CN115193200B - Movable intelligent powdery material recycling station - Google Patents
Movable intelligent powdery material recycling station Download PDFInfo
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- CN115193200B CN115193200B CN202210810294.9A CN202210810294A CN115193200B CN 115193200 B CN115193200 B CN 115193200B CN 202210810294 A CN202210810294 A CN 202210810294A CN 115193200 B CN115193200 B CN 115193200B
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- 239000000463 material Substances 0.000 title claims abstract description 196
- 238000004064 recycling Methods 0.000 title claims abstract description 35
- 239000000428 dust Substances 0.000 claims abstract description 189
- 230000005484 gravity Effects 0.000 claims abstract description 55
- 238000011282 treatment Methods 0.000 claims abstract description 17
- 239000000843 powder Substances 0.000 claims description 88
- 230000007246 mechanism Effects 0.000 claims description 39
- 238000005070 sampling Methods 0.000 claims description 36
- 238000012545 processing Methods 0.000 claims description 21
- 230000005540 biological transmission Effects 0.000 claims description 17
- 239000000523 sample Substances 0.000 claims description 17
- 238000012216 screening Methods 0.000 claims description 16
- 239000002245 particle Substances 0.000 claims description 12
- 239000004744 fabric Substances 0.000 claims description 8
- 239000002994 raw material Substances 0.000 claims description 6
- 238000011084 recovery Methods 0.000 claims description 5
- 229910001220 stainless steel Inorganic materials 0.000 claims description 4
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- 239000012798 spherical particle Substances 0.000 claims description 3
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- 239000002440 industrial waste Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D50/00—Combinations of methods or devices for separating particles from gases or vapours
- B01D50/20—Combinations of devices covered by groups B01D45/00 and B01D46/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
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- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
The application relates to a movable intelligent powdery material recycling station, which belongs to the technical field of dust treatment and comprises a box body and a car body, wherein an intelligent dust collection arm is movably arranged at the top of the box body, a dust collection box is fixedly arranged at the top of the box body, a gravity settling chamber is fixedly arranged on the front surface of the box body, a cyclone dust collector is fixedly arranged on the front surface of the box body and positioned on the left side of the gravity settling chamber, and a bag dust collector is fixedly arranged on the front surface of the box body and positioned on the left side of the cyclone dust collector. The application realizes the mobile dust collection, the action of the intelligent dust collection arm is operated by the intelligent control handle, and the dust collection place can be intelligently and automatically captured; the intelligent dust collection arm has a plurality of degrees of freedom, can perform omnibearing free motion, and has a movable range covering the diameter of ten meters.
Description
Technical Field
The application belongs to the technical field of dust treatment, and particularly relates to a movable intelligent powdery material recycling treatment station.
Background
Industrial dust generally refers to dust-containing industrial waste gas or dust generated in mechanical processes such as crushing, sieving, conveying, blasting and the like in the processing process of solid materials, or dust generated in processes such as combustion, high-temperature melting, chemical reaction and the like, and the generation of the dust greatly influences industrial production and the life quality of modern people.
Along with the development of social economy, the requirements of people on the environment of workplaces are higher and higher, and in the past, the scattering of powdery materials, such as coal yards, particularly links of transportation, transfer, loading and the like, are cleaned manually; the cleaning work not only affects the environment but also has very high working strength; this problem is increasingly accentuated with the shortage of labor; meanwhile, the manual cleaning or cleaning also causes the problem of secondary dust emission, and affects the surrounding living environment or working environment; further, there is a problem in how to dispose of the cleaned material.
Disclosure of Invention
Based on the technical problems in the prior art, the application provides a movable intelligent powdery material recycling and treating station, which has the advantages of full-automatic dust treatment, flexibility, applicability, high efficiency, environmental protection, high efficiency and the like in various environments, and solves the problem of scattering of powdery materials in links such as coal yards, particularly transportation, transfer, loading and the like.
According to the technical scheme of the application: the utility model provides a portable intelligent powdery material recovery processing station, it includes box and automobile body, the top movable mounting of box has intelligent dust absorption arm, the top fixed mounting of box has the dust suction box, the front fixed mounting of box has the gravity settling chamber, the front of box just is located the left side fixed mounting of gravity settling chamber has cyclone.
Further, the front of box just is located cyclone's left side fixed mounting has the sack cleaner, the front of box is located gravity settling chamber's right side fixed mounting has powder material conveyer, the front of box just is located powder material conveyer's below fixed mounting has powder material lifting machine, the front of box just is located gravity settling chamber's below fixed mounting has powder material mixer, the front of box is located powder material mixer's left side fixed mounting has powder material make-up machine.
Still further, the front of box just is located the left side fixed mounting of powdery material make-up machine and draws the dust fan, the top fixed mounting of automobile body has intelligent control handle, the below fixed mounting at automobile body top has the engine converter, the front movable mounting of powdery material make-up machine has the product belt.
Preferably, the intelligent dust collection arm comprises a sampling tube, the top of the dust collection box is rotationally connected with the sampling tube, a connecting tube is inserted in the left side of the sampling tube, a telescopic tube is fixedly installed in the left side of the connecting tube, and a first electric push rod is fixedly installed on the inner bottom wall of the sampling tube.
