CN115172531A - Novel lead wire pressing and high-temperature cloth adding device and method - Google Patents
Novel lead wire pressing and high-temperature cloth adding device and method Download PDFInfo
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- CN115172531A CN115172531A CN202210953805.2A CN202210953805A CN115172531A CN 115172531 A CN115172531 A CN 115172531A CN 202210953805 A CN202210953805 A CN 202210953805A CN 115172531 A CN115172531 A CN 115172531A
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- 238000003825 pressing Methods 0.000 title claims abstract description 210
- 239000004744 fabric Substances 0.000 title claims abstract description 79
- 238000000034 method Methods 0.000 title claims abstract description 13
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 title description 9
- 238000009499 grossing Methods 0.000 claims abstract description 54
- 230000007246 mechanism Effects 0.000 claims abstract description 54
- 239000000463 material Substances 0.000 claims abstract description 44
- 238000001179 sorption measurement Methods 0.000 claims description 3
- 230000008569 process Effects 0.000 description 5
- 230000002159 abnormal effect Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
- H01L31/02002—Arrangements for conducting electric current to or from the device in operations
- H01L31/02005—Arrangements for conducting electric current to or from the device in operations for device characterised by at least one potential jump barrier or surface barrier
- H01L31/02008—Arrangements for conducting electric current to or from the device in operations for device characterised by at least one potential jump barrier or surface barrier for solar cells or solar cell modules
- H01L31/02013—Arrangements for conducting electric current to or from the device in operations for device characterised by at least one potential jump barrier or surface barrier for solar cells or solar cell modules comprising output lead wires elements
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
The invention discloses a novel lead-out wire pressing and high-temperature cloth adding device and method, wherein the device comprises: the feeding conveying mechanism at least comprises a cartridge clip bin and a material taking sucker, a discharge hole is formed in the bottom of the cartridge clip bin, the material taking sucker is arranged in the cartridge clip bin at high temperature, and the material taking sucker is arranged at the bottom of the cartridge clip bin; the device comprises a smoothing pressing mechanism, a cutter pushing assembly and a smoothing pressing driving assembly, wherein the pressing mechanism at least comprises a first pressing sucker, the cutter pushing assembly and the smoothing pressing driving assembly, the smoothing pressing driving assembly at least comprises a smoothing pressing fixing plate and a smoothing pressing driving cylinder, the smoothing pressing driving cylinder is fixed on the smoothing pressing fixing plate, and the smoothing pressing driving cylinder is connected with the first pressing sucker and the cutter pushing assembly; and the lifting mechanism is connected with the smoothing pressing mechanism. The device can automatically realize the pressing of the outgoing line and the adding of the high-temperature cloth, improve the working speed and efficiency, ensure the adding precision of the high-temperature cloth and prevent the damage of the components.
Description
Technical Field
The invention relates to the technical field of photovoltaic solar energy, in particular to a novel device and a method for pressing outgoing lines and adding high-temperature cloth.
Background
In the process section of the assembly in the photovoltaic industry, the battery pieces need to be placed on the assembly for various treatments, and finally, a whole set of assembly is produced. The battery piece is put on the subassembly in the mode: the battery plates are connected into battery strings in a series welding or stitch welding mode, the battery strings are connected through the bus bars, a certain number of battery strings are connected through one bus bar, two ends of each bus bar extend out of outgoing lines perpendicular to the horizontal plane of the assembly on the assembly, the outgoing lines of adjacent parts of every two bus bars are parallel to form a group of 'I' shaped pins. The pins are used as the positive and negative electrodes of the bus bar and are used for being connected with the junction box in the subsequent process. The assembly can be laminated before the terminal box tooling, and a whole POE film or similar materials laid on the assembly can be processed (the whole laid plate is provided with process holes for pins to pass through and keep an extending state). Before lamination, the pins need to be smoothed, and high-temperature cloth is added between the pins and the assembly to protect the outgoing lines so as to prevent glue overflow; straightening the pins after lamination, removing high-temperature cloth, and then carrying out a junction box tool;
at present, the adding mode of the high-temperature cloth is manually added, 3-4 groups of pins are arranged on a common assembly, the size of the assembly is large, the efficiency of manually adding the high-temperature cloth is low, the speed is low, the adding precision of the high-temperature cloth cannot be guaranteed, and the assembly is easily damaged.
