CN115193200A - Portable intelligent powdery material recovery processing station - Google Patents
Portable intelligent powdery material recovery processing station Download PDFInfo
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- CN115193200A CN115193200A CN202210810294.9A CN202210810294A CN115193200A CN 115193200 A CN115193200 A CN 115193200A CN 202210810294 A CN202210810294 A CN 202210810294A CN 115193200 A CN115193200 A CN 115193200A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
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- B01D50/20—Combinations of devices covered by groups B01D45/00 and B01D46/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
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Abstract
The invention relates to a mobile intelligent powdery material recovery processing station, which belongs to the technical field of dust processing and comprises a box body and a vehicle body, wherein an intelligent dust collection arm is movably arranged at the top of the box body, a dust collection box is fixedly arranged at the top of the box body, a gravity settling chamber is fixedly arranged on the front surface of the box body, a cyclone dust collector is fixedly arranged on the front surface of the box body and positioned on the left side of the gravity settling chamber, and a bag-type dust collector is fixedly arranged on the front surface of the box body and positioned on the left side of the cyclone dust collector. The invention realizes mobile dust collection, the action of the intelligent dust collection arm is operated by the intelligent control handle, and the dust collection place can be intelligently and automatically captured; the intelligent dust collection arm has multiple degrees of freedom, can freely move in all directions, and the coverage diameter of the moving range can reach ten meters.
Description
Technical Field
The invention belongs to the technical field of dust treatment, and particularly relates to a mobile intelligent powdery material recovery and treatment station.
Background
Industrial dust generally refers to dusty industrial waste gas or dust generated in mechanical processes such as crushing, screening, conveying and blasting in the process of processing solid materials, or dust generated in processes such as combustion, high-temperature melting and chemical reaction, and the generation of the dust greatly influences industrial production and life quality of modern human beings.
Along with the social and economic development, people have higher and higher requirements on the environment of a working place, and in the past, the scattering of powdery materials in coal yards, particularly in the links of conveying, transporting, transferring, loading and the like, is manually cleaned; the cleaning work not only affects the environment, but also has very high working strength; with the shortage of labor force, the problem is increasingly highlighted; meanwhile, the problem of secondary dust emission is caused by manual cleaning or clearing, and the surrounding living environment or working environment is influenced; further, there is a problem in how to treat the cleaned material.
Disclosure of Invention
Based on the technical problems in the prior art, the invention provides a mobile intelligent powdery material recovery and treatment station, which has the advantages of full-automatic treatment of dust in various environments, flexibility, applicability, high efficiency, environmental protection, high efficiency and the like, and solves the problem of scattering of powdery materials in coal yards, particularly in the links of conveying, transporting, transferring, loading and the like.
According to the technical scheme of the invention: the utility model provides a portable intelligent powdery material recovery processing station, it includes box and automobile body, the top movable mounting of box has intelligent dust absorption arm, the top fixed mounting of box has the suction box, the positive fixed mounting of box has the gravity settling chamber, the front of box and the left side fixed mounting who is located the gravity settling chamber have cyclone.
Further, the front of box and the left side fixed mounting that is located cyclone have the sack cleaner, the front of box is located the right side fixed mounting of gravity settling chamber and has likepowder material conveyer, the front of box and the below fixed mounting that is located likepowder material conveyer have likepowder material lifting machine, the front of box and the below fixed mounting that is located the gravity settling chamber have likepowder material mixer, the front of box is located the left side fixed mounting of likepowder material mixer and has likepowder material make-up machine.
Furthermore, a dust-inducing fan is fixedly mounted on the front face of the box body and on the left side of the powder material forming machine, an intelligent control handle is fixedly mounted on the top of the vehicle body, an engine converter is fixedly mounted below the top of the vehicle body, and a product belt is movably mounted on the front face of the powder material forming mechanism.
Preferably, the intelligent dust collection arm comprises a sampling tube, the top of the dust collection box is rotatably connected with the sampling tube, the left side of the sampling tube is spliced with a connecting tube, the left side of the connecting tube is fixedly provided with a telescopic tube, and the inner bottom wall of the sampling tube is fixedly provided with a first electric push rod.
More preferably, the conveyer pipe has been pegged graft on the right side of sampling tube bottom, the fixed surface of conveyer pipe installs the transmission cover, the equal fixed mounting in the left and right sides of dust removal incasement roof has the stopper, the inside fixed mounting of dust removal case has driving motor, driving motor's output shaft department fixed mounting has the drive gear with transmission cover intermeshing, the left side fixed mounting of flexible bobbin base portion has intelligent dust absorption probe.
Preferably, the gravity settling chamber comprises a conveying box, the conveying box is fixedly arranged on the front face of the box body and below the conveying pipe, a grate screen is fixedly arranged inside the conveying box, a sundries box is fixedly arranged on the left side of the conveying box, and a guide plate is fixedly arranged inside the sundries box.
Preferably, the powder forming mechanism comprises a forming box, the forming box is fixedly mounted on the front surface of the box body, a feeding pipe is inserted into the top of the forming box, a squeezing plate is fixedly mounted in the forming box and located at the bottom of the feeding pipe, a forming block is fixedly mounted at the bottom of the squeezing plate, and supporting blocks are fixedly mounted on the left side and the right side of the bottom of the squeezing plate.
