CN115179129B - Double-end-face disc type vertical shaft numerically controlled grinder - Google Patents
Double-end-face disc type vertical shaft numerically controlled grinder Download PDFInfo
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- CN115179129B CN115179129B CN202210775025.3A CN202210775025A CN115179129B CN 115179129 B CN115179129 B CN 115179129B CN 202210775025 A CN202210775025 A CN 202210775025A CN 115179129 B CN115179129 B CN 115179129B
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- driving device
- servo motor
- grinding driving
- wheel
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/10—Single-purpose machines or devices
- B24B7/16—Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings
- B24B7/17—Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings for simultaneously grinding opposite and parallel end faces, e.g. double disc grinders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/20—Drives or gearings; Equipment therefor relating to feed movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B53/00—Devices or means for dressing or conditioning abrasive surfaces
- B24B53/06—Devices or means for dressing or conditioning abrasive surfaces of profiled abrasive wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
The invention discloses a double-end-face disc type vertical shaft numerical control grinding machine, which comprises a grinding mechanism, a cooling system, a main control box, a feeding and discharging mechanism and a grinding wheel trimmer, wherein the grinding mechanism is used for grinding two opposite end faces of a workpiece, the cooling system is used for supplying, recycling, filtering and cooling liquid, the main control box is used for automatically controlling the operation of the whole grinding machine, the feeding and discharging mechanism is used for automatically feeding and discharging the workpiece, and the grinding wheel trimmer is used for trimming the surface of the grinding wheel; the invention can finish automatic feeding, automatic grinding and automatic discharging operations, finish grinding of two opposite end surfaces of a workpiece at one time, realize uninterrupted grinding and greatly improve grinding efficiency.
Description
Technical Field
The invention relates to a double-end-face disc type vertical shaft numerical control grinding machine.
Background
A grinding machine (grinding machine) is a machine tool that grinds a surface of a workpiece with a grinding tool. Most grinding machines use grinding wheels rotating at high speed for grinding, and few use other grinding tools such as oilstones, abrasive belts and the like and free abrasive materials for grinding, such as honing machines, superfinishing machines, abrasive belt grinding machines, polishing machines and the like; the grinding machine can process materials with higher hardness, such as quenched steel, hard alloy and the like; brittle materials such as glass, granite can also be processed; the grinding machine can perform grinding with high precision and small surface roughness, and also can perform grinding with high efficiency, such as powerful grinding and the like.
Most of the existing grinding machines are semi-automatic mechanisms, when a workpiece is ground, the workpiece is firstly required to be fixed, then grinding work is carried out in an adjusting device, and uninterrupted and progressive workpiece grinding operation is difficult to carry out, so that the production efficiency is lower; meanwhile, when the existing frontal grinder grinds the workpiece, only one surface can be ground at a time; if two surfaces are to be ground, two grinding operations are needed, and the operation is complicated; it can be said that the existing grinding machine is deficient in terms of intelligence and automation, and cannot meet the existing production requirements, so that a double-end-face disc type vertical shaft numerical control grinding machine needs to be developed to solve the problems encountered at present.
Disclosure of Invention
The invention aims to solve the technical problems of providing the double-end-surface disc type vertical shaft numerical control grinding machine which is convenient to use, simple to operate, capable of completing automatic feeding, automatic grinding and automatic discharging operations, capable of completing grinding of two opposite end surfaces of a workpiece at one time, capable of realizing uninterrupted grinding, greatly improving grinding efficiency, and capable of realizing automation of workpiece grinding, and has practicability and wide use.
In order to solve the problems, the invention adopts the following technical scheme:
the utility model provides a bi-polar face disc type vertical scroll numerically controlled grinder, includes grinding mechanism, cooling system, master control case, business turn over material mechanism and grinding wheel trimmer, and grinding mechanism is used for the grinding of two relative terminal surfaces of work piece, and cooling system is used for the supply, the recovery of coolant liquid, filtration processing and cooling, and master control case is used for the automatic control of whole grinding machine operation, and business turn over material mechanism is used for the automatic feeding of work piece, ejection of compact transport operation, and the grinding wheel trimmer is used for the finishing of grinding wheel surface, grinding mechanism includes grinding drive arrangement, last frame, lower grinding drive arrangement, lower frame, servo motor two and servo motor three, and last grinding drive arrangement is symmetrical setting in vertical direction with lower grinding drive arrangement, and the upper grinding drive arrangement reciprocates in the servo motor three drive down, and the lower grinding drive arrangement of servo motor two drives reciprocates.