Disclosure of Invention
The invention aims to provide a novel device and a method for pressing a leading-out wire and adding high-temperature cloth, which can realize automatic pressing of the leading-out wire and adding of the high-temperature cloth, improve the working speed and efficiency, ensure the adding precision of the high-temperature cloth and prevent components from being damaged.
The technical scheme is as follows:
the invention discloses a novel lead-out wire pressing and high-temperature cloth adding device in one embodiment, which comprises:
a device main body;
the feeding conveying mechanism is fixed on the device main body and at least comprises an elastic clamping bin and a material taking sucker, a discharge hole is formed in the bottom of the elastic clamping bin, the material taking sucker is arranged in the elastic clamping bin at high temperature, and the material taking sucker is arranged at the bottom of the elastic clamping bin;
the device comprises a device body, a flattening pressing mechanism, a pressing mechanism and a pressing mechanism, wherein the device body is fixed on the device body, the pressing mechanism at least comprises a first pressing sucker, a cutter poking assembly and a flattening pressing driving assembly, the flattening pressing driving assembly at least comprises a flattening pressing fixing plate and a flattening pressing driving cylinder, the flattening pressing driving cylinder is fixed on the flattening pressing fixing plate, and the flattening pressing driving cylinder is connected with the first pressing sucker and the cutter poking assembly;
and the lifting mechanism is fixed on the device main body and is connected with the smoothing and pressing mechanism.
Furthermore, the flattening pressing mechanism further comprises a second pressing assembly, the second pressing assembly is arranged above the first pressing sucker and comprises a pressing driving cylinder, a pressing block and a pressing fixing seat, the pressing fixing seat is connected with the pressing driving cylinder, and the pressing block is fixed on the pressing fixing seat.
Further, the smoothing pressing driving assembly further comprises a driving connecting block, a first guide post and a second guide post, the driving connecting block is connected with the smoothing pressing driving cylinder, the first guide post and the second guide post are respectively connected with the driving connecting block, the first guide post is connected with the first pressing sucker, and the second guide post is connected with the knife shifting assembly.
Further, the knife-poking component comprises two poking knives, two knife-poking moving plates and a driving linear guide rail module, two sliders of the driving linear guide rail module are respectively connected with the two knife-poking moving plates, the two poking knives are respectively connected with the two knife-poking moving plates, the driving linear guide rail module is fixed on the movable fixed block, and the second guide column is connected with the movable fixed block.
Furthermore, guide grooves are respectively formed in the two shifting knife moving plates, two cam bearing followers are arranged at the bottom of the driving connecting block, and the two cam bearing followers are respectively arranged in the guide grooves of the two shifting knife moving plates.
Further, the smoothing pressing mechanism further comprises a movable guide rail assembly, the movable guide rail assembly comprises a guide rail fixing seat, a first movable guide rail and a second movable guide rail, the first movable guide rail and the second movable guide rail are fixed on the guide rail fixing seat respectively, the first movable guide rail is connected with a movable fixing block, the second movable guide rail is connected with a sucker fixing plate, the first pressing sucker is fixed on the sucker fixing plate, and the first guide column is connected with the sucker fixing plate.
Further, press and be equipped with two fixed slots on the sucking disc, be equipped with the interval between two fixed slots, two plectrums are arranged in between two fixed slots, are provided with the direction pointed end between two guide ways.
Furthermore, the feeding conveying mechanism comprises a feeding transverse moving assembly and a feeding vertical moving assembly, the feeding transverse moving assembly is connected with the feeding vertical moving assembly, and the feeding vertical moving assembly is connected with the material taking sucker.
