CN115160138B - Method for preparing antioxidant 1076 - Google Patents

Method for preparing antioxidant 1076 Download PDF

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Publication number
CN115160138B
CN115160138B CN202210980700.6A CN202210980700A CN115160138B CN 115160138 B CN115160138 B CN 115160138B CN 202210980700 A CN202210980700 A CN 202210980700A CN 115160138 B CN115160138 B CN 115160138B
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antioxidant
organic solvent
preparing
mixing
crude
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CN115160138A (en
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陈健鹏
罗瑞
庄伟国
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Ningbo Dingruixiang New Material Technology Co ltd
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Ningbo Dingruixiang New Material Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/48Separation; Purification; Stabilisation; Use of additives

Abstract

The invention discloses a method for preparing an antioxidant 1076, which comprises the following steps: the first, the preliminary treatment of antioxidant 1076 crude, the second, the refining of antioxidant 1076, the synthetic crude to antioxidant 1076 carries out the reduction treatment in this scheme, later in the compound solvent with two-stage cooling combine measures such as heat preservation, seed crystal interpolation, can crystallize out needle type crystal form fast, reduced processes such as crushing, sieving of later stage, easily stoving and interpolation.

Description

Method for preparing antioxidant 1076
Technical Field
The invention relates to the technical field of antioxidants, in particular to a method for preparing an antioxidant 1076.
Background
The antioxidant 1076 is a hindered phenol antioxidant, is an excellent non-pollution and non-toxic antioxidant, has good compatibility, no coloring, low volatility, good heat resistance and water extraction resistance, and can be widely applied to polyolefin, polyamide, polyester, polyvinyl chloride, ABS resin and various rubber and petroleum products. Conventionally, the synthesis of the antioxidant 1076 takes 3, 5-methyl ester and n-stearyl alcohol as raw materials, a crude product is obtained through transesterification, then the antioxidant 1076 is obtained through refining, and the improvement of the synthesis is mostly focused on optimization of parameters or screening of catalysts for synthesis.
The existing synthesis of the antioxidant 1076 has the defects that the crystal form of the prepared product is variable, the crystal form product cannot be obtained by a conventional cooling supersaturated recrystallization mode, and the defects exist in the post-treatment: if the adhesive is formed in the centrifugation, the drying is difficult, and the procedures of sieving, crushing and the like are needed to be added, so that the cost is increased. In this regard, a method for forming needle-like crystals is disclosed in the patent application publication No. CN107417528, but there are drawbacks in that the cooling crystallization time is long during use, and the like, and improvement is required.
Disclosure of Invention
In order to solve at least one technical defect, the invention provides the following technical scheme:
the application discloses a method for preparing an antioxidant 1076, which comprises the following steps:
pretreatment of first antioxidant 1076 crude product
Mixing the crude antioxidant 1076 with a reducing agent in an organic solvent, reacting for 0.5-3.5h at 20-70 ℃, adding acid into the reaction solution to neutralize to pH value of 6-7, and then recovering the organic solvent to obtain the pretreated antioxidant 1076;
second, refining of antioxidant 1076
Mixing the pretreated antioxidant 1076 with a compound solvent at 50-55 ℃, crystallizing by adopting a first-stage cooling, heat preservation and second-stage cooling mode, drying a crystallized product to obtain the refined antioxidant 1076, wherein the first-stage cooling is reduced to 38-40 ℃ and seed crystals are added, then the heat preservation is carried out for 0.5-0.8h, and then the second-stage cooling is reduced to-5-10 ℃; the compound solvent is formed by mixing ethyl acetate, methanol, ethanol and water according to the volume ratio of 1-1.5:2-3:5-6:0.5-0.8.
In the scheme, the synthetic crude product of the antioxidant 1076 is subjected to reduction treatment, and then the needle-shaped crystal form can be rapidly crystallized by adopting measures of two-stage cooling, heat preservation, seed crystal addition and the like in the compound solvent, so that the processes of later crushing, sieving and the like are reduced, and the drying and the addition are easy.
Further, the temperature is reduced at a speed of 3-3.5 ℃/10min in the first-stage temperature reduction process, and the temperature is reduced at a speed of 4-5 ℃/10min in the second-stage temperature reduction process. Cooling at a specific temperature to reduce crystallization time and obtain the required crystal form.