More preferably, the right side of sampling tube bottom is pegged graft there is the conveyer pipe, the surface fixed mounting of conveyer pipe has the transmission cover, the left and right sides of the interior roof of dust suction box is all fixed mounting has the stopper, the inside fixed mounting of dust suction box has driving motor, driving motor's output shaft department fixed mounting has the drive gear with transmission cover intermeshing, the left side fixed mounting of telescopic tube bottom has intelligent dust collection probe.
Preferably, the gravity settling chamber comprises a conveying box, the conveying box is fixedly installed on the front face of the box body and located below the conveying pipe, a grid section sieve is fixedly installed in the conveying box, a sundry box is fixedly installed on the left side of the conveying box, and a guide plate is fixedly installed in the sundry box.
Preferably, the powdery material forming machine comprises a forming box, the forming box is fixedly arranged on the front surface of the box body, a feeding pipe is inserted into the top of the forming box, an extrusion plate is fixedly arranged in the forming box and positioned at the bottom of the feeding pipe, a forming block is fixedly arranged at the bottom of the extrusion plate, and supporting blocks are fixedly arranged on the left side and the right side of the bottom of the extrusion plate.
More preferably, the bottom fixed mounting of supporting shoe has supporting spring, the inside fixed mounting of shaping case has the bottom plate, the mounting groove has been seted up at the top of bottom plate, the inside of mounting groove slides to installing the backup pad, the top fixed mounting of backup pad has the extrusion case, the left and right sides of backup pad bottom all fixed mounting has the second electric putter.
Further, the dust suction box, the gravity settling chamber, the cyclone dust collector, the cloth bag dust collector and the induced draft fan are all communicated with each other through a conduit.
Still further, all adopt stainless steel pipeline intercommunication between powdery material conveyer, powdery material lifting machine, powdery material mixer, powdery material make-up machine, product belt and the dust induced fan.
Compared with the prior art, the movable intelligent powdery material recycling and treating station has the following beneficial effects:
1. the utility model provides a portable intelligent powdery material recovery processing station is through setting up intelligent dust absorption arm, and the powder is collected and is adopted whole box collection structure, and each part is integrated in a box, and intelligent dust absorption arm is installed on the box air intake, and gravity settling chamber, cyclone and sack cleaner are connected gradually to the air intake of box, and the powdery material gets into gravity settling chamber from the dust absorption mouth on the intelligent dust absorption arm, and then the suction of dust absorption mouth is great, can inhale smalls or well piece material.
2. A certain-size grate screen is arranged at the position of an air inlet in the gravity settling chamber, materials larger than gaps of the grate bars can slide into a glove box from the grate bars, the materials smaller than the gaps of the grate bars can be prevented from entering a powder material forming system, the materials smaller than the gaps of the grate bars can enter the gravity settling chamber along with air flow through the grate screen, and along with air flow diffusion, the gravity is increased, and the materials with larger particles in the air flow fall into an ash box of the settling chamber. And realizing material classification and collection.
3. The air flow carries residual dust into the cyclone dust collector, part of small particle dust in the air flow is removed through the cyclone dust collector, the small particle dust enters the cloth bag dust collector, the dust in the residual air flow can be removed, filtered clean air is discharged out of the box body through the dust guiding fan, and the dust is removed efficiently through the organic cooperation of three dust collectors connected in series, the dust removing efficiency is up to 99.5%, and the clean air purifying degree is achieved.
4. The powder material conveyer conveys the powder materials collected by the gravity settling chamber, the cyclone dust collector and the cloth bag dust collector to a powder material lifting machine, then to a powder material stirrer, a proper amount of powder material adhesive is added into the stirrer, the powder material is uniformly stirred and then enters a powder material forming machine, the powder material is pressed into a block material to be conveyed out of a box body or to be loaded, and the whole powder material collecting station uses an automobile to pull and load. The dust material is collected at any time, and the scene application of immediate processing is realized.
5. The intelligent dust collection device can realize mobile dust collection, the action of the intelligent dust collection arm is operated by the intelligent control handle, the dust collection site can be intelligently and automatically captured, the intelligent dust collection arm has multiple degrees of freedom and can perform omnibearing free action, the diameter of the movable range can reach ten meters, the power system of the whole powder collection station is directly connected with a vehicle-mounted engine, and the intelligent dust collection device is driven by power provided by the engine without a power supply line.
Drawings
FIG. 1 is a schematic diagram of a mobile intelligent powdery material recycling station according to the present application;
FIG. 2 is a schematic view of the intelligent dust collection arm of the mobile intelligent powdery material recycling station in FIG. 1;
fig. 3 is a schematic diagram of a powder material forming machine in a mobile intelligent powder material recycling station.
In the figure: 1. a case; 2. an intelligent dust collection arm; 3. a dust suction box; 4. a gravity settling chamber; 5. a cyclone dust collector; 6. a bag-type dust collector; 7. a powdery material conveyor; 8. a powdery material lifting machine; 9. a powder material mixer; 10. a powdery material forming machine; 11. a dust guiding fan; 12. an intelligent control handle; 13. a vehicle body; 14. an engine converter; 15. a product belt; 201. a sampling tube; 202. a connecting cylinder; 203. a telescopic cylinder; 204. a first electric push rod; 205. a delivery tube; 206. a transmission sleeve; 207. a limiting block; 208. a driving motor; 209. a drive gear; 210. an intelligent dust collection probe; 401. a delivery box; 402. a grate screen; 403. a glove box; 404. a guide plate; 1001. a forming box; 1002. a feed pipe; 1003. an extrusion plate; 1004. molding blocks; 1005. a support block; 1006. a support spring; 1007. a bottom plate; 1008. a mounting groove; 1009. a support plate; 1010. an extrusion box; 1011 second electric push rod.
