CN115176821B - Cookie production equipment and production process thereof - Google Patents

Cookie production equipment and production process thereof Download PDF

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Publication number
CN115176821B
CN115176821B CN202210823556.5A CN202210823556A CN115176821B CN 115176821 B CN115176821 B CN 115176821B CN 202210823556 A CN202210823556 A CN 202210823556A CN 115176821 B CN115176821 B CN 115176821B
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Prior art keywords
rotating shaft
clamping
cookie
trigger
supporting
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CN115176821A (en
Inventor
张森元
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Huizhou Rushui Food Co ltd
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Huizhou Rushui Food Co ltd
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    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21BBAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
    • A21B1/00Bakers' ovens
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21BBAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
    • A21B3/00Parts or accessories of ovens
    • A21B3/07Charging or discharging ovens
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21DTREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
    • A21D13/00Finished or partly finished bakery products
    • A21D13/80Pastry not otherwise provided for elsewhere, e.g. cakes, biscuits or cookies

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Handcart (AREA)

Abstract

The invention discloses cookie production equipment and a cookie production process. The cookie production equipment comprises an oven and a cookie loading vehicle matched with the oven for use; the cookie loading cart comprises: the loading vehicle comprises a loading vehicle body, two supporting and conveying devices and a plurality of trays, wherein the two supporting and conveying devices are installed on the loading vehicle body and form an accommodating space, and the trays can be sequentially arranged in the accommodating space at intervals along the vertical direction. The cookie production process comprises the following steps: checking and accepting the raw materials; preparing materials; kneading dough; extrusion molding; baking; packaging; warehousing; checking; and (5) delivering qualified products. The cookie production equipment and the production process thereof can improve the production efficiency and reduce the labor intensity of workers.

