CN115159257B - Winding device for producing low-temperature soldering ultra-fine enameled wire and processing technology thereof - Google Patents

Winding device for producing low-temperature soldering ultra-fine enameled wire and processing technology thereof Download PDF

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Publication number
CN115159257B
CN115159257B CN202210849453.6A CN202210849453A CN115159257B CN 115159257 B CN115159257 B CN 115159257B CN 202210849453 A CN202210849453 A CN 202210849453A CN 115159257 B CN115159257 B CN 115159257B
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CN
China
Prior art keywords
winding drum
winding
cylinder
cantilever
motor
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CN202210849453.6A
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Chinese (zh)
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CN115159257A (en
Inventor
徐少斌
徐康
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Zhejiang Jiming Electrician Equipment Co ltd
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Zhejiang Jiming Electrician Equipment Co ltd
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Priority to CN202210849453.6A priority Critical patent/CN115159257B/en
Publication of CN115159257A publication Critical patent/CN115159257A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/06Supplying cores, receptacles, or packages to, or transporting from, winding or depositing stations
    • B65H67/068Supplying or transporting empty cores
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/28Traversing devices; Package-shaping arrangements
    • B65H54/30Traversing devices; Package-shaping arrangements with thread guides reciprocating or oscillating with fixed stroke
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/40Arrangements for rotating packages
    • B65H54/44Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/04Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
    • B65H67/0405Arrangements for removing completed take-up packages or for loading an empty core
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/04Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
    • B65H67/044Continuous winding apparatus for winding on two or more winding heads in succession
    • B65H67/048Continuous winding apparatus for winding on two or more winding heads in succession having winding heads arranged on rotary capstan head
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/36Wires

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  • Manufacture Of Motors, Generators (AREA)

Abstract

The invention discloses a winding device for producing low-temperature soldering ultra-fine enameled wires and a processing technology thereof, wherein the winding device comprises a winding table, a winding drum conveying mechanism, a cycloid mechanism, a winding mechanism, a frame body and a discharging mechanism, wherein the winding drum conveying mechanism, the cycloid mechanism, the frame body and the discharging mechanism are all arranged on the winding table; the process comprises the following steps: winding drum conveying, winding drum clamping, winding and breaking of enameled wires, releasing the winding drum and connecting roller for circulation. The automatic conveying and clamping device can realize automatic conveying and clamping of the winding drum, and can automatically convey the enameled wire to the winding drum for winding, and meanwhile, the winding drum after winding can be automatically released.

Description

Winding device for producing low-temperature soldering ultra-fine enameled wire and processing technology thereof
Technical Field
The invention relates to a winding device for producing a low-temperature soldering ultra-fine enameled wire and a processing technology thereof.
Background
Enameled wires are common materials for motors, and in the continuous operation process of the motors, current is continuously supplied to windings and the windings continuously rotate, so that a large amount of heat can be generated by long-time energization and friction or the problem that short circuit is subjected to electric shock occurs. Therefore, the performance of the enameled wire needs to be improved to meet the normal use of the enameled wire in different working environments.
The enameled wire is required to be wound in the processing process, so that the processed enameled wire is conveniently wound on a winding drum for packaging and conveying. However, due to the defect of structural design, the winding mechanism in the prior art cannot uniformly wind the enameled wire on the winding drum, and meanwhile, automatic feeding of the winding drum cannot be realized, and the enameled wire is required to be placed manually, so that the production efficiency of the enameled wire is reduced.
Disclosure of Invention
The invention aims to provide a winding device for low-temperature soldering ultra-fine enameled wire production and a technical scheme of a processing technology thereof, which aim at overcoming the defects of the prior art, not only can realize automatic conveying and clamping of a winding drum, but also can automatically convey enameled wires to the winding drum for winding, meanwhile, the winding drum after winding can be automatically released, the automatic winding of the enameled wires is realized through output of a discharging mechanism, the production efficiency of the enameled wires is greatly improved, the requirement of assembly line production is met, the stable feeding of the winding drum can be realized, the automatic and stable winding and release of the winding drum of the enameled wires can be realized, the requirement of an enameled wire automatic production line is met, and the production efficiency of the enameled wires is improved.
In order to solve the technical problems, the invention adopts the following technical scheme:
winding device for producing low-temperature soldering ultra-fine enameled wire, which is characterized in that: the automatic winding and conveying device comprises a winding table, a winding drum conveying mechanism, a cycloid mechanism, a winding mechanism, a frame body and a discharging mechanism, wherein the winding drum conveying mechanism, the cycloid mechanism, the frame body and the discharging mechanism are all arranged on the winding table; through the design of above-mentioned structure, not only can realize the automatic transportation and the clamping of winding reel, can carry the enameled wire on the winding reel voluntarily moreover and coil, the winding reel after the winding simultaneously can automatic release, exports through discharge mechanism, realizes the automatic winding of enameled wire, has improved the production efficiency of enameled wire greatly, satisfies the requirement of assembly line production.
Further, the winding drum conveying mechanism comprises a winding drum input groove, a winding drum boosting assembly and a first winding drum jacking mechanism, wherein the winding drum input groove is fixed on the side face of the winding table and extends to a winding drum placing cavity in the winding table, the winding drum boosting assembly is arranged on the winding table and located on the same side of the winding drum input groove, the first winding drum jacking mechanism is arranged at the bottom of the winding drum placing cavity, the winding drum on the conveying belt can be pushed into the winding drum input groove through the winding drum boosting assembly, the winding drum can be rolled into the winding drum placing cavity, the winding drum is conveyed onto the winding mechanism through the first winding drum jacking mechanism, and the winding drum input groove which is obliquely arranged is convenient for the winding drum to roll into the winding drum placing cavity.
Further, the winding drum boosting assembly comprises a first air cylinder, a first piston rod, a first cantilever, a first push rod and a second push rod, wherein the first air cylinder is fixed on the winding table, the first air cylinder is connected with the winding table through a reinforcing plate, the first air cylinder is connected with the first cantilever through the first piston rod, the second push rod is distributed between the two first push rods, the second push rod is connected with the first cantilever, the first air cylinder can drive the first cantilever to horizontally reciprocate through the first piston rod, and then the winding drum of the conveying belt can be pushed into the winding drum input groove through the first push rod and the second push rod, the first push rod is a horizontal straight rod, and the second push rod is an arc rod, so that the winding drum is conveniently attached to the outer surface of the winding drum shaft sleeve.
Further, cycloid mechanism includes stand, the lifter plate, the second cylinder, first motor, first baffle and first screw rod, two stands are fixed in on the top surface of coiling table, the lifter plate removal is connected on the stand, the coiling bench is located to the second cylinder, the lifter plate is connected through the second piston rod to the second cylinder, first motor and first baffle are all located on the lifter plate, first baffle is connected through first screw rod to first motor, be connected with first slider on the first screw rod, be equipped with first guide rail on the lifter plate, be equipped with the curb plate on the first slider, upper and lower distribution has the guide roll between two curb plates, can drive the lifter plate through the second piston rod through the second cylinder and reciprocate, and then adjust the height position of lifter plate and guide roll, satisfy the requirement of carrying to different co-altitude direction enameled wires, first motor can drive first screw rod rotation, and then can make first slider horizontal reciprocating motion, make the guide roll follow together reciprocating motion, guarantee that the enameled wire twine on a winding section of thick bamboo uniformly, the curb plate has improved guide roll's stability and reliability.
Further, winding mechanism includes first carousel, the second carousel, driving motor and third cylinder, first carousel passes through the second carousel of hub connection, all be provided with first spacing hole and second spacing hole on first carousel and the second carousel, first spacing hole and second spacing hole are crisscross each other to be set up, winding drum passes through the linking roller to be connected between first carousel and second carousel, linking roller and second spacing hole assorted, driving motor and third cylinder are all located the drive incasement, driving motor passes through reduction gear connection gear train, the axle sleeve connection support body is passed through first pivot to the gear train, reduction gear and gear train pass through first support connection driving box, the third cylinder passes through second support connection driving box, the gag lever post is connected through the third piston rod, gag lever post and first spacing hole assorted, the axle sleeve has improved the stability and the reliability of being connected between first carousel and the second carousel, stability when improving the winding, first spacing hole and the second spacing hole design of mutual interleaving, not only be favorable to the assembly of winding drum, but also be convenient for the third cylinder to pass through the third and connect in first carousel and second carousel through first support connection drive the first carousel, can realize the reduction gear train and second reel connection, the first reel is realized through the second support connection, the first reel is rotatable, further improved and the stability is realized.