Preferably, the upper grinding driving device and the lower grinding driving device comprise a main shaft, a body shell, a transition shaft and a sleeve, the sleeve is arranged on the outer side of the main shaft, a first ball bearing group and a second ball bearing group are arranged between the sleeve and the main shaft, the body shell is arranged on the outer side of the sleeve, a first tail cover and a second tail cover are respectively arranged at two ends of the body shell, and the sleeve is fixed through the first tail cover and the second tail cover; an upper grinding wheel is arranged at the lower end of the main shaft of the upper grinding driving device, and a lower grinding wheel is arranged at the upper end of the main shaft of the lower grinding driving device.
The arrangement realizes the autorotation operation of the main shaft and plays a good protection role on the main shaft.
Preferably, the main shafts of the upper grinding driving device and the lower grinding driving device are provided with a through hole penetrating through the main shafts along the axial direction, the transition shafts of the upper grinding driving device and the lower grinding driving device are provided with rotary joints, and the rotary joints, the transition shafts, the through holes and the upper grinding wheel or the lower grinding wheel are mutually communicated.
The arrangement is convenient for entering cooling liquid under the action of the rotary joint, the through hole and the like, and cooling is carried out on the ground workpiece and the grinding wheel through the cooling liquid, so that the grinding effect is improved, and the continuous grinding operation of the grinding machine is ensured; and meanwhile, the granular substances in the grinding process are taken away by the cooling liquid.
Preferably, the upper end of the main shaft of the upper grinding driving device is provided with a belt wheel III, the lower end of the main shaft of the lower grinding driving device is provided with a belt wheel IV, the upper frame is provided with a motor I, the lower frame is provided with a motor II, the upper end of the motor I is provided with a belt wheel I, the lower end of the motor II is provided with a belt wheel II, a wedge belt is arranged between the belt wheel I and the belt wheel III, and between the belt wheel II and the belt wheel IV and is connected through the wedge belt, and the motor I and the motor II drive the main shaft to rotate through the wedge belt.
The device is convenient for controlling the upper main shaft and the lower main shaft to independently rotate through the action of the motor, and the main shafts can rotate in the same direction or in opposite directions, so that the grinding requirements of different workpieces are met, and one or both end surfaces of the two end surfaces in the workpiece can be ground synchronously.
Preferably, the body shells of the upper grinding driving device and the lower grinding driving device are provided with fixed plates, the fixed plates are provided with sliding blocks, the sliding blocks are provided with guide grooves, and the upper frame and the lower frame are provided with guide rails matched with the guide grooves; the nut is arranged on the body shell, screw rods are arranged on the second servo motor and the third servo motor, the screw rods are connected with the nut, and the second servo motor and the third servo motor drive the lower grinding driving device and the upper grinding driving device to do feeding motion along the guide rail through the screw rods and the nut.
The device realizes the movement of the upper grinding driving device and the lower grinding driving device through the functions of the servo motor, the screw rod, the guide rail and the like, is convenient for the adjustment of the distance between the upper grinding wheel and the lower grinding wheel, realizes the control of the grinding quantity, and simultaneously ensures that the grinding machine can meet the grinding requirements of workpieces with different thicknesses.
