CN115162654A - 一种保温一体板及其成型工艺 - Google Patents
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Abstract
本发明公开了一种保温一体板及其成型工艺，所述装饰面板的背面通过胶粘剂固定粘接有保温层板，所述保温层板从上到下依次包括有聚合聚苯板、保温石墨聚苯板以及氨酯保温板，所述聚合聚苯板、保温石墨聚苯板以及氨酯保温板相互之间均通过胶粘剂固定粘接，所述保温层板的外表面包裹有耐碱网格布，本保温一体板由装饰面板、保温层板以及耐碱网格布构成，保温层板由聚合聚苯板、保温石墨聚苯板以及氨酯保温板组成，通过三重保温可提高本保温一体板的保温能力，且在保温层板的外部固定包裹有耐碱网格布，通过耐碱网格布了减少保温层板出现开裂、空鼓、脱落、翘边的情况。
Description
技术领域
本发明涉及外墙外保温用保温材料的生产技技术领域，具体为一种保温一体板及其成型工艺。
背景技术
随着人们生活质量的提高，人们对一些住房的要求也越来越高，为了使室内面积扩大，同时又能让墙体达到良好的保温效果，通常都会在墙体外层建造保温层，以满足人们的需求，但是在建造保温层的过程中发现，建造工序繁杂，费工费料，保温层建造质量不稳定，容易出现脱层，导致使用局限性较高。
发明内容
本发明的目的在于提供一种保温一体板及其成型工艺，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：
一种保温一体板，包括装饰面板，所述装饰面板的背面通过胶粘剂固定粘接有保温层板，所述保温层板从上到下依次包括有聚合聚苯板、保温石墨聚苯板以及氨酯保温板，所述聚合聚苯板、保温石墨聚苯板以及氨酯保温板相互之间均通过胶粘剂固定粘接，所述保温层板的外表面包裹有耐碱网格布。
优选的，所述装饰面板采用无机硅钙面板。
优选的，所述胶粘剂采用阻燃聚氨酯胶粘剂。
优选的，所述聚合聚苯板3由包含以下重量份的原料制成：膨胀聚苯颗粒100-130份、硅藻土70-80份、发泡剂3-15份、改性剂2-10份、胶粘剂14-20份、重质碳酸钙80-90份、分散剂4-8份。
优选的，所述保温石墨烯聚苯板4由包含以下重量份的原料制成：聚苯乙烯120-150份、氧化石墨烯50-80份、苯乙烯二甲基硅氧烷醇醚共聚物6-16份、无机填充剂6-8份。
一种保温一体板成型工艺，包括如下步骤：
S1、选择合适尺寸的装饰面板、聚合聚苯板、保温石墨聚苯板、氨酯保温板以及耐碱网格布；
S2、将聚合聚苯板、保温石墨聚苯板、氨酯保温板相互通过胶粘剂进行粘接，并通过层压机进行压合固定，层压机压力为0.8-1Mpa，压合时间为2-5h，得到保温层板；
S3、将耐碱网格布固定包裹在保温层板的外部；
S4、在装饰面板的背面涂设胶粘剂，将S3中的保温层板通过层压机再次压合固定，风干冷却后形成保温一体板。
优选的，所述步骤S4中的层压机压力为0.1-0.7Mpa，压合时间为1-1.5h。
优选的，所述步骤S4中风干冷却为自然晾晒。
与现有技术相比，本发明的有益效果是：本保温一体板及其成型工艺使用方便，结构简单，本保温一体板由装饰面板、保温层板以及耐碱网格布构成，保温层板由聚合聚苯板3、保温石墨聚苯板4以及氨酯保温板组成，通过三重保温可提高本保温一体板的保温能力，且在保温层板的外部固定包裹有耐碱网格布，通过耐碱网格布了减少保温层板出现开裂、空鼓、脱落、翘边的情况。
附图说明
图1为一种保温一体板及其成型工艺的结构示意图。
图中：1-装饰面板，2-保温层板，3-聚合聚苯板，4-保温石墨聚苯板，5-氨酯保温板，6-耐碱网格布，7-胶粘剂。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例1
请参阅图1，一种保温一体板及其成型工艺，一种保温一体板及其成型工艺，包括装饰面板1，所述装饰面板1的背面通过胶粘剂7固定粘接有保温层板2，所述保温层板2从上到下依次包括有聚合聚苯板3、保温石墨聚苯板4以及氨酯保温板5，所述聚合聚苯板3、保温石墨聚苯板4以及氨酯保温板5相互之间均通过胶粘剂7固定粘接，所述保温层板2的外表面包裹有耐碱网格布6。
其中，所述装饰面板1采用无机硅钙面板。
其中，所述胶粘剂7采用阻燃聚氨酯胶粘剂。
