CN115160138A - Method for preparing antioxidant 1076 - Google Patents

Method for preparing antioxidant 1076 Download PDF

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Publication number
CN115160138A
CN115160138A CN202210980700.6A CN202210980700A CN115160138A CN 115160138 A CN115160138 A CN 115160138A CN 202210980700 A CN202210980700 A CN 202210980700A CN 115160138 A CN115160138 A CN 115160138A
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antioxidant
preparing
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mixing
organic solvent
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CN115160138B (en
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陈健鹏
罗瑞
庄伟国
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Ningbo Dingruixiang New Material Technology Co ltd
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Ningbo Dingruixiang New Material Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/48Separation; Purification; Stabilisation; Use of additives

Abstract

The invention discloses a method for preparing an antioxidant 1076, which comprises the following steps: the method comprises the steps of firstly, pretreating the antioxidant 1076 crude product, secondly, refining the antioxidant 1076, reducing the synthesized antioxidant 1076 crude product in the scheme, and then, performing measures such as two-stage cooling, heat preservation, seed crystal addition and the like in a compound solvent, so that a needle crystal form can be quickly crystallized, the processes of later crushing, sieving and the like are reduced, and the drying and the addition are easy.

Description

Method for preparing antioxidant 1076
Technical Field
The invention relates to the technical field of antioxidants, and particularly relates to a method for preparing an antioxidant 1076.
Background
The antioxidant 1076 is hindered phenol type antioxidant, is excellent non-pollution and non-toxic antioxidant, has good intermiscibility, no coloration, washing resistance, small volatility and better heat resistance and water resistance extraction performance, and is widely applied to polyolefin, polyamide, polyester, polyvinyl chloride, ABS resin and various rubber and petroleum products. Conventionally, 3, 5-methyl ester and n-octadecanol are used as raw materials for synthesizing the antioxidant 1076, a crude product is obtained through ester exchange reaction, then the antioxidant 1076 is obtained through refining, and the improvement of the synthesis mostly focuses on parameter optimization or screening of a catalyst for synthesis.
The existing antioxidant 1076 has the defects that the crystal form of a prepared product is indefinite, a conventional cooling supersaturated recrystallization mode cannot obtain a crystal form product, and the defects exist in post-treatment: if sticky materials are formed in the centrifugation, the drying is difficult, and the procedures of sieving, crushing and the like are required to be added, so that the cost is increased. In contrast, patent application publication No. CN107417528 discloses a method for forming needle-like crystal form, but there is a disadvantage of long cooling crystallization time during the use process, and improvement is needed.
Disclosure of Invention
In order to solve at least one technical defect, the invention provides the following technical scheme:
the application document discloses a method for preparing an antioxidant 1076, comprising the following steps:
first, pretreatment of crude antioxidant 1076
Mixing the crude antioxidant 1076 product with a reducing agent in an organic solvent, reacting at 20-70 ℃ for 0.5-3.5h, adding acid into the reaction solution to neutralize until the pH value is 6-7, and then recovering the organic solvent to obtain the pretreated antioxidant 1076;
second, refining of antioxidant 1076
Mixing the pretreated antioxidant 1076 with a compound solvent at the temperature of 50-55 ℃, crystallizing by adopting a first-stage cooling, heat preservation and second-stage cooling mode, drying a crystallized product to obtain the refined antioxidant 1076, wherein the first-stage cooling is carried out to 38-40 ℃, seed crystals are added, then the heat preservation is carried out for 0.5-0.8h, and the second-stage cooling is carried out to-5-10 ℃; the compound solvent is formed by mixing ethyl acetate, methanol, ethanol and water according to the volume ratio of 1-1.5.
In the scheme, the synthetic crude product of the antioxidant 1076 is subjected to reduction treatment, and then the needle crystal form can be quickly crystallized by measures such as two-section cooling, heat preservation, seed crystal addition and the like in a compound solvent, so that the later processes of crushing, sieving and the like are reduced, and the drying and the addition are easy.