Detailed Description
The following description of the embodiments of the present application will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
The application provides a movable intelligent powdery material recycling and processing station which adopts a modularized design, preferably adopts a movable modularized box body design, and comprises a powder collecting mechanism, a screening mechanism, a classifying mechanism, a forming mechanism and a conveying mechanism, wherein the powder collecting mechanism is used for collecting powdery materials into a dust box, the screening mechanism is used for screening, purifying and dedusting the powdery materials collected by the powder collecting mechanism, the classifying mechanism is used for classifying and conveying the materials screened by the screening mechanism to a specified target product stacking area, and the forming mechanism is used for carrying out forming treatment or grouping treatment according to different properties or granularity of the materials; the conveying mechanism is arranged among the powder collecting mechanism, the screening mechanism, the classifying mechanism and the forming mechanism, so that classified conveying and closed conveying of different materials are realized, and secondary pollution of powdery materials to the environment is avoided. The movable intelligent powdery material recovery processing station integrates the functions of moving, collecting powder, screening, forming, classifying and conveying, greatly simplifies the mechanical complexity, reduces the equipment maintenance difficulty and the occupied area, and reduces the manual operation cost by unified control and state monitoring of software programs, thus forming the full-automatic intelligent comprehensive processing station.
In the movable intelligent powdery material recycling treatment station, after powdery materials are sucked and collected through an intelligent machine opening in a powder collecting mechanism, the powdery materials are subjected to different screening and classifying treatments according to different particle sizes through an air screen in a screening mechanism, the powdery materials with the particle size smaller than 1mm are subjected to profiling treatment or forming treatment, spherical particles are produced, the materials are prevented from being recycled by secondary dust, and meanwhile, the powdery materials can directly enter raw materials according to conditions; the materials passing through the first-stage air sieve are separated or conveyed into another product sorting bin through 2mm, the materials with the diameters larger than 1mm directly enter a sorting mechanism to be subjected to density separation or sorting to produce three to four products with different densities, and the products are conveyed to different product stacking areas respectively according to different use requirements or are directly input into a raw material system. The movable intelligent powdery material recycling treatment station provided by the application enables powdery materials to be fully recycled and utilized, ensures clean working environment and reduces labor intensity.
The movable intelligent powdery material recovery processing station is suitable for cleaning port loading and unloading stations, belt conveying blanking transfer and scattered dust material collection of loading stations, and is further suitable for powdery material collection processing of warehouse bottom storage yards and even conveying belts.
Further, the movable intelligent powdery material recycling station comprises a box body and a car body, all parts of the movable intelligent powdery material recycling station for recycling and processing powdery materials adopt an integral box type structure, all parts are integrated in one box body, and the box body is arranged on the car body, so that movable work is facilitated. Specifically, an intelligent dust collection arm in the mobile intelligent powdery material recycling station is arranged on an air inlet of a box body, the air inlet of the box body is sequentially connected with a gravity settling chamber, a cyclone dust collector and a cloth bag dust collector, powdery materials enter the gravity settling chamber from a dust collection opening on the intelligent dust collection arm, and the suction force of the dust collection opening is large and can suck small or medium materials; a grate screen with a certain size is arranged at the position of an air inlet of the gravity settling chamber, materials larger than the grate gaps can slide down into a glove box from the grate, the materials larger than the grate gaps are prevented from entering a powder material forming system, the materials smaller than the grate gaps enter the gravity settling chamber along with air flow through the grate screen, along with air flow diffusion, gravity is increased, the materials with larger particles in the air flow fall into an ash box of the gravity settling chamber, then the air flow carries residual dust to enter a cyclone dust collector, a part of small particle dust in the air flow is removed through the cyclone dust collector, and then the small particle dust enters a bag dust collector, preferably the bag dust collector with the dust collector efficiency of 99.5%, so that dust in the residual air flow can be removed, and filtered clean air is discharged out of the box through a dust guiding fan. Powder material conveyer is set under the three series dust removing mechanisms (indicating gravity settling chamber, cyclone dust collector and cloth bag dust collector), the powder material conveyer conveys the powder material collected by gravity settling chamber, cyclone dust collector and cloth bag dust collector to powder material lifter, then to powder material mixer via powder material lifter, adding proper powder material adhesive into powder material mixer, stirring uniformly, entering powder material forming machine, pressing into block material and conveying to outside of box for carrying or loading. The movable intelligent powdery material recycling station can use the whole car to draw and carry, can realize the removal dust absorption, the action of intelligent dust absorption arm is operated by intelligent control handle, also can intelligent automatic capture dust absorption place, and intelligent dust absorption arm has a plurality of degrees of freedom, can all-round free action, and the movable range covers the diameter and can reach ten meters, and the driving system of whole movable intelligent powdery material recycling station is directly connected on-vehicle engine, relies on the power drive that the engine provided, need not to be equipped with the power cord.