Further, the support body includes the mount, the movable plate, first fixed plate and second fixed plate all locate between two mounts, be equipped with fourth cylinder and second guide rail on the first fixed plate, move on the second guide rail and be connected with the third slider, the third slider passes through the fourth cylinder of fourth piston rod connection, be equipped with the third motor on the third slider, the second spline wheel is connected through the second pivot to the third motor, be equipped with the push pedal in the second pivot, second spline wheel and linking roller assorted, can be with the movable plate through the mount, first fixed plate and second fixed plate are stable the installation, make movable plate, first fixed plate and second fixed plate be located required high position, can drive third slider along second guide rail horizontal migration through the fourth piston rod, adjust the horizontal position of third motor, and then make the second spline wheel insert or break away from the linking roller, when the second spline wheel inserts the second spline through the groove of linking roller, start third motor can drive the rotatory linking roller of linking roller, and then can drive corresponding push pedal of rolling, can rotate when realizing the rolling connection roller, the stability is convenient for realizing the roll of linking, the end to rotate.
Further, second sliding blocks are symmetrically arranged on two sides of the moving plate, a first guide groove is formed in the fixing frame, the second sliding blocks are matched with the first guide groove, a second motor and a second baffle are arranged on the fixing frame, the second motor is connected with the second baffle through a second screw rod, the second sliding blocks are connected with a blocking strip through the fixing frame, the blocking strip is positioned above the moving plate, a groove is formed in the blocking strip, a fourth motor, a fourth baffle, a fourth screw rod, a fourth guide rail and a fourth sliding block are arranged on the top surface of the moving plate, the fourth motor is connected with the fourth baffle through the fourth screw rod, the fourth sliding block is arranged on the fourth screw rod, the fourth guide rail is arranged on the moving plate in parallel, the fourth sliding block is movably connected with the fourth guide rail, a first fixing strip is arranged on the fourth sliding block, a seventh air cylinder is symmetrically arranged on the first fixing strip and is connected with a first lifting air cylinder through a seventh piston rod, the first lifting air cylinder is connected with a second cantilever, and a first rubber ring is arranged on the second cantilever; the second motor drives the second screw rod to rotate, and then the movable plate can be driven by the second sliding block to horizontally move along the first guide groove, the position adjustment requirement on the movable plate is met, the installation stability of the blocking strip is improved, the rolling-down connecting roller is convenient to block, the connection stability between the arc-shaped guide rail and the blocking strip is improved, the connecting roller is prevented from directly falling to the ground when rolling down, the fourth motor drives the fourth screw rod to rotate, and then the fourth sliding block can horizontally move along the fourth guide rail, the second cantilever is inserted into the connecting roller or driven to horizontally move, the first fixing strip can drive the first lifting cylinder to move up and down through the seventh piston rod, the height position of the second cantilever is adjusted, the first lifting cylinder can drive the second cantilever to horizontally move, and the adjustment of the horizontal position of the second cantilever is realized, and the first rubber ring improves the stability of the connection between the second cantilever and the connecting roller.
Further, a fifth motor, a fifth baffle, a fifth screw and a second guide groove are arranged on the top surface of the second fixing plate, the fifth motor is connected with the fifth baffle through the fifth screw, the fifth screw is connected with a boosting block, the boosting block horizontally moves along the second guide groove, a third guide rail is symmetrically arranged on the bottom surface of the second fixing plate, a fifth sliding block is movably connected on the third guide rail, the fifth sliding block is fixedly connected with the boosting block, a second fixing strip is arranged on the fifth sliding block, a fifth cylinder is symmetrically arranged on the second fixing strip, the fifth cylinder is connected with a second lifting cylinder through a fifth piston rod, the second lifting cylinder is connected with a third cantilever, a second rubber ring is arranged on the third cantilever, an arc guide rail is symmetrically arranged on the bottom surface of the second fixing strip, and the arc guide rail is matched with the groove; the fifth motor drives the fifth screw rod to rotate, and then the boosting block can be driven to horizontally move along the second guide groove, so that the connecting roller corresponding to the winding drum to be released is conveniently detached, the boosting block can drive the fifth sliding block to horizontally move, the third guide rail improves the stability and reliability of the fifth sliding block during moving, the second fixing strip improves the stability of the second lifting cylinder during mounting, the fifth cylinder can drive the second lifting cylinder to vertically move through the fifth piston rod, the height position of the third cantilever is adjusted, the conveying requirement on the connecting roller is met, the second rubber ring improves the stability of connection between the third cantilever and the connecting roller, and the arc-shaped guide rail facilitates the connecting roller to roll down onto the moving plate from one side close to the second fixing plate.
Further, discharge mechanism includes blown down tank and second winding drum climbing mechanism, be equipped with the constant head tank on the medial surface of blown down tank, one side that is close to the support body on the blown down tank is equipped with the through-hole, be equipped with second winding drum climbing mechanism in the through-hole, first winding drum climbing mechanism and second winding drum climbing mechanism all include the arc, the sixth cylinder, sixth piston rod and guide arm, the sixth cylinder is connected through the sixth piston rod to the arc, be equipped with the guiding hole on the sixth cylinder, the guide arm is connected to the arc, guide arm and guiding hole assorted, through the design of blown down tank, the winding drum roll of being convenient for, the constant head tank has improved the stability when the winding drum rolls down, prevent off tracking, second winding drum climbing mechanism can pass the through-hole and take off the winding drum on the winding mechanism, can drive the arc through the sixth piston rod and reciprocate, be convenient for release the winding drum, stability and reliability when the arc moves have been improved to guiding hole and guide arm.
