CN115193067A - High borosilicate glass eye bead, production tool and production method thereof - Google Patents
High borosilicate glass eye bead, production tool and production method thereof Download PDFInfo
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- CN115193067A CN115193067A CN202210604181.3A CN202210604181A CN115193067A CN 115193067 A CN115193067 A CN 115193067A CN 202210604181 A CN202210604181 A CN 202210604181A CN 115193067 A CN115193067 A CN 115193067A
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- eyeball
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- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63H—TOYS, e.g. TOPS, DOLLS, HOOPS OR BUILDING BLOCKS
- A63H3/00—Dolls
- A63H3/36—Details; Accessories
- A63H3/38—Dolls' eyes
- A63H3/42—Manufacture of eyes
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B23/00—Re-forming shaped glass
- C03B23/04—Re-forming tubes or rods
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/001—General methods for coating; Devices therefor
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/02—Surface treatment of glass, not in the form of fibres or filaments, by coating with glass
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
- C03C17/3411—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions with at least two coatings of inorganic materials
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2218/00—Methods for coating glass
- C03C2218/10—Deposition methods
- C03C2218/13—Deposition methods from melts
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2218/00—Methods for coating glass
- C03C2218/30—Aspects of methods for coating glass not covered above
- C03C2218/32—After-treatment
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Abstract
The invention discloses a high borosilicate glass eyeball and a production tool and a production method thereof in the technical field of glass products, and the high borosilicate glass eyeball comprises an eyeball ball body, wherein the front end surface of the eyeball ball body is provided with a recess, the inner wall of the recess is connected with an iris, the recess of the eyeball ball body is internally connected with grains positioned on the surface of the eyeball ball body, the manufactured glass eyeball with a sunken pupil can enable a player to feel the effect that the eyes of a doll look at the observer all the time no matter the player shoots at any angle after the glass eyeball is effectively worn in an eyepit, and under the light, the effect of the glass eyeball is transparent and bright like jade, the color-changing effect is achieved and is more transparent, the pursuit of the customer on the eyeball effect can be met, meanwhile, the manufacturing method effectively improves the optical refractive index of the product, the grains at the iris part of the eyeball are completely sunk, and the eyeball becomes more lifelike, transparent and bright.
Description
Technical Field
The invention relates to the technical field of glass products, in particular to a high borosilicate glass eye bead, a production tool and a production method thereof.
Background
In current glass bead production process manufacturing, all productions include the following: the first mode of the eyeball pupil without lines is suspended above the iris when viewed from the side of the product, and the second mode of the eyeball pupil with lines and lines is suspended above the iris when viewed from the side of the product, and the production method has the defects that: if the toy is shot by a camera, the relative observer watching the toy can be seen from the front, and if the toy is seen from the side, the angle change of the eyeball following the observer can not be seen, so that the pupil can not achieve the effect of tracing the person, and the pupil looks dull. The production method leads to the fact that the optical refractive index of the glass is very low, the iris, the grain and the pupil part of the product cannot be perfectly displayed, and the effects of permeability and high refractive index of the glass that the glass cannot be worn in the eye socket of the doll are not ideal.
Therefore, we propose a high borosilicate glass eye bead and a production tool and a production method thereof.
Disclosure of Invention
The present invention is directed to a borosilicate glass bead, a tool for producing the same, and a method for producing the same, which solve the problems of the background art mentioned above.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a borosilicate glass eyeball, includes the eyeball spheroid, be connected with the iris on the spheroidal front end surface of eyeball is provided with the inner wall of sunken and depressed part, the spheroidal depressed part internal connection of eyeball has the line to be located the spheroidal surface of eyeball, the spheroidal depressed part surface of eyeball is connected with the protrusion, convex surface is connected with coloured glass, coloured glass parcel is on eyeball spheroid surface, the spheroidal inside depressed part of eyeball is located and is connected with the pupil between protrusion and the line.
Preferably, the eyeball ball body, the iris, the grains, the bulges, the pupil and the colored glass are all made of high borosilicate glass materials and are of an integral structure.