Preferably, the feeding and discharging mechanism comprises a feeding conveying device, a discharging conveying device I, a discharging conveying device II, a discharging conveying device III, a discharging conveying device IV and an auxiliary grinding mechanism, wherein the auxiliary grinding mechanism comprises a rotating shaft, a first servo motor, a water baffle and a charging tray, the first servo motor drives the charging tray to rotate through the rotating shaft, a plurality of equally distributed material grooves are formed in the charging tray, a charging tray pressing plate, an upper pressing plate and a locking pressing plate are sequentially arranged at the upper end of the charging tray, the charging tray pressing plate, the upper pressing plate and the locking pressing plate are all fixed on the rotating shaft, a bottom plate is arranged at the lower end of the charging tray, a supporting rod is arranged on the water baffle, the bottom plate is fixed on the supporting rod, and a wear-resisting plate is arranged on the upper surface of the bottom plate.
According to the arrangement, automatic feeding and discharging operations of the workpiece are realized through the action of the feeding and discharging mechanism, and uninterrupted feeding and discharging operations are realized; meanwhile, the workpiece is driven to move at a constant speed through the material tray, so that the grinding consistency of the workpiece is ensured.
Preferably, a baffle plate, a first inlet and outlet pressing plate and a second inlet and outlet pressing plate are arranged on the outer side of the material tray, the baffle plate is circumferentially distributed around the material tray, the baffle plate is fixed on the bottom plate, a positioning column is arranged on the water baffle plate, and the first inlet and outlet pressing plate and the second inlet and outlet pressing plate are arranged on the positioning column.
The arrangement prevents the moving workpiece from moving outwards through the effect of the baffle plate; the workpiece is ensured to stably enter between the upper grinding wheel and the lower grinding wheel through the action of the inlet and outlet pressing plates, and the smooth grinding of the end face of the workpiece is ensured.
Preferably, one end of the first discharging and conveying device extends to the lower end of the material tray, and a material stirring rod is arranged at the joint of the first discharging and conveying device and the material tray.
This setting is convenient for take out the work piece that moves in by the silo through the effect of driving lever for the work piece removes to ejection of compact conveyor one, realizes automatic unloading operation.
Preferably, the grinding wheel dresser comprises a dressing arm, a reduction gearbox, a fixed shaft and a servo motor IV, wherein the servo motor IV, the reduction gearbox, the fixed shaft and the dressing arm are sequentially connected, and the servo motor IV drives the dressing arm to rotate through the fixed shaft.
This setting is convenient for drive the arm rotation of repairing through servo motor four's effect, accomplishes the repairing to the emery wheel through the effect of repairing the arm to guarantee the planarization of emery wheel working face.
Preferably, a plurality of screw rods, adjusting nuts and spherical gaskets are arranged between the upper frame and the lower frame, the adjusting nuts are connected with the screw rods, the upper frame and the lower frame are fixedly connected through the adjusting nuts, and the spherical gaskets are arranged between the adjusting nuts and the upper frame and between the spherical gaskets and the lower frame.
The fixed connection between the upper rack and the lower rack is completed through the action of the adjusting nut and the screw rod, and meanwhile, the distance between the upper rack and the lower rack is adjusted through the action of the adjusting nut, so that the adjustment of the distance between the grinding wheels or the distance between the grinding wheels and the workpiece is facilitated, and the grinding is facilitated.
The beneficial effects of the invention are as follows: the automatic grinding machine is convenient to use and simple to operate, can finish automatic feeding, automatic grinding and automatic discharging operations, can finish grinding of two opposite end faces of a workpiece at one time, can realize continuous feeding and continuous grinding, greatly improves grinding efficiency, realizes automation of workpiece grinding, can meet the grinding requirements of different workpieces, can finish self grinding wheels, and has practicability and use universality.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, but are not intended to limit the scope of the present invention.
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of a cooling system installation of the present invention;
FIG. 3 is a schematic view of a tray assembly of the present invention;
FIG. 4 is a schematic view of a servo motor of the present invention;
FIG. 5 is a schematic view of the lead screw installation of the present invention;
FIG. 6 is a schematic view of the installation of the grinding drive of the present invention;
FIG. 7 is a schematic view of a dressing arm installation of the present invention;
fig. 8 is a schematic cross-sectional view of the grinding drive of the present invention.
