CN115157290A - Flexible self-adaptive clamping manipulator for aircraft finished product assembly and use method - Google Patents
Flexible self-adaptive clamping manipulator for aircraft finished product assembly and use method Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/0033—Gripping heads and other end effectors with gripping surfaces having special shapes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B64—AIRCRAFT; AVIATION; COSMONAUTICS
- B64F—GROUND OR AIRCRAFT-CARRIER-DECK INSTALLATIONS SPECIALLY ADAPTED FOR USE IN CONNECTION WITH AIRCRAFT; DESIGNING, MANUFACTURING, ASSEMBLING, CLEANING, MAINTAINING OR REPAIRING AIRCRAFT, NOT OTHERWISE PROVIDED FOR; HANDLING, TRANSPORTING, TESTING OR INSPECTING AIRCRAFT COMPONENTS, NOT OTHERWISE PROVIDED FOR
- B64F5/00—Designing, manufacturing, assembling, cleaning, maintaining or repairing aircraft, not otherwise provided for; Handling, transporting, testing or inspecting aircraft components, not otherwise provided for
- B64F5/10—Manufacturing or assembling aircraft, e.g. jigs therefor
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Abstract
Description
技术领域technical field
本发明属于机械装配技术领域,涉及飞机成品装配柔性自适应夹持机械手及使用方法。The invention belongs to the technical field of mechanical assembly, and relates to a flexible self-adaptive clamping manipulator for assembling an aircraft finished product and a use method thereof.
背景技术Background technique
飞机在设备舱装配成品过程中,涉及到的成品设备数量较大,并且种类繁多,不同的成品形状、结构、尺寸、重量各不相同。传统的装配方法是由人工的方式来移动、安装各个成品,但对于设备尺寸较大、重量较重的成品设备人工操作困难较大,往往需要2-4人站在飞机上配合操作,劳动强度大,既不方便也存在一定危险。In the process of assembling finished products in the equipment compartment of the aircraft, the number of finished products involved is large and there are many kinds, and the shapes, structures, sizes and weights of different finished products are different. The traditional assembly method is to move and install each finished product manually, but it is more difficult to manually operate the finished equipment with larger equipment size and heavier weight. It often requires 2-4 people to stand on the plane to cooperate with the operation, which is labor-intensive. large, both inconvenient and dangerous.
在应用吊挂或者机械臂后可以部分解决重量较大的成品设备装配问题,但需要针对每个不同的成品设计、使用专门的转接工装来固定、移动成品设备,工装更换频率大,生产准备周期长,且固定时仍需要人工搬抬,工作效率、劳动强度有待进一步改善。目前国内缺少可以进行柔性自适应变形的、用于飞机成品设备装配的相关机械发明。After the application of hanging or robotic arms, the assembly of finished equipment with a large weight can be partially solved, but it is necessary to design and use special transfer tooling for each different finished product to fix and move the finished equipment. The frequency of tooling replacement is high and production preparation is required. The cycle is long, and it still needs to be lifted manually when it is fixed. The work efficiency and labor intensity need to be further improved. At present, there is a lack of domestic mechanical inventions that can perform flexible adaptive deformation and are used for the assembly of finished aircraft equipment.
发明内容SUMMARY OF THE INVENTION
为解决上述问题,发明了飞机成品装配柔性自适应夹持机械手,该发明结构新颖,操作方便,通过分布式矩阵排列的大量弹性伸缩顶柱可以对各种不同外形、不同尺寸、特异性结构的成品设备实现柔性自适应夹持、紧固以及移动等操作,达到提高工作效率,减轻劳动强度,减少工装数量,降低生产准备周期的目的。In order to solve the above problems, a flexible self-adaptive clamping manipulator for the assembly of aircraft finished products was invented. The invention has a novel structure and is easy to operate. A large number of elastic telescopic top columns arranged in a distributed matrix can be used for various shapes, sizes, and specific structures. The finished equipment realizes flexible and adaptive clamping, fastening and moving operations, so as to improve work efficiency, reduce labor intensity, reduce the number of tooling, and reduce the production preparation cycle.