A production tool of a borosilicate glass eyeball, the borosilicate glass eyeball according to any one of claims 1 to 2 comprises a workbench, a hammer and a pair of tweezers for producing an eyeball ball body;
the surface of the workbench is provided with an oxygen supply device, a fuel device and a lamp cap, the oxygen supply device and the fuel device are connected with the lamp cap through a group of pipelines, and the two groups of pipelines are provided with independent control valves;
a mould is arranged on the workbench;
the surface of the workbench is connected with a baffle plate positioned between the lamp holder and the mold;
the workbench is provided with a heat-insulating sand box, and heat-insulating sand is stored in the heat-insulating sand box;
the rammer is provided with two types, namely a plane rammer and a radian rammer.
Preferably, the oxygen supply device can be an oxygen generator or an oxygen cylinder, and the fuel device is liquefied gas;
the mould can be made of graphite or steel, and the size range of the eyeball ball body which can be manufactured by the mould is 10-26mm;
the material of ramming weight is stainless steel or iron system.
A production method of high borosilicate glass beads is characterized in that: the method comprises the following steps:
the method comprises the following steps:
preparing materials:
1. a transparent fine glass rod;
2. a white spherical glass rod;
3. a colored iris glass rod;
4. white grain glass filaments;
5. a pupil glass filament;
6. a transparent protruding glass rod;
7. a colored glass rod.
The diameters of all the above materials can be freely adjusted according to the size of the required eyeball.
Step two:
and (3) manufacturing an eyeball, namely firing the white spherical glass rod on a fire head of the lamp holder for one-step molding to manufacture an oval eyeball for later use, wherein the eyeball is connected to the catcher. In addition, in the firing process, the oxygen supply amount of the oxygen supply device 2 needs to be kept, so that impurities on the surface of the eyeball ball 12 are avoided.
Step three:
making iris, heating the glass rod to molten state, heating to the central position of eyeball, tempering and heating to shape the color iris on the surface of eyeball, regulating size, and tamping the iris with a plane tamping hammer to make the iris not protrude out and distributed as dots on the surface of eyeball.
Step four:
making lines, heating white line filaments to a molten state, adhering the white line filaments to the surface of the iris, cutting off the white line filaments at a position about 1-1.5cm away from the surface of an eyeball body, cutting off the white line filaments in the heating process, slowly drying the white line filaments by a fire head of a lamp holder, heating at a constant speed to uniformly heat the lines again, spreading out the lines by a plane pounding hammer to ensure that the area of the lines is smaller than that of the iris, and pounding the lines by the pounding hammer for 3-5 times to ensure that the iris and the lines are uniformly fused.
Step five:
making pupil, heating pupil glass filament to molten state, making it be in the form of liquid drop, placing the point in the central position of iris, cutting pupil glass filament at the position of 0.3-0.7cm from surface of grain, if the pupil point is too large, taking down eyeball body from fire head by means of cooling mode, continuously heating pupil portion to molten state, sticking partial pupil filament down by means of glass rod, heating pupil for about 3 s, and using plane hammer to make shaping several times so as to ensure the roundness of pupil.
Step six:
plane treatment, namely tamping and pressing the iris, the grain and the pupil part to be sunk into the eyeball ball body in the heating process by using an arc tamping hammer, tempering and heating for multiple times, adjusting the arc tamping hammer for multiple times until the plane of the sunk part is smooth, continuously rotating in the tamping process, and burning the iris, the grain and the pupil in the sunk part of the eyeball ball body to be more circular by using centrifugal force;
and then, carrying out secondary treatment on the concave part on the eyeball body, tamping the iris, the grain and the pupil concave part deeper by using a smaller-size cambered surface tamping hammer, and adjusting for multiple times until the plane is more circular and smooth.
Step seven:
the preparation eyeball is protruding, whether the transparent protruding glass stick of heating to molten state, whether contain impurity in the transparent protruding glass stick need be observed in heating process, the bubble, avoid the fire head too fiercely simultaneously, avoid the transparent protruding glass stick to fire out the oxygen bubble, with the spheroidal sunk part of eyeball and transparent protruding glass stick simultaneous uniform heating, make things convenient for better linking, link up the liquid droplet form part of transparent protruding glass stick molten state in the spheroidal sunk part of eyeball, the part that will add more simultaneously adopts tweezers to get rid of, and need not incessantly rotatory catcher in heating process, make the eyeball spheroid uniform heating, the protrusion on the eyeball spheroid surface of slightly flattens to the plane hammer of pounding again, multiple operation, adjust the holistic degree of roundness of glass eyeball simultaneously.
