CN115165722A - Heat exchange characteristic testing method for practical environment application of surface modified plate-shaped element - Google Patents
Heat exchange characteristic testing method for practical environment application of surface modified plate-shaped element Download PDFInfo
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- 238000012360 testing method Methods 0.000 title claims abstract description 13
- 230000007797 corrosion Effects 0.000 claims abstract description 48
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- 238000009835 boiling Methods 0.000 claims abstract description 21
- 238000012546 transfer Methods 0.000 claims abstract description 21
- 238000002474 experimental method Methods 0.000 claims abstract description 16
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- 238000005259 measurement Methods 0.000 claims abstract description 7
- 238000002715 modification method Methods 0.000 claims abstract description 6
- 238000004088 simulation Methods 0.000 claims abstract description 5
- 238000010998 test method Methods 0.000 claims abstract description 3
- 239000000523 sample Substances 0.000 claims description 54
- 239000000463 material Substances 0.000 claims description 19
- 238000012986 modification Methods 0.000 claims description 16
- 230000004048 modification Effects 0.000 claims description 16
- 238000005253 cladding Methods 0.000 claims description 13
- 239000000446 fuel Substances 0.000 claims description 12
- 238000012545 processing Methods 0.000 claims description 5
- 239000011248 coating agent Substances 0.000 claims description 4
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- 238000003491 array Methods 0.000 claims description 3
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- 239000007769 metal material Substances 0.000 claims description 3
- 238000012512 characterization method Methods 0.000 claims description 2
- 238000004070 electrodeposition Methods 0.000 claims description 2
- 238000004544 sputter deposition Methods 0.000 claims description 2
- 238000012876 topography Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 230000002708 enhancing effect Effects 0.000 description 2
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- 239000000126 substance Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
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- 238000003486 chemical etching Methods 0.000 description 1
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Abstract
A heat exchange characteristic test method for practical environmental application of a surface modified plate-shaped element tests the influence of long-time high-temperature high-pressure corrosion on the heat exchange effect enhancement of different surface modification methods in the practical application of a reactor through simulation of a high-temperature high-pressure reaction kettle on the practical application scene working condition of the reactor, microstructure measurement and a macroscopic boiling characteristic experiment. By respectively carrying out pool boiling experimental study on the sample before and after corrosion and comparing the heat transfer performance of the sample before and after corrosion, whether the enhanced heat exchange effect of the surface modified sample after corrosion in practical application is influenced can be obtained, so that the method can be used for judging that the surface modification method can be suitable for practical application scenes.
Description
Technical Field
The invention relates to a technology in the field of surface modification, in particular to a heat exchange characteristic test method for practical environmental application of a surface modified plate-shaped element.
Background
In the light water type reactor, the surface modification enhanced heat transfer brings many benefits, for example, the enhanced heat transfer can reduce the temperature of high-temperature components such as fuel cladding and the like, improve the safety of the device under normal working conditions and accident working conditions, and in addition, the enhanced heat transfer can enhance the output power of the unit volume of the system, reduce the volume and the weight of related system equipment, and contribute to optimizing the design of a reactor system. The potential application scenes of the surface modification enhanced heat transfer comprise heat transfer components such as a heat exchanger, a steam generator, accident-resistant fuel cladding, experimental reactor fuel cladding and the like, the heat transfer performance can be improved, and the optimization design (the volume and the weight are reduced, the operation parameters are reduced) or the safety margin is improved. In addition, although the surface modification can enhance heat transfer, few studies are currently made on the problems possibly existing in the practical application of the surface modification, and in the long-term operation process under the typical water quality environment, corrosion phenomena may occur in heat exchange equipment, which may cause the effect of enhancing heat transfer caused by the surface modification to be weakened or disappear, and corresponding research and study need to be carried out.