本发明的技术方案如下:The technical scheme of the present invention is as follows:
飞机成品装配柔性自适应夹持机械手,包括转接面板、伺服电机、上滑轨、滚珠丝杠、下滑轨、直线衬套、右夹持板、弹性伸缩顶柱、左夹持板、橡胶套、轴套、弹簧和底托;Aircraft finished product assembly flexible adaptive clamping manipulator, including adapter panel, servo motor, upper slide rail, ball screw, slide rail, linear bushing, right clamping plate, elastic telescopic top column, left clamping plate, rubber sleeve , bushings, springs and bottom brackets;
所述转接面板用于固定伺服电机、上滑轨、滚珠丝杠和下滑轨,并在其上有用于与机械臂或吊挂转接用的固定通孔。所述伺服电机固定于转接面板上,与滚珠丝杠联接,可实现正、反两个方向转动,带有限制力矩功能。The transfer panel is used for fixing the servo motor, the upper slide rail, the ball screw and the lower rail, and has fixing through holes for connecting with the mechanical arm or hanging. The servo motor is fixed on the transfer panel and connected with the ball screw, which can rotate in forward and reverse directions, and has the function of limiting torque.
所述上滑轨和下滑轨分别固定在滚珠丝杠两侧,用于固定、导引右夹持板和左夹持板的直线移动。所述滚珠丝杠为两侧分别带有方向相反的螺纹,当丝杠旋转时,两侧的右夹持板和左夹持板面向而行或背向而行,实现加紧或放松功能。所述直线衬套安装于上滑轨和下滑轨外,且右夹持板和左夹持板内,用于保障它们之间的直线运动。右夹持板和左夹持板相向固定在上滑轨和下滑轨上,通过滚珠丝杠的旋转来实现反向运动,其上带有按矩阵排列的通孔,作为大量弹性伸缩顶柱运动的腔室。所述弹性伸缩顶柱安装与夹持板的腔孔内,顶部为半球形顶,外套有橡胶套,用于顶紧、夹持成品设备,底部有盲孔,用于固定弹簧,并在弹簧被压缩到底时容纳底托的圆柱结构,一定数量的弹性伸缩顶柱按矩阵排列实现对不同形状、结构的自适应夹持。所述橡胶套套在弹性伸缩顶柱顶端,用于降低顶柱与成品之间的接触硬度并起到增大摩擦力的作用。所述轴套固定与两个夹持板腔孔的内侧,用于分别与腔孔和弹性伸缩顶柱配合,并限制弹性顶柱伸出量过大。所述弹簧一端顶在底托上,另一端顶在弹性伸缩顶柱上,正常状态为伸长,工作状态为被压缩。所述底托有圆盘和圆柱两个结构组成,圆盘结构用于将底托固定在两个夹持板的外侧,圆柱结构用于固定住腔孔内的弹簧。The upper slide rail and the lower slide rail are respectively fixed on both sides of the ball screw for fixing and guiding the linear movement of the right clamping plate and the left clamping plate. The ball screw has opposite threads on both sides, and when the screw rotates, the right clamping plate and the left clamping plate on both sides run toward or away to realize the function of tightening or loosening. The linear bushing is installed outside the upper slide rail and the lower slide rail, and inside the right clamping plate and the left clamping plate, to ensure the linear movement between them. The right clamping plate and the left clamping plate are fixed on the upper and lower rails facing each other, and the reverse movement is realized by the rotation of the ball screw. There are through holes arranged in a matrix on them, which act as a large number of elastic telescopic top column movements. the chamber. The elastic telescopic top column is installed in the cavity hole of the clamping plate, the top is a hemispherical top, the outer sleeve has a rubber sleeve, which is used for topping and clamping the finished equipment, and the bottom has a blind hole for fixing the spring and holding the spring. The cylindrical structure accommodates the bottom bracket when it is compressed to the bottom, and a certain number of elastically retractable top columns are arranged in a matrix to realize adaptive clamping of different shapes and structures. The rubber sleeve is sleeved on the top end of the elastic telescopic top column, and is used for reducing the contact hardness between the top column and the finished product and increasing the frictional force. The shaft sleeve is fixed to the inner side of the cavity holes of the two clamping plates, and is used to cooperate with the cavity holes and the elastic telescopic top posts respectively, and to limit the excessive extension of the elastic top posts. One end of the spring rests on the bottom bracket, and the other end rests on the elastic telescopic top post. The normal state is to stretch, and the working state is to be compressed. The bottom bracket is composed of two structures, a disc and a cylinder. The disc structure is used to fix the bottom bracket on the outer sides of the two clamping plates, and the cylinder structure is used to fix the spring in the cavity hole.