The grinding machine comprises a grinding mechanism 1, a cooling system 2, a main control box 4, a feeding and discharging mechanism 5, a feeding and discharging conveying device 6, a discharging and conveying device I, a discharging and conveying device 7, a discharging and conveying device II, a discharging and conveying device III, a discharging and conveying device IV, an auxiliary feeding bearing 11, a material tray 12, a baffle plate 13, a feeding and discharging pressing plate I, a feeding and discharging pressing plate II, a material tray 15, a material stirring rod 16, a wear-resisting plate 17, a protective cover 18, a bottom plate 19, a material tray pressing plate 20, a top pressing plate 21, a locking pressing plate 22, a locking pressing plate 23, a top frame 24, a top grinding driving device 25, a bottom grinding driving device 26, a motor I, a belt pulley 27, a belt pulley I, a motor II, a belt pulley III, a belt pulley 31, a belt pulley IV, a belt pulley 32, a bottom frame 33, A first servo motor, 35, a second servo motor, 36, a third servo motor, 37, a screw, 38, a nut, 39, a fixed plate, 40, a guide slot, 41, a guide rail, 42, a through hole, 43, a main shaft, 44, a rotary shaft, 45, a transitional shaft, 46, a first tail cover, 47, a shell, 48, a sleeve, 49, a ball bearing group I, 50, a retainer, 51, a gasket, 52, a ball bearing group II, 53, an O-ring, 54, a second tail cover, 55, a lower grinding wheel, 56, a trimming arm, 57, a support rod, 58, a water baffle, 59, a spherical spacer, 60, a mist absorber interface, 61, a magnetic separator, 62, a cooling water pump, 63, a first water tank, 64, a refrigerator, 65, 66, a reduction box, 67, a fixed shaft, 68, a servo motor IV, 69, a screw, 70, an adjusting nut, and 71.
Detailed Description
Referring to fig. 1 to 8, the double-end-face disc type vertical shaft numerically controlled grinder comprises a grinding mechanism 1, a cooling system 2, a main control box 3, a feeding and discharging mechanism 4 and a grinding wheel trimmer, wherein the grinding mechanism 1 is used for grinding two opposite end faces of a workpiece, the cooling system 2 is used for supplying, recycling, filtering and cooling liquid, the main control box 3 is used for automatic control of whole grinder operation, the feeding and discharging mechanism 4 is used for automatic feeding and discharging conveying operation of the workpiece, the grinding wheel trimmer 5 is used for trimming the surface of a grinding wheel, the grinding mechanism 1 comprises an upper grinding driving device 24, an upper frame 23, a lower grinding driving device 25, a lower frame 32, a second servo motor 35 and a third servo motor 36, the upper grinding driving device 24 and the lower grinding driving device 25 are symmetrically arranged in the vertical direction, the third servo motor 36 drives the upper grinding driving device 23 to move up and down, and the second servo motor 35 drives the lower grinding driving device 25 to move up and down.
Further, the upper grinding driving device 24 and the lower grinding driving device 25 each include a main shaft 43, a body shell 47, a transition shaft 45 and a sleeve 48, the sleeve 48 is arranged outside the main shaft 43, a first ball bearing group 49 and a second ball bearing group 52 are arranged between the sleeve 48 and the main shaft 43, the body shell 47 is arranged outside the sleeve 48, two ends of the body shell 47 are respectively provided with a first tail cap 46 and a second tail cap 54, and the sleeve 48 is fixed through the first tail cap 46 and the second tail cap 54; an upper grinding wheel (not shown) is attached to the lower end of the main shaft of the upper grinding drive unit 24, and a lower grinding wheel 55 is attached to the upper end of the main shaft of the lower grinding drive unit 25.
Further, the main shafts of the upper grinding driving device 24 and the lower grinding driving device 25 are provided with a through hole 42 penetrating through the main shafts along the axial direction, and the transition shafts of the upper grinding driving device 24 and the lower grinding driving device 25 are provided with rotary joints 44, and the rotary joints 44, the transition shafts 45, the through hole 42 and the upper grinding wheel or the lower grinding wheel are mutually communicated.