Disclosure of Invention
The invention provides a heat exchange characteristic testing method for the actual environment application of a surface modified plate-shaped element, aiming at the defect that the prior art can only carry out a pool boiling experiment on the prior material and cannot predict the enhanced heat transfer effect caused by the corrosion condition possibly occurring on the surface of the material, the invention puts the plate-shaped sample subjected to surface modification treatment into the simulated application working condition for corrosion, and by respectively carrying out pool boiling experiment research on the sample before corrosion and the sample after corrosion and comparing the heat transfer performances of the sample before corrosion and the sample after corrosion, whether the enhanced heat transfer effect of the sample subjected to corrosion in the actual application is influenced or not can be obtained, so that the method can be used for judging whether the surface modification method can be suitable for the actual application scene.
The invention is realized by the following technical scheme:
the invention relates to a heat exchange characteristic testing method for practical environmental application of a surface modified plate-shaped element, which tests the influence of long-time high-temperature high-pressure corrosion on the heat exchange effect enhancement of different surface modification methods in the practical application of a reactor through simulation of a high-temperature high-pressure reaction kettle on the practical application scene working condition of the reactor, microstructure measurement and a macroscopic boiling characteristic experiment.
The surface modification means that: the method is characterized in that the microstructure of the surface of a metal matrix is changed by physical or chemical means to achieve the purpose of enhancing heat transfer, and comprises the step of processing a specific microstructure array, such as micro-hole, micro-column and micro-groove arrays in micro-and nano-scale, on the surface of a metal material by using processing methods such as micro-fins, sintered coating, sputtering, laser processing, electrochemical corrosion, electrochemical deposition and the like.
The simulation of the actual application scene working condition of the reactor refers to the following steps: the high-temperature high-pressure reaction kettle is used for simulating the high-temperature high-pressure environment of heat transfer components with application scenes including a heat exchanger, a steam generator, accident-resistant fuel cladding, plate-shaped fuel cladding and the like, and the acid-base environment and the ionic environment under the actual working condition are simulated by adjusting the solution ratio in the reaction kettle.
The microstructure measurement and the macroscopic boiling characteristic experiment refer to that: putting the surface modified plate-shaped sample into a high-temperature high-pressure reaction kettle to corrode for a certain time, and taking out the sample. First, microstructure measurement is performed on an etched plate-like sample, and for example, the surface morphology and roughness r before and after etching of the sample can be obtained using a confocal laser microscope or a scanning electron microscope, and the apparent contact angle θ before and after etching of the sample can be obtained using a contact angle measuring instrument. Secondly, performing a pool boiling experiment on the plate-shaped sample before and after corrosion by using the conventional plate-shaped sample pool boiling experiment device to obtain the heat exchange characteristics of the sample before and after corrosion, wherein the surface temperature mainly corresponds to the critical heat flow density CHF.
Technical effects
The method provided by the invention can be used for simulating the corrosion of the actual application working condition of the material sample subjected to surface modification, measuring and representing the surface characteristics and the appearance of the sample before and after corrosion, and performing a pool boiling experiment to respectively obtain the heat exchange characteristics before and after corrosion of the sample, so as to obtain the comparison result of the surface characteristics and the heat exchange characteristics before and after corrosion, thereby providing an important reference basis for the material selection of heat transfer components such as a heat exchanger, a steam generator, an accident-resistant fuel cladding, a plate-shaped fuel cladding and the like in the potential application scene of surface modification.
Drawings
FIG. 1 is a flow chart of the present invention;
FIG. 2 is a schematic view of a microporous structure;
FIG. 3 is a schematic view of a micro-groove structure;
FIG. 4 is a schematic view of a structure of a microcolumn;
FIG. 5 is a diagram of a high-temperature high-pressure reaction vessel;
FIG. 6 is a surface topography of a micro-porous sample after etching;
FIG. 7 is a surface topography of a post-etch microgroove sample;
FIG. 8 is a surface topography of a post-etch microcolumn sample.
