equivalents may be made and equivalents will be apparent to those skilled in the art without departing from the scope of the invention. Therefore, the protection scope of the invention is subject to the protection scope of the claims.
Claims (10)
1. The automatic soundproof cotton assembling device is characterized by comprising a biaxial material taking assembly, a material box conveying parallel roller line arranged on one side of the biaxial material taking assembly, an indexing turntable arranged on the other side of the biaxial material taking assembly, a forming coil assembly arranged on the lower side of the indexing turntable, an assembling assembly arranged on one side of the indexing turntable and a horizontal conveying chain arranged on one side of the assembling assembly;
the material box conveying parallel roller lines convey the material box with the soundproof cotton to one side of the two-shaft material taking assembly;
the indexing turntable comprises a rotatable coil stock support and a plurality of support components arranged on the coil stock support;
the coil stock support is provided with a mounting upright post, the mounting upright post is provided with a rotary cylinder, the material pressing rod assemblies are connected with the rotary cylinder, and each material pressing rod assembly corresponds to one supporting assembly; the rotary cylinder drives the end part of the material pressing rod assembly to be pressed on the upper end surface of the supporting assembly; the two-axis material taking assembly transfers the soundproof cotton in the material box to the supporting assembly;
the molding coil stock assembly comprises a coil stock frame, and a sticky material curved plate and a material abutting curved plate which are arranged on the coil stock frame and can horizontally slide to approach one supporting assembly in the mounting upright post; the adhesive curved plate and the material supporting curved plate can approach the supporting component from two sides and curl and shape the soundproof cotton on the supporting component;
the horizontal conveying chain is used for horizontally conveying the assembly to be assembled;
the assembly component is used for clamping the curled soundproof cotton and is assembled on the component to be assembled.
2. The automatic soundproof cotton assembling device according to claim 1, wherein the indexing turntable further comprises a turntable frame, a coil stock bracket arranged on the turntable frame, and a slip ring assembly sleeved at the top end of the coil stock bracket;
the slip ring assembly is fixedly connected with the turntable frame through a slip ring mounting rod; the turntable frame is provided with a divider component, and the divider component drives the coil stock support to rotate.
3. The automatic soundproof cotton assembling device according to claim 1, wherein the supporting component comprises a supporting component frame, a mounting plate fixedly arranged on the supporting component frame, a screw rod penetrating through the center of the mounting plate, a nut sleeved on the middle section of the screw rod and an annular disc arranged at the end part of the screw rod;
the mounting disc is provided with a plurality of sliding blocks, and the sliding blocks slide along the radial direction of the mounting disc; each sliding block is fixedly provided with a circle supporting plate, the long axis direction of the circle supporting plate is perpendicular to the radial direction of the mounting disc, and the sliding blocks are used for limiting the movement direction of the circle supporting plate;
each circle supporting curved plate is respectively connected with the nut and the annular disc through a connecting rod assembly; the screw rod rotates to drive the nut and the annular disc to slide along the screw rod so as to provide driving force for the circular bending supporting plate through the connecting rod assembly; the circular supporting curved plates are combined together to support the soundproof cotton outwards;
the screw rod is fixed through a screw rod supporting seat arranged at the rear end of the mounting plate, and the servo motor drives the screw rod to rotate through a synchronous belt wheel.
4. The automatic soundproof cotton assembling device according to claim 3, wherein a guide rod is further arranged between the annular disc and the mounting disc, and the guide rod is used for connecting the annular disc and the mounting disc so as to guide the movement of the annular disc.
5. The automatic soundproof cotton assembling device according to claim 1, wherein the pressing rod assembly comprises a long rod, one end of the long rod is fixed to the rotary cylinder, the other end of the long rod is connected with the pressing block through a spring hinge, and the spring hinge is used for providing elastic buffering force for the pressing block.
6. The automatic soundproof cotton assembling device according to claim 1, wherein the molding coil assembly further comprises a first mounting plate and a second mounting plate which are arranged at two ends of the foot rolling frame; the first mounting plate is provided with a first electric cylinder and a second electric cylinder, and the second mounting plate is provided with a third electric cylinder;
the first electric cylinder, the second electric cylinder and the third electric cylinder respectively drive a corresponding mounting seat to perform linear motion through a connecting rod, a sliding assembly and a sliding electric cylinder are arranged on the mounting seat, and the sliding electric cylinder drives the sliding assembly to vertically slide; the end part of the sliding component corresponding to the first electric cylinder and the second electric cylinder is fixedly provided with the sticky curved plate; the end part of the sliding component corresponding to the third electric cylinder is provided with the material abutting curved plate.
