CN115191697A - Novel down filling gun based on down jacket is prevented boring in preparation - Google Patents
Novel down filling gun based on down jacket is prevented boring in preparation Download PDFInfo
- Publication number
- CN115191697A CN115191697A CN202210967368.XA CN202210967368A CN115191697A CN 115191697 A CN115191697 A CN 115191697A CN 202210967368 A CN202210967368 A CN 202210967368A CN 115191697 A CN115191697 A CN 115191697A
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- Prior art keywords
- pipe
- filling
- pretreatment chamber
- novel
- down filling
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- 238000002360 preparation method Methods 0.000 title claims description 3
- 239000000463 material Substances 0.000 claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 claims abstract description 12
- 230000035515 penetration Effects 0.000 claims abstract description 12
- 238000001914 filtration Methods 0.000 claims abstract description 11
- 239000004744 fabric Substances 0.000 claims abstract description 7
- 239000010865 sewage Substances 0.000 claims abstract description 5
- 238000005485 electric heating Methods 0.000 claims description 17
- 239000010410 layer Substances 0.000 claims description 16
- 210000005239 tubule Anatomy 0.000 claims description 16
- 239000011229 interlayer Substances 0.000 claims description 10
- 239000002184 metal Substances 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 5
- 230000001681 protective effect Effects 0.000 claims description 5
- 239000007921 spray Substances 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 2
- 238000007781 pre-processing Methods 0.000 claims 2
- 238000001514 detection method Methods 0.000 claims 1
- 238000002203 pretreatment Methods 0.000 claims 1
- 230000006378 damage Effects 0.000 abstract description 6
- 239000004576 sand Substances 0.000 abstract description 6
- 239000002699 waste material Substances 0.000 abstract description 3
- 238000007789 sealing Methods 0.000 abstract description 2
- 230000002265 prevention Effects 0.000 abstract 1
- 239000002918 waste heat Substances 0.000 abstract 1
- 230000006872 improvement Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H43/00—Other methods, machines or appliances
Abstract
The invention discloses a novel down filling gun based on down penetration prevention down jacket manufacturing, which comprises a down filling gun main body provided with a pretreatment chamber, wherein one side of the pretreatment chamber is connected with a down filling pipe and an inflation pipe, the down filling pipe is connected with a down filling machine, the inflation pipe is connected with an inflation pump, the other side of the pretreatment chamber is connected with a down conveying pipe used for conveying down materials, the top of the pretreatment chamber is provided with a moisture removing pipe, and the bottom of the pretreatment chamber is provided with a sewage discharge outlet; the pretreatment chamber is internally provided with a filtering screen. The down filling gun can pretreat down materials during down filling, so that the quality of the down materials is more fluffy and the purity is higher before down filling, and further, the down air pressure pushed to cut pieces is very small after the down materials with specific weight are blown into the cut pieces of the down jacket, the sealing damage of the cut pieces is avoided, and the problems of down leakage and down leakage caused by the fact that the air pressure is too high during down filling or sand grains are mixed in the down materials to damage the down fabrics are solved; this fill fine hair rifle can fully retrieve unnecessary waste heat energy when using, avoid the waste of heat energy, reduce the consumption of electric heat spare simultaneously.
Description
Technical Field
The invention relates to the technical field of down jackets, in particular to a novel down filling gun for manufacturing down jackets capable of preventing down penetration.
Background
Before down filling machines appeared, people generally filled down manually, for example, down jackets are filled by manual filling operation of workers, so that the labor intensity is high, the efficiency is low, and filling is time-consuming and labor-consuming; therefore, the down filling machine is produced to replace manual operation, the down filling gun of the existing down filling machine blows down into the cut pieces through air pressure under high pressure, if moisture exists in the down materials to cause the adhesion of the down materials, or sand impurities are mixed in the down materials, in the down filling process, the down materials can be blown into the cut pieces under higher pressure, but if the air pressure is too high, the tightness of the cut pieces can be damaged, and due to the fact that the air pressure is too high and the sand is mixed inside, the shell fabrics of the down jackets, down quilts and the like can be damaged, the down leakage and the down leakage are easy to occur from the cut pieces, the down leakage is easy to occur from the cut pieces, and the attractiveness is influenced.
In view of the above, we propose a new down filling gun based on the manufacture of down jackets against penetration of down, to solve the above problems.