More preferably, the bottom of the supporting block is fixedly provided with a supporting spring, the inside of the forming box is fixedly provided with a bottom plate, the top of the bottom plate is provided with a mounting groove, the inside of the mounting groove is provided with a supporting plate in a sliding manner, the top of the supporting plate is fixedly provided with an extrusion box, and the left side and the right side of the bottom of the supporting plate are both fixedly provided with second electric push rods.
Furthermore, the dust collection box, the gravity settling chamber, the cyclone dust collector, the bag-type dust collector and the induced draft fan are communicated with each other through guide pipes.
Furthermore, the powder material conveyor, the powder material hoister, the powder material stirrer, the powder material forming machine, the product belt and the dust-inducing fan are communicated by stainless steel pipelines.
Compared with the prior art, the mobile intelligent powdery material recovery processing station has the following beneficial effects:
1. portable intelligent powdery material recovery processing station is through setting up intelligent dust absorption arm, and the powder is collected and is adopted whole box collection structure, and each part is integrated in a box, and intelligent dust absorption arm is installed on the box air intake, and the air intake of box connects gradually gravity settling chamber, cyclone and sack cleaner, and powdery material gets into gravity settling chamber from the dust absorption mouth on the intelligent dust absorption arm, and then the suction of dust absorption mouth is great, can inhale into fritter or midget material.
2. A grid sieve with a certain size is arranged at the position of an air inlet in the gravity settling chamber, materials larger than the clearance of the grid can slide in the sundry box through the grid to be prevented from entering the powdery material forming system, the materials smaller than the clearance of the grid can enter the gravity settling chamber through the grid sieve along with air flow, and larger-particle materials in the air flow can fall into an ash box of the settling chamber along with the diffusion of the air flow and the increase of gravity. And the classified collection of materials is realized.
3. The air flow carries residual dust to enter a cyclone dust collector, a part of small-particle dust in the air flow is removed through the cyclone dust collector, the small-particle dust enters a bag-type dust collector to remove the dust in the residual air flow, the filtered clean air is discharged out of a box body through a dust-guiding fan, and the dust is efficiently removed through the organic cooperation of three serially-connected dust collectors, so that the dust removal efficiency is as high as 99.5%, and the purification degree of the clean air is achieved.
4. The powder material conveyer conveys the powder materials collected by the gravity settling chamber, the cyclone dust collector and the bag-type dust collector to a powder material lifter, then the powder materials are conveyed to a powder material stirrer, a proper amount of powder material adhesive is added into the stirrer, the powder materials are uniformly stirred and then enter a powder material forming machine, the powder materials are pressed into block materials, the block materials are conveyed out of a box body to be carried away or loaded, and the powder material collecting station is integrally pulled by a vehicle. The dust material is collected at any time, and the scene application of immediate processing is realized.
5. The intelligent dust collection arm can realize mobile dust collection, the action of the intelligent dust collection arm is operated by the intelligent control handle, dust collection sites can be intelligently and automatically captured, the intelligent dust collection arm has multiple degrees of freedom and can freely act in all directions, the coverage diameter of the movable range can reach ten meters, a power system of the whole powder collection station is directly connected with a vehicle-mounted engine and is driven by the power provided by the engine, and a power supply wire does not need to be arranged.
Drawings
FIG. 1 is a schematic structural diagram of a mobile intelligent powdery material recycling station according to the present invention;
fig. 2 is a schematic structural view of an intelligent dust collection arm of the mobile intelligent powder material recycling station in fig. 1;
fig. 3 is a schematic structural view of a powdery material forming machine in a mobile intelligent powdery material recycling station.
In the figure: 1. a box body; 2. an intelligent dust collection arm; 3. a dust collection box; 4. a gravity settling chamber; 5. a cyclone dust collector; 6. a bag-type dust collector; 7. a powdery material conveyor; 8. a powdery material hoister; 9. a powdery material stirrer; 10. a powdery material forming machine; 11. a dust-leading fan; 12. an intelligent control handle; 13. a vehicle body; 14. an engine converter; 15. a product belt; 201. a sampling tube; 202. a connecting cylinder; 203. a telescopic cylinder; 204. a first electric push rod; 205. a delivery pipe; 206. a transmission sleeve; 207. a limiting block; 208. a drive motor; 209. a drive gear; 210. an intelligent dust collection probe; 401. a delivery box; 402. a grate screen; 403. a glove box; 404. a guide plate; 1001. forming a box; 1002. a feed pipe; 1003. a pressing plate; 1004. forming a block; 1005. a supporting block; 1006. a support spring; 1007. a base plate; 1008. mounting grooves; 1009. a support plate; 1010. extruding the box; 1011 second electric putter.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
The invention provides a mobile intelligent powdery material recovery processing station which adopts a modular design, preferably a mobile modular box body design and comprises a powder collecting mechanism, a screening mechanism, a classifying mechanism, a forming mechanism and a conveying mechanism, wherein the powder collecting mechanism is used for collecting powdery materials into a dust collection box, the screening mechanism is used for screening, purifying and dedusting the powdery materials collected by the powder collecting mechanism, the classifying mechanism is used for classifying and conveying the materials screened by the screening mechanism to a specified target product stacking area, and the forming mechanism is used for forming or agglomerating the materials according to different attributes or particle sizes of the materials; the conveying mechanism is arranged among the powder collecting mechanism, the screening mechanism, the classifying mechanism and the forming mechanism, so that classified conveying and closed conveying of different materials are realized, and secondary pollution of powdery materials to the environment is avoided. The mobile intelligent powdery material recovery processing station integrates the functions of mobility, powder collection, screening, molding, classification and conveying, greatly simplifies the mechanical complexity, reduces the equipment maintenance difficulty and the occupied area, reduces the manual operation cost through the unified control and state monitoring of software programs, and forms a full-automatic intelligent comprehensive processing station.