Further, a third belt pulley 30 is mounted at the upper end of the main shaft of the upper grinding driving device 24, a fourth belt pulley 31 is mounted at the lower end of the main shaft of the lower grinding driving device 25, a first motor 26 is mounted on the upper frame 23, a second motor 28 is mounted on the lower frame 32, a first belt pulley 27 is mounted at the upper end of the first motor 26, a second belt pulley 29 is mounted at the lower end of the second motor 28, a wedge belt is arranged between the first belt pulley 27 and the third belt pulley 30, and between the second belt pulley 29 and the fourth belt pulley 31 and is connected with the fourth belt pulley through the wedge belt, and the first motor 26 and the second motor 28 drive the main shaft to rotate through the wedge belt.
Further, the body shells of the upper grinding driving device 24 and the lower grinding driving device 25 are provided with a fixed plate 39, the fixed plate 39 is provided with a sliding block, the sliding block is provided with a guide groove 40, and the upper frame 23 and the lower frame 32 are provided with guide rails 41 matched with the guide grooves; the nut 38 is installed on the body shell 47, the screw rod 37 is installed on the second servo motor 35 and the third servo motor 36, the screw rod 37 is connected with the nut 38, and the second servo motor 35 and the third servo motor 36 drive the lower grinding driving device 25 and the upper grinding driving device 24 to do feeding motion along the guide rail through the screw rod and the nut.
Further, the feeding and discharging mechanism comprises a feeding conveying device 5, a discharging conveying device I6, a discharging conveying device II 7, a discharging conveying device 8, a discharging conveying device IV 9 and an auxiliary grinding mechanism, the auxiliary grinding mechanism comprises a rotating shaft 33, a first servo motor 34, a water baffle 58 and a tray 11, the first servo motor 34 drives the tray 11 to rotate through the rotating shaft 33, a plurality of equally-spaced material grooves 15 are formed in the tray 11, a tray pressing plate 20, an upper pressing plate 21 and a locking pressing plate 22 are sequentially arranged at the upper end of the tray 11, the tray pressing plate 20, the upper pressing plate 21 and the locking pressing plate 22 are all fixed on the rotating shaft 33, a bottom plate 19 is arranged at the lower end of the tray 11, a supporting rod 57 is arranged on the water baffle 58, the bottom plate 19 is fixed on the supporting rod 57, and a wear-resisting plate 17 is arranged on the upper surface of the bottom plate 19.
Further, a baffle 12, a first pressing plate 13 and a second pressing plate 14 are arranged on the outer side of the tray 11, the baffle 12 is circumferentially distributed around the tray 11, the baffle 12 is fixed on the bottom plate 19, a positioning column is arranged on the water baffle 58, and the first pressing plate 13 and the second pressing plate 14 are mounted on the positioning column.
Further, one end of the first discharging and conveying device 6 extends to the lower end of the material tray 11, and a material stirring rod 16 is installed at the joint of the first discharging and conveying device 6 and the material tray 11.
Further, the grinding wheel dresser comprises a dressing arm 56, a reduction gearbox 66, a fixed shaft 67 and a servo motor four 68, wherein the servo motor four 68, the reduction gearbox 66, the fixed shaft 67 and the dressing arm 56 are sequentially connected, and the servo motor four 68 drives the dressing arm 56 to rotate through the fixed shaft 67.
Further, a plurality of screws 69, adjusting nuts 70 and spherical gaskets 59 are arranged between the upper frame 23 and the lower frame 32, the adjusting nuts 70 are connected with the screws 69, the upper frame 23 and the lower frame 32 are fixedly connected through the adjusting nuts 70, and the spherical gaskets 59 are arranged between the adjusting nuts and the upper frame and between the spherical gaskets 59 and the lower frame.
Further, an auxiliary feeding bearing 10 is arranged at the joint of the feeding conveying device 5 and the material tray 11; the workpiece can automatically enter the trough conveniently through the auxiliary feeding bearing.
Further, the lower frame 32 is provided with a mist absorber interface 60, and the mist absorber interface is connected with external vacuum equipment.