Further, the mass ratio of the pretreated antioxidant 1076 to the compound solvent is 4-6:1, the mass ratio of the crude antioxidant 1076 to the organic solvent is 3-4:1, and the consumption of the reducing agent is 5-15mol%. The pretreatment process of the antioxidant 1076 is referred to in the patent publication No. CN 103724202B.
Further, the acid is hydrochloric acid, sulfuric acid or acetic acid.
Further, the crystallized product is dried under vacuum at 38-42 ℃.
Further, the crude antioxidant 1076 is mixed with sodium thiosulfate, sodium sulfite, ferrous sulfate, sodium borohydride or potassium borohydride in an organic solvent, wherein the organic solvent is ethyl acetate or toluene.
Compared with the prior art, the invention has the beneficial effects that:
1. the improved refining process of the antioxidant promotes the reduction of cooling crystallization time through the processes of reduction pretreatment, multistage cooling, heat preservation, seed crystal addition and the like, prepares a needle-shaped crystal form product, and is convenient to use.
Detailed Description
The invention will be further illustrated with reference to specific examples.
In the following examples, crude antioxidant 1076 is obtained by transesterification of beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) methyl propionate (3, 5-methyl ester) and stearyl alcohol under the action of a catalyst, and the catalyst, the solvent, the amount ratio, the process parameters and the like refer to conventional technologies, and are not described in detail.
The seed crystal is solid antioxidant 1076 and is in powder form, and the dosage of the seed crystal is 0.6% of the mass of the antioxidant 1076 after pretreatment.
Example 1
A method of preparing an antioxidant 1076 comprising the steps of:
pretreatment of first antioxidant 1076 crude product
Mixing the antioxidant 1076 crude product with sodium thiosulfate in ethyl acetate, wherein the dosage of the sodium thiosulfate is 10 mol percent, the sodium thiosulfate is prepared into 10wt% aqueous solution, the mass of the ethyl acetate is 4 times that of the antioxidant crude product, the reaction temperature is controlled to be 35 ℃, and stirring reaction is carried out for 1.5 hours. The reaction solution was neutralized to pH 7 with 20% by weight of diluted hydrochloric acid, then washed with water, separated, dried over anhydrous sodium sulfate, filtered and distilled to recover the organic solvent, and then the pretreated antioxidant 1076 was obtained.
Second, refining of antioxidant 1076
Mixing ethyl acetate, methanol, ethanol and water according to the volume ratio of 1:2:5:0.5 to form a compound solvent.
The pretreated antioxidant 1076 and the compound solvent are mixed at 50 ℃ and stirred to be dissolved and uniformly mixed.
And (3) carrying out first-stage cooling on the compound solvent mixed solution, cooling to 38 ℃ from 50 ℃ at a speed of 3 ℃/10min, adding seed crystal, preserving heat for 0.5h, then carrying out second-stage cooling, cooling to 0 ℃ from the temperature at the time of preserving heat at a speed of 4 ℃/10min, filtering, and carrying out vacuum drying on the filtrate at 40 ℃ to obtain the refined antioxidant 1076.
Example 2
A method of preparing an antioxidant 1076 comprising the steps of:
pretreatment of first antioxidant 1076 crude product
Mixing the antioxidant 1076 crude product with sodium thiosulfate in ethyl acetate, wherein the dosage of the sodium thiosulfate is 11 mol percent, the sodium thiosulfate is prepared into 10wt% aqueous solution, the mass of the ethyl acetate is 3 times that of the antioxidant crude product, the reaction temperature is controlled to be 45 ℃, and stirring reaction is carried out for 2 hours. The reaction solution was neutralized to pH 7 with 20% by weight of diluted hydrochloric acid, then washed with water, separated, dried over anhydrous sodium sulfate, filtered and distilled to recover the organic solvent, and then the pretreated antioxidant 1076 was obtained.
Second, refining of antioxidant 1076
Mixing ethyl acetate, methanol, ethanol and water according to the volume ratio of 1.2:2.3:5.4:0.6 to form the compound solvent.
The pretreated antioxidant 1076 and the compound solvent are mixed at the temperature of 52 ℃ and stirred to be dissolved and uniformly mixed.
And (3) carrying out first-stage cooling on the compound solvent mixed solution, cooling to 39 ℃ from 52 ℃ at a speed of 3.2 ℃/10min, adding seed crystals, preserving heat for 0.6h, then carrying out second-stage cooling, cooling to 5 ℃ from the temperature at the time of preserving heat at a speed of 4.5 ℃/10min, filtering, and carrying out vacuum drying on the filtrate at 40 ℃ to obtain the refined antioxidant 1076.
Example 3
A method of preparing an antioxidant 1076 comprising the steps of:
pretreatment of first antioxidant 1076 crude product
Mixing the antioxidant 1076 crude product with sodium thiosulfate in ethyl acetate, wherein the dosage of the sodium thiosulfate is 8 mol percent, the sodium thiosulfate is prepared into 10wt% aqueous solution, the mass of the ethyl acetate is 3.5 times that of the antioxidant crude product, the reaction temperature is controlled to be 40 ℃, and stirring reaction is carried out for 2 hours. The reaction solution was neutralized to pH 7 with 20% by weight of diluted hydrochloric acid, then washed with water, separated, dried over anhydrous sodium sulfate, filtered and distilled to recover the organic solvent, and then the pretreated antioxidant 1076 was obtained.
Second, refining of antioxidant 1076
Mixing ethyl acetate, methanol, ethanol and water according to the volume ratio of 1.5:3:6:0.8 to form a compound solvent.
The pretreated antioxidant 1076 and the compound solvent are mixed at the temperature of 55 ℃ and stirred to be dissolved and uniformly mixed.
And (3) carrying out first-stage cooling on the compound solvent mixed solution, cooling to 40 ℃ from 55 ℃ at a speed of 3.5 ℃/10min, then adding seed crystal, preserving heat for 0.6h, then carrying out second-stage cooling, cooling to 2 ℃ from the temperature at the time of preserving heat at a speed of 5 ℃/10min, filtering, and carrying out vacuum drying on the filtrate at 40 ℃ to obtain the refined antioxidant 1076.
Comparative example 1
(1) Adding 2250L of 97.5% methanol (methanol: water=97.5:2.5 v: v) into the crystallizer in advance, heating to 50 ℃ and stirring by a stirring paddle;
(2) And cooling the reaction solution of the antioxidant 1076 reacted in the reaction kettle in the synthesis process, and when the temperature is reduced to 120 ℃, pressing the reaction solution from the reaction kettle into the crystal reactor, and continuously maintaining the stirring paddle at 70 revolutions per minute.
(3) Opening a condenser of the crystallizer to ensure the condensation and reflux of the evaporated methanol, cooling the crystallizer to 42 ℃ for 2.5h, and preserving heat.
(4) 5kg of dried 1076 crystals (needle crystals) was added to the reactor, the temperature was lowered to 41℃and the temperature was kept for 1 hour.
(5) And (3) starting cold brine in the jacket, cooling the crystallization kettle, and centrifugally drying when the temperature is reduced to below 5 ℃ for 4 hours.
(7) And transferring the centrifuged product into a vacuum dryer, heating to 40 ℃ for drying, sampling every hour in the drying process, and carrying out volatile testing, wherein the volatile is qualified when less than 0.1% according to Q/SH0067-2007 standard. See example 2 in the patent specification with application publication number CN 107417528.
Comparative example 2
(1) Adding 2250L of 97.5% methanol (methanol: water=97.5:2.5 v: v) into the crystallizer in advance, heating to 50 ℃ and stirring by a stirring paddle;
(2) And cooling the reaction solution of the antioxidant 1076 reacted in the reaction kettle in the synthesis process, and when the temperature is reduced to 120 ℃, pressing the reaction solution from the reaction kettle into the crystal reactor, and continuously maintaining the stirring paddle at 70 revolutions per minute.
(3) Opening a condenser of the crystallizer to ensure the condensation and reflux of the evaporated methanol, cooling the crystallizer to 42 ℃ for 2.5h, and preserving heat.
(4) 5kg of dried 1076 crystals (needle crystals) was added to the reactor, the temperature was lowered to 41℃and the temperature was kept for 0.6 hour.
(5) And (3) starting cold brine in the jacket, cooling the crystallization kettle, and centrifugally drying when the temperature is reduced to below 5 ℃ for 2.5 hours.
(7) And transferring the centrifuged product into a vacuum dryer, heating to 40 ℃ for drying, sampling every hour in the drying process, and carrying out volatile testing, wherein the volatile is qualified when less than 0.1% according to Q/SH0067-2007 standard.
Comparative example 3
Compared with example 3, the methanol is removed from the compound solvent in this example, and the rest is unchanged.
The antioxidant 1076 prepared above was tested as shown in the following table:
from the data in the table, the antioxidant 1076 prepared by the scheme has excellent performances of purity, light transmittance, melting range and the like, and the needle-shaped crystal form is beneficial to reducing post-treatment procedures and reducing cost.
The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above examples, and all technical solutions belonging to the concept of the present invention belong to the protection scope of the present invention. It should be noted that modifications and adaptations to the present invention may occur to one skilled in the art without departing from the principles of the present invention and are intended to be within the scope of the present invention.