Description

Cookie production equipment and production process thereof
Technical Field
The invention relates to the technical field of biscuit production, in particular to cookie production equipment and a cookie production process.
Background
Cookies are a popular food. Baking is one of the important links in the cookie manufacture.
Usually, the staff can place the dough of extrusion on the tray, arranges the tray along vertical direction interval in proper order on the support frame again, removes whole support frame to the oven in again, toasts the dough on the tray through the oven.
The dough itself also has more moisture, and is heavier, places extrusion's dough on the tray, and the staff still need arrange heavy tray along vertical direction interval in proper order and place on the support frame, and at this in-process of placing, when the staff placed the tray in the lower position of support frame, need bow the work, this intensity of labour for having increased the staff undoubtedly.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides a cookie production device and a production process thereof, so that the production efficiency is improved, and the labor intensity of workers is reduced.
The purpose of the invention is realized by the following technical scheme:
the cookie production equipment comprises an oven and a cookie loading vehicle matched with the oven for use;
the cookie loading cart comprises: the loading vehicle comprises a loading vehicle body, two supporting and conveying devices and a plurality of trays, wherein the two supporting and conveying devices are arranged on the loading vehicle body and form an accommodating space, and the plurality of trays can be sequentially arranged in the accommodating space at intervals along the vertical direction.
In one embodiment, the support conveyor comprises: the device comprises a fixed frame, an upper rotating shaft, a lower rotating shaft, a conveying belt and a plurality of supporting structures;
the fixing frame is fixed on the loading vehicle body, the upper rotating shaft and the lower rotating shaft are rotatably arranged on the fixing frame, the conveyor belts are connected end to end and are arranged between the upper rotating shaft and the lower rotating shaft in a surrounding mode, the conveyor belts do conveying motion along the vertical direction, and the plurality of supporting structures are sequentially arranged at intervals along the conveying direction of the conveyor belts;
the tray is provided with a left supporting handle and a right supporting handle, and the left supporting handle and the right supporting handle of the tray are respectively pressed on the supporting structures of the two supporting and conveying devices on the same level.
In one embodiment, the support structure comprises: a supporting bottom plate and a movable locking piece;
the supporting bottom plate is fixed on the conveying belt, and the movable locking piece is rotatably arranged on the supporting bottom plate through a torsion spring;
the movable locking piece is provided with an upper locking clamping end and an unlocking pressing end; the top of the fixing frame is provided with an anti-falling clamping groove, and the anti-falling clamping groove is matched with the upper locking clamping end; the left supporting handle and the right supporting handle of the tray are pressed on the unlocking pressing end so that the locking clamping end is separated from the anti-falling clamping groove;
the supporting structure further comprises a tray full-space limiting prompt board, the tray full-space limiting prompt board is located above the supporting base plate, and a supporting handle accommodating cavity is formed between the tray full-space limiting prompt board and the supporting base plate.
In one embodiment, a rotary disc is arranged in the oven, and a clamping mechanism is arranged on the rotary disc;
the bottom of load wagon body be equipped with clamping mechanism complex joint piece, the bottom of load wagon body still is equipped with the removal gyro wheel.
In one of the embodiments, the first and second electrodes are,
the clamping mechanism comprises: the device comprises a fixed box, a lifting clamping piece, an active trigger piece, a reset trigger piece and an intermediate connecting piece;
the lifting clamping piece comprises: the lifting plate, the clamping joint and the first lifting reset elastic piece are arranged on the lifting plate; the lifting plate is arranged in the fixed box in a lifting and sliding manner, the clamping joint is fixed on the lifting plate and penetrates through the top surface of the fixed box, and the first lifting reset elastic piece is used for providing reset elastic force for the lifting plate so that the clamping joint is reset from the top surface of the fixed box to the inside;
the active trigger piece comprises an active rotating shaft and a trigger cam arranged on the active rotating shaft; the driving rotating shaft is rotatably arranged in the fixed box through a first torsion resetting elastic part, and the first torsion resetting elastic part is used for providing resetting elastic force for the driving rotating shaft so that the trigger cam jacks the lifting plate and the clamping joint protrudes from the inside of the fixed box to the top surface;
the reset trigger piece comprises a trigger rotating shaft and a trigger rod arranged on the trigger rotating shaft; the trigger rotating shaft is rotatably arranged in the fixed box through a second torsional reset elastic piece, and the second torsional reset elastic piece is used for providing reset elastic force for the trigger rotating shaft so that the trigger rod protrudes from the inside of the fixed box to the top surface;
the middle connecting piece comprises a middle rotating shaft and a linkage block arranged on the middle rotating shaft; the middle rotating shaft is rotatably arranged in the fixed box through a third torsional reset elastic piece, and the third torsional reset elastic piece is used for providing reset elastic force for the middle rotating shaft so that the linkage block has a tendency of being pressed towards the direction of the trigger cam;
the trigger rod is provided with a clamping groove, and the linkage block is provided with a clamping end matched with the clamping groove.
In one of the embodiments, the first and second parts of the device,
the first lifting reset elastic piece is a cylindrical spring, one end of the cylindrical spring is fixed inside the box body of the fixed box, and the other end of the cylindrical spring is pressed on the plate surface of the lifting plate; the number of the cylindrical springs is four, and the four cylindrical springs are respectively positioned at four corners of the lifting plate;
the first torsional return elastic member, the second torsional return elastic member and the third torsional return elastic member are all torsion spring structures.
In one embodiment, the number of the clamping heads is multiple, the clamping heads are arranged in a rectangular array at intervals, and the clamping block is provided with clamping grooves corresponding to the clamping heads.
In one embodiment, the top surface of the fixed box is provided with a through hole for avoiding the trigger rod;
the clamping mechanism further comprises a pedal rod, the pedal rod is located outside the fixed box, and the pedal rod is connected with the driving rotating shaft.