Further, a water receiving disc 71 is arranged at the lower end of the third discharging and conveying device 8; the cooling liquid brought out by the workpiece is collected through the effect of the water pan, so that the cooling liquid is prevented from dripping everywhere, and the maintenance site is convenient to clean.
Further, a suction pump (not shown) is mounted on one side of the lower frame 32.
Further, a protective cover 18 is arranged at the upper end of the upper grinding wheel; through the effect of protection casing, the piece that produces during preventing the grinding, granule and cooling water splash all around, play better blocking, guard action.
Further, a retainer ring 50 is mounted on the main shaft, and a washer 51 is arranged between the retainer ring 50 and the ball bearing II.
Further, an O-ring 53 is arranged at the joint of the second tail cover 54 and the sleeve 48; the sealing and waterproof effects are better achieved through the effect of the O-shaped ring.
The cooling system comprises a magnetic separator, a cooling water pump, a first water tank, a refrigerator and a second water tank, wherein the magnetic separator is arranged at the upper end of the second water tank, the cooling water pump pumps cooling liquid of the first water tank into the magnetic separator, the magnetic separator filters the cooling liquid, the cooling liquid enters the second water tank after being filtered, and the cooling liquid is conveyed to the refrigerator and a rotary joint through the water pump.
A pipeline is connected between the first water tank and the water baffle, and used cooling liquid flows into the first water tank through the pipeline to finish preliminary precipitation.
The cooling system of the present invention is obtained directly by purchase and is not described in detail.
The main control box has a common external structure, and electronic devices for controlling the running of the grinding machine are mainly arranged in the main control box, so that the main control box is not detailed.
The feeding conveying device, the discharging conveying device I, the discharging conveying device II, the discharging conveying device III and the discharging conveying device IV are common servo motors, belt wheels and conveying belt transmission structures, so that the feeding conveying device, the discharging conveying device I, the discharging conveying device II, the discharging conveying device III and the discharging conveying device IV are not detailed.
A gear box is arranged between the first servo motor and the rotating shaft, and worm gear and worm drive are arranged between the first servo motor and the rotating shaft and between the fourth servo motor and the fixed shaft.
The wedge belt connected between the belt wheel I and the belt wheel III and between the belt wheel II and the belt wheel IV is narrower in width (smaller than the belt wheel), and enough adjustment space is provided for the wedge belt, so that when the belt wheel III and the belt wheel IV move in the vertical direction, the wedge belt can automatically adjust the state in the rotating process, and the rotation in the horizontal direction is always kept, and the operation of the whole transmission system is not influenced.
When the feeding device is used, workpieces are sequentially placed on a feeding conveying device, the workpieces are gradually close to and contact with a material tray through the action of a conveying belt (a first servo motor drives the material tray to rotate at the moment), the workpieces move into a material groove of the material tray under the auxiliary action of an auxiliary feeding bearing, the workpieces move between an upper grinding wheel and a lower grinding wheel through the driving action of the material tray, at the moment, the upper grinding wheel and the lower grinding wheel are in a rotating state, and after the workpieces move out of an area where the grinding wheel is located along with the material tray, the workpieces move to a first discharging conveying device from the material groove under the action of a material shifting rod, and then sequentially pass through a second discharging conveying device, a third discharging conveying device and a fourth discharging conveying device to finish discharging operation.
In the process of workpiece grinding, the motor I and the motor II drive the main shafts of the upper grinding driving device and the lower grinding driving device to rotate through wedge belts, and the main shafts drive the upper grinding wheel and the lower grinding wheel to rotate in the process of rotating the main shafts, so that the rotation directions of the upper grinding wheel and the lower grinding wheel can be controlled through the motor I and the motor II.
In the actual grinding process, the structure and the shape of the material tray and the material tray can be adjusted according to different workpieces, and the distance between the upper grinding wheel and the lower grinding wheel can be adjusted according to the distance between the grinding surfaces of the workpieces, so that the grinding requirements of different workpieces can be met.