Furthermore, a vision system is further fixed on the device main body and comprises a camera fixing frame, a CCD camera and a light source, the CCD camera and the light source are both fixed on the camera fixing frame, and the CCD camera is arranged on one side of the first pressing sucker.
The invention discloses a novel outgoing line pressing and high-temperature cloth adding method in another embodiment, which comprises the following steps:
after a material taking sucker of the feeding conveying mechanism is started, the high-temperature cloth is sucked and moved to a preset position;
the smoothing pressing driving cylinder drives the first pressing sucker and the cutter poking assembly to move to a preset position;
the first pressing sucker is started to adsorb the high-temperature cloth, and the first pressing sucker completes the adsorption of the high-temperature cloth, closes the material taking sucker and restores to the initial position;
the flattening pressing driving cylinder drives the first pressing sucker and the poking knife assembly to move and then insert the outgoing line, and the adding of the high-temperature cloth and the poking of the outgoing line are completed;
closing the first pressing sucker, and separating the high-temperature cloth from the first pressing sucker;
the lead-out wire is flattened by descending the pressing block of the second pressing assembly.
The following illustrates the advantages or principles of the invention:
1. the device main body is provided with a feeding conveying mechanism, a smoothing pressing mechanism and a lifting mechanism. This lead-out wire press down and high temperature cloth adds the device when using, and high temperature arranges in the cartridge clip feed bin, can realize getting of high temperature cloth through getting the material sucking disc. After the high-temperature cloth is taken, the high-temperature cloth is conveyed to a preset position by a feeding conveying mechanism, then the high-temperature cloth is sucked by a first pressing sucker, and the high-temperature cloth is added and the outgoing lines are pulled apart by the first pressing sucker and a pulling knife assembly. The invention can automatically realize the adding of the high-temperature cloth and the pressing operation of the outgoing line, improves the working speed and efficiency compared with the existing manual operation, can ensure the adding precision of the high-temperature cloth and prevent the damage of the assembly.
2. The first sucking disc of pressing and the knife-poking component are all pressed through same smoothing and are driven by the driving cylinder, and the first sucking disc of pressing and the movement of the knife-poking component are realized at the same time, so that the action beat of the device is accelerated, and the use of power is reduced.
Drawings
FIG. 1 is a schematic structural view of a pressing and high temperature cloth adding device for a novel lead wire;
FIG. 2 is another schematic view of the pressing and high temperature cloth adding device of the novel lead wire;
FIG. 3 is a schematic view showing another structure of the pressing and high temperature cloth adding device for the new type lead wire;
FIG. 4 is a schematic structural view of a smoothing press mechanism;
FIG. 5 is another schematic structural view of the smoothing press mechanism;
description of the reference numerals:
10. a device main body; 20. a feeding conveyor mechanism; 30. smoothing the pressing mechanism; 40. a lifting mechanism; 50. a vision system; 21. a cartridge clip bin; 22. a material taking sucker; 60. high-temperature cloth; 70. a photoelectric switch; 23. a feeding transverse moving assembly; 24. a feeding vertical moving assembly; 31. a first pressing suction cup; 32. a knife-poking component; 33. smoothing the pressing driving component; 330. smoothing and pressing the fixed plate; 331. the driving cylinder is pressed flatly; 332. a driving connecting block; 333. a first guide post; 334. a second guide post; 320. shifting a cutter; 321. a shifting blade; 322. driving the linear guide rail module; 324. moving the fixed block; 34. a guide rail fixing seat; 35. a first moving guide rail; 36. a second moving guide; 310. fixing grooves; 325. a cam bearing follower; 326. a guide groove; 34. a second pressing assembly; 340. a driving cylinder is pressed; 341. a pressing block; 342. pressing the fixed seat; 51. a camera mount; 52. a CCD camera; 53. a light source.