In one embodiment, the top surface of the fixed box is provided with a retaining wall of a semi-surrounding structure.
A production process of cookies comprises the following steps:
checking and accepting the raw materials;
preparing materials;
kneading dough;
extrusion molding;
baking; baking the extruded and formed cookie semi-finished product by the cookie production equipment;
packaging;
warehousing;
checking;
and (5) the qualified product leaves the factory.
The cookie production equipment and the production process thereof can improve the production efficiency and reduce the labor intensity of workers.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a flow chart of the steps of a cookie making process according to an embodiment of the present invention;
fig. 2 is a structural view of a cookie producing apparatus according to an embodiment of the present invention;
FIG. 3 is a block diagram of an oven of the cookie producing apparatus shown in FIG. 2;
fig. 4 is a structural view of a cookie loading cart of the cookie manufacturing apparatus shown in fig. 2;
FIG. 5 is a partial view of the cookie loading cart shown in FIG. 4;
fig. 6 is a structural view of a supporting and transferring device of the cookie loading cart shown in fig. 4;
FIG. 7 is a block diagram of a support structure supporting the conveyor shown in FIG. 6;
FIG. 8 is a view showing a state in which one of the trays reaches the lowermost portion of the fixing frame;
FIG. 9 is a matching view of a clamping mechanism of a turntable inside an oven and a clamping block at the bottom of a loading vehicle body;
FIG. 10 is an exploded view of the latch mechanism shown in FIG. 9;
FIG. 11 is a cross-sectional view of the linkage shown in FIG. 9;
FIG. 12 is a view showing a state change of the latch mechanism and the latch block from the latch to the release.
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
As shown in figure 1, the invention discloses a cookie production process, which comprises the following steps:
the method comprises the following steps: checking and accepting the raw materials;
selecting high-quality low-gluten flour, strictly selecting nut raw materials, removing erosion black spots and worm-eaten nuts to avoid influencing taste, and adopting a closed crushing process to ensure that the crushed particle size of the nuts is uniform and the nutrient loss is reduced;
strictly selecting fine raw materials, visually observing the color and the particle state of the fine raw materials, and determining the contents of fatty acid and lysine by integrating GC-MS detection and ninhydrin color development methods, wherein the nasal raw materials have no rancidity, rancidity and other peculiar smells;
the microwave-assisted extraction process comprises the following steps: the matrix substance is selectively heated through the difference of microwave absorbing capacity in the microwave field, so that the extracted substance is separated from the matrix and enters an extracting agent with small dielectric constant and relatively poor microwave absorbing capacity, and high-nutrient ion components in the material are effectively extracted;
membrane separation technology: the membrane separation technology is adopted to replace the conventional evaporation concentration and vacuum concentration to concentrate the product, and a high-wave ultrafiltration method is designed to extract the plant protease and the soybean protein, so that the biological activity of biomacromolecules can be furthest preserved, and the quality of the product is improved;
measuring nutrient ions of the nuts by combining an atomic absorption spectrometry, measuring the protein content by adopting a Kjeldahl method to be more than or equal to 10%, finely screening mature nut raw materials, and storing the developed raw materials in an environment with proper relative humidity and humidity;
dividing and drying: under the conditions of 80-120 deg.C and 5-20min, finely adjusting oven circulation type uniformly controlling roasting of nut raw material, drying water content of raw material, and adjusting respiration rate of raw material to be not less than 1ml CO 2 /kg.h;
Nitrogen filling and fresh keeping: inert gas nitrogen is used for isolating air oxidation, and no preservative or synthetic antioxidant (TBHQ) is added, so that the inherent taste, taste and nutritional value of the nuts are preserved, and a new fresh-keeping technology is created for the nuts;
oxidative degradation targeted non-chemical regulation and quality maintenance: by adopting new technologies of maintaining flavor and quality such as radio frequency drying, pressure-regulating cooking, oxygen reduction, flavor endowment and the like, the problems that the oxidation deterioration of the product is seriously aggravated by multiple links such as high-temperature cooking, soaking, cooling and the like in the traditional processing process are effectively solved, and the freshness-keeping quality of the nuts is effectively ensured;
step two: preparing materials;
step three: kneading dough;
the design of the crisp dough kneading process: measuring and decomposing a spiral a- (1, 4) glycosidically linked polysaccharide chain, preferably amylose with a polymerization degree of 990 to form powder, and kneading dough by a horizontal method, wherein the ratio of powder, oil and sugar is 1:0.3:0.5, according to the property of crisp dough, a rotary vane type stirrer is designed and adopted, and the production capacity is given as 25 kg/time by parameters, so that flour, water, grease and other liquid can be fully mixed to form an ideal gluten structure, and the kneading efficiency and quality are effectively improved;
the yeast activation treatment process is designed, dry yeast is dissolved at the water temperature of 30 ℃ (the water consumption is five times of that of the yeast), a small amount of sugar is added, the mixture is kept still for about 10 minutes, the temperature and humidity of the fermentation environment are regulated and controlled, and one-time fermentation is carried out, so that the yeast activity is effectively improved, and the dough fermentation effect is guaranteed;
step four: extrusion forming;
step five: baking;
step six: packaging;
step seven: warehousing;
step eight: checking;
and (3) quality detection: a sample detection research and development product is placed in a laboratory culture medium, the microbial indicators of the product are detected by using a hydrolysis method, an observation method, a flat plate counting method and the like and combining national safety standard testing methods such as GB/T5009.3, GB19300 and the like, and the activation process is optimized;
step nine: and (5) the qualified product leaves the factory.
In the raw material acceptance process of the step one, raw materials for obtaining food production licenses need to be used, and quality detection reports exist. The quality of the product meets the corresponding national standard, industrial standard and enterprise standard. And (5) feeding the raw materials into a factory for sensory inspection.
In the blending process of the second step, the food additive is not added beyond the range and in excess. The production ingredients comprise: low-gluten flour, butter, white granulated sugar, walnut kernel, egg and edible salt.