The method for winding the enameled wire by using the winding device for producing the low-temperature soldering ultra-fine enameled wire is characterized by comprising the following steps of:
1) Winding drum transport
a. Firstly, conveying a winding drum to a winding drum input groove through a conveying belt, stopping movement of the conveying belt, starting a winding drum boosting assembly, pushing the winding drum on the conveying belt into the winding drum input groove, and enabling the winding drum to roll into a winding drum placing cavity;
b. Then starting a driving motor, driving the first rotary table and the second rotary table to rotate to a required angle through the driving motor, and driving a limiting rod to be inserted into the first limiting hole through an air cylinder to fix the first rotary table and the second rotary table;
c. then a first winding drum jacking mechanism at the bottom of the winding drum placing cavity is started, the winding drum is pushed out of the winding drum output hole by the first winding drum jacking mechanism, so that the winding drum is positioned between the first rotary table and the second rotary table until a first internal spline through groove on the winding drum is aligned with the second limit hole;
2) Winding drum clamping
a. Firstly, starting a second motor, driving a moving plate to move and approach a corresponding second limit hole, and starting a fourth cylinder to adjust the height position of a connecting roller on a second cantilever until the height position is the same as the height position of the second limit hole;
b. then starting a fourth motor, driving a first lifting cylinder and a second cantilever to approach a second limiting hole through a first fixing strip, starting the first lifting cylinder, and enabling a connecting roller to sequentially pass through a second rotary table, a winding drum and a first rotary table through the second cantilever;
c. then the first winding drum jacking mechanism is withdrawn, the first winding drum jacking mechanism is separated from the winding drum, the fourth cylinder is started until the engagement roller is completely supported on the second limiting hole, and the second cantilever is withdrawn;
3) Winding and breaking wire of enameled wire
a. After the winding drum is clamped, the third cylinder drives the limiting rod to withdraw from the first limiting hole, the driving motor is started to drive the first rotary table and the second rotary table to rotate for a set angle, and then the third cylinder is started to drive the limiting rod to insert into the first limiting hole, so that the winding drum reaches the winding position;
b. then a fourth cylinder on the frame body is started, and the third sliding block is driven to move along the second guide rail through a fourth piston rod until the second spline wheel is close to and inserted into the engagement roller, and a push plate on the second rotating shaft is propped against the end part of the engagement roller;
c. then, the enameled wire passes through the cycloid mechanism and is wound on a winding drum to be wound through a mechanical arm, a third motor is started to drive a second spline wheel to rotate, so that the winding drum synchronously rotates, and meanwhile, a first motor is started, a first sliding block is driven by a first screw rod to horizontally move back and forth along a first guide rail, so that the enameled wire is uniformly wound on the winding drum;
d. after the winding drum reaches the set rotation number, the first motor stops working, and the enameled wire is sheared off by a mechanical arm;
4) Release winding drum
a. Firstly, a third cylinder drives a limiting rod to withdraw from a first limiting hole, a driving motor is started to drive a first rotary table and a second rotary table to rotate for a set angle, and then the third cylinder is started to drive the limiting rod to insert into the first limiting hole, so that the winding drum reaches a release position;
b. Then a second winding drum jacking mechanism is started, and the winding drum wound with the enameled wire is jacked up through the second winding drum jacking mechanism, so that the connecting roller is suspended in the second limiting hole;
c. then a fifth motor on the frame body is started, the boosting block and the fifth sliding block are driven by a fifth screw rod to horizontally move along a third guide rail, so that the third cantilever is close to the connecting roller, a second lifting cylinder is started, the second cantilever is inserted into the connecting roller through the second lifting cylinder, the fifth cylinder is started to drive the second cantilever to lift, the second cantilever is separated from the winding cylinder, the fifth motor is started, and the connecting roller is taken out from the winding cylinder through the second cantilever;
d. finally, the second winding drum jacking mechanism drives the winding drum to descend until the winding drum contacts with the positioning groove on the discharge chute, and the second winding drum jacking mechanism is continuously descended to enable the winding drum to roll to the end part of the discharge chute along the positioning groove, and the winding drum is grabbed and put on a finished product conveying belt through a mechanical arm;
5) Circulation of joining roller
a. When the second cantilever inserts the connecting roller into the first rotary table, the second rotary table and the winding drum, the winding drum is connected with the first rotary table and the second rotary table through the connecting roller, the second cantilever is withdrawn, the second motor is started, the moving plate is driven to move through the second screw rod, the blocking strip is close to the arc-shaped guide rail, and the end part of the arc-shaped guide rail is inserted into the groove on the blocking strip;
b. The connecting roller is moved between the two arc-shaped guide rails through the third cantilever, and the second lifting cylinder is lowered through the fifth cylinder and the fifth piston rod until the connecting roller is contacted with the two arc-shaped guide rails;
c. then a second lifting cylinder is started, and the second lifting cylinder drives the third cantilever to withdraw from the connecting roller, so that the connecting roller slides downwards along the arc-shaped guide rail until the connecting roller stays at one side of the blocking strip;
d. and finally, starting the first lifting cylinder, inserting the second cantilever into the connecting roller, and clamping the next winding drum.
Through the processing technology, stable feeding of the winding drum can be realized, automatic and stable winding of the enameled wire and release of the winding drum can be realized, the requirement of an enameled wire automatic production line is met, and the production efficiency of the enameled wire is improved.
Due to the adoption of the technical scheme, the invention has the following beneficial effects:
1. the automatic winding device not only can realize automatic conveying and clamping of the winding drum, but also can automatically convey the enameled wire to the winding drum for winding, and simultaneously the winding drum after winding can be automatically released and output through the discharging mechanism, so that the automatic winding of the enameled wire is realized, the production efficiency of the enameled wire is greatly improved, and the requirement of flow line production is met.
2. The winding drum on the conveying belt can be pushed into the winding drum input groove through the winding drum boosting assembly, the winding drum is rolled into the winding drum placing cavity, the winding drum is conveyed onto the winding mechanism through the first winding drum jacking mechanism, and the winding drum input groove which is obliquely arranged is convenient for the winding drum to roll into the winding drum placing cavity.
3. Can drive the lifter plate through the second piston rod through the second cylinder and reciprocate, and then adjust the high position of lifter plate and guide roller, satisfy the requirement of carrying to the enameled wire of different direction of height, first motor can drive first screw rod rotation, and then can make first slider horizontal reciprocating motion, makes the guide roller follow together reciprocating motion, guarantees that the enameled wire evenly twines on a winding section of thick bamboo, and the curb plate has improved the stability and the reliability of guide roller installation.
4. The axle sleeve has improved the stability and the reliability of being connected between first carousel and the second carousel, be favorable to the stable assembly of winding reel, stability when improving the enameled wire and convolute, first spacing hole and the spacing hole design of second of mutual crisscross, not only be favorable to the assembly of winding reel, be convenient for the third cylinder moreover and connect the gag lever post on first spacing hole through the third piston rod, both can realize the stable rotation of first carousel and second carousel, can realize the fixed of first carousel and second carousel again, realize automatic operation, driving motor can drive the gear train rotation through the reduction gear, and then drive the axle sleeve through first pivot, first carousel and second carousel are rotatory, first support has improved the stability of gear train installation, the second support has improved the stability of third cylinder and gag lever post installation, the linking roller has improved the stability of being connected between winding reel and first carousel and the second carousel.
5. The second motor drives the second screw rod to rotate, and then the movable plate can be driven by the second sliding block to horizontally move along the first guide groove, the position adjustment requirement on the movable plate is met, the installation stability of the blocking strip is improved, the rolling-down connecting roller is convenient to block, the connection stability between the arc-shaped guide rail and the blocking strip is improved, the connecting roller is prevented from directly falling to the ground when rolling down, the fourth motor drives the fourth screw rod to rotate, and then the fourth sliding block can horizontally move along the fourth guide rail, the second cantilever is inserted into the connecting roller or driven to horizontally move, the first fixing strip can drive the first lifting cylinder to move up and down through the seventh piston rod, the height position of the second cantilever is adjusted, the first lifting cylinder can drive the second cantilever to horizontally move, and the adjustment of the horizontal position of the second cantilever is realized, and the first rubber ring improves the stability of the connection between the second cantilever and the connecting roller.
6. The fifth motor drives the fifth screw rod to rotate, so that the boosting block can be driven to horizontally move along the second guide groove, the connecting roller corresponding to the winding drum to be released is convenient to detach, the boosting block can drive the fifth sliding block to horizontally move, the third guide rail improves the stability and reliability of the fifth sliding block during moving, the second fixing strip improves the stability of the second lifting cylinder during mounting, the fifth cylinder can drive the second lifting cylinder to vertically move through the fifth piston rod, the height position of the third cantilever is adjusted, the conveying requirement on the connecting roller is met, and the second rubber ring improves the stability of connection between the third cantilever and the connecting roller.
7. Through the processing technology, stable feeding of the winding drum can be realized, automatic and stable winding of the enameled wire and release of the winding drum can be realized, the requirement of an enameled wire automatic production line is met, and the production efficiency of the enameled wire is improved.
Drawings
The invention is further described below with reference to the accompanying drawings:
fig. 1 is a diagram showing the effect of a winding device for producing a low-temperature solder ultra-fine enameled wire and a winding device in a processing process thereof;
FIG. 2 is a schematic view of a winding drum boost assembly according to the present invention;
FIG. 3 is a schematic illustration of the connection between a winding drum input slot, a winding drum receiving cavity and a first winding drum jacking mechanism in accordance with the present invention;
FIG. 4 is a schematic view of the cycloid mechanism of the present invention;
FIG. 5 is an enlarged view of a portion of the portion I of FIG. 4;
FIG. 6 is a schematic view of a winding mechanism according to the present invention;
FIG. 7 is a schematic diagram of the connection between the first turntable and the second turntable according to the present invention;
FIG. 8 is a schematic view of the connection between a winding drum and a splice roll in the present invention;
FIG. 9 is a schematic view of a frame body according to the present invention;
FIG. 10 is a schematic view of a moving plate according to the present invention;
FIG. 11 is a schematic view showing the effect of the second fixing plate according to the present invention;
FIG. 12 is a schematic view of the bottom structure of the second fixing plate according to the present invention;
FIG. 13 is a schematic view of the structure of the discharging mechanism in the present invention;
fig. 14 is a schematic structural view of a first winding drum lifting mechanism and a second winding drum lifting mechanism in the present invention.