Detailed Description
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "middle", "inner", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The following detailed description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings, will make the advantages and features of the present invention more comprehensible to those skilled in the art, and will thus provide a clear and concise definition of the scope of the present invention.
As shown in fig. 1 to 5, the present invention discloses a novel device for pressing and adding a high temperature cloth 60 for a lead wire, which includes a device main body 10, a feeding conveyor mechanism 20, a smoothing press mechanism 30, and a lifting mechanism 40. The lifting mechanism 40 is connected to the smoothing and pressing mechanism 30, and the lifting mechanism 40 drives the smoothing and pressing mechanism 30 to move up and down on the device body 10. Preferably, the lifting mechanism 40 is a linear module that is moved by a motor drive.
In order to realize the material taking and conveying of the high-temperature cloth 60, the feeding conveying mechanism 20 at least comprises a cartridge clip bin 21 and a material taking suction cup 22, a discharge hole is formed in the bottom of the cartridge clip bin 21, the high-temperature cloth 60 is arranged in the cartridge clip bin 21, and the high-temperature cloth 60 is taken out from the discharge hole of the cartridge clip bin 21. The material taking sucker 22 is arranged at the bottom of the cartridge clip bin 21, a photoelectric switch 70 is fixed at the bottom of the material taking sucker 22, a detection through hole which is communicated up and down is formed in the material taking sucker 22, and the photoelectric switch 70 penetrates through the detection through hole to detect the high-temperature cloth 60.
In order to realize the movement of the material taking suction cups 22, the feeding conveyor mechanism 20 comprises a feeding transverse moving assembly 23 and a feeding vertical moving assembly 24, the feeding transverse moving assembly 23 is connected with the feeding vertical moving assembly 24, and the feeding vertical moving assembly 24 is connected with the material taking suction cups 22. The feeding transverse moving assembly 23 drives the feeding vertical moving assembly 24 to move in the transverse direction, and the feeding vertical moving assembly 24 drives the material taking sucker 22 to move in the vertical direction. Preferably, the feeding transverse moving assembly 23 is a sliding table cylinder, and the feeding vertical moving assembly 24 is a cylinder.
When material is taken, the feeding transverse moving assembly 23 and the feeding vertical moving assembly 24 drive the material taking suction cup 22 to move to the bottom of the cartridge clip bin 21, and then the material taking suction cup 22 is opened to suck the high-temperature cloth 60. After the material is taken, the material taking sucker 22 is driven by the material feeding vertical moving assembly 24 to move downwards, and the high-temperature cloth 60 is driven by the material feeding transverse moving assembly 23 to move to a preset position. The smoothing press mechanism 30 is then activated.
The smoothing and pressing mechanism 30 includes at least a first pressing suction cup 31, a knife-setting assembly 32, and a smoothing and pressing drive assembly 33. The smoothing pressing driving assembly 33 at least comprises a smoothing pressing fixing plate 330 and a smoothing pressing driving cylinder 331, the smoothing pressing driving cylinder 331 is fixed on the smoothing pressing fixing plate 330, and the smoothing pressing driving cylinder 331 is connected with the first pressing suction cup 31 and the knife poking assembly 32. After the smoothing pressing driving cylinder 331 is started, the first pressing suction cup 31 and the knife-pushing assembly 32 can be driven to move simultaneously.
In order to simultaneously realize the movement of the first pressing suction cup 31 and the knife-pushing assembly 32, the smoothing pressing driving assembly 33 further comprises a driving connection block 332, a first guiding column 333 and a second guiding column 334. Drive connecting block 332 presses drive cylinder 331 with smoothing and links to each other, and first guide post 333, second guide post 334 link to each other with drive connecting block 332 respectively, and first guide post 333 links to each other with first pressure sucking disc 31, and second guide post 334 links to each other with group sword subassembly 32. Preferably, there are two first guiding studs 333 and two second guiding studs 334. Two sliding rails are fixed on the smoothing and pressing fixing plate 330, and the driving connecting block 332 is connected with the two sliding rails.