In the dough kneading process of the third step, the production ingredients in the second step are mixed with water for dough kneading treatment.
In the extrusion molding process of the fourth step, the dough after kneading is subjected to extrusion molding using a machine to obtain a desired shape.
And in the baking process of the step five, baking the extruded dough by using baking equipment, wherein the baking temperature is 170-200 ℃, and the baking time is more than 15 minutes.
And in the packaging process of the step six, packaging and sealing the baked and cooled cookie.
As shown in fig. 2, the present invention also discloses a cookie producing apparatus 10, wherein the cookie producing apparatus 10 is mainly used for solving some technical problems encountered in the baking process in the above-mentioned step five.
As shown in fig. 2, the cookie making apparatus 10 of the present invention includes an oven 20 (shown in fig. 3) and a cookie loading cart 30 used in cooperation with the oven 20.
As shown in fig. 4, the cookie loading cart 30 includes: a loading vehicle body 100, two supporting conveyors 200, and a plurality of trays 300. The two supporting conveyors 200 are mounted on the loading vehicle body 100 and form a receiving space 400, and a plurality of trays 300 can be sequentially arranged in the receiving space 400 at intervals along the vertical direction.
The cookies formed by extrusion are placed on the tray 300, and then the plurality of trays 300 filled with the cookies are sequentially arranged in the accommodating space 400 at intervals along the vertical direction, so that the loading of the cookies can be completed.
The cookie loading cart 30 loaded with cookies is pushed into the oven 20, the door of the oven is closed, the baking time and the baking temperature are set, and the cookies in the oven body are baked by the oven 20.
Because a plurality of trays 300 are arranged in the accommodating space 400 at intervals in sequence along the vertical direction, how to simply, quickly and effectively finish the sequential arrangement of the plurality of trays 300 at intervals along the vertical direction is a technical problem to be solved by research and development personnel.
Specifically, as shown in fig. 5 and 6, the supporting and conveying device 200 includes: a fixed frame 210, an upper rotating shaft 220, a lower rotating shaft 230, a conveyor belt 240, and a plurality of support structures 250.
The fixing frame 210 is fixed on the loading vehicle body 100, the upper rotating shaft 220 and the lower rotating shaft 230 are rotatably arranged on the fixing frame 210, the conveyor belt 240 is arranged between the upper rotating shaft 220 and the lower rotating shaft 230 in an end-to-end surrounding manner, the conveyor belt 240 performs conveying motion along the vertical direction, and the plurality of supporting structures 250 are sequentially arranged at intervals along the conveying direction of the conveyor belt 240.
The tray 300 has a left side holder 310 (shown in fig. 5) and a right side holder, and the left side holder 310 and the right side holder of the tray 300 are respectively pressed and held on the supporting structures 250 of the two supporting conveyors 200 on the same level.
Due to the structural design, a worker can place one of the trays 300 on the topmost supporting structure 250, the conveyor belt 240 can perform conveying movement from top to bottom under the action of the gravity of the tray 300, the supporting structure 250 which is originally positioned at the topmost part can descend, and the adjacent supporting structure 250 can be refilled at the topmost part; the worker may then place another tray 300 on the topmost support structure 250, which tray 300 continues to descend in the direction of travel of the conveyor belt 240; by repeating the above steps, the trays 300 can be sequentially arranged at intervals in the vertical direction.
The above-structured support conveyor 200 also suffers from such a problem during use. When one of the trays 300 is placed on the topmost support structure 250, the conveyor belt 240 is moved from top to bottom by the gravity of the tray 300, and the support structure 250, which was originally at the topmost position, is lowered, and during this process, if the conveyor belt 240 is not temporarily locked, the conveyor belt 240 is continuously conveyed, so that the topmost tray 300 is directly dropped to the bottommost position, which makes no sense. For this reason, how to temporarily lock the conveyor belt 240 to prevent the tray 300 from directly falling down is a technical problem to be solved, so that the tray 300 falls down in a stepwise manner (only a small distance is required for each action).
As shown in fig. 7, the support structure 250 includes: supporting base plate 251, movable locking piece 252.
The supporting base 251 is fixed to the conveyor belt 240, and the movable locking member 252 is rotatably provided on the supporting base 251 by a torsion spring (not shown).
As shown in fig. 7, the movable lock 252 has an upper lock catch end 253 and an unlocking hold end 254. The top of the fixing frame 210 is provided with an anti-falling clamping groove 211 (as shown in fig. 5), and the anti-falling clamping groove 211 is matched with the upper locking clamping end 253. The left and right holders 310 and 254 of the tray 300 are pressed against the unlocking pressing end 254 to disengage the upper locking catch end 253 from the anti-falling catch groove 211.
Because the top of the fixing frame 210 is provided with the anti-falling clamping groove 211, and the upper locking clamping end 253 of the movable locking piece 252 of the topmost supporting structure 250 is clamped in the anti-falling clamping groove 211, the whole conveyor belt 240 is temporarily fixed under the condition that the upper locking clamping end 253 and the anti-falling clamping groove 211 are clamped with each other;
when one of the trays 300 is placed on the topmost supporting structure 250, the left carrying handle 310 and the right carrying handle of the tray 300 are pressed on the unlocking pressing end 254, the movable locking piece 252 rotates, the upper locking clamping end 253 is separated from the anti-falling clamping groove 211, the conveying belt 240 continues to perform conveying movement, and the supporting structure 250 which is originally positioned at the topmost part descends along with the conveying belt 240;
along with the conveying movement of the conveyor belt 240, a new supporting structure 250 will reach the topmost position again, and under the action of the torsion spring, the upper locking clamping end 253 of the movable locking piece 252 of the new supporting structure 250 will be clamped in the anti-falling clamping groove 211, so that the whole conveyor belt 240 is limited again and cannot fall down again, and thus the conveyor belt 240 can be temporarily fixed to prevent the tray 300 from falling down directly;
the worker places another tray 300 on the topmost supporting structure 250, the upper locking clamping end 253 is separated from the anti-falling clamping groove 211 again, and at the moment, the conveying belt 240 continues to perform conveying movement again;
the staff constantly places new trays 300 in the topmost supporting structure 250, and this is repeated, so that the arrangement of the plurality of trays 300 in sequence at intervals along the vertical direction can be simply, quickly and effectively realized, and thus, the staff can put the trays 300 without bending down, and the labor intensity is reduced.
