Disclosure of Invention
1. Solves the technical problem
Aiming at the defects of the prior art, the invention provides a continuous electric desalting system for condensate polishing, which solves the problems that the existing high-speed mixed bed is complex in process and cannot be used for condensate treatment due to the limitation of the water inlet temperature of an electric desalting device.
2. Technical scheme
In order to achieve the purpose, the invention provides the following technical scheme:
a continuous electric desalting system for condensate polishing is characterized by comprising:
a first cooler for cooling the condensed water,
the electric desalting device is connected with the first cooler and comprises an electrode and an electrode water chamber which is arranged on the side of the electrode and is used for carrying away anions or cations;
the electrode water circulating system is connected with the electrode water chamber of the electric desalting device and is used for circularly cooling the electrode water chamber of the electric desalting device; the polar water circulation system comprises a deaerator, a polar water tank, a polar water circulating pump and a second cooler which are sequentially connected according to a water flow method, the deaerator is connected with a water outlet of the polar water chamber, the second cooler is connected with a water inlet of the polar water chamber, and the polar water tank is provided with a demineralized water replenishing pipe for replenishing demineralized water.
Optionally, the continuous electric desalting system further comprises a desalting water tank for storing desalting water, the desalting water of the electric desalting device is led to the desalting water tank, and the desalting water replenishing pipe of the polar water tank is communicated with the desalting water tank.
Optionally, the continuous electric desalting system further comprises a condensed water storage tank, a water feeding pump, a cartridge filter and a booster pump, wherein the first cooler, the condensed water storage tank, the water feeding pump, the cartridge filter, the electric desalting device, the desalting water tank and the booster pump are sequentially connected.
Optionally, the polar water in the polar water chambers on the positive electrode side and the negative electrode side of the electric desalting device is merged and then enters the polar water circulating system.
Optionally, the electric demineralization device further comprises an anion exchange membrane, a cation exchange membrane and an ion exchange resin which are positioned between the electrode water chambers;
the anion exchange membrane: firstly, synthesizing an all-carbon main chain polymer of polystyrene methyl styrene by adopting atom transfer radical polymerization reaction, and grafting a quaternary amine type cation functional group containing naphthyl and a long alkyl chain on a side chain to obtain a naphthyl side chain type anion exchange membrane;
the cation exchange membrane: acrylic acid is used as a main monomer, ammonium persulfate and dibenzoyl peroxide are used as initiators, pentaerythritol acrylic acid is used as a cross-linking agent, and the polypropylene non-woven fabric is subjected to graft modification to prepare the homogeneous cation exchange membrane.
Optionally, the anion exchange membrane has an ion exchange capacity of 1.30-1.40mmol/g, a water content of 28-32% and an ionic conductivity of 75-80ms/cm.
Optionally, the cation exchange membrane has an ion exchange capacity of 0.8-0.9mmol/g, a water content of 28-32%, and a membrane area resistance of 3.0-3.5 Ω · cm2.
Optionally, the ion exchange resin comprises a cation resin and an anion resin;
the cationic resin: dissolving linear polystyrene with the mass fraction of 1% in monomer styrene and divinylbenzene to prepare cross-linked cation resin microspheres, dissolving the linear styrene in the microspheres by using ethyl acetate to generate a large amount of gaps in the cation resin microspheres, and introducing sulfonic acid groups after sulfonation to prepare cation resin;
the anionic resin: is prepared from styrene, divinylbenzene and benzoyl peroxide.
Optionally, the particle size of the cation resin is 0.5-0.125mm and accounts for 95% or more, the volume exchange capacity is 3.0-3.5mmol/ml, and the seepage-grinding sphericity rate is 99.0% or more.
Optionally, the particle size of the anion resin is 1.07-1.01mm and accounts for more than 95%, the volume exchange capacity is 2.8-3.2mmol/ml, and the infiltration grinding sphericity rate is 99.5% or more.
3. Advantageous effects
The invention provides a continuous electric desalting system for condensate fine treatment, which is used for overcoming the influence of the temperature of condensate on resin, a membrane and electrodes of an electric desalting device, preliminarily cooling the condensate through a first cooler, and simultaneously, forcibly cooling the polar water separately through a polar water circulating system in a circulating way, so that the electric desalting device can stably treat the condensate for a long time without using a high-speed mixed bed with a complex process.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
FIG. 1 is a system diagram illustrating a continuous electrical desalination system for condensate polishing in accordance with an exemplary embodiment of the present application; as shown in fig. 1, a continuous electric demineralization system for condensate polishing includes a first cooling apparatus 1 for cooling down condensate, a condensate storage tank 2 for storing the condensate, a feed pump 3, a cartridge filter 4, an electric demineralizer 5 for demineralizing the condensate, a demineralizing water tank 6 for storing the demineralizing water, a booster pump 7 for externally supplying the demineralizing water, and an electrode water circulation system for circularly cooling down an electrode water chamber of the electric demineralizer 5; the first cooling device 1, the condensed water storage tank 2, the water feeding pump 3, the cartridge filter 4, the electric desalting device 5, the desalting water tank 6 and the booster pump 7 are sequentially connected.
In detail, referring to fig. 2, the electric demineralizer 5 includes electrodes 5a, polar water chambers 5b on the side of the electrodes 5a for removing anions or cations, and an anion exchange membrane 5c, a cation exchange membrane 5d, and an ion exchange resin 5e between the polar water chambers 5 b.