Further, the temperature is reduced at the speed of 3-3.5 ℃/10min in the first-stage temperature reduction process, and the temperature is reduced at the speed of 4-5 ℃/10min in the second-stage temperature reduction process. And the temperature is reduced at a specific temperature, so that the crystallization time is shortened, and the required crystal form is prepared.
Further, the mass ratio of the pretreated antioxidant 1076 to the compound solvent is 4-6, the mass ratio of the crude antioxidant 1076 to the organic solvent is 3-4. The pretreatment process of the antioxidant 1076 refers to the patent with the publication number of CN 103724202B.
Further, the acid is hydrochloric acid, sulfuric acid or acetic acid.
Further, the crystallized product is dried under vacuum at 38-42 ℃.
Further, the crude antioxidant 1076 is mixed with sodium thiosulfate, sodium sulfite, ferrous sulfate, sodium borohydride or potassium borohydride in an organic solvent, which is ethyl acetate or toluene.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention improves the refining process of the antioxidant, promotes the reduction of cooling crystallization time through processes such as reduction pretreatment, multi-stage cooling, heat preservation, seed crystal addition and the like, and prepares a needle crystal product which is convenient to use.
Detailed Description
The present invention will be further described with reference to the following specific examples.
In the following examples, the crude antioxidant 1076 is obtained by transesterification of methyl β - (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate (3, 5-methyl ester) with octadecanol under the action of a catalyst, and the catalyst, solvent, amount ratio, process parameters and the like are referred to conventional techniques, which are not described herein.
The seed crystal is solid antioxidant 1076 in powder form, and the dosage of the seed crystal is 0.6 percent of the mass of the pretreated antioxidant 1076.
Example 1
A method of preparing an antioxidant 1076, comprising the steps of:
first, pretreatment of crude antioxidant 1076
Mixing the antioxidant 1076 crude product with sodium thiosulfate in ethyl acetate, wherein the using amount of the sodium thiosulfate is 10 mol%, the sodium thiosulfate is prepared into 10wt% aqueous solution to be added, the mass of the ethyl acetate is 4 times of that of the antioxidant crude product, controlling the reaction temperature at 35 ℃, and stirring and reacting for 1.5h. Neutralizing the reaction solution with 20wt% of dilute hydrochloric acid until the pH value is 7, washing with water, separating, drying with anhydrous sodium sulfate, filtering, distilling to recover the organic solvent, and obtaining the pretreated antioxidant 1076.
Second, refining of antioxidant 1076
Mixing ethyl acetate, methanol, ethanol and water according to a volume ratio of 1.
Mixing the pretreated antioxidant 1076 with a compound solvent at 50 ℃, stirring to dissolve and uniformly mixing.
And (3) carrying out first-stage cooling on the mixed solution of the compound solvent, cooling to 38 ℃ from 50 ℃ at the speed of 3 ℃/10min, then adding crystal seeds, carrying out heat preservation for 0.5h, then carrying out second-stage cooling, cooling to 0 ℃ from the temperature during heat preservation at the speed of 4 ℃/10min, filtering, and carrying out vacuum drying on a filter product at 40 ℃ to obtain the refined antioxidant 1076.
Example 2
A method of preparing an antioxidant 1076, comprising the steps of:
first, pretreatment of crude antioxidant 1076
Mixing the antioxidant 1076 crude product with sodium thiosulfate in ethyl acetate, wherein the using amount of the sodium thiosulfate is 11 mol%, the sodium thiosulfate is prepared into 10wt% aqueous solution to be added, the mass of the ethyl acetate is 3 times of that of the antioxidant crude product, controlling the reaction temperature at 45 ℃, and stirring for reaction for 2 hours. Neutralizing the reaction solution with 20wt% of dilute hydrochloric acid until the pH value is 7, washing with water, separating, drying with anhydrous sodium sulfate, filtering, distilling to recover the organic solvent, and obtaining the pretreated antioxidant 1076.
Second, refining of antioxidant 1076
Mixing ethyl acetate, methanol, ethanol and water according to a volume ratio of 1.2.3.
Mixing the pretreated antioxidant 1076 with a compound solvent at the temperature of 52 ℃, stirring to dissolve and uniformly mixing.
And (3) carrying out first-stage cooling on the mixed solution of the compound solvent, cooling the mixed solution from 52 ℃ to 39 ℃ at the speed of 3.2 ℃/10min, then adding crystal seeds, carrying out heat preservation for 0.6h, then carrying out second-stage cooling, cooling the mixed solution from the temperature during heat preservation to 5 ℃ at the speed of 4.5 ℃/10min, filtering, and carrying out vacuum drying on a filter product at 40 ℃ to obtain the refined antioxidant 1076.
Example 3
A method of preparing an antioxidant 1076, comprising the steps of:
first, pretreatment of crude antioxidant 1076
Mixing the antioxidant 1076 crude product with sodium thiosulfate in ethyl acetate, wherein the using amount of the sodium thiosulfate is 8 mol%, the sodium thiosulfate is prepared into 10wt% aqueous solution to be added, the mass of the ethyl acetate is 3.5 times of that of the antioxidant crude product, controlling the reaction temperature at 40 ℃, and stirring for reaction for 2 hours. Neutralizing the reaction solution with 20wt% of dilute hydrochloric acid until the pH value is 7, washing with water, separating, drying with anhydrous sodium sulfate, filtering, distilling to recover the organic solvent, and obtaining the pretreated antioxidant 1076.
Second, refining of antioxidant 1076
Mixing ethyl acetate, methanol, ethanol and water according to a volume ratio of 1.5.
Mixing the pretreated antioxidant 1076 with a compound solvent at the temperature of 55 ℃, stirring to dissolve and uniformly mixing.
And (3) carrying out first-stage cooling on the mixed solution of the compound solvent, cooling to 40 ℃ from 55 ℃ at the speed of 3.5 ℃/10min, then adding crystal seeds, carrying out heat preservation for 0.6h, then carrying out second-stage cooling, cooling to 2 ℃ from the temperature during heat preservation at the speed of 5 ℃/10min, filtering, and carrying out vacuum drying on a filter product at 40 ℃ to obtain the refined antioxidant 1076.
Comparative example 1
(1) 97.5% methanol (methanol: water =97.5 v) 2250L was charged in a kettle for crystallization, and heated to 50 ℃ with stirring with the stirring blade;
(2) And (3) cooling the reaction liquid of the antioxidant 1076 after the reaction in the reaction kettle in the synthesis procedure, pressing the reaction liquid into the crystal kettle from the reaction kettle when the temperature is reduced to 120 ℃, and continuously keeping the stirring paddle at 70 r/min.
(3) And opening the condenser of the crystallization kettle, ensuring the condensation reflux of the evaporated methanol, cooling the crystallization kettle to 42 ℃ for 2.5h, and keeping the temperature.
(4) 5kg of dried 1076 crystals (needle crystals) was charged into the reactor, the temperature was lowered to 41 ℃ and the temperature was maintained for 1 hour.
(5) And (4) opening the cold brine in the jacket, cooling the crystal kettle, and performing centrifugal drying when the temperature is reduced to below 5 ℃ for 4 hours.
(7) And transferring the centrifuged product into a vacuum drier, heating to 40 ℃ for drying, sampling every hour in the drying process for volatile matter testing, and determining that the product is qualified when the volatile matter is less than 0.1% according to the Q/SH0067-2007 standard. See example 2 of patent specification publication No. CN 107417528.
Comparative example 2
(1) 97.5% methanol (methanol: water =97.5 v) 2250L was charged in a kettle for crystallization, and heated to 50 ℃ with stirring with the stirring blade;
(2) And (3) cooling the reaction liquid of the antioxidant 1076 after the reaction in the reaction kettle in the synthesis procedure, pressing the reaction liquid into the crystal kettle from the reaction kettle when the temperature is reduced to 120 ℃, and continuously keeping the stirring paddle at 70 r/min.
(3) And opening the condenser of the crystallization kettle, ensuring the condensation reflux of the evaporated methanol, cooling the crystallization kettle to 42 ℃ for 2.5h, and keeping the temperature.
(4) 5kg of dried 1076 crystals (needle crystals) was charged in an autoclave, the temperature was lowered to 41 ℃ and the temperature was maintained for 0.6 hour.
(5) And (4) opening the cold brine in the jacket, cooling the crystal kettle, and performing centrifugal drying when the temperature is reduced to below 5 ℃ for 2.5 h.
(7) And transferring the centrifuged product into a vacuum drier, heating to 40 ℃ for drying, sampling every hour in the drying process for volatile matter testing, and determining that the product is qualified when the volatile matter is less than 0.1% according to the Q/SH0067-2007 standard.
Comparative example 3
In this example, the methanol was removed from the compounded solvent, and the remainder was unchanged from example 3.
The antioxidant 1076 prepared above was tested as shown in the following table:
Figure BDA0003800300220000041
Figure BDA0003800300220000051
as can be seen from the data in the table, the antioxidant 1076 prepared by the scheme has excellent performances in purity, light transmittance, melting range and the like, and the needle-shaped crystal form is beneficial to reducing post-treatment procedures and reducing cost.
The above are only preferred embodiments of the present invention, and the scope of the present invention is not limited to the above examples, and all technical solutions that fall under the spirit of the present invention belong to the scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.