Further, as shown in fig. 7, the supporting structure 250 further includes a tray full space limit board 255, the tray full space limit board 255 is located above the supporting bottom plate 251, and a holder accommodating cavity 256 is formed between the tray full space limit board 255 and the supporting bottom plate 251. It can be seen that the left side holder 310 and the right side holder of the tray 300 are received in the holder receiving chamber 256.
As shown in fig. 8, when one of the trays 300 reaches the bottom of the fixing frame 210, the bottom of the tray 300 is pressed against the loading vehicle body 100, and at this time, the left side holder 310 and the right side holder of the tray 300 are separated from the supporting bottom plate 251 and pressed against the tray full position limit indicator 255, and the entire conveyor belt 240 stops conveying (the conveyor belt 240 is locked) by the limit action of the tray full position limit indicator 255, and at this time, it can be verified that the entire supporting and conveying device 200 is full of the tray 300. In addition, it should be noted that, when one of the trays 300 reaches the bottom of the fixing frame 210, even if the left and right carrying handles 310 and 254 of the topmost tray 300 are pressed against the unlocking pressing end 254, the locking and clamping end 253 is disengaged from the anti-falling clamping groove 211, and the topmost tray 300 does not fall down because the whole conveyor belt 240 is locked, which can maximally ensure that the supporting and conveying device 200 can fully load the tray 300 without the topmost tray being unable to be placed.
It is emphasized that the cookie loading cart 30 of the above-described construction may also be used with automated manufacturing equipment. For example, the machine extrudes dough to be placed in the tray 300, the tray 300 is driven by the assembly line to perform conveying movement, the cookie loading cart 30 is placed at the tail end of the assembly line, and when the tray 300 reaches the tail end of the assembly line, the tray 300 is pushed out of the assembly line by the air cylinder and enters the topmost end of the fixing frame 210, so that a plurality of trays 300 can be arranged at intervals in sequence along the vertical direction.
As shown in fig. 9, the oven 20 is provided with a turntable 21 inside, and the turntable 21 is provided with a latch mechanism 40.
The bottom of the loading vehicle body 100 is provided with a clamping block 110 (as shown in fig. 2 and 9) matched with the clamping mechanism 40, and the bottom of the loading vehicle body 100 is also provided with a moving roller 120 (as shown in fig. 4).
The cookie loading cart 30 is pushed into the inside of the case of the toaster 20, and during the toasting process, the turntable 21 will drive the cookie loading cart 30 thereon to rotate, so that the cookies on the tray 300 can be heated uniformly. By providing the click mechanism 40 and the click block 110 to be engaged with each other, the cookie loading cart 30 can be stably fixed to the turntable 21.
Specifically, as shown in fig. 10, the click mechanism 40 includes: the fixed box 500, the lifting clamping piece 600, the active trigger piece 700, the reset trigger piece 800 and the middle connecting piece 900.
As shown in fig. 11, the lifting clip 600 includes: the lifting plate 610, the clamping head 620 and the first lifting reset elastic piece 630. The lifting plate 610 is disposed inside the fixing box 500 in a lifting and sliding manner, the clamping head 620 is fixed on the lifting plate 610 and penetrates through the top surface of the fixing box 500, and the first lifting and resetting elastic member 630 is used for providing a resetting elastic force for the lifting plate 610 so that the clamping head 620 resets from the top surface of the fixing box 500 to the inside. In this embodiment, the first lifting return elastic element 630 is a cylindrical spring, one end of the cylindrical spring is fixed inside the box body of the fixed box, and the other end of the cylindrical spring is pressed on the plate surface of the lifting plate 610; the number of the cylindrical springs is four, and the four cylindrical springs are respectively located at four corners of the lifting plate 610.
As shown in fig. 11, the active triggering member 700 includes an active rotating shaft 710 and a triggering cam 720 disposed on the active rotating shaft 710. The driving shaft 710 is rotatably disposed inside the fixing box 500 by a first elastic member (not shown) for restoring the driving shaft 710 so that the trigger cam 720 lifts the lifting plate 610 and the engaging head 620 protrudes from the inside of the fixing box 500 to the top surface. In this embodiment, the first torsion return elastic member is a torsion spring structure.
As shown in fig. 11, the reset trigger 800 includes a trigger shaft 810 and a trigger lever 820 disposed on the trigger shaft 810. The trigger shaft 810 is rotatably disposed inside the fixed box 500 by a second torsion return elastic member (not shown) for providing a return elastic force to the trigger shaft 810 so that the trigger lever 820 protrudes from the inside of the fixed box 500 to the top surface. In this embodiment, the second torsional return elastic member is a torsion spring structure.
As shown in fig. 11, the intermediate connector 900 includes an intermediate shaft 910 and a linkage block 920 disposed on the intermediate shaft 910. The intermediate rotating shaft 910 is rotatably disposed inside the fixed box 500 by a third torsional return elastic member (not shown) for providing a return elastic force to the intermediate rotating shaft 910 so that the linkage block 920 has a tendency to be pressed toward the trigger cam 720. In this embodiment, the third torsional return elastic member is a torsion spring structure.
As shown in fig. 11, the trigger lever 820 is provided with a retaining groove 821, and the linkage block 920 has a retaining end 921 matching with the retaining groove 821.
In this embodiment, as shown in fig. 10, the number of the card connectors 620 is multiple, the card connectors 620 are arranged in a rectangular array at intervals, and the card connecting block 110 is provided with a card connecting groove 111 (as shown in fig. 9) corresponding to the card connectors 620. The top surface of the fixed box 500 is opened with a passing hole 501 (shown in fig. 10) for forming escape for the trigger lever 820.
As shown in fig. 10, the latch mechanism 40 further includes a foot bar 901, the foot bar 901 is located outside the fixed box 500, and the foot bar 901 is connected to the active rotating shaft 710.
As shown in fig. 10, the top surface of the fixing box 500 is provided with a retaining wall 502 of a semi-surrounding structure.
The operation of the latch mechanism 40 with the above structure is explained below (please refer to fig. 12):
when the clamping block 110 at the bottom of the loading vehicle body 100 is clamped on the clamping mechanism 40, the clamping joint 620 protrudes from the top surface of the fixed box 500 and is clamped with the clamping groove 111 on the clamping block 110, at this time, the whole loading vehicle body 100 is fixed, the clamping block 110 cannot be pulled out from the clamping mechanism 40 and is blocked by the retaining wall 502, and the clamping block 110 cannot be separated from other directions;