The knife-pulling assembly 32 includes two knives 320, two knife-pulling moving plates 321, and a driving linear guide module 322. The two sliders of the driving linear guide rail module 322 are respectively connected with the two knife-poking moving plates 321, the two knife-poking 320 are respectively connected with the two knife-poking moving plates 321, the driving linear guide rail module 322 is fixed on the movable fixed block 324, and the second guide column 334 is connected with the movable fixed block 324. The two shifting knife moving plates 321 are respectively provided with a guide groove 326, the bottom of the driving connecting block 332 is provided with two cam bearing followers 325, and the two cam bearing followers 325 are respectively arranged in the guide grooves 326 of the two shifting knife moving plates 321.
After the smoothing pressing driving cylinder 331 is started, the smoothing pressing fixing plate 330 is driven to move, the smoothing pressing fixing plate 330 drives the second guide post 334 to move, and the second guide post 334 drives the moving fixing block 324 to move. The movable fixing block 324 drives the knife-pushing moving plate 321 to move by driving the linear guide module 322 in the moving process, and further drives the two knives 320 to move. The two shifting knives 320 are controlled to open and close by a driving linear guide module 322, and preferably, the two shifting knives 320 are controlled to move in the transverse direction by a motor on the driving linear guide module 322.
In order to realize the movement of the first pressing suction cup 31, the smoothing pressing mechanism 30 further includes a moving rail assembly, which includes a rail fixing seat 34, a first moving rail 35, and a second moving rail 36. The first movable guide rail 35 and the second movable guide rail 36 are respectively fixed on the guide rail fixing seat 34, the guide rail fixing seat 34 is connected with the smoothing pressing fixing plate 330, the first movable guide rail 35 is connected with the movable fixing block 324, and the second movable guide rail 36 is connected with the sucker fixing plate. The first pressing suction cup 31 is fixed to the suction cup fixing plate, and the first guide post 333 is connected to the suction cup fixing plate.
Smooth pressing and drive actuating cylinder 331 and start the back, the drive is smoothed and is pressed fixed plate 330 and remove, smooths and presses fixed plate 330 and drive first guide post 333 and remove, and first guide post 333 drive sucking disc fixed plate removes, and then drives first pressure sucking disc 31 and remove. Preferably, two fixing grooves 310 are formed on the pressing suction cup, a space is formed between the two fixing grooves 310, two poking knives 320 are disposed between the two fixing grooves 310, and a guiding tip is disposed between the two guiding grooves 326. The lead-out wire of different situations can be compatible through the design of leading pointed end to this embodiment, also adaptable after the deviation appears in the lead-out wire of last process.
Further, the smoothing pressing mechanism 30 further includes a second pressing assembly 34, and the second pressing assembly 34 is disposed above the first pressing suction cup 31. The second pressing assembly 34 includes a pressing driving cylinder 340, a pressing block 341 and a pressing fixing base 342, the pressing fixing base 342 is connected to the pressing driving cylinder 340, and the pressing block 341 is fixed on the pressing fixing base 342.
The main body 10 is further fixed with a vision system 50, the vision system 50 includes a camera fixing frame 51, a CCD camera 52 and a light source 53, the CCD camera 52 and the light source 53 are fixed on the camera fixing frame 51, and the CCD camera 52 is disposed on one side of the first pressing suction cup 31.
After the material taking suction cup 22 drives the high-temperature cloth 60 to move to a predetermined position, the pressing driving cylinder 331 is flattened to drive the first pressing suction cup 31 to move forward to the position below the material taking suction cup 22, so that the material taking suction cup 22 and the first pressing suction cup 31 perform vacuum interaction, the high-temperature cloth 60 is adsorbed on the first pressing suction cup 31, and then the material taking suction cup 22 is closed.