In the actual workpiece grinding process, after the distance between the upper grinding wheel and the lower grinding wheel is adjusted, the lower grinding driving device connected with the lower grinding wheel and the upper grinding driving device connected with the upper grinding wheel do not adjust the distance in the vertical direction in the working process; if the abrasion of the grinding wheel and the thickness of the workpiece are changed, the upper grinding driving device and the lower grinding driving device are driven to do feeding motion through the actions of the servo motor II, the servo motor III and the screw rod to adjust the distance between the upper grinding wheel and the lower grinding wheel and the workpiece, and the transmission of the upper grinding wheel and the lower grinding wheel is not affected due to the action of the width in the adjustment process.
The motor and the servo motor can be independently controlled, so that a workpiece can be kept in a static state or a rotating state in the grinding process, and particularly, adjustment is carried out according to actual needs.
The above is merely a specific embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that do not undergo the inventive work should be covered in the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope defined by the claims.
Claims (9)
1. The utility model provides a bi-polar face disc type vertical scroll numerically controlled grinder, includes grinding mechanism, cooling system, master control case, feed and discharge mechanism and emery wheel trimmer, and grinding mechanism is used for the grinding of two relative terminal surfaces of work piece, and cooling system is used for the supply of coolant liquid, retrieves, filtration treatment and cooling, and the master control case is used for the automatic control of whole grinding machine operation, and feed and discharge mechanism is used for the automatic feed of work piece, the ejection of compact transport operation, and the emery wheel trimmer is used for the surface of emery wheel to repair, its characterized in that: the grinding mechanism comprises an upper grinding driving device, an upper frame, a lower grinding driving device, a lower frame, a second servo motor and a third servo motor, wherein the upper grinding driving device arranged on the upper frame and the lower grinding driving device arranged on the lower frame are symmetrically arranged in the vertical direction; the servo motor III drives the upper grinding driving device to move up and down, and the servo motor II drives the lower grinding driving device to move up and down; the feeding and discharging mechanism comprises a feeding conveying device, a discharging conveying device I, a discharging conveying device II, a discharging conveying device III, a discharging conveying device IV and an auxiliary grinding mechanism, wherein the auxiliary grinding mechanism comprises a rotating shaft, a first servo motor, a water baffle and a charging tray, the first servo motor drives the charging tray to rotate through the rotating shaft, a plurality of equally distributed material grooves are formed in the charging tray, a charging tray pressing plate, an upper pressing plate and a locking pressing plate are sequentially arranged at the upper end of the charging tray, the charging tray pressing plate, the upper pressing plate and the locking pressing plate are all fixed on the rotating shaft, a bottom plate is arranged at the lower end of the charging tray, a supporting rod is arranged on the water baffle, the bottom plate is fixed on the supporting rod, and a wear-resisting plate is arranged on the upper surface of the bottom plate.
2. A double-ended disc type vertical shaft numerically controlled grinder as in claim 1, wherein: the outside of charging tray is equipped with baffle, business turn over clamp plate one and business turn over clamp plate two, and the baffle surrounds the charging tray circumference and distributes, the baffle is fixed on the bottom plate, be equipped with the reference column on the breakwater, business turn over clamp plate one and business turn over clamp plate two are installed on the reference column.
3. A double-ended disc type vertical shaft numerically controlled grinder as in claim 1, wherein: one end of the first discharging and conveying device extends to the lower end of the material tray, and a material stirring rod is arranged at the joint of the first discharging and conveying device and the material tray.
4. A double-ended disc type vertical shaft numerically controlled grinder as in claim 1, wherein: the upper grinding driving device and the lower grinding driving device comprise a main shaft, a body shell, a transition shaft and a sleeve, the sleeve is arranged on the outer side of the main shaft, a first ball bearing group and a second ball bearing group are arranged between the sleeve and the main shaft, the body shell is arranged on the outer side of the sleeve, a first tail cover and a second tail cover are respectively arranged at two ends of the body shell, and the sleeve is fixed through the first tail cover and the second tail cover; an upper grinding wheel is arranged at the lower end of the main shaft of the upper grinding driving device, and a lower grinding wheel is arranged at the upper end of the main shaft of the lower grinding driving device.
