CN115156675B - Profile plasma blanking system - Google Patents
Profile plasma blanking system Download PDFInfo
- Publication number
- CN115156675B CN115156675B CN202210864223.7A CN202210864223A CN115156675B CN 115156675 B CN115156675 B CN 115156675B CN 202210864223 A CN202210864223 A CN 202210864223A CN 115156675 B CN115156675 B CN 115156675B
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- CN
- China
- Prior art keywords
- clamping device
- feeding
- section bar
- frame
- pushing
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Links
- 238000005520 cutting process Methods 0.000 claims abstract description 23
- 239000010720 hydraulic oil Substances 0.000 claims abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 4
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 238000007599 discharging Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K10/00—Welding or cutting by means of a plasma
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J18/00—Arms
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Arc Welding In General (AREA)
Abstract
The invention relates to a section bar plasma blanking system which comprises a pushing slipway, a feeding clamping device, a feeding frame, a gantry clamping device and a cutting robot, wherein the pushing slipway is arranged on the feeding slipway; lifting the section bar to be processed on a feeding frame through a crane, jacking up a lifting table to enable the inclination angle of the section bar to be consistent with that of a pushing sliding table, and continuously applying transverse external force to the section bar by the crane; the section bar slides to the pushing frame on the pushing sliding table and the feeding clamping device through the roller, the feeding clamping device drives the telescopic clamping head I to fix the section bar through the hydraulic oil cylinder II on the walking table, the feeding clamping device moves back and forth on the rack track, the section bar is sent to the gantry clamping device through the pushing frame, after clamping, the cutting robot adopts plasma cutting, and the section bar is output through the blanking frame after cutting. The method does not need to turn the sequence, greatly improves the working efficiency, saves time and reduces cost. The working efficiency is improved, the processing quality is ensured, and the production cost is reduced.
Description
Technical Field
The invention relates to the technical field of steel structure building production and manufacturing equipment, in particular to a section bar plasma blanking system.
Background
Along with continuous implementation of assembled steel structure building, steel structure section bar is used in a large number, and the complexity of steel structure building increases, to steel structure's production efficiency, and the requirement of manufacturing quality precision is higher and higher, traditional section bar unloading mode needs a large amount of intensity of labour, and production efficiency is low moreover, and the quality precision is low, and is with high costs.
Disclosure of Invention
The invention aims to process the section bar for the building steel structure by adopting a plasma blanking system, has high processing efficiency, low labor intensity and high processing quality, and can greatly reduce the processing cost.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
A section bar plasma blanking system comprises a pushing slipway, a feeding clamping device, a feeding frame, a gantry clamping device and a cutting robot; lifting the section bar to be processed on a feeding frame through a crane, jacking up a lifting table through a first hydraulic cylinder arranged at the bottom of the feeding frame, rotating the lifting table to a certain angle along a pin shaft, driving the section bar to incline, enabling the inclination angle of the section bar to be consistent with that of a pushing sliding table, and enabling the crane to continuously apply transverse external force to the section bar; the section bar slides to a pushing frame and a feeding clamping device on a pushing sliding table through rollers, after the feeding clamping device on the pushing sliding table loads the section bar, a walking table is arranged on the feeding clamping device, a telescopic clamping head I is driven by a hydraulic cylinder II on the walking table to fix the section bar, a driving gear is arranged at the output end of a motor on the walking table and is meshed with a rack rail, so that the feeding clamping device can reciprocate on the rack rail, and the section bar is sent to a gantry clamping device through the pushing frame; after the gantry clamping device is clamped according to the set size, the cutting robot adopts plasma cutting to cut the section bar according to the requirement, and the cut section bar is output through the blanking frame.
The invention has the advantages that:
1. According to the invention, the section bar is hoisted on the feeding frame, and then the mechanical system replaces manual work, and the machined section bar is hoisted down to the discharging frame, so that the labor intensity is greatly reduced.