Disclosure of Invention
The invention aims to provide a novel down filling gun for manufacturing down-proof down jackets, which can improve the quality of down materials for filling down, improve the purity and bulkiness of the down materials, further improve the down filling effect and improve the down filling efficiency.
The invention realizes the purpose through the following technical scheme:
a novel down filling gun based on down penetration preventing down jackets comprises a down filling gun main body provided with a pretreatment chamber, wherein one side of the pretreatment chamber is connected with a down filling pipe and an inflation pipe, the down filling pipe is connected with a down filling machine, the inflation pipe is connected with an inflation pump, the other side of the pretreatment chamber is connected with a down conveying pipe used for conveying down materials, the top of the pretreatment chamber is provided with a moisture exhaust pipe, and the bottom of the pretreatment chamber is provided with a sewage outlet;
a filtering screen is arranged in the pretreatment chamber, a metal spray head is fixedly connected to the end part of the down filling pipe, extends to the inner cavity of the pretreatment chamber and is positioned above one end of the filtering screen; aerify tip fixedly connected with air nozzle of pipe, the air nozzle extends to the preliminary treatment indoor chamber inner chamber and is located filter screen one end below, and filter screen is certain inclination and sets up, and the lower one end setting of filter screen is in defeated fine hair pipe port below.
The further improvement lies in that an electric heating wire is further installed on the inflation tube, and the outside of the electric heating wire is connected with an electric heating controller capable of controlling the heating temperature of the electric heating wire through a lead.
The improvement lies in that, the outside parcel of gas tube has the preheating intermediate layer, preheating interbedded inner wall and being provided with a plurality of heat transfer tubules, heat transfer tubule one end is located the preheating intermediate layer, and the other end extends to the inside and heat transfer tubule of gas tube and is irregular distribution inside the gas tube, the hydrofuge pipe with preheat the intermediate layer intercommunication.
The further improvement lies in that the heat exchange thin tube is arranged on the inner wall of the preheating interlayer below the gas filling tube, the heat exchange thin tube is vacuumized and filled with a heat exchange medium, the heat exchange medium absorbs heat in the preheating interlayer and becomes a gas state and rises into the gas filling tube, and the heat exchange medium in the gas filling tube becomes a liquid state after being cooled by heat exchange and then flows down into the preheating interlayer again.
The improved structure is characterized in that a plurality of layers of filter plates are arranged in the moisture exhaust pipe and used for preventing fluff materials from being exhausted.
The further improvement is that a protective cover shell is also arranged on the air nozzle.
The improvement is that a temperature and humidity sensor for detecting the temperature and humidity in the pretreatment chamber is also arranged in the pretreatment chamber.
The further improvement is that a gate valve is arranged in an end opening of the down conveying pipe close to the filtering screen.
The invention has the beneficial effects that:
(1) The down filling gun can pretreat down materials during down filling, so that the quality of the down materials is more fluffy and the purity is higher before down filling, and further, the down air pressure pushed to cut pieces is very small after the down materials with specific weight are blown into the cut pieces of the down jacket, the sealing damage of the cut pieces is avoided, and the problems of down leakage and down leakage caused by the fact that the air pressure is too high during down filling or sand grains are mixed in the down materials to damage the down fabrics are solved;
(2) The down filling gun can fully recover redundant heat energy when in use, avoids waste of heat energy and reduces the power consumption of the electric heating piece.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1;
FIG. 3 is a schematic view of the structure of the inflation tube;
in the figure: 1. a down filling gun main body; 2. a pretreatment chamber; 3. filling down pipes; 4. a metal nozzle; 5. an inflation tube; 501. preheating the interlayer; 502. a heat exchange thin tube; 6. an air nozzle; 7. an electric heating wire; 8. an electrical heating controller; 9. a protective housing; 10. a moisture removal pipe; 11. filtering the screen; 12. a sewage draining outlet; 13. a down conveying pipe; 14. a gate valve; 15. temperature and humidity sensor.
Detailed Description
The present application will now be described in further detail with reference to the drawings, and it should be noted that the following detailed description is given for purposes of illustration only and should not be construed as limiting the scope of the present application, as these numerous insubstantial modifications and variations can be made by those skilled in the art based on the teachings of the present application.