In the mobile intelligent powdery material recovery processing station, after the powdery material is sucked and collected through the intelligent machine port in the powder collecting mechanism, the powdery material is firstly subjected to different screening and classification processing according to different size fractions through the air screen in the screening mechanism, and the powdery material with the size fraction smaller than 1mm is subjected to compression processing or molding processing, so that the spherical granules are produced, secondary dust is avoided, the material is recovered, and meanwhile, the powdery material can directly enter the raw material according to the condition; the materials passing through the primary air screen are separated or conveyed into another product sub-bin by 2mm, the materials larger than 1mm directly enter a classification mechanism to be separated or classified according to density to produce three to four products with different densities, and the products are respectively conveyed to different product stacking areas or directly input to a raw material system according to different use requirements. The mobile intelligent powdery material recovery processing station provided by the invention has the advantages that the powdery material is fully recovered and utilized, the cleanness of the working environment is ensured, and the labor intensity is reduced.
The mobile intelligent powdery material recovery processing station is suitable for cleaning port loading and unloading stations, belt conveying blanking transfer and collecting scattered dust materials of loading stations, and is further suitable for collecting and processing powdery materials of warehouse bottom storage yards and even conveying belts.
Further, a portable intelligent powdery material recovery processing station includes box and automobile body, and portable intelligent powdery material recovery processing station adopts whole box structure to each part that powdery material retrieved and handled, and each part integration is in a box, and the box is installed on the automobile body, is convenient for remove work. Specifically, an intelligent dust collection arm in the mobile intelligent powdery material recovery processing station is installed on an air inlet of a box body, the air inlet of the box body is sequentially connected with a gravity settling chamber, a cyclone dust collector and a bag-type dust collector, powdery materials enter the gravity settling chamber from a dust collection port on the intelligent dust collection arm, and the dust collection port has large suction force and can absorb small or medium materials; the gravity settling chamber is characterized in that a grid sieve with a certain size is arranged at the air inlet of the gravity settling chamber, materials larger than the gaps of the grid can slide in the sundries box through the grid, the materials larger than the gaps of the grid are prevented from entering the powdery material forming system, the materials smaller than the gaps of the grid can enter the gravity settling chamber along with air flow penetrating through the grid sieve, the gravity is increased along with the diffusion of the air flow, larger-particle materials in the air flow fall into an ash box of the gravity settling chamber, then the air flow carries residual dust to enter a cyclone dust collector, a part of small-particle dust in the air flow is removed through the cyclone dust collector, the small-particle dust enters a bag dust collector, the bag dust collector with the efficiency of 99.5% is selected, the dust in the residual air flow can be removed, and then filtered clean air is discharged out of the box through a dust guide fan. A powder material conveyor is arranged below the three dust removing mechanisms (indicating that the gravity settling chamber, the cyclone dust collector and the bag-type dust collector are connected in series), powder materials collected by the gravity settling chamber, the cyclone dust collector and the bag-type dust collector are conveyed to a powder material lifting machine by the powder material conveyor and then conveyed to a powder material stirring machine by the powder material lifting machine, a proper amount of powder material adhesive is added into the powder material stirring machine, the mixture is stirred uniformly and then enters a powder material forming machine, and the mixture is pressed into block materials which are conveyed out of a box body or loaded on a car. Portable intelligent powdery material recovery processing station can use the whole pulling of car to carry, can realize removing the dust absorption, the action of intelligence dust absorption arm is operated by intelligent control handle, also can intelligent automatic seizure dust absorption place, intelligence dust absorption arm has a plurality of degrees of freedom, can omnidirectional free motion, home range cover diameter can reach ten meters, whole portable intelligent powdery material recovery processing station's driving system lug connection vehicle engine, the power drive that relies on the engine to provide need not to be equipped with the power supply line.