when baking is completed, the entire cookie cart 30 needs to be pushed out of the box;
the working personnel hook the pedal lever 901 by using the tiptoes, the pedal lever 901 drives the driving rotating shaft 710 to rotate, the driving rotating shaft 710 further drives the trigger cam 720 on the driving rotating shaft to rotate, the thicker wheel surface of the trigger cam 720 is not abutted against the lifting plate 610, the lifting plate 610 resets under the elastic acting force of the first lifting reset elastic piece 630, the clamping joint 620 on the lifting plate 610 falls into the box body from the top surface of the fixed box 500, the clamping joint 620 is not clamped with the clamping groove 111 any more, and the whole cookie loading cart 30 can be pushed out of the box body;
it should be noted that before the cookie loading cart 30 is pushed out of the box, the foot tip is required to be kept to hook the foot lever 901, if the foot tip is separated from the foot lever 901, the active rotating shaft 710 will reset again under the action of the first torsion reset elastic member, and the thicker wheel surface of the trigger cam 720 on the active rotating shaft 710 will again support the lifting plate 610, so that the clamping joint 620 is clamped in the clamping groove 111 again, and the unlocking purpose cannot be achieved;
the pedal lever 901 is hooked up by the toes, the pedal lever 901 drives the driving rotating shaft 710 to rotate, the driving rotating shaft 710 further drives the trigger cam 720 thereon to rotate, when the trigger cam 720 rotates by an angle, the linkage block 920 has a movable space, because the third torsional return elastic member is used for providing a return elastic force for the intermediate rotating shaft 910 so that the linkage block 920 has a tendency of being pressed towards the trigger cam 720, the intermediate rotating shaft 910 and the linkage block 920 can rotate, thus, the clamping end 921 on the linkage block 920 can be separated from the clamping groove 821 on the trigger lever 820, and the trigger lever 820 is no longer limited by the linkage block 920;
after the clamping block 110 is separated from the clamping mechanism 40, the whole reset trigger 800 is in a complete free state, under the action of the second torsional reset elastic piece, the trigger rotating shaft 810 rotates, the trigger rotating shaft 810 further drives one end of the trigger rod 820 to protrude from the inside of the fixed box 500 to the top surface, and thus, the next clamping block 110 and the clamping mechanism 40 are quickly clamped again to be ready for preparation;
it should be particularly noted that when the foot tip of the worker no longer applies a force to the pedal lever 901 after the clamping block 110 is separated from the clamping mechanism 40, the first torsion return elastic member still applies a return elastic force to the active rotating shaft 710, however, at this time, the active rotating shaft 710 is already limited and cannot rotate, because the clamping end 921 of the linkage block 920 is already separated from the clamping groove 821 of the trigger lever 820 and the trigger lever 820 also rotates, the clamping end 921 presses on the outer edge of the trigger lever 820, and the trigger lever 820 indirectly clamps the trigger cam 720 through the linkage block 920, so that the active rotating shaft 710 cannot be smoothly returned; although the torsion of the first torsion return elastic member is much greater than that of the second torsion return elastic member in design, the active shaft 710 has no way to return due to the above-mentioned locking structure;
when the worker pushes the cookie loading cart 30 into the box body of the oven 20 again, during the moving process of the clamping block 110, the clamping block 110 touches the trigger lever 820 protruding from the top surface of the fixing box 500, the trigger lever 820 is forced to drive the trigger spindle 810 to rotate, and the trigger lever 820 is accommodated in the fixing box 500 again;
when the trigger lever 820 rotates by an angle in cooperation with the trigger shaft 810, the retaining groove 821 on the trigger lever 820 corresponds to the retaining end 921 of the linkage block 920 again, so that the linkage block 920 has a tendency to rotate;
when the linkage block 920 has a tendency to rotate, because the torsion of the first torsion return elastic member is very large, the first torsion return elastic member drives the trigger cam 720 to rotate in the opposite direction through the driving rotating shaft 710, on one hand, the trigger cam 720 causes the linkage block 920 to rotate, so that the clamping end 921 of the linkage block 920 reenters the clamping groove 821 of the trigger rod 820, on the other hand, because the clamping end 921 of the linkage block 920 reenters the clamping groove 821 of the trigger rod 820, a small angle formed by the rotation of the linkage block 920 provides a moving space for the rotation of the trigger cam 720, the trigger cam 720 abuts against the lifting plate 610 to lift (the first lifting return elastic member 630 is compressed), the clamping head 620 of the lifting plate 610 protrudes out of the top surface of the fixing box 500 again and is clamped in the clamping groove 111 of the clamping block 110, and the clamping block 110 is clamped.
The clamping mechanism 40 of the invention has the following technical effects:
on one hand, the stability of the clamping between the clamping block 110 and the clamping mechanism 40 is ensured; before the cookie loading cart 30 is pushed out of the box body, the action that the tiptoes hook the pedal levers 901 is required to be kept, if the tiptoes are separated from the pedal levers 901, the driving rotating shafts 710 are reset under the action of the first torsion reset elastic pieces, the thicker wheel surfaces of the trigger cams 720 on the driving rotating shafts 710 push the lifting plate 610 again, so that the clamping joints 620 are clamped in the clamping grooves 111 again, and the unlocking purpose cannot be achieved; after the cookie loading cart 30 is pushed out of the box body, the tiptoes are separated from the pedal levers 901, and the trigger cam 720 is locked and temporarily cannot lift the lifting plate 610 under the cooperation of the reset trigger 800 and the intermediate connecting member 900, so that the clamping head 620 cannot protrude out of the top surface of the fixed box 500;
on the other hand, the clamping block 110 is ensured to be clamped with the clamping mechanism 40 quickly; since the trigger lever 820 is already protruded from the top surface of the fixed box 500, as long as the latch block 110 touches the trigger lever 820, the components will have chain reaction, and finally the latch head 620 is protruded from the top surface of the fixed box 500 again.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that various changes and modifications can be made by those skilled in the art without departing from the spirit of the invention, and these changes and modifications are all within the scope of the invention. Therefore, the protection scope of the present patent should be subject to the appended claims.