Claims (6)

1. A method of preparing an antioxidant 1076, comprising the steps of:
first, pretreatment of crude antioxidant 1076
Mixing the crude antioxidant 1076 product with a reducing agent in an organic solvent, reacting at 20-70 ℃ for 0.5-3.5h, adding acid into the reaction solution to neutralize until the pH value is 6-7, and then recovering the organic solvent to obtain the pretreated antioxidant 1076;
second, refining of antioxidant 1076
Mixing the pretreated antioxidant 1076 with a compound solvent at the temperature of 50-55 ℃, crystallizing by adopting a first-stage cooling, heat preservation and second-stage cooling mode, drying a crystallized product to obtain the refined antioxidant 1076, wherein the first-stage cooling is carried out to 38-40 ℃, seed crystals are added, then the heat preservation is carried out for 0.5-0.8h, and the second-stage cooling is carried out to-5-10 ℃; the compound solvent is formed by mixing ethyl acetate, methanol, ethanol and water according to the volume ratio of 1-1.5.
2. The method of preparing the antioxidant 1076 according to claim 1, wherein: the temperature is reduced at the speed of 3-3.5 ℃/10min in the first-stage temperature reduction process, and the temperature is reduced at the speed of 4-5 ℃/10min in the second-stage temperature reduction process.
3. The method of preparing the antioxidant 1076 according to claim 1, wherein: the mass ratio of the pretreated antioxidant 1076 to the compound solvent is 4-6, the mass ratio of the antioxidant 1076 crude product to the organic solvent is 3-4.
4. The method of preparing the antioxidant 1076 according to claim 1, wherein: the acid is hydrochloric acid, sulfuric acid or acetic acid.
5. The method of preparing the antioxidant 1076 according to claim 1, wherein: the crystallized product is dried under vacuum at 38-42 deg.C.
6. The method of preparing the antioxidant 1076 according to claim 1, wherein: mixing the antioxidant 1076 crude product with sodium thiosulfate, sodium sulfite, ferrous sulfate, sodium borohydride or potassium borohydride in an organic solvent, wherein the organic solvent is ethyl acetate or toluene.
CN202210980700.6A 2022-08-16 2022-08-16 Method for preparing antioxidant 1076 Active CN115160138B (en)

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5206390A (en) * 1988-05-27 1993-04-27 Ciba-Geigy Corporation Substituted bisacyloxynaphthacenes
US20030135065A1 (en) * 2001-11-13 2003-07-17 Ramy Lidor-Hadas Process for the production of L-DOPA ethyl ester
CN101955430A (en) * 2009-11-26 2011-01-26 营口市风光化工有限公司 Method for producing antioxygen 1076 through noncrystalline method
CN102746154A (en) * 2012-07-03 2012-10-24 山东省临沂市三丰化工有限公司 Crystallizing method of solid antioxidant
WO2013118058A1 (en) * 2012-02-07 2013-08-15 Dr.Reddys Laboratories Limited Amine salts of prostaglandin analogs
CN103724202A (en) * 2014-01-10 2014-04-16 上海华谊(集团)公司 Refining method of antioxidant 1076
CN107417528A (en) * 2017-05-02 2017-12-01 沈阳化工大学 A kind of method that antioxidant 1076 obtains the crystallization of needle-like crystalline form in methanol solvate
CN109896956A (en) * 2017-12-09 2019-06-18 山东斯递尔化工科技有限公司 A kind of synthetic method of antioxidant 1076
CN114790140A (en) * 2022-04-01 2022-07-26 陕西艾科莱特新材料有限公司 Continuous preparation method of antioxidant 1076

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5206390A (en) * 1988-05-27 1993-04-27 Ciba-Geigy Corporation Substituted bisacyloxynaphthacenes
US20030135065A1 (en) * 2001-11-13 2003-07-17 Ramy Lidor-Hadas Process for the production of L-DOPA ethyl ester
CN101955430A (en) * 2009-11-26 2011-01-26 营口市风光化工有限公司 Method for producing antioxygen 1076 through noncrystalline method
WO2013118058A1 (en) * 2012-02-07 2013-08-15 Dr.Reddys Laboratories Limited Amine salts of prostaglandin analogs
CN102746154A (en) * 2012-07-03 2012-10-24 山东省临沂市三丰化工有限公司 Crystallizing method of solid antioxidant
CN103724202A (en) * 2014-01-10 2014-04-16 上海华谊(集团)公司 Refining method of antioxidant 1076
CN107417528A (en) * 2017-05-02 2017-12-01 沈阳化工大学 A kind of method that antioxidant 1076 obtains the crystallization of needle-like crystalline form in methanol solvate
CN109896956A (en) * 2017-12-09 2019-06-18 山东斯递尔化工科技有限公司 A kind of synthetic method of antioxidant 1076
CN114790140A (en) * 2022-04-01 2022-07-26 陕西艾科莱特新材料有限公司 Continuous preparation method of antioxidant 1076

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王克昌等: "抗氧剂1076的合成和应用", 《2008年塑料助剂生产与应用技术信息交流会论文集》, pages 223 - 227 *

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