飞机成品装配柔性自适应夹持机械手的使用方法,步骤如下:The use method of the flexible self-adaptive clamping manipulator for the assembly of aircraft finished products, the steps are as follows:
第一步:首先利用转接面板上的转接孔将本发明固定于机械臂或吊挂上;Step 1: First, use the adapter hole on the adapter panel to fix the present invention on the mechanical arm or hang it;
第二步:打开两个夹持板,使右夹持板和左夹持板处于最大间距位置;Step 2: Open the two clamping plates so that the right clamping plate and the left clamping plate are at the maximum distance;
第三步:操作机械臂或吊挂使本发明运动到成品设备处,使成品设备位于两个夹持板中间;The third step: operate the mechanical arm or hang to move the present invention to the finished equipment, so that the finished equipment is located in the middle of the two clamping plates;
第四步:收紧两个夹持板,使夹持板上的弹性伸缩顶柱矩阵根据成品设备外形做出自适应柔性调整;Step 4: Tighten the two clamping plates so that the elastic telescopic top column matrix on the clamping plates can make adaptive and flexible adjustments according to the shape of the finished equipment;
第五步:当夹持力达到限定的最大值时,伺服电机停止工作,滚珠丝杠处于自锁状态,成品设备被有效加紧;Step 5: When the clamping force reaches the limited maximum value, the servo motor stops working, the ball screw is in a self-locking state, and the finished equipment is effectively tightened;
第六步:操作机械臂或吊挂运动到指定位置,完成放置或固定等操作后松开两个夹持板。Step 6: Operate the robotic arm or hang it to the designated position, and release the two clamping plates after placing or fixing the operation.
本发明的有益效果在于:The beneficial effects of the present invention are:
(1)本发明操作简便,适应性强,可以对各种不同外形、不同结构的成品设备实现夹持、紧固以及移动等操作,达到提高工作效率,减轻劳动强度,减少工装数量,降低生产准备周期的目的。(1) The present invention is easy to operate and has strong adaptability, and can realize operations such as clamping, fastening and moving for various finished equipment with different shapes and structures, so as to improve work efficiency, reduce labor intensity, reduce the number of tooling, and reduce production. The purpose of the preparation cycle.
(2)本发明结构新颖,采用独特的弹性伸缩顶柱分布式矩阵结构设计,实现了对不同形状、不同尺寸或者各种特异结构的成品设备的柔性自适应夹持。(2) The present invention has a novel structure and adopts a unique distributed matrix structure design of elastic telescopic top columns, which realizes flexible and adaptive clamping of finished equipment of different shapes, different sizes or various special structures.
(3)本发明通过限制夹紧力的大小的方式避免了工具在夹紧过程中可能对成品设备造成的损害。(3) The present invention avoids possible damage to the finished equipment caused by the tool during the clamping process by limiting the magnitude of the clamping force.
附图说明Description of drawings
图1为整体结构图;Figure 1 is the overall structure diagram;
图2为弹性伸缩顶柱的细节装配图;Fig. 2 is the detailed assembly drawing of the elastic telescopic top column;
图3为对不同形状、尺寸的成品设备夹持示意图。Figure 3 is a schematic diagram of clamping finished equipment of different shapes and sizes.
图中:转接面板1;2伺服电机;3上滑轨;4滚珠丝杠;5下滑轨;6直线衬套;7右夹持板;8弹性伸缩顶柱;9左夹持板;10橡胶套;11轴套;12弹簧;13底托。In the picture: transfer panel 1; 2 servo motor; 3 upper slide rail; 4 ball screw; 5 lower rail; 6 linear bushing; 7 right clamping plate; 8 elastic telescopic top column; 9 left clamping plate; 10 Rubber sleeve; 11 axle sleeve; 12 spring; 13 bottom bracket.