In the figure: 1-a winding station; 2-winding drum input slot; 3-a winding drum boosting assembly; a 4-cycloid mechanism; 5-a drive box; 6, a frame body; 7-winding drum output hole; 8-a winding mechanism; 9-a discharging mechanism; 10-a first cylinder; 11-reinforcing plates; 12-a first piston rod; 13-a first cantilever; 14-a first push rod; 15-a second pushrod; 16-a winding drum placement cavity; 17-a first winding drum lifting mechanism; 18-stand columns; 19-lifting plates; 20-a second cylinder; 21-a second piston rod; 22-a first motor; 23-a first baffle; 24-a first guide rail; 25-a first screw; 26-a first slider; 27-side plates; 28-guiding rollers; 29-a first turntable; 30-a second turntable; 31-winding drum; 32-a drive motor; 33-speed reducer; 34-a first scaffold; 35-gear set; 36-a first rotating shaft; 37-mounting blocks; 38-a third cylinder; 39-a second bracket; 40-limiting rods; 41-end caps; 42-shaft sleeve; 43-a first limiting hole; 44-a second limiting hole; 45-a first internal spline through groove; 46-joining rollers; 47-a first spline wheel; 48-a second internal spline through groove; 49-fixing frame; 50-mounting plates; 51-moving plate; 52-a first fixing plate; 53-a second fixing plate; 54-a second motor; 55-a second baffle; 56-a second screw; 57-first guide grooves; 58-a second slider; 59-a third slider; 60-fourth cylinder; 61-a fourth piston rod; 62-a second rail; 63-a third motor; 64-a second spindle; 65-a second spline wheel; 66-pushing plate; 67-barrier strips; 68-grooves; 69-mounting rack; 70-fourth motor; 71-a fourth baffle; 72-fourth screw; 73-fourth guide rail; 74-fourth slider; 75-a first fixing strip; 76-a first lifting cylinder; 77-seventh cylinder; 78-seventh piston rod; 79-a second cantilever; 80-a first rubber ring; 81-arc-shaped guide rails; 82-a fifth motor; 83-a fifth baffle; 84-fifth screw; 85-boosting blocks; 86-a second guide groove; 87-a third guide rail; 88-a fifth slider; 89-a second fixing strip; 90-a second lifting cylinder; 91-a fifth cylinder; 92-a fifth piston rod; 93-a third cantilever; 94-a second rubber ring; 95-discharge chute; 96-positioning grooves; 97-through holes; 98-arc plate; 99-sixth cylinder; 100-a sixth piston rod; 101-a guide rod.
Detailed Description
It should be noted that, without conflict, the embodiments of the present application and features of the embodiments may be combined with each other. The application will be described in detail below with reference to the drawings in connection with embodiments.
In order that those skilled in the art will better understand the present application, a technical solution in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in which it is apparent that the described embodiments are only some embodiments of the present application, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, shall fall within the scope of the application.
It should be noted that the terms "first," "second," and the like in the description and claims of the present application and in the above-described figures are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order. Furthermore, the terms "comprise" and "have," as well as any variations thereof, are intended to cover a non-exclusive inclusion.
As shown in fig. 1, the winding device for producing the low-temperature soldering ultra-fine enameled wire comprises a winding table 1, a winding drum conveying mechanism, a cycloid mechanism 4, a winding mechanism 8, a frame 6 and a discharging mechanism 9, wherein the winding drum conveying mechanism, the cycloid mechanism 4, the frame 6 and the discharging mechanism 9 are all arranged on the winding table 1, the winding mechanism 8 is connected with the winding table 1 through a driving box 5 and the frame 6, a winding drum 31 is conveyed to the winding mechanism 8 through the winding drum conveying mechanism, the enameled wire conveyed by the cycloid mechanism 4 is wound, and then the enameled wire is output by the discharging mechanism 9, so that the automatic winding and conveying of the enameled wire are realized; through the design of above-mentioned structure, not only can realize the automatic transportation and the clamping of winding reel 31, can carry the enameled wire on the winding reel 31 voluntarily moreover and coil, winding reel 31 after the coiling simultaneously can automatic release, exports through discharge mechanism 9, realizes the automatic coiling of enameled wire, has improved the production efficiency of enameled wire greatly, satisfies the requirement of assembly line production.
As shown in fig. 2 and 3, the winding drum conveying mechanism includes a winding drum input slot 2, a winding drum boosting assembly 3 and a first winding drum jacking mechanism 17, the winding drum input slot 2 is fixed on the side surface of the winding table 1 and extends to a winding drum placing cavity 16 in the winding table 1, the winding drum boosting assembly 3 is arranged on the winding table 1 and is positioned on the same side of the winding drum input slot 2, the first winding drum jacking mechanism 17 is arranged at the bottom of the winding drum placing cavity 16, the winding drum 31 on the conveying belt can be pushed into the winding drum input slot 2 through the winding drum boosting assembly 3, the winding drum 31 is rolled into the winding drum placing cavity 16, the winding drum 31 is conveyed onto the winding mechanism 8 through the first winding drum jacking mechanism 17, the winding drum input slot 2 which is obliquely arranged is convenient for the winding drum 31 to roll into the winding drum placing cavity 16, meanwhile, the winding drum input slot 2 and the winding drum placing cavity 16 are provided with a photoelectric sensor according to the requirement, when the photoelectric sensor input slot 2 is sensed by the photoelectric sensor, the winding drum boosting assembly 3 can lift the winding drum 31, and when the winding drum 31 is sensed by the first winding drum jacking mechanism 17, the photoelectric sensor is driven by the photoelectric sensor is stopped.
The winding drum boosting assembly 3 comprises a first air cylinder 10, a first piston rod 12, a first cantilever 13, a first push rod 14 and a second push rod 15, wherein the first air cylinder 10 is fixed on the winding table 1, the first air cylinder 10 is connected with the winding table 1 through a reinforcing plate 11, the first air cylinder 10 is connected with the first cantilever 13 through the first piston rod 12, the second push rod 15 is distributed between the two first push rods 14, the second push rod 15 is connected with the first cantilever 13, the first cantilever 13 can be driven to horizontally reciprocate through the first piston rod 12 by the first air cylinder 10, the winding drum 31 of a conveying belt can be pushed into the winding drum input groove 2 through the first push rod 14 and the second push rod 15, the first push rod 14 is a horizontal straight rod, and the second push rod 15 is an arc rod, so that the winding drum can be conveniently attached to the outer surface of the winding drum shaft sleeve 42.
As shown in fig. 4 and 5, the cycloid mechanism 4 comprises an upright 18, a lifting plate 19, a second air cylinder 20, a first motor 22, a first baffle 23 and a first screw rod 25, wherein the two upright 18 are fixed on the top surface of the winding table 1, the lifting plate 19 is movably connected to the upright 18, the second air cylinder 20 is arranged on the winding table 1, the second air cylinder 20 is connected with the lifting plate 19 through a second piston rod 21, the first motor 22 and the first baffle 23 are both arranged on the lifting plate 19, the first motor 22 is connected with the first baffle 23 through the first screw rod 25, the first screw rod 25 is connected with a first slide block 26, the lifting plate 19 is provided with a first guide rail 24, a side plate 27 is arranged on the first slide block 26, guide rollers 28 are distributed between the two side plates 27 up and down, the lifting plate 19 can be driven by the second piston rod 21 to move up and down, the height positions of the lifting plate and the guide rollers 28 are adjusted, the conveying requirements of the enamelled wires in different height directions are met, the first motor 22 can drive the first screw rod 25 to rotate, and further the first slide block 26 can be horizontally moved to ensure that the guide rollers 28 move along with the guide rollers 31 to be uniformly wound on the guide rollers 31, and the guide rollers 31 can be uniformly and stably wound on the guide rollers 31.