With reference to fig. 1 and 2, a novel down filling gun for manufacturing down jackets capable of preventing down penetration comprises a down filling gun main body 1 provided with a pretreatment chamber 2, wherein one side of the pretreatment chamber 2 is connected with a down filling pipe 3 and an air filling pipe 5, the down filling pipe 3 is connected with a down filling machine (not shown in the figure), the air filling pipe 5 is connected with an air filling pump (not shown in the figure), the other side of the pretreatment chamber 2 is connected with a down conveying pipe 13 for conveying down materials, the top of the pretreatment chamber 2 is provided with a moisture removing pipe 10, and the bottom of the pretreatment chamber 2 is provided with a sewage outlet 12;
a filtering screen 11 is installed inside the pretreatment chamber 2, the end part of the down filling pipe 3 is fixedly connected with a metal spray head 4, the metal spray head 4 extends to the inner cavity of the pretreatment chamber 2 and is positioned above one end of the filtering screen 11, and down materials can be blown into the pretreatment chamber 2 through the down filling pipe 3; the end part of the inflation tube 5 is fixedly connected with an air nozzle 6, the air nozzle 6 extends to the inner cavity of the pretreatment chamber 2 and is positioned below one end of the filter screen 11, and air can be blown to the bottom of the inner cavity of the pretreatment chamber 2 through the inflation tube 5; filter screen 11 and be certain inclination setting, and the lower one end setting of filter screen 11 is in defeated fine hair pipe 13 port below, and the gravel in the fine hair material passes through filter screen 11 and filters 2 bottoms that get into the pretreatment chamber.
In the invention, an electric heating wire 7 is also arranged on the inflation tube 5, and the outside of the electric heating wire 7 is connected with an electric heating controller 8 which can control the heating temperature of the electric heating wire 7 through a lead; the electric heating wire 7 is arranged on the inflation tube 5, so that inflation can be heated in the process that the inflation tube 5 inflates the interior of the pretreatment chamber 2.
In the present invention, there is a large amount of heat in the moisture discharged from the moisture discharging pipe 10, and the direct discharge may cause waste of heat energy, and therefore, as shown in fig. 3, the present invention may further improve the gas filling pipe 5, specifically: the outside parcel of gas tube 5 has preheating intermediate layer 501, and preheating intermediate layer 501 is hollow structure, the inner wall of preheating intermediate layer 501 is provided with a plurality of heat transfer tubules 502, heat transfer tubule 502 one end is located preheating intermediate layer 501, and the other end extends to inside and heat transfer tubule 502 of gas tube 5 and is irregular distribution in 5 inside of gas tube, hydrofuge pipe 10 with preheat intermediate layer 501 intercommunication. Particularly, the heat exchange tubule 502 is arranged on the inner wall of the preheating interlayer 501 below the gas tube 5, the heat exchange tubule 502 is vacuumized and filled with a heat exchange medium, the heat exchange medium absorbs heat in the preheating interlayer 501, becomes a gas state and rises into the gas tube 5, and becomes a liquid state after heat exchange and cooling in the gas tube 5 and then flows down into the preheating interlayer 501 again.
Evacuation makes heat transfer medium's boiling point step-down in heat transfer tubule 502, after leading-in preheating intermediate layer 501 of the high temperature moisture of hydrofuge pipe 10 exhaust, can make the liquid heat transfer medium of heat transfer tubule 502 bottom be heated, take place the phase transition, become the gaseous state and rise to heat transfer tubule 502 top, thereby reach in the gas tube 5, preheat the air of circulation in the gas tube 5, make air temperature rise, and heat transfer medium becomes liquid again after the cooling and flows into heat transfer tubule 502 bottom, from this continuous circulation, realize high-efficient heat transfer. The heat exchange tubules 502 are irregularly distributed in the gas-filled tube 5, so that the disturbance effect of air in the gas-filled tube 5 can be increased, and the overall preheating effect can be further improved.
In the invention, a plurality of layers of filter plates are arranged in the moisture exhaust pipe 10 and are used for preventing fluff materials from being exhausted.
In the invention, the air nozzle 6 is also provided with a protective casing 9, and the protective casing 9 can prevent sand at the bottom of the pretreatment chamber 2 from entering the air nozzle 6 or damaging the air nozzle 6.