Claims (8)

1. The cookie production equipment is characterized by comprising an oven and a cookie loading vehicle matched with the oven for use;
the cookie loading cart comprises: the loading trolley comprises a loading trolley body, two supporting and conveying devices and a plurality of trays, wherein the two supporting and conveying devices are mounted on the loading trolley body and form an accommodating space, and the plurality of trays can be sequentially arranged in the accommodating space at intervals along the vertical direction;
a rotary disc is arranged in the oven, and a clamping mechanism is arranged on the rotary disc; the bottom of the loading vehicle body is provided with a clamping block matched with the clamping mechanism, and the bottom of the loading vehicle body is also provided with a movable roller;
the clamping mechanism comprises: the device comprises a fixed box, a lifting clamping piece, an active trigger piece, a reset trigger piece and an intermediate connecting piece;
the lift joint spare includes: the lifting plate, the clamping joint and the first lifting reset elastic piece are arranged on the lifting plate; the lifting plate is arranged in the fixed box in a lifting and sliding manner, the clamping head is fixed on the lifting plate and penetrates through the top surface of the fixed box, and the first lifting reset elastic piece is used for providing reset elastic force for the lifting plate so that the clamping head is reset from the top surface of the fixed box to the inside;
the active triggering piece comprises an active rotating shaft and a triggering cam arranged on the active rotating shaft; the driving rotating shaft is rotatably arranged in the fixed box through a first torsion resetting elastic part, and the first torsion resetting elastic part is used for providing resetting elastic force for the driving rotating shaft so that the trigger cam jacks the lifting plate and the clamping joint protrudes from the inside of the fixed box to the top surface;
the reset trigger piece comprises a trigger rotating shaft and a trigger rod arranged on the trigger rotating shaft; the trigger rotating shaft is rotatably arranged in the fixed box through a second torsional reset elastic piece, and the second torsional reset elastic piece is used for providing reset elastic force for the trigger rotating shaft so that the trigger rod protrudes from the inside of the fixed box to the top surface;
the middle connecting piece comprises a middle rotating shaft and a linkage block arranged on the middle rotating shaft; the middle rotating shaft is rotatably arranged in the fixed box through a third torsional reset elastic piece, and the third torsional reset elastic piece is used for providing reset elastic force for the middle rotating shaft so that the linkage block has a tendency of being pressed towards the direction of the trigger cam;
the trigger rod is provided with a clamping groove, and the linkage block is provided with a clamping end matched with the clamping groove.
2. The cookie production apparatus as claimed in claim 1, wherein said support conveyor means comprises: the device comprises a fixing frame, an upper rotating shaft, a lower rotating shaft, a conveying belt and a plurality of supporting structures;
the fixing frame is fixed on the loading vehicle body, the upper rotating shaft and the lower rotating shaft are rotatably arranged on the fixing frame, the conveyor belts are connected end to end and are arranged between the upper rotating shaft and the lower rotating shaft in a surrounding mode, the conveyor belts do conveying motion along the vertical direction, and the plurality of supporting structures are sequentially arranged at intervals along the conveying direction of the conveyor belts;
the tray is provided with a left supporting handle and a right supporting handle, and the left supporting handle and the right supporting handle of the tray are respectively pressed on the supporting structures of the two supporting and conveying devices on the same level.
3. A cookie production apparatus as claimed in claim 2, wherein the support structure comprises: a supporting bottom plate and a movable locking piece;
the supporting bottom plate is fixed on the conveying belt, and the movable locking piece is rotatably arranged on the supporting bottom plate through a torsion spring;
the movable locking piece is provided with an upper locking clamping end and an unlocking pressing end; the top of the fixing frame is provided with an anti-falling clamping groove which is matched with the upper locking clamping end; the left supporting handle and the right supporting handle of the tray are pressed on the unlocking pressing end so that the locking clamping end is separated from the anti-falling clamping groove;
the supporting structure further comprises a tray full-space limiting prompt board, the tray full-space limiting prompt board is located above the supporting base plate, and a supporting handle accommodating cavity is formed between the tray full-space limiting prompt board and the supporting base plate.
4. The cookie production apparatus as claimed in claim 1,
the first lifting reset elastic piece is a cylindrical spring, one end of the cylindrical spring is fixed inside the box body of the fixed box, and the other end of the cylindrical spring is pressed on the plate surface of the lifting plate; the number of the cylindrical springs is four, and the four cylindrical springs are respectively positioned at four corners of the lifting plate;
the first torsional return elastic member, the second torsional return elastic member and the third torsional return elastic member are all torsion spring structures.
5. The cookie production device according to claim 1, wherein the number of the clamping heads is multiple, the clamping heads are arranged in a rectangular array at intervals, and the clamping block is provided with clamping grooves corresponding to the clamping heads.
6. The cookie production apparatus according to claim 1, wherein a through hole for forming a back-off for the trigger bar is opened at a top surface of the fixing box;
the clamping mechanism further comprises a pedal rod, the pedal rod is located outside the fixed box, and the pedal rod is connected with the active rotating shaft.
7. The cookie production apparatus as claimed in claim 1, wherein the top surface of the fixing case is provided with a retaining wall of a semi-surrounding structure.
8. The production process of the cookies is characterized by comprising the following steps of:
checking and accepting the raw materials;
preparing materials;
kneading dough;
extrusion forming;
baking; baking the extruded cookie semi-finished product by the cookie manufacturing apparatus of any one of claims 1 to 7;
packaging;
warehousing;
checking;
and (5) the qualified product leaves the factory.
CN202210823556.5A 2022-07-13 2022-07-13 Cookie production equipment and production process thereof Active CN115176821B (en)