In the preferred embodiment of the application, the mobile intelligent powdery material recycling station comprises a box body and a car body, wherein an intelligent dust suction arm is movably arranged at the top of the box body, a dust suction box is fixedly arranged at the top of the box body, a gravity settling chamber is fixedly arranged on the front of the box body, a cyclone dust collector is fixedly arranged at the left side of the gravity settling chamber, a bag dust collector is fixedly arranged at the front of the box body and at the left side of the cyclone dust collector, a powdery material conveyor is fixedly arranged at the right side of the gravity settling chamber on the front of the box body, a powdery material lifting machine is fixedly arranged at the front of the box body and below the powdery material conveyor, a powdery material forming machine is fixedly arranged at the front of the box body and below the gravity settling chamber, a dust suction fan is fixedly arranged at the left side of the powdery material forming machine on the front of the box body, an intelligent control handle is fixedly arranged at the top of the car body, an engine converter is fixedly arranged below the top of the car body, and a belt product is movably arranged at the front of the powdery material forming machine. The intelligent dust collection arm comprises a sampling tube, the top of a dust collection box is rotationally connected with the sampling tube, a connecting tube is inserted in the left side of the sampling tube, a telescopic tube is fixedly installed in the left side of the connecting tube, a first electric push rod is fixedly installed on the inner bottom wall of the sampling tube, a conveying pipe is inserted in the right side of the bottom of the sampling tube, a transmission sleeve is fixedly installed on the outer surface of the conveying pipe, limiting blocks are fixedly installed on the left side and the right side of the inner top wall of the dust collection box, a driving motor is fixedly installed in the inner portion of the dust collection box, a driving gear meshed with the transmission sleeve is fixedly installed at the output shaft of the driving motor, and an intelligent dust collection probe is fixedly installed on the left side of the bottom of the telescopic tube. The gravity settling chamber comprises a conveying box, the conveying box is fixedly installed on the front face of the box body and located below the conveying pipe, a grid section sieve is fixedly installed inside the conveying box, a sundry box is fixedly installed on the left side of the conveying box, and a guide plate is fixedly installed inside the sundry box. The powder material forming machine comprises a forming box, wherein the forming box is fixedly arranged on the front surface of the box body, a feeding pipe is inserted into the top of the forming box, an extruding plate is fixedly arranged in the bottom of the forming box and positioned at the feeding pipe, forming blocks are fixedly arranged at the bottom of the extruding plate, supporting blocks are fixedly arranged on the left side and the right side of the bottom of the extruding plate, supporting springs are fixedly arranged at the bottom of the supporting blocks, a bottom plate is fixedly arranged in the forming box, a mounting groove is formed in the top of the bottom plate, a supporting plate is arranged in the mounting groove in a sliding mode, the extruding box is fixedly arranged at the top of the supporting plate, and a second electric push rod is fixedly arranged on the left side and the right side of the bottom of the supporting plate.
The movable intelligent powdery material recycling and processing station of the application is further described below with reference to the accompanying drawings, and FIG. 1 is a schematic structural view of the movable intelligent powdery material recycling and processing station of the application; FIG. 2 is a schematic view of the intelligent dust collection arm assembly of the mobile intelligent powdery material recycling station of FIG. 1; fig. 3 is a schematic diagram of a powder material forming machine in a mobile intelligent powder material recycling station.
Embodiment one:
as shown in fig. 1, a mobile intelligent powdery material recycling station in this embodiment includes a box 1 and a car body 13, an intelligent dust suction arm 2 is movably mounted at the top of the box 1, a dust suction box 3 is fixedly mounted at the top of the box 1, a gravity settling chamber 4 is fixedly mounted at the front of the box 1 and is positioned at the left side of the gravity settling chamber 4, a cyclone dust collector 5 is fixedly mounted at the front of the box 1 and is positioned at the left side of the cyclone dust collector 5, a bag dust collector 6 is fixedly mounted at the front of the box 1 and is positioned at the right side of the gravity settling chamber 4, a powdery material lifter 8 is fixedly mounted at the front of the box 1 and is positioned below the powdery material conveyer 7, a powdery material forming machine 10 is fixedly mounted at the front of the box 1 and is positioned at the left side of the powdery material stirring machine 9, a dust guiding machine 11 is fixedly mounted at the front of the left side of the box 1 and is positioned at the left side of the powdery material forming machine 10, a dust generator 12 is fixedly mounted at the top of the handle 12 of the car body 13 and is fixedly mounted at the front of the car body, and a belt 15 is fixedly mounted at the front of the intelligent control device 13.
As shown in fig. 2, the intelligent dust collection arm 2 comprises a sampling tube 201, the top of a dust collection box 3 is rotatably connected with the sampling tube 201, a connecting tube 202 is inserted in the left side of the sampling tube 201, a telescopic tube 203 is fixedly installed on the left side of the connecting tube 202, a first electric push rod 204 is fixedly installed on the inner bottom wall of the sampling tube 201, a conveying pipe 205 is inserted in the right side of the bottom of the sampling tube 201, a transmission sleeve 206 is fixedly installed on the outer surface of the conveying pipe 205, limiting blocks 207 are fixedly installed on the left side and the right side of the inner top wall of the dust collection box 3, a driving motor 208 is fixedly installed in the inner portion of the dust collection box 3, a driving gear 209 which is meshed with the transmission sleeve 206 is fixedly installed at the output shaft of the driving motor 208, and an intelligent dust collection probe 210 is fixedly installed on the left side of the bottom of the telescopic tube 203.
As shown in fig. 2, the gravity settling chamber 4 includes a conveying box 401, the conveying box 401 is fixedly mounted on the front surface of the box body 1 and below the conveying pipe 205, a grate screen 402 is fixedly mounted in the conveying box 401, a glove box 403 is fixedly mounted on the left side of the conveying box 401, and a guide plate 404 is fixedly mounted in the glove box 403.