In a preferred embodiment of the invention, the mobile intelligent powdery material recovery processing station comprises a box body and a vehicle body, wherein an intelligent dust collection arm is movably mounted at the top of the box body, a dust collection box is fixedly mounted at the top of the box body, a gravity settling chamber is fixedly mounted at the front of the box body, a cyclone dust collector is fixedly mounted at the front of the box body and positioned at the left side of the gravity settling chamber, a bag dust collector is fixedly mounted at the front of the box body and positioned at the left side of the cyclone dust collector, a powdery material conveyor is fixedly mounted at the front of the box body and positioned at the right side of the gravity settling chamber, a powdery material lifting machine is fixedly mounted at the front of the box body and positioned below the powdery material conveyor, a powdery material stirring machine is fixedly mounted at the front of the box body and positioned below the gravity settling chamber, a powdery material forming machine is fixedly mounted at the left side of the powdery material stirring machine at the front of the box body, a dust guide fan is fixedly mounted at the front of the box body, an intelligent control handle is fixedly mounted at the top of the vehicle body, an engine converter is fixedly mounted below the top of the vehicle body, and a product belt is movably mounted at the front of the powdery material forming mechanism. Intelligence dust absorption arm includes the sampler barrel, the top of suction box is rotated and is connected with the sampler barrel, it has the connecting cylinder to peg graft in the left side of sampler barrel, the left side fixed mounting of connecting cylinder has a telescopic cylinder, the inner diapire fixed mounting of sampler barrel has first electric putter, it has the conveyer pipe to peg graft on the right side of sampling tube bottom, the fixed surface of conveyer pipe installs the transmission cover, the equal fixed mounting in the left and right sides of dust removal incasement roof has the stopper, the inside fixed mounting of dust removal case has driving motor, driving motor's output shaft department fixed mounting has the drive gear with transmission cover intermeshing, the left side fixed mounting of telescopic cylinder bottom has intelligent dust absorption probe. The gravity settling chamber comprises a conveying box, the conveying box is fixedly arranged on the front face of the box body and below the conveying pipe, a grid sieve is fixedly arranged inside the conveying box, a sundry box is fixedly arranged on the left side of the conveying box, and a guide plate is fixedly arranged inside the sundry box. Powdery thing forming mechanism includes the shaping case, the positive fixed mounting of box has the shaping case, it has the inlet pipe to peg graft at the top of shaping case, the inside of shaping case and the bottom fixed mounting who is located the inlet pipe have the stripper plate, the bottom fixed mounting of stripper plate has the shaping piece, the equal fixed mounting in the left and right sides of stripper plate bottom has the supporting shoe, the bottom fixed mounting of supporting shoe has supporting spring, the inside fixed mounting of shaping case has the bottom plate, the mounting groove has been seted up at the top of bottom plate, the inside of mounting groove slides and installs the backup pad, the top fixed mounting of backup pad has the stripper box, the equal fixed mounting in the left and right sides of backup pad bottom has second electric putter.
The following describes the mobile intelligent powdery material recovery processing station of the present invention with reference to the accompanying drawings, fig. 1 is a schematic structural diagram of the mobile intelligent powdery material recovery processing station of the present invention; FIG. 2 is a schematic diagram of an intelligent dust collection arm assembly of the mobile intelligent powder material recycling station in FIG. 1; fig. 3 is a schematic structural diagram of a powdery material forming mechanism in a mobile intelligent powdery material recycling station.
The first embodiment is as follows:
as shown in fig. 1, the mobile intelligent powder material recycling station in this embodiment includes a box 1 and a vehicle 13, an intelligent dust collection arm 2 is movably installed at the top of the box 1, a dust collection box 3 is fixedly installed at the top of the box 1, a gravity settling chamber 4 is fixedly installed at the front of the box 1, a cyclone 5 is fixedly installed at the front of the box 1 and on the left side of the gravity settling chamber 4, a bag dust collector 6 is fixedly installed at the front of the box 1 and on the left side of the cyclone 5, a powder material conveyor 7 is fixedly installed at the front of the box 1 and on the right side of the gravity settling chamber 4, a powder material elevator 8 is fixedly installed at the front of the box 1 and on the lower side of the powder material conveyor 7, a powder material mixer 9 is fixedly installed at the front of the box 1 and on the left side of the powder material mixer 9, a dust induction fan 11 is fixedly installed at the front of the box 1 and on the left side of the powder material mixer 10, a control handle 12 is fixedly installed at the top of the vehicle 13, a converter 14 is fixedly installed at the top of the vehicle 13, and a movable belt 15 is installed at the front of the powder material forming mechanism 10.
As shown in fig. 2, the intelligent dust collection arm 2 includes a sampling tube 201, the top of the dust collection box 3 is rotated and is connected with the sampling tube 201, the connecting tube 202 is inserted in the left side of the sampling tube 201, the telescopic tube 203 is fixedly installed on the left side of the connecting tube 202, the first electric push rod 204 is fixedly installed on the inner bottom wall of the sampling tube 201, the conveying tube 205 is inserted in the right side of the bottom of the sampling tube 201, the transmission sleeve 206 is fixedly installed on the outer surface of the conveying tube 205, the limiting blocks 207 are fixedly installed on the left side and the right side of the inner top wall of the dust collection box 3, the driving motor 208 is fixedly installed in the dust collection box 3, the driving gear 209 meshed with the transmission sleeve 206 is fixedly installed on the output shaft of the driving motor 208, and the intelligent dust collection probe 210 is fixedly installed on the left side of the bottom of the telescopic tube 203.
As shown in fig. 2, the gravity settling chamber 4 includes a conveying box 401, the conveying box 401 is fixedly installed on the front surface of the box body 1 and below the conveying pipe 205, a grate 402 is fixedly installed inside the conveying box 401, a glove box 403 is fixedly installed on the left side of the conveying box 401, and a guide plate 404 is fixedly installed inside the glove box 403.