具体实施方式Detailed ways
现结合附图对本发明作进一步的描述The present invention will now be further described with reference to the accompanying drawings
实施例1:Example 1:
飞机成品装配柔性自适应夹持机械手,包括转接面板1、伺服电机2、上滑轨3、滚珠丝杠4、下滑轨5、直线衬套6、右夹持板7、弹性伸缩顶柱8、左夹持板9、橡胶套10、轴套11、弹簧12和底托13;The finished aircraft is assembled with a flexible and adaptive clamping manipulator, including an adapter panel 1, a
所述转接面板1用于固定伺服电机2、上滑轨3、滚珠丝杠4和下滑轨5,并在其上有用于与机械臂或吊挂转接用的固定通孔。所述伺服电机2固定于转接面板1上,与滚珠丝杠4联接,可实现正、反两个方向转动,带有限制力矩功能。The adapter panel 1 is used for fixing the
所述上滑轨3和下滑轨5分别固定在滚珠丝杠两侧,用于固定、导引右夹持板7和左夹持板9的直线移动。所述滚珠丝杠4为两侧分别带有方向相反的螺纹,当丝杠旋转时,两侧的右夹持板7和左夹持板9面向而行或背向而行,实现加紧或放松功能。所述直线衬套6安装于上滑轨3和下滑轨5外,且右夹持板7和左夹持板9内,用于保障它们之间的直线运动。右夹持板7和左夹持板9相向固定在上滑轨3和下滑轨5上,通过滚珠丝杠4的旋转来实现反向运动,其上带有按矩阵排列的通孔,作为大量弹性伸缩顶柱8运动的腔室。所述弹性伸缩顶柱8安装与夹持板的腔孔内,顶部为半球形顶,外套有橡胶套10,用于顶紧、夹持成品设备,底部有盲孔,用于固定弹簧12,并在弹簧被压缩到底时容纳底托13的圆柱结构,一定数量的弹性伸缩顶柱8按矩阵排列实现对不同形状、结构的自适应夹持。所述橡胶套10套在弹性伸缩顶柱8顶端,用于降低顶柱与成品之间的接触硬度并起到增大摩擦力的作用。所述轴套11固定与两个夹持板腔孔的内侧,用于分别与腔孔和弹性伸缩顶柱配合,并限制弹性顶柱伸出量过大。所述弹簧12一端顶在底托13上,另一端顶在弹性伸缩顶柱8上,正常状态为伸长,工作状态为被压缩。所述底托13有圆盘和圆柱两个结构组成,圆盘结构用于将底托13固定在两个夹持板的外侧,圆柱结构用于固定住腔孔内的弹簧12。The
实施例2:Example 2:
飞机成品装配柔性自适应夹持机械手的使用方法,步骤如下:The use method of the flexible self-adaptive clamping manipulator for the assembly of aircraft finished products, the steps are as follows:
(1)首先利用转接面板1上的转接孔将本发明固定于机械臂或吊挂上;(1) First, the present invention is fixed on the mechanical arm or hanging by using the transfer hole on the transfer panel 1;
(2)打开两个夹持板,使右夹持板7和左夹持板9处于最大间距位置;(2) Open the two clamping plates so that the right clamping plate 7 and the left clamping plate 9 are at the maximum distance;
(3)操作机械臂或吊挂使本发明运动到成品设备处,使成品设备位于两个夹持板中间;(3) operating the mechanical arm or hanging to move the present invention to the finished equipment, so that the finished equipment is located in the middle of the two clamping plates;
(4)收紧两个夹持板,使夹持板上的弹性伸缩顶柱8矩阵根据成品设备外形做出自适应柔性调整;(4) Tighten the two clamping plates, so that the elastic telescopic
(5)当夹持力达到限定的最大值时,伺服电机2停止工作,滚珠丝杠4处于自锁状态,成品设备被有效加紧;(5) When the clamping force reaches the limited maximum value, the
(6)操作机械臂或吊挂运动到指定位置,完成放置或固定等操作后松开两个夹持板。(6) Operate the mechanical arm or hang it to the designated position, and release the two clamping plates after completing the placing or fixing operations.
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。The above-mentioned embodiments are only intended to illustrate the technical concept and characteristics of the present invention, and the purpose is to enable those who are familiar with the art to understand the content of the present invention and implement accordingly, and cannot limit the protection scope of the present invention by this. All equivalent changes or modifications made according to the spirit of the present invention should be included within the protection scope of the present invention.
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CN115780342A (en) * | 2022-11-30 | 2023-03-14 | 成都航飞航空机械设备制造有限公司 | Device and method for cleaning wing structural part |
CN119115013A (en) * | 2024-11-12 | 2024-12-13 | 济南鑫翔宇锻造股份有限公司 | A punching device suitable for different forgings |
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