As shown in fig. 3, the powdery material forming machine 10 includes a forming box 1001, the forming box 1001 is fixedly mounted on the front surface of the box 1, a feeding pipe 1002 is inserted into the top of the forming box 1001, an extrusion plate 1003 is fixedly mounted at the bottom of the feeding pipe 1002 inside the forming box 1001, a forming block 1004 is fixedly mounted at the bottom of the extrusion plate 1003, supporting blocks 1005 are fixedly mounted at the left and right sides of the bottom of the extrusion plate 1003, supporting springs 1006 are fixedly mounted at the bottom of the supporting blocks 1005, a bottom plate 1007 is fixedly mounted inside the forming box 1001, a mounting groove 1008 is formed at the top of the bottom plate 1007, the inside of the mounting groove 1008 slides to a supporting plate 1009, the extrusion box 1010 is fixedly mounted at the top of the supporting plate 1009, and a second electric push rod 1011 is fixedly mounted at the left and right sides of the bottom of the supporting plate 1009.
Embodiment two:
as shown in fig. 1-3, a mobile intelligent powdery material recycling station in the embodiment comprises a box body 1 and a car body 13, wherein an intelligent dust collection arm 2 is movably arranged at the top of the box body 1, a dust collection box 3 is fixedly arranged at the top of the box body 1, a gravity settling chamber 4 is fixedly arranged at the front of the box body 1, a cyclone dust collector 5 is fixedly arranged at the front of the box body 1 and positioned at the left side of the gravity settling chamber 4, and a bag dust collector 6 is fixedly arranged at the front of the box body 1 and positioned at the left side of the cyclone dust collector 5; the dust suction box 3, the gravity settling chamber 4, the cyclone dust collector 5, the cloth bag dust collector 6 and the dust guiding fan 11 are all communicated with each other through a conduit; the front of the box body 1 is positioned on the right side of the gravity settling chamber 4 and is fixedly provided with a powder material conveyer 7, the front of the box body 1 is positioned below the powder material conveyer 7 and is fixedly provided with a powder material lifter 8, the front of the box body 1 is positioned below the gravity settling chamber 4 and is fixedly provided with a powder material stirrer 9, the front of the box body 1 is positioned on the left side of the powder material stirrer 9 and is fixedly provided with a powder material forming machine 10, the front of the box body 1 is positioned on the left side of the powder material forming machine 10 and is fixedly provided with a dust guiding fan 11, and the powder material conveyer 7, the powder material lifter 8, the powder material stirrer 9, the powder material forming machine 10, a product belt 15 and the dust guiding fan 11 are all communicated by adopting stainless steel pipelines; the top fixed mounting of automobile body 13 has intelligent control handle 12, cyclone 5, sack cleaner 6, powder material conveyer 7, powder material lifting machine 8, powder material mixer 9, draw the dust fan 11, engine converter 14, product belt 15, first electric putter 204, driving motor 208, intelligent dust absorption probe 210 and second electric putter 1011 all are connected with intelligent control handle 12 electricity through the wire, and intelligent control handle 12's inside embeds has control chip CPU, control chip CPU leads into control program and realizes intelligent control, the below fixed mounting at automobile body 13 top has engine converter 14, draw the dust fan 11 and communicate each other through the pipe between the gravity settling chamber 4, box 1 fixed mounting is in the carriage position of automobile body 13, the front movable mounting of powder material make-up machine 10 has product belt 15.
The intelligent dust collection arm 2 comprises a sampling tube 201, the top of a dust collection box 3 is rotationally connected with the sampling tube 201, the left side of the sampling tube 201 is spliced with a connecting tube 202, the left side of the connecting tube 202 is fixedly provided with a telescopic tube 203, the inner bottom wall of the sampling tube 201 is fixedly provided with a first electric push rod 204, the right side of the bottom of the sampling tube 201 is spliced with a conveying tube 205, the outer surface of the conveying tube 205 is fixedly provided with a transmission sleeve 206, the left side and the right side of the inner top wall of the dust collection box 3 are fixedly provided with limiting blocks 207, the conveying tube 205 penetrates through the bottom of the dust collection box 3 and extends to the inside of the conveying box 401, the top of the transmission sleeve 206 is provided with a chute matched with the limiting blocks 207, the limiting blocks 207 are clamped in the inside of the chute, the inside of the dust collection box 3 is fixedly provided with a driving motor 208, the output shaft of the driving motor 208 is fixedly provided with a driving gear 209 meshed with the transmission sleeve 206, the left side of the bottom of the telescopic tube 203 is fixedly provided with an intelligent dust collection probe 210, and the output end of the first electric push rod 204 is fixedly connected with the connecting tube 202, and the intelligent dust collection probe 210 is mutually communicated among the sampling tube 201, the connecting tube 202, the telescopic tube 203 and the intelligent dust collection probe 210.
The gravity settling chamber 4 comprises a conveying box 401, the conveying box 401 is fixedly mounted on the front face of the box body 1 and located below the conveying pipe 205, a grate screen 402 is fixedly mounted in the conveying box 401, the grate screen 402 is inclined to the left and the lower side by 30 radians (forming an included angle of 30 radians with a horizontal line), the bottom of the conveying box 401 is a dust falling part of the gravity settling chamber, a glove box 403 is fixedly mounted on the left side of the conveying box 401, and a guide plate 404 is fixedly mounted in the glove box 403.