As shown in fig. 6 to 8, the winding mechanism 8 includes a first turntable 29, a second turntable 30, a driving motor 32 and a third cylinder 38, the first turntable 29 is connected with the second turntable 30 through a shaft sleeve 42, the first turntable 29 and the second turntable 30 are respectively provided with a first limit hole 43 and a second limit hole 44, the first limit holes 43 and the second limit holes 44 are mutually staggered, the winding drum 31 is connected between the first turntable 29 and the second turntable 30 through a connecting roller 46, the connecting roller 46 is matched with the second limit holes 44, the driving motor 32 and the third cylinder 38 are respectively arranged in the driving box 5, the driving motor 32 is connected with a gear set 35 through a speed reducer 33, the gear set 35 is connected with the driving box 5 through a first rotating shaft 36, the speed reducer 33 and the gear set 35 are connected with the first bracket 34 through a second bracket 39, the third cylinder 38 is connected with the driving box 5 through a third piston rod and the third cylinder 38 is connected with the limit rod 40, the spacing rod 40 is matched with the first spacing hole 43, the shaft sleeve 42 improves the stability and reliability of connection between the first rotating disk 29 and the second rotating disk 30, is favorable for stable assembly of the winding drum 31, improves the stability of winding of enameled wires, the first spacing hole 43 and the second spacing hole 44 which are mutually staggered are designed, is favorable for assembly of the winding drum 31, is convenient for the third cylinder 38 to connect the spacing rod 40 on the first spacing hole 43 through the third piston rod, can realize stable rotation of the first rotating disk 29 and the second rotating disk 30, can realize fixation of the first rotating disk 29 and the second rotating disk 30, realizes automatic operation, the driving motor 32 can drive the gear set 35 to rotate through the speed reducer 33, and then drives the shaft sleeve 42, the first rotating disk 29 and the second rotating disk 30 to rotate through the first rotating shaft 36, the first bracket 34 improves the installation stability of the gear set 35, the second bracket 39 improves the mounting stability of the third air cylinder 38 and the limit rod 40, the connection roller 46 improves the connection stability between the winding drum 31 and the first rotating disc 29 and the second rotating disc 30, the winding drum 31 is provided with the first internal spline through groove 45, the outer circumferential side surface of the connection roller 46 is provided with the first spline wheel 47, the length of the first spline wheel 47 is smaller than that of the connection roller 46, the connection roller 46 is conveniently mounted in the second limit holes 44 on the first rotating disc 29 and the second rotating disc 30, the connection roller 46 is provided with the second internal spline through groove 48, the transfer and the conveying of the connection roller 46 are facilitated, the circular use of the connection roller 46 is realized, the connection roller 46 is conveniently driven to rotate by the third motor 63, the corresponding winding drum 31 is realized, the winding requirement of enameled wire is met, the end cover 41 is arranged on one side of the second limit hole 44, the two ends of the connection roller 46 can be conveniently located in the second limit holes 44 of the first rotating disc 29 and the second rotating disc 30, the whole rotation block 37 is conveniently mounted on the second limit block 37, and the whole rotation block 37 can be conveniently mounted on the second rotating disc 30.
As shown in fig. 9, the frame body 6 includes a fixing frame 49, a moving plate 51, a first fixing plate 52 and a second fixing plate 53, the moving plate 51, the first fixing plate 52 and the second fixing plate 53 are all disposed between the two fixing frames 49, a fourth air cylinder 60 and a second guide rail 62 are disposed on the first fixing plate 52, a third sliding block 59 is movably connected to the second guide rail 62, the third sliding block 59 is connected to the fourth air cylinder 60 through a fourth piston rod 61, a third motor 63 is disposed on the third sliding block 59, the third motor 63 is connected to a second spline wheel 65 through a second rotating shaft 64, a push plate 66 is disposed on the second rotating shaft 64, the second spline wheel 65 is matched with the engagement roller 46, the moving plate 51, the first fixing plate 52 and the second fixing plate 53 can be stably mounted through the fixing frame 49, the moving plate 51, the first fixing plate 52 and the second fixing plate 53 are located at required height positions, the third sliding block 59 can be driven to horizontally move along the second guide rail 62 through the fourth piston rod 61 by the fourth air cylinder 60, the horizontal position of the third sliding block 59 is adjusted, and then the second spline wheel 63 is driven to rotate, the second spline wheel 65 is further rotatably moves or is disengaged from the second spline wheel 65, and the spline wheel 46 can be engaged with the spline wheel 46 when the second spline wheel 46 is rotatably inserted into the corresponding roller 46, and the spline wheel 46 is engaged with the spline wheel 46, and the spline wheel is rotatably and can be engaged with the spline roller 46 when the spline wheel is rotatably and can be rotatably engaged with the corresponding roller 46. The fixing frame 49 is provided with a mounting plate 50, and the mounting plate 50 is connected with the mounting block 37.
As shown in fig. 10, second sliding blocks 58 are symmetrically arranged on two sides of the moving plate 51, a first guide groove 57 is arranged on the fixing frame 49, the second sliding blocks 58 are matched with the first guide groove 57, a second motor 54 and a second baffle 55 are arranged on the fixing frame 49, the second motor 54 is connected with the second baffle 55 through a second screw 56, the second sliding blocks 58 are connected with the second screw 56, the moving plate 51 is connected with a blocking strip 67 through a mounting frame 69, the blocking strip 67 is positioned above the moving plate 51, a groove 68 is arranged on the blocking strip 67, a fourth motor 70, a fourth baffle 71, a fourth screw 72, a fourth guide rail 73 and a fourth sliding block 74 are arranged on the top surface of the moving plate 51, the fourth motor 70 is connected with the fourth baffle 71 through the fourth screw 72, the fourth sliding block 74 is arranged on the fourth screw 72, the fourth guide rail 73 is arranged on the moving plate 51 in parallel, the fourth sliding block 74 is movably connected with the fourth guide rail 73, a first fixing strip 75 is arranged on the fourth sliding block 74, a seventh cylinder 77 is symmetrically arranged on the first fixing strip 75, the seventh cylinder 77 is connected with a first lifting cylinder 76 through a seventh lifting cylinder 78, a second lifting cylinder 76 is connected with a second cantilever 79, and a second cantilever 79 is arranged on the first lifting cylinder 79; the second motor 54 drives the second screw rod 56 to rotate, and then the second slider 58 can drive the movable plate 51 to horizontally move along the first guide groove 57, so that the position adjustment requirement on the movable plate 51 is met, the mounting rack 69 improves the mounting stability of the blocking strip 67, the falling engagement roller 46 is convenient to block, the groove 68 improves the connection stability between the arc-shaped guide rail 81 and the blocking strip 67, the engagement roller 46 is prevented from directly falling to the ground when falling, the fourth motor 70 drives the fourth screw rod 72 to rotate, the fourth slider 74 can further horizontally move along the fourth guide rail 73, the second cantilever 79 is inserted into the engagement roller 46 or drives the engagement roller 46 to horizontally move, the first fixing strip 75 improves the mounting stability of the first lifting cylinder 76 and the second cantilever 79, the first lifting cylinder 76 can be driven to vertically move through the seventh cylinder 77, the height position of the second cantilever 79 is adjusted, the first lifting cylinder 76 can drive the second cantilever 79 to horizontally move, the second cantilever 79 is adjusted, the first rubber ring 80 improves the size stability of the second cantilever 79, and the size of the spline structure is smaller than the spline structure of the spline wheel 46.