As shown in fig. 3, the powder forming mechanism 10 includes a forming box 1001, a forming box 1001 is fixedly mounted on the front surface of the box body 1, a feeding pipe 1002 is inserted into the top of the forming box 1001, a pressing plate 1003 is fixedly mounted inside the forming box 1001 and located at the bottom of the feeding pipe 1002, a forming block 1004 is fixedly mounted at the bottom of the pressing plate 1003, a supporting block 1005 is fixedly mounted on the left side and the right side of the bottom of the pressing plate 1003, a supporting spring 1006 is fixedly mounted on the bottom of the supporting block 1005, a bottom plate 1007 is fixedly mounted inside the forming box 1001, a mounting groove 1008 is formed at the top of the bottom plate 1007, a supporting plate 1009 is slidably mounted inside the mounting groove 1008, a pressing box 1010 is fixedly mounted at the top of the supporting plate 1009, and a second electric push rod 1011 is fixedly mounted on the left side and the right side of the bottom of the supporting plate 1009.
The second embodiment:
as shown in fig. 1 to 3, the mobile intelligent powdery material recycling station in this embodiment includes a box body 1 and a vehicle body 13, an intelligent dust collection arm 2 is movably installed at the top of the box body 1, a dust collection box 3 is fixedly installed at the top of the box body 1, a gravity settling chamber 4 is fixedly installed at the front of the box body 1, a cyclone dust collector 5 is fixedly installed at the front of the box body 1 and on the left side of the gravity settling chamber 4, and a bag-type dust collector 6 is fixedly installed at the front of the box body 1 and on the left side of the cyclone dust collector 5; the dust collection box 3, the gravity settling chamber 4, the cyclone dust collector 5, the bag-type dust collector 6 and the dust-leading fan 11 are communicated with each other through guide pipes; a powdery material conveyor 7 is fixedly arranged on the right side of the gravity settling chamber 4 on the front surface of the box body 1, a powdery material elevator 8 is fixedly arranged on the front surface of the box body 1 and below the powdery material conveyor 7, a powdery material stirrer 9 is fixedly arranged on the front surface of the box body 1 and below the gravity settling chamber 4, a powdery material forming machine 10 is fixedly arranged on the left side of the powdery material stirrer 9 on the front surface of the box body 1, a dust-leading fan 11 is fixedly arranged on the left side of the powdery material forming machine 10 on the front surface of the box body 1, and the powdery material conveyor 7, the powdery material elevator 8, the powdery material stirrer 9, the powdery material forming machine 10, a product belt 15 and the dust-leading fan 11 are communicated with each other by stainless steel pipelines; an intelligent control handle 12 is fixedly installed at the top of a vehicle body 13, a cyclone dust collector 5, a bag-type dust collector 6, a powder material conveyor 7, a powder material lifter 8, a powder material stirrer 9, a dust-leading fan 11, an engine converter 14, a product belt 15, a first electric push rod 204, a driving motor 208, an intelligent dust-collecting probe 210 and a second electric push rod 1011 are electrically connected with the intelligent control handle 12 through wires, a control chip CPU is embedded in the intelligent control handle 12 and is used for leading in a control program to realize intelligent control, the engine converter 14 is fixedly installed below the top of the vehicle body 13, the dust-leading fan 11 is communicated with a gravity settling chamber 4 through a guide pipe, a vehicle body 1 is fixedly installed at a carriage part of the vehicle body 13, and the product belt 15 is movably installed on the front surface of the powder forming mechanism 10.
The intelligent dust collection arm 2 comprises a sampling cylinder 201, the top of the dust collection box 3 is connected with the sampling cylinder 201 in a rotating manner, the left side of the sampling cylinder 201 is spliced with a connecting cylinder 202, the left side of the connecting cylinder 202 is fixedly provided with a telescopic cylinder 203, the inner bottom wall of the sampling cylinder 201 is fixedly provided with a first electric push rod 204, the right side of the bottom of the sampling cylinder 201 is spliced with a conveying pipe 205, the outer surface of the conveying pipe 205 is fixedly provided with a transmission sleeve 206, the left side and the right side of the inner top wall of the dust collection box 3 are respectively and fixedly provided with a limiting block 207, the conveying pipe 205 penetrates through the bottom of the dust collection box 3 and extends to the inside of the conveying box 401, the top of the transmission sleeve 206 is provided with a sliding chute matched with the limiting block 207, the limiting block 207 is clamped in the sliding chute, the inside of the dust collection box 3 is fixedly provided with a driving motor 208, the output shaft of the driving motor 208 is fixedly provided with a driving gear 209 meshed with the transmission sleeve 206, the left side of the bottom of the telescopic cylinder 203 is fixedly provided with an intelligent dust collection probe 210, the output end of the first electric push rod 204 is fixedly connected with the connecting cylinder 202, the connecting cylinder 201, the connecting cylinder 202, the telescopic cylinder 203 and the intelligent dust collection probe 210 are communicated with each other.
The gravity settling chamber 4 comprises a conveying box 401, the conveying box 401 is fixedly mounted on the front face of the box body 1 and below the conveying pipe 205, a grate screen 402 is fixedly mounted inside the conveying box 401, the grate screen 402 inclines to the left lower side by 30 radians (forms an included angle of 30 radians with the horizontal line), the bottom of the conveying box 401 is a dust falling part of the gravity settling chamber, a sundry box 403 is fixedly mounted on the left side of the conveying box 401, and a guide plate 404 is fixedly mounted inside the sundry box 403.