Then, the pressing driving cylinder 331 is flattened to drive the first pressing suction cup 31 to move backward and move right above the lead wire. The vision system 50 photographs the incoming high-temperature cloth 60 to judge whether the high-temperature cloth 60 is abnormal or not, if so, the alarm is processed manually, and if not, the operation is continued. Then, the lifting mechanism 40 drives the first pressing suction cup 31 and the poking knife 320 to move downward, so as to insert the high-temperature cloth 60 into the outgoing lines, and place the poking knife 320 between the two outgoing lines. The pigtails are then smoothed by two poking knives 320. Then, the first pressing suction cup 31 is closed, so that the high temperature cloth 60 is separated from the first pressing suction cup 31, and then the smoothing pressing driving cylinder 331 drives the first pressing suction cup 31 and the dial to move backward.
Finally, the lead wires are pressed for the second time by the pressing block 341 of the second pressing unit 34, and the lead wires are flattened. The vision system 50 performs a photographing recheck again to confirm whether the product is qualified. The embodiment can automatically realize the adding of the high-temperature cloth 60 and the pressing operation of the outgoing lines, improves the working speed and efficiency compared with the existing manual operation, can ensure the adding precision of the high-temperature cloth 60, and prevents the damage of components.
The apparatus of this embodiment can be connected to an external XY moving mechanism to move the entire apparatus in the X-axis direction and the Y-axis direction. The material taking suction cup 22 and the first pressing suction cup 31 realize the suction of the high-temperature cloth 60 by vacuum suction.
The invention also discloses a novel outgoing line pressing and high-temperature cloth adding method in another embodiment, which comprises the following steps:
after the material taking suction cups 22 of the feeding conveying mechanism 20 are started, the high-temperature cloth 60 is sucked and the high-temperature cloth 60 is moved to a preset position;
the smoothing pressing driving cylinder 331 drives the first pressing suction cup 31 and the cutter-poking assembly 32 to move to a preset position;
the first pressing suction cup 31 is started to adsorb the high-temperature cloth 60, and the first pressing suction cup 31 finishes the adsorption of the high-temperature cloth 60, then the material taking suction cup 22 is closed and returns to the initial position;
the smoothing pressing driving cylinder 331 drives the first pressing suction cup 31 and the poking knife assembly 32 to move and then insert the lead wire, and the addition of the high-temperature cloth 60 and the poking of the lead wire are completed;
the first pressing sucker 31 is closed, and the high-temperature cloth 60 is separated from the first pressing sucker 31;
the pressing block 341 of the second pressing unit 34 is lowered to flatten the lead wires.
After the material taking suction cup 22 drives the high-temperature cloth 60 to move to a predetermined position, the pressing driving cylinder 331 is flattened to drive the first pressing suction cup 31 to move forward to the position below the material taking suction cup 22, so that the material taking suction cup 22 and the first pressing suction cup 31 perform vacuum interaction, the high-temperature cloth 60 is adsorbed on the first pressing suction cup 31, and then the material taking suction cup 22 is closed.
Then, the smoothing pressing driving cylinder 331 drives the first pressing suction cup 31 to move backward and move right above the lead-out wire. The vision system 50 photographs the incoming high-temperature cloth 60 to judge whether the high-temperature cloth 60 is abnormal or not, if so, the alarm is processed manually, and if not, the operation is continued. Then, the lifting mechanism 40 drives the first pressing suction cup 31 and the poking knife 320 to move downward, so as to insert the high-temperature cloth 60 into the outgoing lines, and place the poking knife 320 between the two outgoing lines. The pigtails are then smoothed by two poking knives 320. Then, the first pressing suction cup 31 is closed, so that the high temperature cloth 60 is separated from the first pressing suction cup 31, and then the smoothing pressing driving cylinder 331 drives the first pressing suction cup 31 and the dial to move backward.
Finally, the lead wires are pressed for the second time by the pressing block 341 of the second pressing unit 34, and the lead wires are flattened. The vision system 50 performs a recheck by photographing again to confirm whether the product is qualified. The embodiment can automatically realize the adding of the high-temperature cloth 60 and the pressing operation of the outgoing line, improves the working speed and efficiency compared with the existing manual operation, can ensure the adding precision of the high-temperature cloth 60, and prevents the damage of components.