As shown in fig. 11 and 12, a fifth motor 82, a fifth baffle 83, a fifth screw 84 and a second guide groove 86 are arranged on the top surface of the second fixing plate 53, the fifth motor 82 is connected with the fifth baffle 83 through the fifth screw 84, the fifth screw 84 is connected with a boosting block 85, the boosting block 85 moves horizontally along the second guide groove 86, a third guide rail 87 is symmetrically arranged on the bottom surface of the second fixing plate 53, a fifth slide block 88 is movably connected on the third guide rail 87, the fifth slide block 88 is fixedly connected with the boosting block 85, a second fixing strip 89 is arranged on the fifth slide block 88, a fifth cylinder 91 is symmetrically arranged on the second fixing strip 89, the fifth cylinder 91 is connected with a second lifting cylinder 90 through a fifth piston rod 92, the second lifting cylinder 90 is connected with a third cantilever 93, a second rubber ring 94 is arranged on the third cantilever 93, an arc guide rail 81 is symmetrically arranged on the bottom surface of the second fixing strip 89, and the arc guide rail 81 is matched with the groove 68; the fifth motor 82 drives the fifth screw 84 to rotate, and then the boosting block 85 can be driven to horizontally move along the second guide groove 86, so that the connection roller 46 corresponding to the winding drum 31 to be released can be conveniently detached, the boosting block 85 can drive the fifth sliding block 88 to horizontally move, the third guide rail 87 improves the stability and reliability of the fifth sliding block 88 in moving, the second fixing strip 89 improves the stability of the second lifting cylinder 90 in mounting, the fifth cylinder 91 can drive the second lifting cylinder 90 to vertically move through the fifth piston rod 92, the height position of the third cantilever 93 is adjusted, the conveying requirement on the connection roller 46 is met, the second rubber ring 94 improves the stability of connection between the third cantilever 93 and the connection roller 46, the shape of the second rubber ring can also adopt a spline wheel structure, the size of the second rubber ring is smaller than that of the second inner spline through groove 48, and the arc guide rail 81 facilitates the connection roller 46 to roll off from one side close to the second fixing plate 53 to the moving plate 51.
As shown in fig. 13 and 14, the discharging mechanism 9 includes a discharging chute 95 and a second winding drum jacking mechanism, a positioning slot 96 is disposed on an inner side surface of the discharging chute 95, a through hole 97 is disposed on one side of the discharging chute 95, which is close to the frame 6, a second winding drum jacking mechanism is disposed in the through hole 97, the first winding drum jacking mechanism 17 and the second winding drum jacking mechanism each include an arc plate 98, a sixth cylinder 99, a sixth piston rod 100 and a guide rod 101, the arc plate 98 is connected with the sixth cylinder 99 through the sixth piston rod 100, a guide hole is disposed on the sixth cylinder 99, the arc plate 98 is connected with the guide rod 101, the guide rod 101 is matched with the guide hole, the winding drum 31 is convenient to roll down, the positioning slot 96 improves stability of the winding drum 31 during rolling down, deviation is prevented, the second winding drum jacking mechanism can penetrate through the through hole 97 to take down the winding drum 31 on the winding mechanism 8, the arc plate 98 can be driven to move up and down through the sixth cylinder 99, the arc plate 98 can be conveniently released, the guide hole and the guide rod 98 can be conveniently moved by the sixth cylinder 100.
The method for winding the enameled wire by the winding device for producing the low-temperature soldering ultra-fine enameled wire comprises the following steps of:
Firstly, manufacturing a core wire through wire drawing, and carrying out annealing treatment on the core wire after washing the core wire with warm water, wherein the annealing temperature is 500-600 ℃, so that the core wire is softened, the internal stress in the stretching process is removed, and the core wire can be made of copper;
then, carrying out painting treatment on the core wire, uniformly passing the core wire through a painting device to enable paint to be uniformly adhered to the outer surface of the core wire, adding 20 parts by mass of cresol and 32 parts by mass of phthalic anhydride into a reaction kettle, heating and uniformly stirring, and then adding 2 parts by mass of terephthalic acid, 5 parts by mass of phthalic anhydride, 2 parts by mass of adipic acid, 3 parts by mass of neopentyl glycol, 1 part by mass of ethylene glycol, 3 parts by mass of glycerol, 4 parts by mass of trimethylolpropane, 13 parts by mass of diphenylmethane diisocyanate and 15 parts by mass of xylenol into the reaction kettle, and continuously heating and uniformly stirring to form the required insulating paint; the enameled wire prepared by the paint can greatly reduce the soldering temperature, lower the soldering temperature to 340 ℃, shorten the soldering time and reduce the welding slag;
and then placing the painted core wire into a baking furnace for baking, evaporating the solvent in the paint, and finally cooling to form the required enameled wire.
1) The winding drum 31 is transported
a. Firstly, conveying a winding drum 31 to a position of a winding drum input groove 2 through a conveying belt, stopping the movement of the conveying belt, starting a winding drum boosting assembly 3, pushing the winding drum 31 on the conveying belt into the winding drum input groove 2, and enabling the winding drum 31 to roll into a winding drum placing cavity 16;
b. Then, the driving motor 32 is started, the first rotary table 29 and the second rotary table 30 are driven to rotate to a required angle by the driving motor 32, and the limiting rod 40 is driven by the third air cylinder 38 to be inserted into the first limiting hole 43, so that the first rotary table 29 and the second rotary table 30 are fixed;
c. then, starting a first winding drum jacking mechanism 17 at the bottom of the winding drum placing cavity 16, and pushing the winding drum 31 out of the winding drum output hole 7 through the first winding drum jacking mechanism 17, so that the winding drum 31 is positioned between the first rotating disc 29 and the second rotating disc 30 until a first internal spline through groove 45 on the winding drum 31 is aligned with the second limiting hole 44;
2) Winding drum 31 clamping
a. Firstly, the second motor 54 is started to drive the moving plate 51 to move and approach the corresponding second limiting hole 44, and then the fourth cylinder 60 is started to adjust the height position of the engagement roller 46 on the second cantilever 79 until the engagement roller is positioned at the same height position as the second limiting hole 44;
b. then the fourth motor 70 is started, the first lifting cylinder 76 and the second cantilever 79 are driven to approach the second limiting hole 44 through the first fixing strip 75, the first lifting cylinder 76 is started, and the engagement roller 46 sequentially passes through the second rotary disc 30, the winding drum 31 and the first rotary disc 29 through the second cantilever 79;
c. then the first winding drum jacking mechanism 17 is withdrawn, the first winding drum jacking mechanism 17 is separated from the winding drum 31, the fourth air cylinder 60 is started until the engagement roller 46 is completely supported on the second limiting hole 44, and the second cantilever 79 is withdrawn;
3) Winding and breaking wire of enameled wire
a. After the winding drum 31 is clamped, the third air cylinder 38 drives the limiting rod 40 to withdraw from the first limiting hole 43, the driving motor 32 is started to drive the first rotary table 29 and the second rotary table 30 to rotate by a set angle, and then the third air cylinder 38 is started to drive the limiting rod 40 to insert into the first limiting hole 43, so that the winding drum 31 reaches a winding position;
b. then, a fourth cylinder 60 on the frame body 6 is started, the third sliding block 59 is driven by a fourth piston rod 61 to move along the second guide rail 62 until a second spline wheel 65 is close to and inserted into the engagement roller 46, and a pushing plate 66 on a second rotating shaft 64 is made to abut against the end part of the engagement roller 46;
c. then, the enameled wire passes through the cycloid mechanism 4 and is wound on the winding drum 31 to be wound through a mechanical arm, the third motor 63 is started to drive the second spline wheel 65 to rotate, so that the winding drum 31 synchronously rotates, the first motor 22 is started, the first sliding block 26 is driven by the first screw 25 to horizontally move back and forth along the first guide rail 24, and the enameled wire is uniformly wound on the winding drum 31;
d. after the winding drum 31 reaches the set number of rotations, the first motor 22 stops working and the enamel wire is cut off by the robot;
4) Releasing the winding drum 31
a. Firstly, the third cylinder 38 drives the limiting rod 40 to withdraw from the first limiting hole 43, the driving motor 32 is started to drive the first rotary table 29 and the second rotary table 30 to rotate for a set angle, and then the third cylinder 38 is started to drive the limiting rod 40 to insert into the first limiting hole 43, so that the winding drum 31 reaches the release position;
b. Then, starting a second winding drum jacking mechanism, jacking the winding drum 31 wound with the enameled wire through the second winding drum jacking mechanism, and suspending the connecting roller 46 in the second limiting hole 44;
c. then, a fifth motor 82 on the frame body 6 is started, a boosting block 85 and a fifth sliding block 88 are driven to horizontally move along a third guide rail 87 through a fifth screw rod 84, a third cantilever 93 is close to the connecting roller 46, a second lifting cylinder 90 is started, a second cantilever 79 is inserted into the connecting roller 46 through the second lifting cylinder 90, a fifth cylinder 91 is started to drive the second cantilever 79 to ascend, the second cantilever 79 is separated from the winding drum 31, the fifth motor 82 is started, and the connecting roller 46 is taken out from the winding drum 31 through the second cantilever 79;