5. The double-ended disc type vertical shaft numerically controlled grinder as in claim 4, wherein: the main shafts of the upper grinding driving device and the lower grinding driving device are provided with a through hole penetrating through the main shafts along the axial direction, and the transition shafts of the upper grinding driving device and the lower grinding driving device are provided with rotary joints which are communicated with the upper grinding wheel or the lower grinding wheel.
6. A double-ended disc type vertical shaft numerically controlled grinder as in claim 5, wherein: the upper grinding driving device is characterized in that a belt wheel III is arranged at the upper end of the main shaft of the upper grinding driving device, a belt wheel IV is arranged at the lower end of the main shaft of the lower grinding driving device, a motor I is arranged on the upper frame, a motor II is arranged on the lower frame, a belt wheel I is arranged at the upper end of the motor I, a belt wheel II is arranged at the lower end of the motor II, a wedge belt is arranged between the belt wheel I and the belt wheel III and between the belt wheel II and the belt wheel IV and is connected with the belt wheel IV through the wedge belt, and the motor I and the motor II drive the main shaft to rotate through the wedge belt.
7. The double-ended disc type vertical shaft numerically controlled grinder as set forth in claim 6, wherein: the body shells of the upper grinding driving device and the lower grinding driving device are provided with a fixed plate, the fixed plate is provided with a sliding block, the sliding block is provided with a guide groove, and the upper frame and the lower frame are provided with guide rails matched with the guide grooves; the nut is arranged on the body shell, screw rods are arranged on the second servo motor and the third servo motor, the screw rods are connected with the nut, and the second servo motor and the third servo motor drive the lower grinding driving device and the upper grinding driving device to do feeding motion along the guide rail through the screw rods and the nut.
8. A double-ended disc type vertical shaft numerically controlled grinder as in claim 1, wherein: the grinding wheel trimmer comprises a trimming arm, a reduction gearbox, a fixed shaft and a servo motor IV, wherein the servo motor IV, the reduction gearbox, the fixed shaft and the trimming arm are sequentially connected, and the servo motor IV drives the trimming arm to rotate through the fixed shaft.
9. A double-ended disc type vertical shaft numerically controlled grinder as in claim 1, wherein: the screw rod, the adjusting nut and the spherical gasket are arranged between the upper frame and the lower frame, the adjusting nut is connected with the screw rod, the adjusting nuts are multiple, the screw rod, the upper frame and the lower frame are fixedly connected through the adjusting nuts, and the spherical gasket is arranged between the adjusting nut and the upper frame and between the spherical gasket and the lower frame.
Priority Applications (1)
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CN202210775025.3A CN115179129B (en) | 2022-07-01 | 2022-07-01 | Double-end-face disc type vertical shaft numerically controlled grinder |
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CN202210775025.3A CN115179129B (en) | 2022-07-01 | 2022-07-01 | Double-end-face disc type vertical shaft numerically controlled grinder |
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CN115179129A CN115179129A (en) | 2022-10-14 |
CN115179129B true CN115179129B (en) | 2023-07-18 |
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CN202210775025.3A Active CN115179129B (en) | 2022-07-01 | 2022-07-01 | Double-end-face disc type vertical shaft numerically controlled grinder |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN202742162U (en) * | 2012-07-19 | 2013-02-20 | 绍兴市家度弹簧机械有限公司 | Multifunctional vertical paralled-surface grinding machine |
CN203696666U (en) * | 2014-03-07 | 2014-07-09 | 宇环数控机床股份有限公司 | Double-faced precise grinding and polishing combined machine tool |
CN104070431B (en) * | 2014-06-18 | 2017-01-11 | 浙江万能弹簧机械有限公司 | computer numerical control spring end face grinding machine |
CN205834948U (en) * | 2016-07-18 | 2016-12-28 | 宁波市鄞州茂鑫机械有限公司 | The vertical double-sided grinding machine of slice work-piece in high precision |
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