The powdery material forming machine 10 comprises a forming box 1001, the forming box 1001 is fixedly arranged on the front surface of the box body 1, a feeding pipe 1002 is inserted into the top of the forming box 1001, a pressing plate 1003 is fixedly arranged at the bottom of the feeding pipe 1002, a forming block 1004 is fixedly arranged at the bottom of the pressing plate 1003, supporting blocks 1005 are fixedly arranged at the left side and the right side of the bottom of the pressing plate 1003, supporting springs 1006 are fixedly arranged at the bottom of the supporting blocks 1005, a bottom plate 1007 is fixedly arranged at the inner side of the forming box 1001, a forming groove matched with the forming block 1004 is formed in the top of the pressing box 1010, the bottom of the feeding pipe 1002 penetrates through the forming box 1001 and extends to the bottom of the forming box 1001, the bottom end of the supporting springs 1006 is fixedly connected with the bottom plate, a mounting groove 1008 is formed in the top of the bottom plate 1007, a supporting plate 1009 is arranged in a sliding mode in the inside of the mounting groove 1008, the left side wall and the right side wall of the supporting plate 1009 are slidably connected with the inner wall of the mounting groove 1008, a material taking opening is formed in the front surface of the forming box 1001, the top of the supporting plate 1009 is fixedly arranged at the top of the pressing box 1010, and the left side and the right side of the bottom of the supporting plate 1009 are fixedly arranged with second electric push rods 1011.
Embodiment III:
as shown in fig. 1-3, a mobile intelligent powdery material recycling station in this embodiment includes a box 1 and a car body 13, an intelligent dust collection arm 2 is movably installed at the top of the box 1, a dust collection box 3 is fixedly installed at the top of the box 1, a gravity settling chamber 4 is fixedly installed at the front of the box 1, a cyclone 5 is fixedly installed at the front of the box 1 and at the left side of the gravity settling chamber 4, a bag dust collector 6 is fixedly installed at the front of the box 1 and at the left side of the cyclone 5, the dust collection box 3, the gravity settling chamber 4, the cyclone 5, the bag dust collector 6 and a dust guiding fan 11 are all communicated with each other through pipes, a powdery material conveyer 7 is fixedly installed at the right side of the gravity settling chamber 4 at the front of the box 1, a powdery material lifter 8 is fixedly installed at the front of the box 1 and below the powdery material conveyer 7, the front of the box body 1 and the powder material mixer 9 is fixedly arranged below the gravity settling chamber 4, the powder material forming machine 10 is fixedly arranged on the left side of the powder material mixer 9 on the front of the box body 1, the dust guiding fan 11 is fixedly arranged on the left side of the powder material forming machine 10 on the front of the box body 1, the product belt 15 is fixedly arranged below the powder material forming machine 10 on the front of the box body 1, the powder material conveyor 7, the powder material lifting machine 8, the powder material mixer 9, the powder material forming machine 10, the product belt 15 and the dust guiding fan 11 are communicated through stainless steel pipes, the intelligent control handle 12 is fixedly arranged at the top of the vehicle body 13, the cyclone dust collector 5, the bag dust collector 6, the powder material conveyor 7, the powder material lifting machine 8, the powder material mixer 9, the powder material dust collector 6 and the dust guiding fan 8 are all arranged on the top of the vehicle body 13, the dust exhaust fan 11, the engine converter 14, the product belt 15, the first electric push rod 204, the driving motor 208, the intelligent dust collection probe 210 and the second electric push rod 1011 are all electrically connected with the intelligent control handle 12 through wires, a control chip CPU is embedded in the intelligent control handle 12, the intelligent control is realized by the control chip CPU, the engine converter 14 is fixedly installed below the top of the vehicle body 13, the dust exhaust fan 11 and the gravity settling chamber 4 are mutually communicated through the wires, and the box body 1 is fixedly installed at the carriage part of the vehicle body 13.
The intelligent dust collection arm 2 comprises a sampling tube 201, the top of a dust collection box 3 is rotationally connected with the sampling tube 201, the left side of the sampling tube 201 is spliced with a connecting tube 202, the left side of the connecting tube 202 is fixedly provided with a telescopic tube 203, the inner bottom wall of the sampling tube 201 is fixedly provided with a first electric push rod 204, the right side of the bottom of the sampling tube 201 is spliced with a conveying tube 205, the outer surface of the conveying tube 205 is fixedly provided with a transmission sleeve 206, the left side and the right side of the inner top wall of the dust collection box 3 are fixedly provided with limiting blocks 207, the conveying tube 205 penetrates through the bottom end of the dust collection box 3 and extends to the inside of the conveying box 401, the top of the transmission sleeve 206 is provided with a chute matched with the limiting blocks 207, the limiting blocks 207 are clamped in the inside of the chute, the inside of the dust collection box 3 is fixedly provided with a driving motor 208, the output shaft of the driving motor 208 is fixedly provided with a driving gear 209 which is meshed with the transmission sleeve 206, the left side of the bottom of the telescopic tube 203 is fixedly provided with an intelligent dust collection probe 210, and the output end of the first electric push rod 204 is fixedly connected with the connecting tube 202, and the intelligent dust collection probe 210 is mutually communicated among the sampling tube 201, the connecting tube 202, the telescopic tube 203 and the intelligent dust collection probe 210.