Powder forming mechanism 10 includes shaping case 1001, the front fixed mounting of box 1 has shaping case 1001, shaping case 1001's top is pegged graft and is had inlet pipe 1002, the inside of shaping case 1001 and the bottom fixed mounting who is located inlet pipe 1002 have stripper plate 1003, the bottom fixed mounting of stripper plate 1003 has shaping piece 1004, the equal fixed mounting in the left and right sides of stripper plate 1003 bottom has supporting shoe 1005, the bottom fixed mounting of supporting shoe 1005 has supporting spring 1006, the inside fixed mounting of shaping case 1001 has bottom plate 1007, the shaping groove with shaping piece 1004 looks adaptation is seted up at the top of stripper box 1010, the bottom of inlet pipe 1002 runs through shaping case 1001 and extends to the bottom of shaping case 1001, the bottom and bottom plate 1007 fixed connection of supporting spring 1006, mounting groove 1008 has been seted up at the top of bottom plate 1007, the inside of mounting groove 1008 slides and installs the backup pad 1011, the inner wall sliding connection of the equal zxft 5363 groove 1008 of the left and right sides wall of backup pad 1009, the equal An Zhen groove 1008 of backup pad 1009, the front of shaping case 1001 has been seted up and has been got the material mouth, the top fixed mounting of backup pad 1009 has stripper box 1010, the top of backup pad 1009, the left and right sides of backup pad 1009 has all fixed mounting board 1010, the left and right sides bottom of backup pad 1009 has been fixedly mounted has been equipped with second electric putter.
Example three:
as shown in fig. 1-3, the mobile intelligent powdery material recycling station in this embodiment includes a box 1 and a vehicle body 13, an intelligent dust collection arm 2 is movably installed on the top of the box 1, a dust collection box 3 is fixedly installed on the top of the box 1, a gravity settling chamber 4 is fixedly installed on the front of the box 1, a cyclone 5 is fixedly installed on the front of the box 1 and on the left side of the gravity settling chamber 4, a bag-type dust collector 6 is fixedly installed on the front of the box 1 and on the left side of the cyclone 5, the dust collection box 3, the gravity settling chamber 4, the cyclone 5, the bag-type dust collector 6 and a dust collection fan 11 are all communicated with each other through a conduit, a powdery material conveyor 7 is fixedly installed on the front of the box 1 and on the right side of the gravity settling chamber 4, a powdery material elevator 8 is fixedly installed on the front of the box 1 and under the powdery material conveyor 7, a powdery material stirrer 9 is fixedly arranged on the front surface of the box body 1 and below the gravity settling chamber 4, a powdery material forming machine 10 is fixedly arranged on the front surface of the box body 1 and on the left side of the powdery material stirrer 9, a dust-guiding fan 11 is fixedly arranged on the front surface of the box body 1 and on the left side of the powdery material forming machine 10, a product belt 15 is fixedly arranged on the front surface of the box body 1 and below the powdery material forming machine 10, a powdery material conveyor 7, a powdery material lifter 8, the powdery material stirrer 9, the powdery material forming machine 10, the product belt 15 and the dust-guiding fan 11 are communicated by stainless steel pipelines, an intelligent control handle 12 is fixedly arranged on the top of the vehicle body 13, a cyclone dust collector 5, a cloth bag dust collector 6, the powdery material conveyor 7, the powdery material lifter 8, the powdery material stirrer 9, a dust-guiding fan 11 are communicated by stainless steel pipelines, and an intelligent control handle 12 is fixedly arranged on the top of the vehicle body 13, the dust-guiding fan 11, the engine converter 14, the product belt 15, the first electric push rod 204, the driving motor 208, the intelligent dust-collecting probe 210 and the second electric push rod 1011 are electrically connected with the intelligent control handle 12 through wires, a control chip CPU is embedded in the intelligent control handle 12, the control chip CPU imports a control program to realize intelligent control, the engine converter 14 is fixedly installed below the top of the vehicle body 13, the dust-guiding fan 11 is communicated with the gravity settling chamber 4 through a conduit, and the box body 1 is fixedly installed at the carriage part of the vehicle body 13.
The intelligent dust collection arm 2 comprises a sampling cylinder 201, the top of the dust collection box 3 is connected with the sampling cylinder 201 in a rotating manner, the left side of the sampling cylinder 201 is spliced with a connecting cylinder 202, the left side of the connecting cylinder 202 is fixedly provided with a telescopic cylinder 203, the inner bottom wall of the sampling cylinder 201 is fixedly provided with a first electric push rod 204, the right side of the bottom of the sampling cylinder 201 is spliced with a conveying pipe 205, the outer surface of the conveying pipe 205 is fixedly provided with a transmission sleeve 206, the left side and the right side of the inner top wall of the dust collection box 3 are respectively and fixedly provided with a limiting block 207, the conveying pipe 205 penetrates through the bottom end of the dust collection box 3 and extends to the inside of the conveying box 401, the top of the transmission sleeve 206 is provided with a sliding groove matched with the limiting block 207, the limiting block 207 is clamped in the sliding groove, the inside of the dust collection box 3 is fixedly provided with a driving motor 208, the output shaft of the driving motor 208 is fixedly provided with a driving gear 209 meshed with the transmission sleeve 206, the left side of the bottom of the telescopic cylinder 203 is fixedly provided with an intelligent dust collection probe 210, the output end of the first electric push rod 204 is fixedly connected with the connecting cylinder 202, the connecting cylinder 201, the connecting cylinder 202, the telescopic cylinder 203 and the intelligent dust collection probe 210 are mutually communicated with each other.