In detail, referring to fig. 1, the polar water circulating system is connected to the polar water chamber 5b of the electric desalination device 5, and is configured to circularly cool the polar water chamber 5b of the electric desalination device 5; the electrode water circulating system comprises a deaerator 8a, an electrode water tank 8b, an electrode water circulating pump 8c and a second cooler 8d which are sequentially connected according to a water flow method, electrode water of the anode side electrode water chamber 5b and electrode water of the cathode side electrode water chamber 5b of the electric desalting device 5 are connected after being converged, the second cooler 8d is connected with a water inlet of the electrode water chamber 5b, the electrode water tank 8b is provided with a desalted water replenishing pipe 9 for replenishing desalted water, and the desalted water replenishing pipe 9 is connected with the desalted water tank 6 to replenish the desalted water to the electric desalting device 5.
In detail, the anion exchange membrane 5c: firstly, synthesizing an all-carbon main chain polymer of polystyrene methyl styrene by adopting atom transfer radical polymerization reaction, and grafting a quaternary amine type cation functional group containing naphthyl and a long alkyl chain on a side chain to obtain a naphthyl side chain type anion exchange membrane 5c; the anion exchange membrane 5c has the ion exchange capacity of 1.30-1.40mmol/g, the water content of 28-32% and the ionic conductivity of 75-80ms/cm.
In detail, the cation exchange membrane 5d: acrylic acid is used as a main monomer, ammonium persulfate and dibenzoyl peroxide are used as initiators, pentaerythritol acrylic acid is used as a cross-linking agent, and the polypropylene non-woven fabric is subjected to graft modification to prepare the homogeneous cation exchange membrane 5d. The cation exchange membrane 5d has an ion exchange capacity of 0.8-0.9mmol/g, a water content of 28-32%, and a membrane area resistance of 3.0-3.5 Ω & cm 2 。
In detail, the ion exchange resin 5e includes a cation resin and an anion resin.
In more detail, the cationic resin: dissolving linear polystyrene with the mass fraction of 1% in monomer styrene and divinylbenzene to prepare cross-linked cation resin microspheres, dissolving the linear styrene in the microspheres by using ethyl acetate to generate a large amount of gaps in the cation resin microspheres, and introducing sulfonic acid groups after sulfonation to prepare cation resin; the particle diameter of the cation resin is 0.5-0.125mm and accounts for 95% or more, the volume exchange capacity is 3.0-3.5mmol/ml, and the penetration and grinding sphericity rate is 99.0% or more.
In more detail, the anionic resin: is prepared from styrene, divinylbenzene and benzoyl peroxide. The particle size of the anion resin is 1.07-1.01mm and accounts for more than 95%, the volume exchange capacity is 2.8-3.2mmol/ml, and the seepage-grinding sphericity rate is 99.5% or more.
It should be noted that the prepared and synthesized homogeneous cation membrane and naphthyl side chain type anion membrane have larger ion exchange capacity, lower membrane area resistance, better thermal stability and mechanical property, and the thermal stability of the prepared and synthesized ion exchange resin is improved, so that the overall thermal stability of the electric desalting device is improved, and the electric desalting device can be stably applied to desalting treatment of condensed water.
Electric desalting: electrodeionization, hereinafter abbreviated as EDI, refers to a process of combining electrodialysis and ion exchange technology, filling an ion exchanger in a fresh water chamber of an electrodialyzer, and realizing electrodialysis, ion exchange desalination and ion exchange continuous electrical regeneration under the action of a direct current electric field.
Table 1 shows comparative parameters of the conventional continuous electric desalination system and a continuous electric desalination system for condensate polishing according to any exemplary embodiment of the present invention, wherein the continuous electric desalination system operates under 500h conditions of current, voltage, water quality and the like. The results are shown in table 1:
TABLE 1 comparison of parameters for conventional continuous electrodeionization systems and continuous electrodeionization systems of the invention
Table 2 shows the inlet and outlet water quality comparison parameters of a continuous electric desalting system for condensate polishing and a high-speed mixed bed according to any one of the exemplary embodiments of the present invention.
The results show that: according to the continuous electric desalting system for the fine treatment of the condensed water, the requirement of the water inlet temperature of the electric desalting device is increased to 50 ℃, the system can be well suitable for the treatment of the condensed water, the water temperature of the condensed water can meet the water inlet requirement of an EDI device after being initially cooled by the first cooler, and the water quality of produced water meets the standard requirement, and is superior to a high-speed mixed bed in hardness, sodium ion content, iron ion content and conductivity.
TABLE 2 comparison of parameters of the continuous electric desalting system of the present invention and the high-speed mixed bed
Water quality project
|
EDI water intake
|
EDI Water inflow requirement
|
EDI produced water
|
Water quality requirement of desalted condensate
|
High-speed mixed bed water production
|
Water temperature (. Degree.C.)
|
46-48
|
5-50
|
<40
|
|
|
PH
|
7
|
5-9
|
6-7
|
|
6-7
|
Hardness (μmol/L)
|
≈0
|
<0.01
|
≈0
|
|
0.085
|
Turbidity of water
|
≈0
|
≈0
|
≈0
|
|
≈0
|
Residual chlorine
|
≈0
|
≈0
|
0
|
|
0
|
Sodium (μ g/L)
|
≤5
|
|
≈0
|
≤3
|
2.5
|
Chloride ion (mu g/L)
|
≤10
|
|
≈0
|
≤2
|
≈0
|
Iron (mu g/L)
|
≤10
|
|
≈0
|
≤5
|
0.7
|
Conductivity (μ S/cm)
|
3
|
<50
|
0.055
|
Less than or equal to 0.15 (hydrogen conductivity)
|
0.1 |
It should be noted that, in this document, relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrases "comprising one of 8230; \8230;" 8230; "does not exclude the presence of additional like elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.