其中，所述聚合聚苯板3由包含以下重量份的原料制成：膨胀聚苯颗粒100份、硅藻土70份、发泡剂3份、改性剂2份、胶粘剂14份、重质碳酸钙80份、分散剂4份。
其中，所述保温石墨烯聚苯板4由包含以下重量份的原料制成：聚苯乙烯120份、氧化石墨烯50份、苯乙烯二甲基硅氧烷醇醚共聚物6份、无机填充剂6份。
一种保温一体板成型工艺，包括如下步骤：
S1、选择合适尺寸的装饰面板1、聚合聚苯板3、保温石墨聚苯板4、氨酯保温板5以及耐碱网格布6；
S2、将聚合聚苯板3、保温石墨聚苯板4、氨酯保温板5相互通过胶粘剂7进行粘接，并通过层压机进行压合固定，层压机压力为0.8-1Mpa，压合时间为2-5h，得到保温层板2；
S3、将耐碱网格布6固定包裹在保温层板2的外部；
S4、在装饰面板1的背面涂设胶粘剂7，将S3中的保温层板2通过层压机再次压合固定，风干冷却后形成保温一体板。
其中，所述步骤S4中的层压机压力为0.1-0.7Mpa，压合时间为1-1.5h。
其中，所述步骤S4中风干冷却为自然晾晒。
实施例2
请参阅图1，与实施例1的区别在于：所述聚合聚苯板3由包含以下重量份的原料制成：膨胀聚苯颗粒110份、硅藻土76份、发泡剂14份、改性剂6份、胶粘剂17份、重质碳酸钙89份、分散剂7份。
其中，所述保温石墨烯聚苯板4由包含以下重量份的原料制成：聚苯乙烯135份、氧化石墨烯64份、苯乙烯二甲基硅氧烷醇醚共聚物14份、无机填充剂7份。
实施例2
请参阅图1，与实施例1的区别在于：所述聚合聚苯板3由包含以下重量份的原料制成：膨胀聚苯颗粒130份、硅藻土80份、发泡剂5份、改性剂10份、胶粘剂20份、重质碳酸钙90份、分散剂8份。
其中，所述保温石墨烯聚苯板4由包含以下重量份的原料制成：聚苯乙烯150份、氧化石墨烯80份、苯乙烯二甲基硅氧烷醇醚共聚物16份、无机填充剂8份。
在本发明中，术语如“上”、“下”、“左”、“右”、“前”、“后”、“竖直”、“水平”、“侧”、“底”等指示的方位或位置关系为基于附图所示的方位或位置关系，只是为了便于叙述本发明各部件或元件结构关系而确定的关系词，并非特指本发明中任一部件或元件，不能理解为对本发明的限制。
Claims (8)
1.一种保温一体板，包括装饰面板(1)，其特征在于：所述装饰面板(1)的背面通过胶粘剂(7)固定粘接有保温层板(2)，所述保温层板(2)从上到下依次包括有聚合聚苯板(3)、保温石墨聚苯板(4)以及氨酯保温板(5)，所述聚合聚苯板(3)、保温石墨聚苯板(4)以及氨酯保温板(5)相互之间均通过胶粘剂(7)固定粘接，所述保温层板(2)的外表面包裹有耐碱网格布(6)。
2.根据权利要求1所述的一种保温一体板，其特征在于，所述装饰面板(1)采用无机硅钙面板。
3.根据权利要求2所述的一种保温一体板，其特征在于，所述胶粘剂(7)采用阻燃聚氨酯胶粘剂。
4.根据权利要求3所述的一种保温一体板，其特征在于，所述聚合聚苯板(3)由包含以下重量份的原料制成：膨胀聚苯颗粒100-130份、硅藻土70-80份、发泡剂3-15份、改性剂2-10份、胶粘剂14-20份、重质碳酸钙80-90份、分散剂4-8份。
5.根据权利要求4所述的一种保温一体板，其特征在于，所述保温石墨烯聚苯板(4)由包含以下重量份的原料制成：聚苯乙烯120-150份、氧化石墨烯50-80份、苯乙烯二甲基硅氧烷醇醚共聚物6-16份、无机填充剂6-8份。
6.根据权利要求5所述的一种保温一体板成型工艺，其特征在于，包括如下步骤：
S1、选择合适尺寸的装饰面板(1)、聚合聚苯板(3)、保温石墨聚苯板(4)、氨酯保温板(5)以及耐碱网格布(6)；
S2、将聚合聚苯板(3)、保温石墨聚苯板(4)、氨酯保温板(5)相互通过胶粘剂(7)进行粘接，并通过层压机进行压合固定，层压机压力为0.8-1Mpa，压合时间为2-5h，得到保温层板(2)；
S3、将耐碱网格布(6)固定包裹在保温层板(2)的外部；
S4、在装饰面板(1)的背面涂设胶粘剂(7)，将S3中的保温层板(2)通过层压机再次压合固定，风干冷却后形成保温一体板。
7.根据权利要求6所述的一种保温一体板及其成型工艺，其特征在于，所述步骤S4中的层压机压力为0.1-0.7Mpa，压合时间为1-1.5h。
8.根据权利要求7所述的一种保温一体板及其成型工艺，其特征在于，所述步骤S4中风干冷却为自然晾晒。
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