Step eight:
heating the colored glass rod to a molten state, adhering the colored glass rod to the surface of the eyeball sphere, tempering after adhesion, burning off the colored glass rod at a position about 1.8-2.2cm away from the surface of the eyeball sphere, heating the colored glass rod again, burning out the colored glass rod to a required height, tamping the heated colored glass rod by a plane tamping hammer, and removing the redundant colored glass rod by tweezers to form colored glass so as to adhere the colored glass rod to the pupil without a gap;
and the pupil is more round and moist as the heating is carried out until the radian is achieved and the user needs to continuously rotate in the heating process.
Step nine:
cooling, putting the glass beads into heat-preserving sand after cooling, and taking out after 0.5-1 h.
Preferably, the oxygen supply is kept small during firing.
Preferably, the burner of the burner should not be too large during tempering.
Preferably, the heating time is about 38 s.
Preferably, if the pupil is not attached, tempering is required again, the melted pupil glass filament is removed by the tweezers, and the pupil glass filament is taken out again for heating.
Preferably, the manufacturing method of the white grain glass filament comprises the following steps:
preferably, the transparent glass rod is sintered into a sphere, the colored glass filaments are heated to a molten state, the transparent glass rod is straightened and hung on the transparent glass rod, the operation is repeated for multiple times, the colored glass filaments are uniformly distributed on the white transparent glass rod in a circumferential manner, the fire head is enlarged, and the glass sphere hung with the colored glass filaments is straightened and thinned;
the color of the white grain glass filament can be replaced by any other color.
Compared with the prior art, the invention has the beneficial effects that: the glass eyeball with the sunken pupil made in the scheme can enable a player to feel that the eyes of the toy always look at the person following effect when the toy is shot at any angle after being effectively worn in the eyepit, and the sphere is oblate and is more transparent compared with the sphere due to the reason of a mould, and under the light, the effect of the glass eyeball is transparent and bright like jade, the effect of color change is achieved and is more transparent, the pursuit of the player for the eyeball person following effect can be met, meanwhile, the manufacturing method effectively improves the optical refractive index of the product, lines at the iris part of the eyeball and the pupil are completely sunken, and the eyeball becomes more vivid, transparent and bright.
Drawings
FIG. 1 is a schematic view of a borosilicate glass bead according to the present invention;
FIG. 2 is a schematic diagram of a production tool according to the present invention.
In the figure: 1. a work table; 2. an oxygen supply device; 3. a fuel device; 4. a pipeline; 5. a lamp cap; 6. a control valve; 7. and a mold; 8. a baffle plate; 9. a heat preservation sand box; 10. a ramming hammer; 11. tweezers; 12. an eyeball ball; 13. an iris; 14. and (4) grains; 15. bulging; 16. a pupil; 17. colored glass.
Detailed Description
Examples
Referring to fig. 1-2, the present invention provides a technical solution:
a high borosilicate glass eyeball, the main body of which is an eyeball ball body 12, the front end surface of the eyeball ball body 12 is provided with a recess, the inner wall of the recess is connected with an iris 13, the recess of the eyeball ball body 12 is internally connected with a grain 14 positioned on the surface of the eyeball ball body 12, the surface of the recess of the eyeball ball body 12 is connected with a bulge 15, the outer surface of the bulge 15 is connected with a colored glass 17, the colored glass 17 is wrapped on the surface of the eyeball ball body 12 and forms an integral with the bulge 15, and the recess of the inner part of the eyeball ball body 12 positioned between the bulge 15 and the grain 14 is connected with a pupil 16;
the eyeball ball body 12, the iris 13, the grains 14, the bulges 15, the pupil 16 and the colored glass 17 are all made of high borosilicate glass by firing and are of an integral structure.