In the invention, a temperature and humidity sensor 15 for detecting the temperature and humidity inside the pretreatment chamber 2 is also arranged inside the pretreatment chamber 2, and the temperature and humidity inside the pretreatment chamber 2 are detected through the temperature and humidity sensor 15, so that the heating temperature of the electric heating wire 7 can be conveniently controlled, and the woolen materials are prevented from being damaged due to overhigh temperature.
In the invention, a gate valve 14 is arranged in an opening of one end of the down conveying pipe 13 close to the filtering screen 11, and the gate valve 14 can control the connection and the disconnection between the down conveying pipe 13 and the inside of the pretreatment chamber 2.
When the down filling machine is used, firstly, the gate valve 14 is closed, down materials with specified quality are blown into the pretreatment chamber 2 through the down filling pipe 3, then, the down filling machine outside the down filling pipe 3 is closed, meanwhile, the air pump outside the air filling pipe 5 and the electric heating controller 8 are opened, hot air is blown into the bottom of the pretreatment chamber 2 through the air filling pipe 5, the hot air is blown upwards from the bottom of the pretreatment chamber 2, the down materials on the upper surface of the filter screen 11 are air-dried, the down materials are blown up under the action of wind power, moisture is rapidly removed, meanwhile, the quality is more fluffy, sand gravel mixed in the pretreatment chamber 2 under the action of wind power shaking is filtered and screened into the bottom of the pretreatment chamber 2 through the filter screen 11, the purity of the down materials is further improved, after the down materials are treated, the gate valve 14 is opened, meanwhile, the air pump outside the air filling pipe 5 is started to inflate the pretreatment chamber 2, the down materials are conveyed into a down jacket shear sheet through the down conveying pipe 13, and down filling of the down jacket is completed. Through the preliminary treatment of filling the fine hair rifle for the fine hair material is fluffier and the purity is higher before filling the fine hair, and then makes after the fine hair material of the specific weight that blows in down coat cut-parts, and the fine hair atmospheric pressure of pushing to cut-parts is very little, avoids the destruction of cut-parts leakproofness, and the problem of air pressure too high or fine hair material thoughtlessly grit damage down surface fabric, appearance run down, leak fine hair when solving and filling the fine hair.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that various changes and modifications can be made by those skilled in the art without departing from the spirit of the invention, and these changes and modifications are all within the scope of the invention.
Claims (8)
1. The utility model provides a novel down rifle that fills based on preparation is prevented boring down jacket, is equipped with filling down rifle main part (1) of pre-treatment chamber (2) its characterized in that including: one side of the pretreatment chamber (2) is connected with a down filling pipe (3) and an air filling pipe (5), the down filling pipe (3) is connected with a down filling machine, the air filling pipe (5) is connected with an air filling pump, the other side of the pretreatment chamber (2) is connected with a down conveying pipe (13) for conveying down materials, the top of the pretreatment chamber (2) is provided with a moisture discharging pipe (10), and the bottom of the pretreatment chamber (2) is provided with a sewage draining outlet (12);
a filtering screen (11) is installed inside the pretreatment chamber (2), the end part of the down filling pipe (3) is fixedly connected with a metal spray head (4), and the metal spray head (4) extends to the inner cavity of the pretreatment chamber (2) and is positioned above one end of the filtering screen (11); gas tube (5) tip fixedly connected with air nozzle (6), air nozzle (6) extend to pretreatment room (2) inner chamber and are located filter screen cloth (11) one end below, and filter screen cloth (11) are certain inclination and set up, and the lower one end setting of filter screen cloth (11) is in defeated fine hair pipe (13) port below.
2. The novel down filling gun for manufacturing down jackets capable of preventing down penetration as claimed in claim 1, wherein: still install electric heating wire (7) on gas tube (5), electric heating wire (7) outside is connected with electric heating controller (8) that can carry out control to electric heating wire (7) heating temperature through the wire.
3. The novel down filling gun for manufacturing down jackets capable of preventing down penetration as claimed in claim 2, wherein: the outside parcel of gas tube (5) has preheating intermediate layer (501), the inner wall of preheating intermediate layer (501) is provided with a plurality of heat transfer tubules (502), heat transfer tubule (502) one end is located preheating intermediate layer (501), and the other end extends to inside and heat transfer tubule (502) of gas tube (5) and is irregularly distributed in that gas tube (5) is inside, hydrofuge pipe (10) and preheating intermediate layer (501) intercommunication.