7. The automatic soundproof cotton assembling device according to any one of claims 1 to 6, wherein said magazine transporting parallel roller line comprises a first roller line, a second roller line, a positioning table frame and a positioning assembly assembled on said positioning table frame;
the second roller lines are parallel and are closely attached to the first roller lines, and the directions of conveying the material boxes by the first roller lines and the second roller lines are opposite; the positioning table frame is arranged at the tail end of the first roller wire, and a notch is formed in one side, contacted with the positioning table frame, of the second roller wire; the first roller line transports a material box for placing soundproof cotton to a bedplate of the positioning table frame, and the positioning assembly is used for positioning the material box and pushing an empty material box to the second roller line.
8. The automatic soundproof cotton assembling device according to any one of claims 1 to 6, wherein the biaxial material taking assembly comprises a biaxial translation assembly, a linear module support fixedly arranged on the biaxial translation assembly, a material taking sliding assembly arranged on the linear module support, and a needle type sucker arranged at the end part of the material taking sliding assembly;
the material taking sliding assembly is connected with the drag chain through a drag chain mounting seat arranged on the material taking sliding assembly; the drag chain drives the material taking sliding assembly to vertically slide along the linear module support.
9. The automatic soundproof cotton assembling device according to any one of claims 1 to 6, wherein the assembling component comprises a multi-directional robot arm and an assembling clamp arranged at the end of the multi-directional robot arm, the multi-directional robot arm drives the assembling clamp to rotate and translate, and the assembling clamp is used for clamping and assembling the soundproof cotton which is curled and formed on the component to be assembled.
10. The automatic soundproof cotton assembling device according to claim 9, wherein the assembling clamp comprises a clamp circular plate, a circular plate flange connected with the clamp circular plate through a clamp plate guide post, a clamp servo motor fixedly arranged on the clamp circular plate, and a gear assembly in transmission connection with the clamp servo motor;
the gear assembly is connected with a plurality of guide assemblies, the front end of each guide assembly is provided with a pneumatic finger assembly, and the pneumatic finger assemblies are circumferentially distributed at the edge of the circular plate of the clamp; the gear assembly drives each pneumatic finger assembly to slide along the radial direction of the clamp circular plate through each guide assembly;
the pneumatic finger assembly comprises two clamping blocks which are oppositely arranged and a pneumatic finger cylinder which is connected with the two clamping blocks at the same time; the pneumatic finger cylinder drives the two clamping blocks to perform relative movement.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2022107535810 | 2022-06-28 | ||
| CN202210753581 | 2022-06-28 |
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| CN115194447A CN115194447A (en) | 2022-10-18 |
| CN115194447B true CN115194447B (en) | 2024-02-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210803443.9A Active CN115194447B (en) | 2022-06-28 | 2022-07-07 | Automatic assembly device for soundproof cotton |
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| CN (1) | CN115194447B (en) |
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| CN111376014A (en) * | 2019-11-07 | 2020-07-07 | 神通科技集团股份有限公司 | Elastic metal clamp and soundproof cotton assembling equipment |
| CN212705398U (en) * | 2020-09-07 | 2021-03-16 | 江苏酉立智能装备有限公司 | Automatic edge rolling and welding integrated machine |
| CN212961913U (en) * | 2020-04-30 | 2021-04-13 | Tcl空调器(中山)有限公司 | Soundproof cotton, air conditioner outdoor unit and air conditioner |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11159504A (en) * | 1997-12-01 | 1999-06-15 | Pop Rivet Fastener Kk | Method for attaching component, structure therefor and stud used therefor |
| KR200442128Y1 (en) * | 2007-10-04 | 2008-10-10 | 김재선 | Soundproof apparatus for a boring machine |
| KR20130142279A (en) * | 2012-06-19 | 2013-12-30 | 이창열 | Curling device |
| CN205772348U (en) * | 2016-05-16 | 2016-12-07 | 美的集团武汉制冷设备有限公司 | Automatization's Sound-proof material folding machine |
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| CN111376014A (en) * | 2019-11-07 | 2020-07-07 | 神通科技集团股份有限公司 | Elastic metal clamp and soundproof cotton assembling equipment |
| CN212961913U (en) * | 2020-04-30 | 2021-04-13 | Tcl空调器(中山)有限公司 | Soundproof cotton, air conditioner outdoor unit and air conditioner |
| CN212705398U (en) * | 2020-09-07 | 2021-03-16 | 江苏酉立智能装备有限公司 | Automatic edge rolling and welding integrated machine |
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|---|---|
| CN115194447A (en) | 2022-10-18 |
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