d. finally, the second winding drum jacking mechanism drives the winding drum 31 to descend until the winding drum 31 contacts with the positioning groove 96 on the discharge chute 95, and the second winding drum jacking mechanism is continuously descended to enable the winding drum 31 to roll to the end part of the discharge chute 95 along the positioning groove 96, and the winding drum 31 is grabbed and put on a finished product conveying belt through a mechanical arm;
5) The joining roller 46 circulates
a. When the second cantilever 79 inserts the engagement roller 46 into the first rotary table 29, the second rotary table 30 and the winding drum 31, the winding drum 31 is connected with the first rotary table 29 and the second rotary table 30 through the engagement roller 46, the second cantilever 79 is withdrawn, the second motor 54 is started, the moving plate 51 is driven to move through the second screw rod 56, the blocking strip 67 is close to the arc-shaped guide rail 81 until the end part of the arc-shaped guide rail 81 is inserted into the groove 68 on the blocking strip 67;
b. The engagement roller 46 is moved between the two arc-shaped guide rails 81 by the third cantilever 93, and the second lifting cylinder 90 is lowered by the fifth cylinder 91 through the fifth piston rod 92 until the engagement roller 46 contacts the two arc-shaped guide rails 81;
c. then the second lifting cylinder 90 is started, the third cantilever 93 is driven by the second lifting cylinder 90 to withdraw from the engagement roller 46, so that the engagement roller 46 slides downwards along the arc-shaped guide rail 81 until the engagement roller 46 stays at one side of the blocking strip 67;
d. finally, the first lifting cylinder 76 is activated and the second cantilever 79 is inserted into the engagement roller 46 for clamping of the next winding drum 31.
Through the processing technology, stable feeding of the winding drum 31 can be realized, automatic and stable winding of the enameled wire and release of the winding drum 31 can be realized, the requirement of an enameled wire automatic production line is met, and the production efficiency of the enameled wire is improved.
The above is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions or modifications made on the basis of the present invention to achieve substantially the same technical effects are included in the scope of the present invention.

Claims (2)

1. Winding device for producing low-temperature soldering ultra-fine enameled wire, which is characterized in that: the automatic winding and conveying device comprises a winding table, a winding drum conveying mechanism, a cycloid mechanism, a winding mechanism, a frame body and a discharging mechanism, wherein the winding drum conveying mechanism, the cycloid mechanism, the frame body and the discharging mechanism are all arranged on the winding table, the winding mechanism is connected with the winding table through a driving box and the frame body, the winding drum is conveyed onto the winding mechanism through the winding drum conveying mechanism, an enameled wire conveyed by the cycloid mechanism is wound, and then the enameled wire is output by the discharging mechanism, so that automatic winding and conveying of the enameled wire is realized; the winding drum conveying mechanism comprises a winding drum input groove, a winding drum boosting assembly and a first winding drum jacking mechanism, wherein the winding drum input groove is fixed on the side surface of the winding table and extends to a winding drum placing cavity in the winding table, the winding drum boosting assembly is arranged on the winding table and is positioned on the same side of the winding drum input groove, and the first winding drum jacking mechanism is arranged at the bottom of the winding drum placing cavity; the winding drum boosting assembly comprises a first air cylinder, a first piston rod, a first cantilever, a first push rod and a second push rod, wherein the first air cylinder is fixed on the winding table, the first air cylinder is connected with the winding table through a reinforcing plate, the first air cylinder is connected with the first cantilever through the first piston rod, the second push rod is distributed between the two first push rods, and the second push rod is connected with the first cantilever; the cycloid mechanism comprises an upright post, a lifting plate, a second air cylinder, a first motor, a first baffle and a first screw rod, wherein the two upright posts are fixed on the top surface of the winding table, the lifting plate is movably connected to the upright posts, the second air cylinder is arranged on the winding table, the second air cylinder is connected with the lifting plate through a second piston rod, the first motor and the first baffle are both arranged on the lifting plate, the first motor is connected with the first baffle through the first screw rod, the first screw rod is connected with a first sliding block, a first guide rail is arranged on the lifting plate, a side plate is arranged on the first sliding block, and guide rollers are distributed between the two side plates up and down; the winding mechanism comprises a first rotary table, a second rotary table, a driving motor and a third air cylinder, wherein the first rotary table is connected with the second rotary table through a shaft sleeve, a first limit hole and a second limit hole are formed in the first rotary table and the second rotary table, the first limit hole and the second limit hole are arranged in a staggered mode, the winding drum is connected between the first rotary table and the second rotary table through a connecting roller, the connecting roller is matched with the second limit hole, the driving motor and the third air cylinder are arranged in the driving box, the driving motor is connected with a gear set through a speed reducer, the gear set penetrates through the shaft sleeve to be connected with the frame body through a first rotary shaft, the speed reducer is connected with the driving box through a first bracket, the third air cylinder is connected with the driving box through a second bracket, the third air cylinder is connected with a limit rod through a third piston rod, and the limit rod is matched with the first limit hole; the frame body comprises fixing frames, moving plates, a first fixing plate and a second fixing plate, wherein the moving plates, the first fixing plates and the second fixing plates are arranged between the two fixing frames, a fourth air cylinder and a second guide rail are arranged on the first fixing plates, a third sliding block is movably connected to the second guide rail, the third sliding block is connected with the fourth air cylinder through a fourth piston rod, a third motor is arranged on the third sliding block, the third motor is connected with a second spline wheel through a second rotating shaft, a pushing plate is arranged on the second rotating shaft, and the second spline wheel is matched with the connecting roller; the two sides of the moving plate are symmetrically provided with second sliding blocks, the fixing frame is provided with first guide grooves, the second sliding blocks are matched with the first guide grooves, the fixing frame is provided with a second motor and a second baffle, the second motor is connected with the second baffle through a second screw rod, the second sliding blocks are connected with the second screw rod, the moving plate is connected with blocking strips through a mounting frame, the blocking strips are positioned above the moving plate, the blocking strips are provided with grooves, the top surface of the moving plate is provided with a fourth motor, a fourth baffle, a fourth screw rod, a fourth guide rail and a fourth sliding block, the fourth motor is connected with the fourth baffle through the fourth screw rod, the fourth sliding block is arranged on the fourth screw rod, the fourth guide rail is arranged on the moving plate in parallel, the fourth sliding block is movably connected with the fourth guide rail, the fourth sliding block is provided with a first fixing strip, the first fixing strip is symmetrically provided with seventh air cylinders, the seventh air cylinders are connected with a first cantilever lifting ring through a first air cylinder, and the first cantilever lifting ring is connected with the first cantilever lifting ring; a fifth motor, a fifth baffle, a fifth screw and a second guide groove are formed in the top surface of the second fixing plate, the fifth motor is connected with the fifth baffle through the fifth screw, a boosting block is connected to the fifth screw and moves horizontally along the second guide groove, a third guide rail is symmetrically arranged on the bottom surface of the second fixing plate, a fifth sliding block is movably connected to the third guide rail, the fifth sliding block is fixedly connected with the boosting block, a second fixing strip is arranged on the fifth sliding block, a fifth cylinder is symmetrically arranged on the second fixing strip, the fifth cylinder is connected with a second lifting cylinder through a fifth piston rod, the second lifting cylinder is connected with a third cantilever, a second rubber ring is arranged on the third cantilever, an arc guide rail is symmetrically arranged on the bottom surface of the second fixing strip, and the arc guide rail is matched with the groove; the discharging mechanism comprises a discharging groove and a second winding drum jacking mechanism, a positioning groove is formed in the inner side face of the discharging groove, a through hole is formed in one side, close to the frame body, of the discharging groove, the second winding drum jacking mechanism is arranged in the through hole, the first winding drum jacking mechanism and the second winding drum jacking mechanism all comprise an arc-shaped plate, a sixth cylinder, a sixth piston rod and a guide rod, the arc-shaped plate is connected with the sixth cylinder through the sixth piston rod, a guide hole is formed in the sixth cylinder, the arc-shaped plate is connected with the guide rod, and the guide rod is matched with the guide hole.