An oxygen supply device 2, a fuel device 3 and a lamp holder 5 are arranged on the surface of a workbench 1, the oxygen supply device 2 and the fuel device 3 are connected with the lamp holder 5 through a group of pipelines 4, so that flame can be burnt on the lamp holder 5, the two groups of pipelines 4 are provided with independent control valves 6, the flow of the two groups of pipelines 4 can be adjusted through the two groups of control valves 6, and the size of the flame on the lamp holder 5 is further adjusted;
wherein the oxygen supply device 2 can be an oxygen generator or an oxygen cylinder, and the fuel device 3 is liquefied gas;
the die 7 is arranged on the workbench 1, so that the eyeball ball body 12 can be conveniently manufactured, the die 7 can be made of graphite materials or steel, and the size range of the eyeball ball body 12 which can be manufactured by the die 7 is 10-26mm;
the surface of the workbench 1 is connected with a baffle plate 8 which is positioned between the lamp holder 5 and the mold 7;
meanwhile, the heat-preservation sand box 9 is arranged on the workbench 1, heat-preservation sand is stored in the heat-preservation sand box 9, and when the glass beads are manufactured, the glass beads need to be placed in the heat-preservation sand box 9, so that the glass beads are prevented from bursting and cracking;
the worktable 1 is also provided with a hammer 10 and a pair of tweezers 11 for manufacturing glass beads, wherein the hammer 10 has two types, namely a plane hammer and a radian hammer, and the hammer 10 is made of stainless steel or iron.
A production method of a high borosilicate glass eye bead comprises the following steps:
the method comprises the following steps:
preparing materials:
a transparent thin glass rod (aka catcher);
a white spherical glass rod (which is formed by drawing a white glass rod raw material, wherein the raw material needs to be processed into a thinner shape);
a colored iris glass rod (the raw material of the glass rod is 8-10mm thick and needs to be processed into 2cm of glass fiber);
white grain glass filaments (color is optional);
pupil glass filaments (0.3 mm);
transparent protruding glass rods (colors are selected in any matching way, and the transparent effect is better when the glass rods are selected conventionally);
colored glass rods (color is selected randomly).
The diameters of all the above materials can be freely adjusted according to the size of the required eyeball.
Step two:
manufacturing an eyeball, namely, firing and molding a white spherical glass rod on a fire head of the lamp holder 5 at one time to manufacture an oval eyeball ball body 12 for later use, and connecting the eyeball ball body 12 to a catcher;
in addition, in the firing process, the oxygen supply amount of the oxygen supply device 2 needs to be kept, so that impurities on the surface of the eyeball ball 12 are avoided.
Step three:
manufacturing an iris, heating a colored iris glass rod to a molten state, pointing to the central position of the eyeball body 12, tempering and heating to shape the colored iris on the surface of the eyeball body 12, adjusting the size of the iris, enabling the iris 13 to protrude in a dotted manner on the surface of the eyeball body 12 after the iris is finished, and flattening the iris by using a plane pounding hammer to ensure that the iris 13 does not protrude on the surface of the eyeball body 12 and is distributed on the surface of the eyeball body 12 in a dotted manner;
during tempering, the fire head of the lamp holder 5 cannot be too large, so that the iris 13 is prevented from generating oxygen bubbles on the surface of the eyeball body 12;
in the process of processing the iris, the catcher is rotated by hand without stopping, so that the eyeball ball body 12 is uniformly heated and shaped;
meanwhile, the iris 13 is heated and shaped for many times, and is adjusted to enable the surface of the iris 13 to be flat and integrated with the eyeball body 12.
Step four:
making veins, heating white vein filaments to a molten state, adhering the white vein filaments to the surface of an iris 13, cutting off the filaments at a position which is about 1-1.5cm away from the surface of an eyeball body 12, cutting off the filaments in the heating process, slowly drying the filaments by a fire head of a lamp holder 5, heating at a constant speed to uniformly heat the veins 14 again, flattening the veins by a plane pounding hammer to ensure that the area size of the veins 14 is less than that of the iris 13, and pounding the veins by the pounding hammer for 3-5 times to ensure that the iris 13 and the veins 14 can be uniformly fused;
the heating time is about 38s, so that the high borosilicate glass can be uniformly heated.
Step five:
making pupil, heating pupil glass filament to molten state, making it be in the form of liquid drop, placing the point in the central position of iris, cutting pupil glass filament at the position of 0.3-0.7cm from surface of grain, if the pupil point is too large, taking down eyeball body from fire head by means of cooling mode, continuously heating pupil portion to molten state, sticking partial pupil filament down by means of glass rod, heating pupil for about 3 s, and using plane hammer to make shaping several times so as to ensure the roundness of pupil.