The gravity settling chamber 4 comprises a conveying box 401, the conveying box 401 is fixedly installed on the front face of the box body 1 and below the conveying pipe 205, a grid sieve 402 is fixedly installed inside the conveying box 401, the grid sieve 402 inclines towards the left lower side by thirty degrees, the bottom of the conveying box 401 is a gravity settling chamber dust falling part, a sundry box 403 is fixedly installed on the left side of the conveying box 401, and a guide plate 404 is fixedly installed inside the sundry box 403.
Powder forming mechanism 10 includes shaping case 1001, the front fixed mounting of box 1 has shaping case 1001, it has inlet pipe 1002 to peg graft at shaping case 1001's top, shaping case 1001's inside and the bottom fixed mounting who is located inlet pipe 1002 have a stripper plate 1003, the bottom fixed mounting of stripper plate 1003 has shaping piece 1004, the equal fixed mounting in both sides of the left and right sides of stripper plate 1003 bottom has supporting shoe 1005, the bottom fixed mounting of supporting shoe 1005 has supporting spring 1006, shaping case 1001's inside fixed mounting has bottom plate 1007, the shaping groove with shaping piece 1004 looks adaptation is seted up at the top of stripper box 1010, the bottom of inlet pipe 1002 runs through shaping case 1001 and extends to shaping case 1001's bottom, supporting spring 1006's bottom and bottom plate 1007 fixed connection, mounting groove 1008 has been seted up at the top of bottom plate 1007, the inside of mounting groove 1008 slides to install the backup pad 1009, the equal An Zhen groove 1008's of the left and right sides wall of backup pad 1009 inner wall sliding connection, shaping case 1001's front has been seted up and has been got the material mouth, the top fixed mounting of backup pad 1009 has a stripper box 1010, the left and right sides bottom of backup pad 1009 all fixed mounting has second electric putter 1011.
In another embodiment, by arranging the intelligent dust collection arm 2, when dust or impurities on the ground need to be cleaned, the vehicle body 13 only needs to be opened to the area to be cleaned, the output shaft of the driving motor 208 drives the driving gear 209 to rotate, the driving gear 209 rotates to drive the transmission sleeve 206 meshed with the driving gear 209 to rotate, the rotation of the driving gear 209 and the transmission sleeve 206 is completed by a gear, so that the conveying pipe 205 rotates at the top of the dust collection box 3, the sampling pipe 201 rotates in the area to be cleaned in an arc shape, the intelligent dust collection probe 10 is moved to the position where the impurities or the dust are located, the connecting cylinder 202 can be driven by the first electric push rod 204 to stretch in the sampling pipe 201, the length of the sampling pipe 201 is changed, the distance of the intelligent dust collection probe 10 is changed, the position where the impurities are located is determined by the intelligent sensing of the intelligent dust collection probe 10, the intelligent dust collection probe is sucked into the conveying box 401, the dust is filtered by the grate screen 402 and falls into the gravity settling chamber 4, and the large dust collection screen 403 or the large dust collection screen 402 is conveyed into the large trash box 402. In this embodiment, this portable intelligent powdery material recovery processing station, through setting up powdery material make-up machine 10, the dust after handling will enter into the inside of shaping case 1001, drop in the inside of extrusion case 1010 through inlet pipe 1002, second electric putter 1011 will promote backup pad 1009 to rise this moment, shaping piece 1004 inserts the inside of extrusion case 1010 after rising and pressurizes the dust, handle after pressing the dust piece, supporting spring 1006 can start the effect of buffering. In particular, the powder material forming machine in this case is of a vertically-opened and-closed type briquetting structure, and the briquetting form may be a pair-roller rotary type briquetting method, and is not limited to the extrusion method described herein.
Compared with the prior art, the mobile intelligent powdery material recovery and treatment station has the following beneficial effects:
1. the intelligent dust collection arm is provided with an intelligent identification probe, can automatically identify a material leakage point and automatically extend through the material leakage point for absorption; the system is controlled and monitored in a unified mode through software programs, manual operation cost is reduced, and the system is a set of full-automatic intelligent comprehensive vehicle-mounted mobile processing station.
2. A movable intelligent powdery material recovery processing station integrates the functions of moving, powder collecting, screening, forming, classifying and conveying, greatly simplifies the mechanical complexity, and reduces the equipment maintenance difficulty and the occupied area; the whole processing station adopts intelligent control, and all problems can be solved by one person.