Claims (4)

1. A method of preparing an antioxidant 1076 comprising the steps of:
pretreatment of first antioxidant 1076 crude product
Mixing the crude antioxidant 1076 with a reducing agent in an organic solvent, reacting for 0.5-3.5h at 20-70 ℃, adding acid into the reaction solution to neutralize to pH value of 6-7, and then recovering the organic solvent to obtain the pretreated antioxidant 1076;
second, refining of antioxidant 1076
Mixing the pretreated antioxidant 1076 with a compound solvent at 50-55 ℃, crystallizing by adopting a first-stage cooling, heat preservation and second-stage cooling mode, drying the crystallized product to obtain a refined needle-shaped crystal antioxidant 1076, wherein the first-stage cooling is reduced to 38-40 ℃ and seed crystals are added, then the heat preservation is carried out for 0.5-0.8h, and then the second-stage cooling is reduced to 0-5 ℃; the compound solvent is formed by mixing ethyl acetate, methanol, ethanol and water according to the volume ratio of 1-1.5:2-3:5-6:0.5-0.8;
the temperature is reduced at a speed of 3-3.5 ℃/10min in the first-stage temperature reduction process, and at a speed of 4-5 ℃/10min in the second-stage temperature reduction process;
the mass ratio of the pretreated antioxidant 1076 to the compound solvent is 4-6:1, the mass ratio of the crude antioxidant 1076 to the organic solvent is 3-4:1, and the consumption of the reducing agent is 5-15mol%.
2. A method of preparing an antioxidant 1076 according to claim 1 wherein: the acid is hydrochloric acid, sulfuric acid or acetic acid.
3. A method of preparing an antioxidant 1076 according to claim 1 wherein: the crystallized product is dried under vacuum at 38-42 ℃.
4. A method of preparing an antioxidant 1076 according to claim 1 wherein: mixing the antioxidant 1076 crude product with sodium thiosulfate, sodium sulfite, ferrous sulfate, sodium borohydride or potassium borohydride in an organic solvent, wherein the organic solvent is ethyl acetate or toluene.
CN202210980700.6A 2022-08-16 2022-08-16 Method for preparing antioxidant 1076 Active CN115160138B (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5206390A (en) * 1988-05-27 1993-04-27 Ciba-Geigy Corporation Substituted bisacyloxynaphthacenes
CN101955430A (en) * 2009-11-26 2011-01-26 营口市风光化工有限公司 Method for producing antioxygen 1076 through noncrystalline method
CN102746154A (en) * 2012-07-03 2012-10-24 山东省临沂市三丰化工有限公司 Crystallizing method of solid antioxidant
WO2013118058A1 (en) * 2012-02-07 2013-08-15 Dr.Reddys Laboratories Limited Amine salts of prostaglandin analogs
CN103724202A (en) * 2014-01-10 2014-04-16 上海华谊(集团)公司 Refining method of antioxidant 1076
CN107417528A (en) * 2017-05-02 2017-12-01 沈阳化工大学 A kind of method that antioxidant 1076 obtains the crystallization of needle-like crystalline form in methanol solvate
CN109896956A (en) * 2017-12-09 2019-06-18 山东斯递尔化工科技有限公司 A kind of synthetic method of antioxidant 1076
CN114790140A (en) * 2022-04-01 2022-07-26 陕西艾科莱特新材料有限公司 Continuous preparation method of antioxidant 1076

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5206390A (en) * 1988-05-27 1993-04-27 Ciba-Geigy Corporation Substituted bisacyloxynaphthacenes
CN101955430A (en) * 2009-11-26 2011-01-26 营口市风光化工有限公司 Method for producing antioxygen 1076 through noncrystalline method
WO2013118058A1 (en) * 2012-02-07 2013-08-15 Dr.Reddys Laboratories Limited Amine salts of prostaglandin analogs
CN102746154A (en) * 2012-07-03 2012-10-24 山东省临沂市三丰化工有限公司 Crystallizing method of solid antioxidant
CN103724202A (en) * 2014-01-10 2014-04-16 上海华谊(集团)公司 Refining method of antioxidant 1076
CN107417528A (en) * 2017-05-02 2017-12-01 沈阳化工大学 A kind of method that antioxidant 1076 obtains the crystallization of needle-like crystalline form in methanol solvate
CN109896956A (en) * 2017-12-09 2019-06-18 山东斯递尔化工科技有限公司 A kind of synthetic method of antioxidant 1076
CN114790140A (en) * 2022-04-01 2022-07-26 陕西艾科莱特新材料有限公司 Continuous preparation method of antioxidant 1076

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