If the pupil 16 is not stuck, indicating that the heating temperature is not enough, tempering is needed to operate again, the fused pupil glass filament is clamped by the tweezers 11, and the pupil glass filament is taken again for heating.
Step six:
plane processing, namely smashing, pressing and sinking the iris 13, the grain 14 and the pupil 16 into the eyeball body 12 by using an arc tamping hammer in the heating process, tempering and heating for multiple times, adjusting the arc tamping hammer for multiple times until the plane of the sunk part is smooth, so that the bulge 15 and the sunk part on the eyeball body 12 can be better fused, the formation of irregular shapes, which causes gaps and bubbles, is avoided, continuous rotation is not required in the smashing and pressing process, and the iris 1, the grain 14 and the pupil 16 in the sunk part of the eyeball body 12 are burnt to be more circular by using centrifugal force;
the concave part of the eyeball ball body 12 is secondarily processed, and the concave parts of the iris 13, the grain 14 and the pupil 16 are tamped deeper by using a smaller-sized cambered rammer and are adjusted to be more circular and smooth on the plane for many times.
Step seven:
the preparation eyeball is protruding, heat transparent protrusion glass stick to molten state, whether contain impurity in the transparent protrusion glass stick of need observing in the heating process, the bubble, avoid the fire head too fiercely simultaneously, avoid transparent protrusion glass stick to burn out the oxygen bubble, with eyeball spheroid 12's depressed part and transparent protrusion glass stick simultaneous uniform heating, make things convenient for better linking, link up transparent protrusion glass stick molten state's liquid droplet form part in eyeball spheroid 12 depressed part, the part that will go more simultaneously adopts tweezers to get rid of, and need not incessantly rotatory catcher in the heating process, make eyeball spheroid 12 uniform heating, use the plane pounding hammer slightly to stamp out the protrusion 15 on eyeball spheroid 12 surface again, multiple operation, adjust the holistic degree of roundness of glass eyeball simultaneously.
Step eight:
heating the colored glass rod to a molten state, adhering the colored glass rod to the surface of the eyeball sphere 12, tempering after adhesion, burning off the colored glass rod at a position about 1.8-2.2cm away from the surface of the eyeball sphere 12, heating the colored glass rod again, burning out the colored glass rod to a required height, flattening the heated colored glass rod by a plane hammer, removing the redundant colored glass rod by a pair of tweezers to form colored glass 17, and adhering the colored glass 17 and the pupil 16 without a gap;
and heated to have a radian, and the catcher is required to rotate continuously during the heating process, so that the pupil 16 is more rounded.
Step nine:
and cooling, namely putting the glass beads into heat-preservation sand after cooling, and taking out after 0.5-1h to avoid cracking and bursting caused by heat preservation.
And the lines can be omitted in the fourth step, so that the glass eyeball without the lines is manufactured.
The manufacturing method of the white grain glass filament comprises the following steps:
the transparent glass rod is sintered into a ball body, the colored glass wires are heated to a molten state, the glass balls are straightened and hung on the transparent glass rod, the operation is repeated for a plurality of times, the glass balls are uniformly distributed on the white transparent glass rod in a circumferential mode, the fire head is adjusted to be large, and the glass balls hung with the colored glass wires are straightened and thinned.
Claims (10)
1. A high borosilicate glass eye bead is characterized in that: including eyeball ball body (12), be connected with iris (13) on the inner wall that the front end surface of eyeball ball body (12) was provided with sunken and depressed place, the depressed place internal connection of eyeball ball body (12) has line (14) to be located eyeball ball body (12) surface, the depressed place surface of eyeball ball body (12) is connected with protrusion (15), the surface of protrusion (15) is connected with colored glass (17), colored glass (17) parcel is on eyeball ball body (12) surface, the internal depression of eyeball ball body (12) is located and is connected with pupil (16) between protrusion (15) and line (14).
2. A high borosilicate glass eye bead according to claim 1, wherein: the eyeball ball body (12), the iris (13), the lines (14), the bulges (15), the pupil (16) and the colored glass (17) are all made of high borosilicate glass and are of an integral structure.