2. The mechanical arm cutting machining method greatly improves the quality precision of machined components.
3. The invention adopts plasma cutting processing, does not need to turn, greatly improves the working efficiency, saves time and reduces cost.
Drawings
Fig. 1 is a side view of the overall structure of the present invention.
Fig. 2 is a top view of the overall structure of the present invention.
Fig. 3 is a diagram of the structure of the loading frame of the present invention.
FIG. 4 is a schematic view of a feed clamping device of the present invention.
Fig. 5 is a top view of the feed clamping device of the present invention.
Fig. 6 is a schematic diagram of a pushing sliding table according to the present invention.
Fig. 7 is a partial enlarged view of the pushing slide table of the present invention.
Fig. 8 is a schematic view of the gantry clamping apparatus of the present invention.
Fig. 9 is a schematic side view of the cutting robot of the present invention.
Detailed Description
The invention will be described in further detail with reference to FIGS. 1-9 and reference numerals
The profile plasma blanking system is characterized by comprising a pushing sliding table 1, a feeding clamping device 2, a feeding frame 3, a gantry clamping device 4 and a cutting robot 5;
Lifting a section bar to be processed on the feeding frame 3 through a crane, lifting up a lifting table 7 through a first hydraulic cylinder 6 arranged at the bottom of the feeding frame 3, rotating the lifting table 7 by a certain angle along a pin shaft 8 to drive the section bar to incline, enabling the inclination angle of the section bar to be consistent with that of the pushing sliding table 1, and continuously applying transverse external force to the section bar by the crane; the profile slides to a pushing frame 15 and a feeding clamping device 2 on a pushing sliding table 1 through rollers, after the feeding clamping device 2 on the pushing sliding table 1 loads the profile, a walking table 11 is arranged on the feeding clamping device 2, a telescopic clamping head 10 is driven by a hydraulic cylinder II 9 on the walking table 11 to fix the profile, a driving gear is arranged at the output end of a motor 12 on the walking table 11 and is in meshed connection with a rack rail 13, so that the feeding clamping device 2 can walk back and forth on the rack rail, and the profile is sent to a gantry clamping device 4 through the pushing frame; after the gantry clamping device 4 is clamped according to the set size, the cutting robot 5 adopts plasma cutting to cut the section bar according to the requirement, and the cut section bar is output through the blanking frame.
The pushing sliding table 1 is provided with a gantry clamping device 4 and a plurality of pushing frames 15, the position of the pushing sliding table is freely adjusted by site workers according to the length of the section bar, and the pushing sliding table 1 is prevented from falling off by limiting blocks arranged at the end parts of the pushing sliding table. The pushing sliding table 1 is obliquely arranged, and the inclination angle is the same as that of the gantry clamping device 4; the effect that the slope set up is, is convenient for cut the section bar right angle position, forms the angle of making the design.
The number of the feeding frames 3 is more than two, the feeding frames 3 are arranged in a row, each feeding frame 3 comprises a square frame 20, a lifting table 7 is arranged on one side of the top end of the square frame 20 through a pin shaft 8, rollers are arranged on the lifting table 7, the bottom of the lifting table is connected with the square frame 20 through a first hydraulic cylinder 6, and the first hydraulic cylinder 6 achieves lifting of the lifting table 7 by a certain angle.
The driving gear of the feeding clamping device 4 is connected with a rack rail 13 of the pushing sliding table 1, the bottom of the feeding clamping device 4 is provided with a bearing roller, and the bearing roller is connected with a roller rail 14 of the pushing sliding table 1; the feeding clamping device 4 is provided with a walking table 11, a pair of horizontal rollers are arranged on the walking table, a telescopic clamping head 10 is arranged on one side of the walking table through an L-shaped fixing frame, a pair of vertical rollers are correspondingly arranged on the other side of the walking table, a driving motor 12 is arranged on the walking table, and the output end of the driving motor 12 is connected with a driving gear; the feeding clamping device is driven by the driving gear to reciprocate on the rack rail.