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Application Number Priority Date Filing Date Title
CN202210823556.5A CN115176821B (en) 2022-07-13 2022-07-13 Cookie production equipment and production process thereof

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Application Number Priority Date Filing Date Title
CN202210823556.5A CN115176821B (en) 2022-07-13 2022-07-13 Cookie production equipment and production process thereof

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Publication number Priority date Publication date Assignee Title
US4785151A (en) * 1986-02-05 1988-11-15 Rene Voegtlin Swivel-truck bakery oven
US6157002A (en) * 1998-02-06 2000-12-05 Middleby Cooking Systems Group Small conveyor toaster/oven
CN107668146A (en) * 2017-09-25 2018-02-09 安徽玄同工业设计有限公司 A kind of method of baking
CN207544190U (en) * 2017-11-10 2018-06-29 广元市中子越龄食品有限责任公司 A kind of full-automatic tunnel oven
CN209251525U (en) * 2018-11-16 2019-08-16 陕西振彰食品有限公司 A kind of enameling furnace
CN214546853U (en) * 2021-02-24 2021-11-02 湖南墨庄坊食品有限公司 Gas tunnel furnace for producing food
CN215123724U (en) * 2021-01-30 2021-12-14 赣州港嘉兴食品有限公司 Baking oven for instant noodle point transportation
CN114451431A (en) * 2021-12-27 2022-05-10 江中食疗科技有限公司 Automatic equipment that cures of high-efficient type continuous type biscuit

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6883513B2 (en) * 2003-09-05 2005-04-26 Premark Feg L.L.C. Rack oven and associated rack carrier

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4785151A (en) * 1986-02-05 1988-11-15 Rene Voegtlin Swivel-truck bakery oven
US6157002A (en) * 1998-02-06 2000-12-05 Middleby Cooking Systems Group Small conveyor toaster/oven
CN107668146A (en) * 2017-09-25 2018-02-09 安徽玄同工业设计有限公司 A kind of method of baking
CN207544190U (en) * 2017-11-10 2018-06-29 广元市中子越龄食品有限责任公司 A kind of full-automatic tunnel oven
CN209251525U (en) * 2018-11-16 2019-08-16 陕西振彰食品有限公司 A kind of enameling furnace
CN215123724U (en) * 2021-01-30 2021-12-14 赣州港嘉兴食品有限公司 Baking oven for instant noodle point transportation
CN214546853U (en) * 2021-02-24 2021-11-02 湖南墨庄坊食品有限公司 Gas tunnel furnace for producing food
CN114451431A (en) * 2021-12-27 2022-05-10 江中食疗科技有限公司 Automatic equipment that cures of high-efficient type continuous type biscuit

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