3. A production tool for high borosilicate glass beads is characterized in that: a high borosilicate glass eyeball according to any one of claims 1 to 2, comprising a workbench (1) for producing an eyeball ball body (12), a rammer (10) and tweezers (11);
the surface of the workbench (1) is provided with an oxygen supply device (2), a fuel device (3) and a lamp cap (5), the oxygen supply device (2) and the fuel device (3) are connected with the lamp cap (5) through a group of pipelines (4), and the two groups of pipelines (4) are provided with independent control valves (6);
a mould (7) is arranged on the workbench (1);
the surface of the workbench (1) is connected with a baffle (8) which is positioned between the lamp holder (5) and the mold (7);
the workbench (1) is provided with a heat-preservation sand box (9), and heat-preservation sand is stored in the heat-preservation sand box (9);
the rammer (10) is provided with two types, namely a plane rammer and a radian rammer.
4. The tool of claim 3, wherein: the oxygen supply device (2) can be an oxygen generator or an oxygen bottle, and the fuel device (3) is liquefied gas;
the mould (7) can be made of graphite or steel, and the size range of the eyeball ball body (12) which can be manufactured by the mould (7) is 10-26mm;
the ramming hammer (10) is made of stainless steel or iron.
5. A production method of high borosilicate glass beads is characterized in that: the method comprises the following steps:
the method comprises the following steps:
preparing materials:
a transparent fine glass rod;
a white spherical glass rod;
a colored iris glass rod;
white grain glass filaments;
a pupil glass filament;
a transparent protruding glass rod;
a colored glass rod.
Step two:
and (3) manufacturing an eyeball, namely, firing and molding a white spherical glass rod on a fire head of the lamp holder (5) at one time to manufacture an oval eyeball ball body (12) for standby, and connecting the eyeball ball body (12) on a catcher.
Step three:
making iris, heating the colored iris glass rod to a molten state, pointing to the center position of the eyeball body (12), tempering and heating to shape the colored iris on the surface of the eyeball body (12), adjusting the size of the iris, and flattening the iris (13) by a plane pounding hammer to ensure that the iris (13) does not protrude on the surface of the eyeball body (12) and is distributed on the surface of the eyeball body (12) in dots.
Step four:
making lines, heating white line filaments to a molten state, adhering the white line filaments to the surface of an iris (13), cutting off the white line filaments at a position about 1-1.5cm away from the surface of an eyeball body (12), cutting off the white line filaments in the heating process, slowly drying the white line filaments by a fire head of a lamp holder (5), heating at a constant speed to uniformly heat the line (14) again, spreading the line out by a plane pounding hammer to ensure that the area size of the line (14) is less than that of the iris (13), and pounding the line (14) by the pounding hammer (10) for 3-5 times to uniformly fuse the iris (13) and the line (14).
Step five:
making a pupil, heating pupil glass filaments into a molten state in a liquid drop shape, dotting the pupil glass filaments at the central position of an iris (13), cutting off the pupil glass filaments at a position which is about 0.3-0.7cm away from the surface of a texture (14), if the pupil point is too large, taking down an eyeball ball body (12) from a fire head in a cooling mode, continuously heating a pupil part (16) to the molten state, adhering part of the pupil filaments down through a glass rod, heating the pupil (16) for about 30s, and shaping for several times through a plane hammer to ensure the roundness of the pupil (16).
Step six:
plane treatment, namely tamping and pressing parts of the iris (13), the lines (14) and the pupil (16) to be sunk into the eyeball ball body (12) by using an arc tamping hammer in the heating process, tempering and heating for many times, adjusting the arc tamping hammer for many times until the plane of the sunk part is smooth, continuously rotating in the tamping process, and burning the iris (13), the lines (14) and the pupil (16) in the sunk part of the eyeball ball body (12) to be more circular by using centrifugal force;
and then, carrying out secondary treatment on the concave part of the eyeball ball body (12), and tamping the concave parts of the iris (13), the lines (14) and the pupil (16) deeper by using a smaller-size cambered tamping hammer, and adjusting the concave parts to be more circular and smooth on the plane for multiple times.