The gravity settling chamber 4 comprises a conveying box 401, the conveying box 401 is fixedly installed on the front face of the box body 1 and located below the conveying pipe 205, a grate screen 402 is fixedly installed inside the conveying box 401, the grate screen 402 is inclined towards the left and the lower sides by thirty degrees, the bottom of the conveying box 401 is a dust falling part of the gravity settling chamber, a glove box 403 is fixedly installed on the left side of the conveying box 401, and a guide plate 404 is fixedly installed inside the glove box 403.
The powdery material forming machine 10 comprises a forming box 1001, the forming box 1001 is fixedly arranged on the front surface of the box body 1, a feeding pipe 1002 is inserted into the top of the forming box 1001, a pressing plate 1003 is fixedly arranged at the bottom of the feeding pipe 1002, a forming block 1004 is fixedly arranged at the bottom of the pressing plate 1003, supporting blocks 1005 are fixedly arranged at the left side and the right side of the bottom of the pressing plate 1003, supporting springs 1006 are fixedly arranged at the bottom of the supporting blocks 1005, a bottom plate 1007 is fixedly arranged at the inner side of the forming box 1001, a forming groove matched with the forming block 1004 is formed in the top of the pressing box 1010, the bottom of the feeding pipe 1002 penetrates through the forming box 1001 and extends to the bottom of the forming box 1001, the bottom end of the supporting springs 1006 is fixedly connected with the bottom plate, a mounting groove 1008 is formed in the top of the bottom plate 1007, a supporting plate 1009 is arranged in a sliding mode in the inside of the mounting groove 1008, the left side wall and the right side wall of the supporting plate 1009 are slidably connected with the inner wall of the mounting groove 1008, a material taking opening is formed in the front surface of the forming box 1001, the top of the supporting plate 1009 is fixedly arranged at the top of the pressing box 1010, and the left side and the right side of the bottom of the supporting plate 1009 are fixedly arranged with second electric push rods 1011.
In another embodiment, this portable intelligent powdery material recycling station is through setting up intelligent dust absorption arm 2, when needing to clear up dust or debris on ground, only need open automobile body 13 to waiting to clear up the region, will drive the drive gear 209 rotation through driving motor 208's output shaft, the drive gear 209 rotates and will drive the transmission cover 206 that meshes with it and rotate, the rotation of drive gear 209 and transmission cover 206 relies on the gear to make conveyer pipe 205 rotate at the top of dust collection box 3, so that realize that sampling tube 201 carries out arc rotation in waiting to clear up the region, remove intelligent dust absorption probe 210 to debris or the position that the dust is located, and still can drive connecting tube 202 through first electric putter 204 and stretch out and draw back in the inside of sampling tube 201, thereby change the length of sampling tube 201, make intelligent dust absorption probe 210's distance change, thereby judge the position that debris is located through intelligent sensing of intelligent dust absorption probe 210, and inhale it to the inside of conveyer box 401, after entering 410 inside, will be filtered by bar 402 and fall into gravity settling chamber 4's bottom, and big piece is filtered by bar 403 and falls into debris and is carried out to the inside by filter bar 403. In this embodiment, this portable intelligent powdery material recycling processing station, through setting up powdery material make-up machine 10, the dust after handling will enter into the inside of shaping case 1001, drops in the inside of extrusion case 1010 through inlet pipe 1002, and the second electric putter 1011 will promote backup pad 1009 and rise this moment, and shaping piece 1004 inserts the inside of extrusion case 1010 and pressurizes the dust after rising, handles after pressing the dust into the piece, and supporting spring 1006 can start the effect of buffering. Specifically, the powder material forming machine in this case has an up-down open-close type briquetting structure, and the briquetting mode may be a twin-roll rotary briquetting mode, and is not limited to the extrusion mode described herein.
Compared with the prior art, the movable intelligent powdery material recycling station has the following beneficial effects:
1. the intelligent dust collection arm is provided with the intelligent identification probe, so that the leakage point of the material can be automatically identified, and the intelligent dust collection arm automatically stretches over to absorb; the system is controlled and monitored in a unified way through a software program, reduces the cost of manual operation, and is a set of full-automatic intelligent comprehensive vehicle-mounted mobile processing station.
2. The movable intelligent powdery material recycling station integrates the functions of moving, collecting powder, screening, forming, classifying and conveying, so that the mechanical complexity is greatly simplified, and the equipment maintenance difficulty and the occupied area are reduced; the whole processing station adopts intelligent control to realize one-man operation to solve all problems.
3. The movable intelligent powdery material collecting and processing station is suitable for cleaning of loading and unloading stations of all ports, is extremely convenient for conveying blanking and transferring and collecting and cleaning scattered materials of loading stations, comprises a plurality of field points such as bulk material collection of a warehouse bottom storage yard and even a conveying belt, and the like, is widely applied to stations, wharfs, coal preparation plants and concentrating mills, has wide application and strong applicability, and can meet the requirements of collecting and cleaning under various conditions.
4. According to the application, after the powdery material is sucked and collected through the intelligent dust collection port, firstly, the powdery material with the particle size smaller than one millimeter is subjected to compression and molding treatment according to different particle sizes through the air sieve, so that spherical particles are produced, the material is prevented from being recovered by secondary dust emission, meanwhile, the material can directly enter the raw material according to the situation, secondly, the material after the first-stage air sieve is separated by two millimeters or is used as another product to be separated into bins, and the material with the size larger than one millimeter directly enters the separator to be separated according to the density to produce three to four products with different densities and is respectively discharged to different product stacking areas according to different use requirements or is directly input into a raw material system, so that the powdery material is fully recovered and utilized, and the clean environment is ensured.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises an element.