3. The invention reduces the labor intensity, fully utilizes the materials, is suitable for cleaning loading and unloading stations of various ports, is convenient for conveying, blanking and transshipping and collecting and cleaning scattered materials of loading stations, comprises the collection and the treatment of scattered materials of warehouse bottom storage yards and even conveying belts and other sites, is widely applied to stations, docks, coal preparation plants and ore preparation plants, has wide application and strong applicability, and can meet the collection and the cleaning under various conditions.
4. According to the invention, after the powdery material is sucked and collected through the intelligent dust suction port, firstly, the powdery material with the size less than one millimeter is subjected to different treatments through the air screen according to different size fractions, the pressing and forming treatment is carried out on the powdery material with the size less than one millimeter, the spherical granular material is produced, secondary dust raising is avoided, the material is recovered, meanwhile, the raw material can be directly fed into the raw material according to the condition, secondly, the material subjected to the primary air screen is separated by two millimeters or used as another product for separate storage, the material with the size greater than one millimeter is directly fed into the separator to be separated according to density to produce three to four different density products, and the three to four different density products are respectively discharged into different product storage areas or directly input into a raw material system according to different use requirements, so that the powdery material is fully recovered and utilized, and the clean environment is ensured.
It should be noted that, in this document, relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising a … …" does not exclude the presence of another identical element in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a portable intelligent powdery material recovery processing station, its includes box and automobile body, its characterized in that: the dust collector comprises a box body and is characterized in that an intelligent dust collection arm is movably mounted at the top of the box body, a dust collection box is fixedly mounted at the top of the box body, a gravity settling chamber is fixedly mounted on the front of the box body, and a cyclone dust collector is fixedly mounted on the front of the box body and on the left side of the gravity settling chamber.
2. The mobile intelligent powdery material recycling station of claim 1, wherein: the front of box and the left side fixed mounting who is located cyclone have the sack cleaner, and the front of box is located the right side fixed mounting of gravity settling chamber and has likepowder material conveyer, and the front of box and the below fixed mounting who is located likepowder material conveyer have likepowder material lifting machine, and the front of box and the below fixed mounting who is located the gravity settling chamber have likepowder material mixer, and the front of box is located the left side fixed mounting who has likepowder material mixer and has likepowder material make-up machine.
3. The mobile intelligent powdery material recycling station of claim 2, wherein: the dust-guiding fan is fixedly arranged on the front face of the box body and on the left side of the powder material forming machine, the intelligent control handle is fixedly arranged on the top of the vehicle body, the engine converter is fixedly arranged below the top of the vehicle body, and the product belt is movably arranged on the front face of the powder material forming mechanism.
4. The mobile intelligent powdery material recycling station of claim 1, wherein: the intelligent dust collection arm comprises a sampling tube, the top of the dust collection box is rotatably connected with the sampling tube, the left side of the sampling tube is spliced with a connecting tube, the left side of the connecting tube is fixedly provided with a telescopic tube, and the inner bottom wall of the sampling tube is fixedly provided with a first electric push rod.
5. The mobile intelligent powdery material recycling station of claim 4, wherein: the conveyer pipe has been pegged graft on the right side of sampling tube bottom, and the fixed surface of conveyer pipe installs the transmission cover, and the equal fixed mounting in the left and right sides of roof has the stopper in the dust removal incasement, and dust removal incasement portion fixed mounting has driving motor, and driving motor's output shaft department fixed mounting has the drive gear with transmission cover intermeshing, and the left side fixed mounting of telescopic cylinder bottom has intelligent dust absorption probe.
6. The mobile intelligent powdery material recycling station of claim 1, wherein: the gravity settling chamber comprises a conveying box, the conveying box is fixedly arranged on the front face of the box body and below the conveying pipe, a grid screen is fixedly arranged inside the conveying box, a sundry box is fixedly arranged on the left side of the conveying box, and a guide plate is fixedly arranged inside the sundry box.
7. The mobile intelligent powdery material recycling station of claim 2, wherein: the powdery material forming mechanism comprises a forming box, a forming box is fixedly mounted on the front surface of the box body, a feeding pipe is inserted into the top of the forming box, a squeezing plate is fixedly mounted inside the forming box and located at the bottom of the feeding pipe, a forming block is fixedly mounted at the bottom of the squeezing plate, and supporting blocks are fixedly mounted on the left side and the right side of the bottom of the squeezing plate.
8. The mobile intelligent powdery material recycling station of claim 7, wherein: the bottom fixed mounting of supporting shoe has supporting spring, and the inside fixed mounting of shaping case has the bottom plate, and the mounting groove has been seted up at the top of bottom plate, and the inside of mounting groove slides and installs the backup pad, and the top fixed mounting of backup pad has the extrusion case, and the equal fixed mounting in the left and right sides of backup pad bottom has second electric putter.
9. The mobile intelligent powdery material recycling station of claim 1, wherein: the dust suction box, the gravity settling chamber, the cyclone dust collector, the bag-type dust collector and the dust-leading fan are communicated with each other through guide pipes.
10. The mobile intelligent powdery material recycling station of claim 9, wherein: the powder material conveyor, the powder material lifter, the powder material stirrer, the powder material forming machine, the product belt and the dust-inducing fan are communicated by stainless steel pipelines.
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| CN115193200B CN115193200B (en) | 2023-11-24 |
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| CN115193200B (en) | 2023-11-24 |
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