Step seven:
the preparation eyeball is protruding, heat transparent protrusion glass stick to molten state, whether contain impurity in the transparent protrusion glass stick need be observed in the heating process, the bubble, avoid the fire head too fiercely simultaneously, avoid transparent protrusion glass stick to burn out the oxygen bubble, with the depressed part of eyeball spheroid (12) and transparent protrusion glass stick while even heating, make things convenient for better linking, link up the liquid droplet form part of transparent protrusion glass stick molten state in eyeball spheroid (12) depressed part, adopt tweezers to get rid of many parts simultaneously, and need not incessantly rotatory catcher in heating process, make eyeball spheroid (12) even heating, reuse plane pounding hammer slightly smashes protruding (15) on eyeball spheroid (12) surface, multiple operation, adjust the holistic degree of roundness of glass eyeball simultaneously.
Step eight:
heating the colored glass rod to a molten state, adhering the colored glass rod to the surface of the eyeball ball body (12), tempering after adhesion, burning off the colored glass rod at a position which is about 1.8-2.2cm away from the surface of the eyeball ball body (12), heating the colored glass rod again, burning out the colored glass rod to a required height, flattening the heated colored glass rod by a plane hammer, and removing the redundant colored glass rod by tweezers to form colored glass (17) so that the colored glass rod is adhered to a pupil (16) without a gap;
and heated to have radian, and the user needs to rotate continuously in the heating process, so that the pupil (16) is more round and smooth.
Step nine:
cooling, putting the glass beads into heat-preserving sand after cooling, and taking out after 0.5-1 h.
6. The method for producing a high borosilicate glass eye bead according to claim 5, wherein: in the second step: during the firing process, the oxygen supply needs to be kept small.
7. The method for producing a high borosilicate glass eye bead according to claim 5, wherein: in the third step: during tempering, the flame head of the burner (5) cannot be too large.
8. The method for producing a high borosilicate glass eye bead according to claim 5, wherein: in the fourth step: the heating time is about 38 s.
9. The method for producing a high borosilicate glass eye bead according to claim 5, wherein: in the fifth step: if the pupil (16) is not stuck, the heating temperature is not enough, tempering is needed to be carried out again, the fused pupil glass filament is clamped by the tweezers (11), and the pupil glass filament is taken again for heating.
10. The method for producing a high borosilicate glass eye bead according to claim 5, wherein: the manufacturing method of the white grain glass filament comprises the following steps:
firing a transparent glass rod into a ball body, heating colored glass fibers to a molten state, straightening and hanging the glass fibers on the transparent glass rod, repeating the operation for multiple times, uniformly distributing the glass fibers on a white transparent glass rod in a circumferential manner, turning a fire head to be large, and straightening and thinning the glass ball hung with the colored glass fibers;
the color of the white grain glass filament can be replaced by any other color.
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Citations (5)
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|---|---|---|---|---|
| DE493080C (en) * | 1926-10-28 | 1930-03-01 | Hugo Seyfarth | Artificial eye for dolls or the like |
| JPH09192356A (en) * | 1996-01-22 | 1997-07-29 | Pilot Ink Co Ltd | Eyeball for doll or animal toy |
| US20120071971A1 (en) * | 2010-09-17 | 2012-03-22 | Mckenzie Sports Products, Inc. | Artificial eye and method of manufacture |
| CN202682774U (en) * | 2012-08-18 | 2013-01-23 | 何杰伟 | Toy eyeball device |
| CN113101678A (en) * | 2021-04-01 | 2021-07-13 | 卢旺 | Preparation method of glass eye bead of doll |
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2022
- 2022-05-30 CN CN202210604181.3A patent/CN115193067A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE493080C (en) * | 1926-10-28 | 1930-03-01 | Hugo Seyfarth | Artificial eye for dolls or the like |
| JPH09192356A (en) * | 1996-01-22 | 1997-07-29 | Pilot Ink Co Ltd | Eyeball for doll or animal toy |
| US20120071971A1 (en) * | 2010-09-17 | 2012-03-22 | Mckenzie Sports Products, Inc. | Artificial eye and method of manufacture |
| CN202682774U (en) * | 2012-08-18 | 2013-01-23 | 何杰伟 | Toy eyeball device |
| CN113101678A (en) * | 2021-04-01 | 2021-07-13 | 卢旺 | Preparation method of glass eye bead of doll |
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| Title |
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| "【ドールアイ】再生虹彩パーツとグラスアイ", pages 00 - 14, Retrieved from the Internet <URL:https://m.youtube.com/watch?v=G4H1Vzb_Wdo&pp=ygUOYmpklGdsYXNzlGV5ZXM%3D> * |
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