4. The novel down filling gun for manufacturing down jackets capable of preventing down penetration as claimed in claim 3, is characterized in that: the heat exchange thin tube (502) is arranged on the inner wall of the preheating interlayer (501) below the gas-filled tube (5), the heat exchange thin tube (502) is vacuumized and filled with a heat exchange medium, the heat exchange medium absorbs heat in the preheating interlayer (501) and becomes a gas state and rises into the gas-filled tube (5), and the heat exchange medium in the gas-filled tube (5) becomes a liquid state after being cooled, and then flows down into the preheating interlayer (501) again.
5. The novel down filling gun for manufacturing down jackets capable of preventing down penetration as claimed in claim 1, is characterized in that: and a plurality of layers of filter plates are arranged in the moisture exhaust pipe (10) and are used for preventing fluff materials from being exhausted.
6. The novel down filling gun for manufacturing down jackets capable of preventing down penetration as claimed in claim 1, is characterized in that: and a protective cover shell (9) is also arranged on the air nozzle (6).
7. The novel down filling gun for manufacturing down jackets capable of preventing down penetration as claimed in claim 1, wherein: the inside humiture sensor (15) to the inside humiture detection of pre-processing room (2) of still installing of pre-processing room (2).
8. The novel down filling gun for manufacturing down jackets capable of preventing down penetration as claimed in claim 1, wherein: and a gate valve (14) is arranged in one end opening of the down conveying pipe (13) close to the filtering screen (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210967368.XA CN115191697A (en) | 2022-08-12 | 2022-08-12 | Novel down filling gun based on down jacket is prevented boring in preparation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210967368.XA CN115191697A (en) | 2022-08-12 | 2022-08-12 | Novel down filling gun based on down jacket is prevented boring in preparation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115191697A true CN115191697A (en) | 2022-10-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210967368.XA Pending CN115191697A (en) | 2022-08-12 | 2022-08-12 | Novel down filling gun based on down jacket is prevented boring in preparation |
Country Status (1)
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| CN (1) | CN115191697A (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101749976A (en) * | 2009-12-23 | 2010-06-23 | 李天德 | Waste heat exchange device for textile setting machine |
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| CN207922741U (en) * | 2018-02-11 | 2018-09-28 | 浙江柳桥实业有限公司 | A kind of natural feather dehydration dryer |
| CN211060502U (en) * | 2019-12-25 | 2020-07-21 | 浙江海洋大学 | Down feather drying and scattering machine with low heat loss |
| CN211532884U (en) * | 2019-10-26 | 2020-09-22 | 杭州井羽科技有限公司 | Down filling device for down jackets |
| CN211688246U (en) * | 2019-12-13 | 2020-10-16 | 上海推罗智能设备科技有限公司 | Non-air pressure spiral down filling gun for down filling machine |
| CN211854779U (en) * | 2020-04-14 | 2020-11-03 | 佛山市马大生纺织有限公司 | Drying device of hot air stenter |
| CN212619333U (en) * | 2020-05-26 | 2021-02-26 | 湖北丰盈节能环保科技股份有限公司 | Waste heat recovery device for lubricating oil production |
| CN213778733U (en) * | 2020-11-25 | 2021-07-23 | 山东智信电力科技有限公司 | Heat pipe low-temperature economizer |
| CN217117626U (en) * | 2021-12-23 | 2022-08-05 | 杭州井羽科技有限公司 | Clean down filling device for down liner |
-
2022
- 2022-08-12 CN CN202210967368.XA patent/CN115191697A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101749976A (en) * | 2009-12-23 | 2010-06-23 | 李天德 | Waste heat exchange device for textile setting machine |
| CN202002527U (en) * | 2011-03-04 | 2011-10-05 | 谷洪君 | Heat pipe type waste heat reclaiming device |
| CN203479112U (en) * | 2013-06-13 | 2014-03-12 | 陕西环通标准锅炉有限公司 | Energy saver recovering waste heat in vacuum tube |
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| CN211688246U (en) * | 2019-12-13 | 2020-10-16 | 上海推罗智能设备科技有限公司 | Non-air pressure spiral down filling gun for down filling machine |
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