Detailed Description
As shown in fig. 1, the method for testing heat exchange characteristics of a surface modified plate element in practical environmental application in this embodiment includes the following steps:
step 1: carrying out surface modification treatment on a plate-shaped sample;
and 2, step: putting part of the sample subjected to surface modification into a high-temperature high-pressure reaction kettle which is provided with the temperature, pressure and pH value and simulates the practical application working condition, such as a high-temperature high-pressure reaction kettle shown in figure 5, to carry out long-time corrosion;
and step 3: taking out the plate-shaped sample after the set corrosion time is up, performing surface characteristic characterization on the corroded and non-corroded plate-shaped samples, obtaining the surface micro-morphology and roughness r of the sample before and after corrosion by using a laser confocal microscope or a scanning electron microscope, and obtaining the apparent contact angle theta of the sample before and after corrosion by using a contact angle measuring instrument;
and 4, step 4: carrying out a pool boiling experiment on a corroded plate-shaped sample and a non-corroded plate-shaped sample to obtain the surface heat exchange characteristics of the sample material before and after corrosion, and specifically comprising the following steps: boiling curve, critical heat flux density and corresponding surface temperature;
and 5: comparing and analyzing the surface characteristics and the heat exchange characteristic results of the plate-shaped test sample before and after corrosion respectively obtained in the steps 3 and 4, comparing the contact angle and the roughness of the surface of the material before and after corrosion and the value of the critical heat flux density CHF and the corresponding temperature of the material, obtaining the influence trend of the corrosion on the surface characteristics and the heat exchange characteristics of the plate-shaped test sample, wherein the result can be used as an important reference basis for selecting materials of heat transfer parts such as a heat exchanger, a steam generator, an accident-resistant fuel cladding, a plate-shaped fuel cladding and the like in practical application scenes.
As shown in fig. 2 to 4, different microstructure arrays can change the roughness and wettability of the material surface, thereby affecting the heat transfer characteristics of the material surface. In addition, the capillary wick effect brought by the microstructure also has great influence on the formation of critical heat flow density in the boiling heat exchange process of the material surface. As mentioned above, in addition to the laser processing method, chemical etching and other methods can obtain a microstructure surface with smaller dimension and higher processing precision on the surface of the metal material. Besides the microstructure surface, a chemical method can be used for preparing a porous coating on the material surface, and the coating is densely distributed with nano-scale porous structures, so that the hydrophilicity of the material surface is greatly influenced. In addition, other surface modification methods such as nanofluids, chemical vapor deposition, and the like are used to improve the heat transfer characteristics of the material surface.
As shown in fig. 6-8, the microstructure of the metal surface modified plate sample after corrosion. In addition, a pool boiling experiment is carried out on the plate-shaped surface modified samples before and after corrosion on the basis of microstructure measurement, and heat transfer characteristics of different samples under a pool boiling working condition are tested, so that a comparison result of influence of an actual corrosion working condition on the surface boiling heat transfer characteristics of the surface modified plate-shaped material can be obtained.
Through specific practical experiments, after a plate-shaped sample subjected to surface modification is placed in a high-temperature high-pressure reaction kettle with the temperature of 310 ℃, the pressure of 10Mpa and the pH value of 8.5 for continuous corrosion for 300 days, the sample is taken out and surface appearance and surface characteristic representation are carried out, the surface appearance of the sample after corrosion is shown in figures 6-8, the original microstructure on the surface of the sample is corroded and changed into a multi-scale and multi-level microstructure, the surface contact angle of the microstructure is also changed, and part of the surface of the sample is changed from hydrophobic before corrosion to super-hydrophilic after corrosion, so that the surface heat exchange characteristic of the sample is greatly influenced.
By adopting the method, the influence result of long-time corrosion on the surface characteristics and the heat exchange characteristics of different materials in an actual application scene can be obtained, and the result is used as an important reference basis for material selection in the actual application scene.