2. The method for winding an enamel wire by using the winding device for the production of the low-temperature soldering ultra-fine enamel wire as claimed in claim 1, comprising the steps of:
1) Winding drum transport
a. Firstly, conveying a winding drum to a winding drum input groove through a conveying belt, stopping movement of the conveying belt, starting a winding drum boosting assembly, pushing the winding drum on the conveying belt into the winding drum input groove, and enabling the winding drum to roll into a winding drum placing cavity;
b. then starting a driving motor, driving the first rotary table and the second rotary table to rotate to a required angle through the driving motor, and driving a limiting rod to be inserted into the first limiting hole through an air cylinder to fix the first rotary table and the second rotary table;
c. then a first winding drum jacking mechanism at the bottom of the winding drum placing cavity is started, the winding drum is pushed out of the winding drum output hole by the first winding drum jacking mechanism, so that the winding drum is positioned between the first rotary table and the second rotary table until a first internal spline through groove on the winding drum is aligned with the second limit hole;
2) Winding drum clamping
a. Firstly, starting a second motor, driving a moving plate to move and approach a corresponding second limit hole, and starting a fourth cylinder to adjust the height position of a connecting roller on a second cantilever until the height position is the same as the height position of the second limit hole;
b. Then starting a fourth motor, driving a first lifting cylinder and a second cantilever to approach a second limiting hole through a first fixing strip, starting the first lifting cylinder, and enabling a connecting roller to sequentially pass through a second rotary table, a winding drum and a first rotary table through the second cantilever;
c. then the first winding drum jacking mechanism is withdrawn, the first winding drum jacking mechanism is separated from the winding drum, the fourth cylinder is started until the engagement roller is completely supported on the second limiting hole, and the second cantilever is withdrawn;
3) Winding and breaking wire of enameled wire
a. After the winding drum is clamped, the third cylinder drives the limiting rod to withdraw from the first limiting hole, the driving motor is started to drive the first rotary table and the second rotary table to rotate for a set angle, and then the third cylinder is started to drive the limiting rod to insert into the first limiting hole, so that the winding drum reaches the winding position;
b. then a fourth cylinder on the frame body is started, and the third sliding block is driven to move along the second guide rail through a fourth piston rod until the second spline wheel is close to and inserted into the engagement roller, and a push plate on the second rotating shaft is propped against the end part of the engagement roller;
c. then, the enameled wire passes through the cycloid mechanism and is wound on a winding drum to be wound through a mechanical arm, a third motor is started to drive a second spline wheel to rotate, so that the winding drum synchronously rotates, and meanwhile, a first motor is started, a first sliding block is driven by a first screw rod to horizontally move back and forth along a first guide rail, so that the enameled wire is uniformly wound on the winding drum;
d. After the winding drum reaches the set rotation number, the first motor stops working, and the enameled wire is sheared off by a mechanical arm;
4) Release winding drum
a. Firstly, a third cylinder drives a limiting rod to withdraw from a first limiting hole, a driving motor is started to drive a first rotary table and a second rotary table to rotate for a set angle, and then the third cylinder is started to drive the limiting rod to insert into the first limiting hole, so that the winding drum reaches a release position;
b. then a second winding drum jacking mechanism is started, and the winding drum wound with the enameled wire is jacked up through the second winding drum jacking mechanism, so that the connecting roller is suspended in the second limiting hole;
c. then a fifth motor on the frame body is started, the boosting block and the fifth sliding block are driven by a fifth screw rod to horizontally move along a third guide rail, so that the third cantilever is close to the connecting roller, a second lifting cylinder is started, the second cantilever is inserted into the connecting roller through the second lifting cylinder, the fifth cylinder is started to drive the second cantilever to lift, the second cantilever is separated from the winding cylinder, the fifth motor is started, and the connecting roller is taken out from the winding cylinder through the second cantilever;
d. finally, the second winding drum jacking mechanism drives the winding drum to descend until the winding drum contacts with the positioning groove on the discharge chute, and the second winding drum jacking mechanism is continuously descended to enable the winding drum to roll to the end part of the discharge chute along the positioning groove, and the winding drum is grabbed and put on a finished product conveying belt through a mechanical arm;
5) Circulation of joining roller
a. When the second cantilever inserts the connecting roller into the first rotary table, the second rotary table and the winding drum, the winding drum is connected with the first rotary table and the second rotary table through the connecting roller, the second cantilever is withdrawn, the second motor is started, the moving plate is driven to move through the second screw rod, the blocking strip is close to the arc-shaped guide rail, and the end part of the arc-shaped guide rail is inserted into the groove on the blocking strip;
b. the connecting roller is moved between the two arc-shaped guide rails through the third cantilever, and the second lifting cylinder is lowered through the fifth cylinder and the fifth piston rod until the connecting roller is contacted with the two arc-shaped guide rails;
c. then a second lifting cylinder is started, and the second lifting cylinder drives the third cantilever to withdraw from the connecting roller, so that the connecting roller slides downwards along the arc-shaped guide rail until the connecting roller stays at one side of the blocking strip;
d. and finally, starting the first lifting cylinder, inserting the second cantilever into the connecting roller, and clamping the next winding drum.
CN202210849453.6A 2022-07-19 2022-07-19 Winding device for producing low-temperature soldering ultra-fine enameled wire and processing technology thereof Active CN115159257B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5326039A (en) * 1990-08-31 1994-07-05 Teijin Seiki Co., Ltd. Automatic bobbin changing apparatus for a winding machine
KR20020001286A (en) * 2000-06-27 2002-01-09 정생규 Automatic bobbin exchanger
CN111785508A (en) * 2020-05-25 2020-10-16 宁波保诚电气有限公司 Winding machine
CN112173851A (en) * 2020-10-14 2021-01-05 郑新月 Feeding and discharging mechanism for cable winding
CN113387228A (en) * 2021-06-11 2021-09-14 湖北立子实业有限公司 Aluminum-magnesium alloy wire coil production, manufacturing and processing machine and processing method
CN216272470U (en) * 2021-10-20 2022-04-12 浙江硕和机器人科技股份有限公司 Yarn section of thick bamboo material loading machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5326039A (en) * 1990-08-31 1994-07-05 Teijin Seiki Co., Ltd. Automatic bobbin changing apparatus for a winding machine
KR20020001286A (en) * 2000-06-27 2002-01-09 정생규 Automatic bobbin exchanger
CN111785508A (en) * 2020-05-25 2020-10-16 宁波保诚电气有限公司 Winding machine
CN112173851A (en) * 2020-10-14 2021-01-05 郑新月 Feeding and discharging mechanism for cable winding
CN113387228A (en) * 2021-06-11 2021-09-14 湖北立子实业有限公司 Aluminum-magnesium alloy wire coil production, manufacturing and processing machine and processing method
CN216272470U (en) * 2021-10-20 2022-04-12 浙江硕和机器人科技股份有限公司 Yarn section of thick bamboo material loading machine

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