The gantry clamping device 4 is provided with a gantry 16, a clamping platform 17 is obliquely arranged at the bottom of the gantry 16, and a pair of transverse rollers and a pair of longitudinal rollers are arranged on the clamping platform 17; the left side of the clamping platform is provided with a third hydraulic cylinder 18 through an L-shaped fixing frame, and the third hydraulic cylinder 18 drives a clamping plate to be matched with the longitudinal roller so as to clamp the profile; the top of the portal frame 16 is provided with a telescopic clamping head II 19 matched with the transverse roller to realize four-side clamping of the profile; the purpose of the inclined arrangement of the clamping platform 17 is to utilize the dead weight of the section bar to facilitate clamping and fixing, and the burden of the hydraulic oil cylinder is saved.
The cutting robot is commercially available, the cutting robot is arranged on a sliding track according to requirements and can move left and right, the cutting machine is provided with a plasma cutting head, and a numerical control mechanical arm and an arm sliding table are arranged.
The specific working process comprises the following steps:
1. And hoisting the section bar to be processed on a feeding frame.
2. Under the action of an external force applied to the section bar to be processed through the crane, the section bar to be processed is pushed onto the pushing frame of the pushing sliding table and the feeding clamping device from the feeding frame, is driven by the feeding clamping device, is pushed to a set position, and is fixed through the gantry clamping device.
3. And the cutting robot performs plasma blanking cutting processing on the profile according to a specified program.
5. The cut section bar is pushed to the discharging frame to finish one-time cutting processing, and the discharging frame is a bearing action platform, so that no innovation exists.
Claims (4)
1. The profile plasma blanking system is characterized by comprising a pushing sliding table (1), a feeding clamping device (2), a feeding frame (3), a gantry clamping device (4) and a cutting robot (5);
Lifting a section bar to be processed on a feeding frame (3) through a crane, jacking a lifting table (7) through a first hydraulic cylinder (6) arranged at the bottom of the feeding frame (3), rotating the lifting table (7) for a certain angle along a pin shaft (8), tilting the section bar, enabling the tilting angle of the section bar to be consistent with that of a pushing sliding table (1), and continuously applying transverse external force to the section bar by the crane; the profile slides to a pushing frame (15) on the pushing sliding table (1) and a feeding clamping device (2) through rollers, after the feeding clamping device (2) on the pushing sliding table (1) loads the profile, a walking table (11) is arranged on the feeding clamping device (2), a telescopic clamping head I (10) is driven by a hydraulic cylinder II (9) on the walking table (11) to fix the profile, a driving gear is arranged at the output end of a motor (12) on the walking table (11), and the driving gear is in meshed connection with a rack rail (13), so that the feeding clamping device (2) can reciprocate on the rack rail, and the profile is conveyed to a gantry clamping device (4) through the pushing frame; after the gantry clamping device (4) is clamped according to the set size, the cutting robot (5) adopts plasma cutting to cut the section bar according to the requirement, and the cut section bar is output through the blanking frame;
the gantry clamping device (4) is provided with a gantry (16), a clamping platform (17) is obliquely arranged at the bottom of the gantry (16), and a pair of transverse rollers and a pair of longitudinal rollers are arranged on the clamping platform (17); the left side of the clamping platform is provided with a third hydraulic cylinder (18) through an L-shaped fixing frame, and the third hydraulic cylinder (18) drives a clamping plate to be matched with the longitudinal roller so as to clamp the profile; the top of the portal frame (16) is provided with a telescopic clamping head II (19) matched with the transverse roller to clamp the profile on four sides; the purpose of the inclined arrangement of the clamping platform (17) is to utilize the dead weight of the section bar to facilitate clamping and fixing, and the burden of the hydraulic oil cylinder is saved.