The foregoing embodiments may be modified in many different ways by those skilled in the art without departing from the spirit and scope of the invention, which is defined by the appended claims and all changes that come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Claims (5)
1. A heat exchange characteristic test method for practical environmental application of a surface modified plate-shaped element is characterized in that the influence of long-time high-temperature high-pressure corrosion on the heat exchange enhancement effect of different surface modification methods in the practical application of a reactor is tested by using simulation of a high-temperature high-pressure reaction kettle on the practical application scene working condition of the reactor, microstructure measurement and a macroscopic boiling characteristic experiment.
2. The method for testing the heat exchange characteristics of practical environmental applications of surface-modified plate-like elements as claimed in claim 1, wherein said surface modification comprises processing micro-and nano-scale micro-holes, micro-pillars, micro-grooves arrays on the surface of metal materials by micro-fin, sintered coating, sputtering, laser processing, electrochemical etching and electrochemical deposition.
3. The method for testing the heat exchange characteristic of the surface-modified plate-shaped element in practical environmental application according to claim 1, wherein the simulation of the practical application scene working condition of the reactor is as follows: the high-temperature high-pressure reaction kettle is used for simulating the high-temperature high-pressure environment of an application scene comprising a heat exchanger, a steam generator, an accident-resistant fuel cladding and a plate-shaped fuel cladding, and the acid-base environment and the ionic environment under the actual working condition are simulated by allocating the solution ratio in the reaction kettle.
4. The method for testing the heat exchange characteristics of the surface modified plate-shaped element in practical environmental application according to claim 1, wherein the microstructure measurement and the macroscopic boiling characteristic experiment are as follows: putting the surface modified plate-shaped sample into a high-temperature high-pressure reaction kettle to corrode for a certain time, and then taking out the sample, wherein the method specifically comprises the following steps: firstly, aiming at a corroded plate-shaped sample, a laser confocal microscope or a scanning electron microscope is used for obtaining the surface appearance and roughness r of the sample before and after corrosion, and a contact angle measuring instrument is used for obtaining the apparent contact angle theta of the sample before and after corrosion; and then, carrying out a pool boiling experiment on the plate-shaped sample before and after corrosion by using the conventional plate-shaped sample pool boiling experiment device to obtain the surface temperature of the critical heat flow density CHF before and after the corrosion of the sample and the surface temperature corresponding to the critical heat flow density.
5. The method for testing the heat exchange characteristic of the surface modified plate-shaped element in practical environmental application according to any one of claims 1 to 4, which is characterized by comprising the following steps:
step 1: carrying out surface modification treatment on a plate-shaped sample;
and 2, step: putting part of the sample subjected to surface modification into a high-temperature high-pressure reaction kettle with set temperature, pressure and pH value and simulating practical application working conditions for long-time corrosion;
and step 3: taking out the plate-shaped sample after the set corrosion time is up, performing surface characteristic characterization on the corroded and non-corroded plate-shaped samples, obtaining the surface micro-morphology and roughness r of the sample before and after corrosion by using a laser confocal microscope or a scanning electron microscope, and obtaining the apparent contact angle theta of the sample before and after corrosion by using a contact angle measuring instrument;
and 4, step 4: performing a pool boiling experiment on the corroded and non-corroded plate-shaped sample to obtain a boiling curve, a critical heat flux density and a corresponding surface temperature of the surface of the sample material before and after corrosion;
and 5: comparing and analyzing the surface characteristics of the plate-shaped sample before and after corrosion and the heat exchange characteristic results obtained in the steps 3 and 4, comparing the contact angle and the roughness of the surface of the material before and after corrosion and the value of the critical heat flow density CHF and the corresponding temperature of the material to obtain the influence trend of the corrosion on the surface characteristics and the heat exchange characteristic of the plate-shaped sample, wherein the result is an important reference basis when the material selection is carried out on heat transfer parts such as a heat exchanger, a steam generator, an accident-resistant fuel cladding, a plate-shaped fuel cladding and the like in practical application scenes.
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Cited By (1)
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CN115900404A (en) * | 2022-11-21 | 2023-04-04 | 上海交通大学 | Heating flat boiling reinforced microstructure modified surface and implementation method thereof |
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