The embodiments of the present invention are not limited thereto, and according to the above-mentioned contents of the present invention, the present invention can be modified, substituted or combined in other various forms without departing from the basic technical idea of the present invention.
Claims (10)
1. The utility model provides a novel press of lead-out wire and high temperature cloth adds device which characterized in that includes:
a device main body;
the feeding conveying mechanism is fixed on the device main body and at least comprises an elastic clamping bin and a material taking sucker, a discharge hole is formed in the bottom of the elastic clamping bin, the material taking sucker is arranged in the elastic clamping bin at high temperature, and the material taking sucker is arranged at the bottom of the elastic clamping bin;
the device comprises a device body, a flattening pressing mechanism, a pressing mechanism and a pressing mechanism, wherein the device body is fixed on the device body, the pressing mechanism at least comprises a first pressing sucker, a cutter poking assembly and a flattening pressing driving assembly, the flattening pressing driving assembly at least comprises a flattening pressing fixing plate and a flattening pressing driving cylinder, the flattening pressing driving cylinder is fixed on the flattening pressing fixing plate, and the flattening pressing driving cylinder is connected with the first pressing sucker and the cutter poking assembly;
and the lifting mechanism is fixed on the device main body and is connected with the smoothing and pressing mechanism.
2. The novel lead-out wire pressing and high temperature cloth adding device according to claim 1, wherein the flattening pressing mechanism further comprises a second pressing assembly, the second pressing assembly is arranged above the first pressing suction cup, the second pressing assembly comprises a pressing driving cylinder, a pressing block and a pressing fixing seat, the pressing fixing seat is connected with the pressing driving cylinder, and the pressing block is fixed on the pressing fixing seat.
3. The novel lead-out wire pressing and high-temperature cloth adding device of claim 2, wherein the smoothing pressing driving assembly further comprises a driving connecting block, a first guide post and a second guide post, the driving connecting block is connected with the smoothing pressing driving cylinder, the first guide post and the second guide post are respectively connected with the driving connecting block, the first guide post is connected with the first pressing sucker, and the second guide post is connected with the poking knife assembly.
4. A novel lead-out wire pressing and high temperature cloth adding device as claimed in claim 3, wherein the poking knife assembly comprises two poking knives, two poking knife moving plates and a driving linear guide rail module, two sliders of the driving linear guide rail module are respectively connected with the two poking knife moving plates, the two poking knives are respectively connected with the two poking knife moving plates, the driving linear guide rail module is fixed on the movable fixed block, and the second guide column is connected with the movable fixed block.
5. A novel lead-out wire pressing and high-temperature cloth adding device as claimed in claim 4, wherein two said poking knife moving plates are respectively provided with a guide groove, the bottom of the driving connecting block is provided with two cam bearing followers, and the two cam bearing followers are respectively arranged in the guide grooves of the two poking knife moving plates.
6. The novel lead-out wire pressing and high temperature cloth adding device according to claim 5, wherein the smoothing pressing mechanism further comprises a moving guide rail assembly, the moving guide rail assembly comprises a guide rail fixing seat, a first moving guide rail and a second moving guide rail, the first moving guide rail and the second moving guide rail are respectively fixed on the guide rail fixing seat, the first moving guide rail is connected with the moving fixing block, the second moving guide rail is connected with the suction cup fixing plate, the first pressing suction cup is fixed on the suction cup fixing plate, and the first guide post is connected with the suction cup fixing plate.
7. The novel lead-out wire pressing and high temperature cloth adding device as claimed in claim 4, wherein the pressing suction plate is provided with two fixing grooves with a space therebetween, two blades are disposed between the two fixing grooves, and a guide tip is disposed between the two guide grooves.