2. The profile plasma blanking system according to claim 1, characterized in that the pushing sliding table (1) is provided with a gantry clamping device (4) and a plurality of pushing frames (15), the pushing sliding table (1) is arranged in an inclined mode, and the inclination angle is the same as that of the gantry clamping device (4).
3. The profile plasma blanking system according to claim 1, characterized in that the number of the feeding frames (3) is more than two, the feeding frames (3) are arranged in a row, each feeding frame (3) comprises a square frame (20), a lifting table (7) is arranged on one side of the top end of each square frame (20) through a pin shaft (8), rollers are arranged on the lifting tables (7), the bottoms of the lifting tables are connected with the square frames (20) through first hydraulic cylinders (6), and the first hydraulic cylinders (6) achieve lifting of the lifting tables (7) by a certain angle.
4. The profile plasma blanking system according to claim 1, characterized in that a driving gear of the feeding clamping device (2) is connected with a rack rail (13) of the pushing sliding table (1), a bearing roller is arranged at the bottom of the feeding clamping device (2), and the bearing roller is connected with a roller rail (14) of the pushing sliding table (1); the feeding clamping device (2) is provided with a walking table (11), a pair of horizontal rollers are arranged on the walking table, a telescopic clamping head (10) is arranged on one side of the walking table through an L-shaped fixing frame, a pair of vertical rollers are correspondingly arranged on the other side of the walking table, a driving motor (12) is arranged on the walking table, and the output end of the driving motor (12) is connected with a driving gear; the feeding clamping device is driven by the driving gear to reciprocate on the rack rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210864223.7A CN115156675B (en) | 2022-07-21 | 2022-07-21 | Profile plasma blanking system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210864223.7A CN115156675B (en) | 2022-07-21 | 2022-07-21 | Profile plasma blanking system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115156675A CN115156675A (en) | 2022-10-11 |
| CN115156675B true CN115156675B (en) | 2024-05-24 |
Family
ID=83496121
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210864223.7A Active CN115156675B (en) | 2022-07-21 | 2022-07-21 | Profile plasma blanking system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115156675B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN206839532U (en) * | 2017-06-21 | 2018-01-05 | 泰州智脑机器人科技有限公司 | Corner brace automatic feeding for aluminium section bar processing |
| CN212600208U (en) * | 2020-07-10 | 2021-02-26 | 惠州濠特金属科技有限公司 | Automatic profile blanking and collecting device |
| CN215478071U (en) * | 2021-03-10 | 2022-01-11 | 宁波成名金属制品有限公司 | Section bar unloading equipment is used in metal product processing |
| CN113910615A (en) * | 2021-09-30 | 2022-01-11 | 江苏新少伯环保材料科技有限公司 | Wood-plastic composite section molding press-fit device and press-fit method |
| CN215789932U (en) * | 2021-08-13 | 2022-02-11 | 河南勤工机器人有限公司 | Combined clamp for feeding and discharging pipe and section bar robots |
-
2022
- 2022-07-21 CN CN202210864223.7A patent/CN115156675B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN206839532U (en) * | 2017-06-21 | 2018-01-05 | 泰州智脑机器人科技有限公司 | Corner brace automatic feeding for aluminium section bar processing |
| CN212600208U (en) * | 2020-07-10 | 2021-02-26 | 惠州濠特金属科技有限公司 | Automatic profile blanking and collecting device |
| CN215478071U (en) * | 2021-03-10 | 2022-01-11 | 宁波成名金属制品有限公司 | Section bar unloading equipment is used in metal product processing |
| CN215789932U (en) * | 2021-08-13 | 2022-02-11 | 河南勤工机器人有限公司 | Combined clamp for feeding and discharging pipe and section bar robots |
| CN113910615A (en) * | 2021-09-30 | 2022-01-11 | 江苏新少伯环保材料科技有限公司 | Wood-plastic composite section molding press-fit device and press-fit method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN115156675A (en) | 2022-10-11 |
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