Although embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the application, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides a portable intelligent powdery material recovery processing station which characterized in that: the movable modularized box body is designed and comprises a powder collecting mechanism, a screening mechanism, a classifying mechanism, a forming mechanism and a conveying mechanism, wherein the powder collecting mechanism is used for collecting powdery materials into a dust collecting box, the screening mechanism is used for screening, purifying and dedusting the powdery materials collected by the powder collecting mechanism, the classifying mechanism is used for classifying and conveying the materials screened by the screening mechanism to a specified target product stacking area, and the forming mechanism is used for carrying out forming treatment or agglomerating treatment according to different properties or granularity of the materials; the conveying mechanism is arranged among the powder collecting mechanism, the screening mechanism, the classifying mechanism and the forming mechanism;
after being sucked and collected through an intelligent machine opening in a powder collecting mechanism, powdery materials are subjected to different screening and classification treatment according to different particle sizes through an air screen in a screening mechanism, the powdery materials with the particle sizes smaller than 1mm are subjected to profiling treatment or forming treatment, and spherical particles are produced to directly enter raw materials according to conditions; separating or conveying the materials passing through the first-stage air sieve to another product separating bin through sieve holes with the diameter of 2mm, directly conveying the materials with the diameter of more than 1mm to a classification mechanism to separate or classify the materials according to density to produce three to four products with different densities, and conveying the products to different product stacking areas according to different use requirements or directly conveying the products to a raw material system;
the movable intelligent powdery material recycling station further comprises a box body and a car body, wherein an intelligent dust collection arm is movably arranged at the top of the box body, a dust collection box is fixedly arranged at the top of the box body, a gravity settling chamber is fixedly arranged on the front surface of the box body, and a cyclone dust collector is fixedly arranged on the front surface of the box body and positioned on the left side of the gravity settling chamber;
the intelligent dust collection arm comprises a sampling tube, the top of the dust collection box is rotationally connected with the sampling tube, the left side of the sampling tube is spliced with a connecting tube, the left side of the connecting tube is fixedly provided with a telescopic tube, the inner bottom wall of the sampling tube is fixedly provided with a first electric push rod, the right side of the bottom of the sampling tube is spliced with a conveying tube, the outer surface of the conveying tube is fixedly provided with a transmission sleeve, the left side and the right side of the inner top wall of the dust collection box are fixedly provided with limiting blocks, the inside of the dust collection box is fixedly provided with a driving motor, the output shaft of the driving motor is fixedly provided with a driving gear meshed with the transmission sleeve, and the left side of the bottom of the telescopic tube is fixedly provided with an intelligent dust collection probe; the gravity settling chamber comprises a conveying box, the front surface of the box body is fixedly provided with the conveying box below the conveying pipe, the grate screen is fixedly arranged in the conveying box, the sundries box is fixedly arranged on the left side of the conveying box, and the guide plate is fixedly arranged in the sundries box; the powder material forming machine comprises a forming box, wherein the forming box is fixedly arranged on the front surface of the box body, a feeding pipe is inserted into the top of the forming box, an extruding plate is fixedly arranged in the bottom of the forming box and positioned at the feeding pipe, forming blocks are fixedly arranged at the bottom of the extruding plate, supporting blocks are fixedly arranged on the left side and the right side of the bottom of the extruding plate, supporting springs are fixedly arranged at the bottom of the supporting blocks, a bottom plate is fixedly arranged in the forming box, a mounting groove is formed in the top of the bottom plate, a supporting plate is arranged in the mounting groove in a sliding mode, the extruding box is fixedly arranged at the top of the supporting plate, and a second electric push rod is fixedly arranged on the left side and the right side of the bottom of the supporting plate.
2. The mobile intelligent powdery material recycling processing station according to claim 1, wherein: the front of box and be located cyclone's left side fixed mounting has the sack cleaner, and the front of box is located gravity settling chamber's right side fixed mounting has powder material conveyer, and the front of box just is located powder material conveyer's below fixed mounting has powder material lifting machine, and the front of box just is located gravity settling chamber's below fixed mounting has powder material mixer, and the front of box is located powder material mixer's left side fixed mounting has powder material make-up machine.
3. The mobile intelligent powdery material recycling processing station according to claim 2, wherein: the front of box and be located powder material make-up machine's left side fixed mounting and draw the dirt fan, the top fixed mounting of automobile body has intelligent control handle, and the below fixed mounting at automobile body top has engine converter, and powder material make-up machine's front movable mounting has the product belt.
4. The mobile intelligent powdery material recycling processing station according to claim 1, wherein: the dust suction box, the gravity settling chamber, the cyclone dust collector, the cloth bag dust collector and the dust guiding fan are all communicated with each other through a conduit.
5. The mobile intelligent powdery material recycling processing station according to claim 4, wherein: the powder material conveyor, the powder material hoister, the powder material stirrer, the powder material forming machine, the product belt and the dust guiding fan are communicated by stainless steel pipelines.
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| CN115193200B true CN115193200B (en) | 2023-11-24 |
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| CN115193200A (en) | 2022-10-18 |
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