8. The novel lead-out wire pressing and high-temperature cloth adding device as claimed in claim 1, wherein the feeding conveyor mechanism comprises a feeding transverse moving assembly and a feeding vertical moving assembly, the feeding transverse moving assembly is connected with the feeding vertical moving assembly, and the feeding vertical moving assembly is connected with the material taking sucker.
9. The novel lead-out wire pressing and high-temperature cloth adding device as claimed in claim 1, wherein a vision system is further fixed on the device main body, the vision system comprises a camera fixing frame, a CCD camera and a light source, both the CCD camera and the light source are fixed on the camera fixing frame, and the CCD camera is arranged on one side of the first pressing suction cup.
10. A novel lead-out wire pressing and high-temperature cloth adding method is characterized by comprising the following steps:
after a material taking sucker of the feeding conveying mechanism is started, the high-temperature cloth is sucked and moved to a preset position;
the smoothing pressing driving cylinder drives the first pressing sucker and the cutter poking assembly to move to a preset position;
the first pressing sucker is started to adsorb the high-temperature cloth, and the first pressing sucker completes the adsorption of the high-temperature cloth, closes the material taking sucker and restores to the initial position;
the flattening pressing driving cylinder drives the first pressing sucker and the poking knife assembly to move and then insert the outgoing line, and the adding of the high-temperature cloth and the poking of the outgoing line are completed;
closing the first pressing sucker, and separating the high-temperature cloth from the first pressing sucker;
the second presses the falling of the pressing block of subassembly and flattens the lead-out wire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210953805.2A CN115172531B (en) | 2022-08-10 | 2022-08-10 | Novel device and method for pressing outgoing line and adding high-temperature cloth |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210953805.2A CN115172531B (en) | 2022-08-10 | 2022-08-10 | Novel device and method for pressing outgoing line and adding high-temperature cloth |
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| Publication Number | Publication Date |
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| CN115172531A true CN115172531A (en) | 2022-10-11 |
| CN115172531B CN115172531B (en) | 2024-03-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210953805.2A Active CN115172531B (en) | 2022-08-10 | 2022-08-10 | Novel device and method for pressing outgoing line and adding high-temperature cloth |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104113986A (en) * | 2014-06-30 | 2014-10-22 | 东莞新优电子有限公司 | Automatic smoother for circuit board and a smoothing method of the automatic smoother |
| CN210668404U (en) * | 2019-12-11 | 2020-06-02 | 苏州阿特斯阳光电力科技有限公司 | Smoothing device |
| CN211521114U (en) * | 2019-12-23 | 2020-09-18 | 黄国香 | Leveling roller with surface wrinkle smoothing mechanism for fabric conveying |
| CN114023847A (en) * | 2021-11-02 | 2022-02-08 | 苏州映真智能科技有限公司 | Lead wire pressing and high-temperature cloth adding device and working method |
| WO2022088609A1 (en) * | 2020-10-29 | 2022-05-05 | 苏州晟成光伏设备有限公司 | Machine for high-temperature cloth and lead bending on photovoltaic assembly |
-
2022
- 2022-08-10 CN CN202210953805.2A patent/CN115172531B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104113986A (en) * | 2014-06-30 | 2014-10-22 | 东莞新优电子有限公司 | Automatic smoother for circuit board and a smoothing method of the automatic smoother |
| CN210668404U (en) * | 2019-12-11 | 2020-06-02 | 苏州阿特斯阳光电力科技有限公司 | Smoothing device |
| CN211521114U (en) * | 2019-12-23 | 2020-09-18 | 黄国香 | Leveling roller with surface wrinkle smoothing mechanism for fabric conveying |
| WO2022088609A1 (en) * | 2020-10-29 | 2022-05-05 | 苏州晟成光伏设备有限公司 | Machine for high-temperature cloth and lead bending on photovoltaic assembly |
| CN114023847A (en) * | 2021-11-02 | 2022-02-08 | 苏州映真智能科技有限公司 | Lead wire pressing and high-temperature cloth adding device and working method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN115172531B (en) | 2024-03-29 |
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