CN115156675A - Section bar plasma unloading system - Google Patents
Section bar plasma unloading system Download PDFInfo
- Publication number
- CN115156675A CN115156675A CN202210864223.7A CN202210864223A CN115156675A CN 115156675 A CN115156675 A CN 115156675A CN 202210864223 A CN202210864223 A CN 202210864223A CN 115156675 A CN115156675 A CN 115156675A
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- CN
- China
- Prior art keywords
- clamping device
- section bar
- feeding
- material pushing
- frame
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- Granted
Links
- 239000000463 material Substances 0.000 claims abstract description 50
- 238000005520 cutting process Methods 0.000 claims abstract description 20
- 239000010720 hydraulic oil Substances 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000006243 chemical reaction Methods 0.000 abstract description 2
- 238000007599 discharging Methods 0.000 abstract description 2
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 230000003028 elevating effect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 239000013065 commercial product Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K10/00—Welding or cutting by means of a plasma
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J18/00—Arms
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Arc Welding In General (AREA)
Abstract
The invention relates to a section bar plasma blanking system, which comprises a material pushing sliding table, a material feeding clamping device, a material loading frame, a gantry clamping device and a cutting robot; hoisting the section to be processed onto the feeding frame through a crane, jacking the lifting table to enable the inclination angles of the section and the pushing sliding table to be consistent, and continuously applying a transverse external force to the section by the crane; the section bar slides to a material pushing frame and a feeding clamping device on a material pushing sliding table through a roller, the feeding clamping device drives a telescopic clamping head to fix the section bar through a hydraulic oil cylinder II on a walking table, the feeding clamping device walks on a rack rail in a reciprocating mode, the section bar is conveyed to a gantry clamping device through the material pushing frame, after the section bar is clamped, a cutting robot cuts the section bar through plasma, and the cut section bar is output through a material discharging frame. The sequence conversion is not needed, the working efficiency is greatly improved, the time is saved, and the cost is reduced. The working efficiency is improved, the processing quality is ensured, and the production cost is reduced.
Description
Technical Field
The invention relates to the technical field of steel structure building production and manufacturing equipment, in particular to a section bar plasma blanking system.
Background
Along with the continuous push of assembled steel structure building, the steel structure section bar is used in a large number to and the complexity of steel structure building increases, and is more and more high to the production efficiency of steel construction, and the requirement of manufacturing quality precision, and traditional section bar unloading mode needs a large amount of intensity of labour, and production efficiency is low moreover, and quality precision is low, and is with high costs.
SUMMARY OF THE PATENT FOR INVENTION
The invention aims to process the section for the building steel structure by adopting a plasma blanking system, has high processing efficiency, low labor intensity and high processing quality, and can greatly reduce the processing cost.
In order to achieve the purpose, the invention adopts the technical scheme that:
a section bar plasma blanking system comprises a material pushing sliding table, a material feeding clamping device, a material loading frame, a gantry clamping device and a cutting robot; the profile to be processed is hoisted onto the feeding frame through a crane, the lifting table is jacked up through a hydraulic cylinder I arranged at the bottom of the feeding frame, the lifting table rotates at a certain angle along the pin shaft to drive the profile to incline, so that the inclination angles of the profile and the pushing sliding table are consistent, and the crane continues to apply a transverse external force to the profile; the section bar slides to a material pushing frame and a feeding clamping device on a material pushing sliding table through a roller, after the section bar is loaded by the feeding clamping device on the material pushing sliding table, a walking table is arranged on the feeding clamping device, a telescopic clamping head I is driven by a hydraulic oil cylinder II on the walking table to fix the section bar, a driving gear is arranged at the output end of a motor on the walking table, and a driving gear is meshed and connected with a rack rail to realize the reciprocating walking of the feeding clamping device on the rack rail and send the section bar to a gantry clamping device through the material pushing frame; after the gantry clamping device is clamped according to the set size, the cutting robot cuts the section bar according to the requirement by adopting plasma cutting, and the cut section bar is output through the blanking frame.
The invention has the advantages that:
1. according to the invention, the section is hoisted on the feeding frame, then a mechanical system replaces manpower, and the processed section is hoisted on the discharging frame, so that the labor intensity is greatly reduced.
2. The mechanical arm cuts and processes, and the quality precision of the processed component is greatly improved.
3. The invention adopts plasma cutting processing without sequence conversion, thereby greatly improving the working efficiency, saving the time and reducing the cost.
Drawings
Fig. 1 is a side view of the overall structure of the present invention.
Fig. 2 is a top view of the overall structure of the present invention.
Fig. 3 is a structural view of a loading frame according to the present invention.
FIG. 4 is a schematic view of the feed collet assembly of the present invention.
FIG. 5 is a top view of the feed collet of the present invention.
Fig. 6 is a schematic view of a material pushing sliding table according to the present invention.
Fig. 7 is a partially enlarged view of the material pushing slide table of the present invention.
Figure 8 is a schematic view of the gantry clamping apparatus of the present invention.
Fig. 9 is a side view of the cutting robot of the present invention.
Detailed Description
The invention will now be described in further detail with reference to the accompanying figures 1 to 9 and the reference numerals
A section bar plasma blanking system is characterized by comprising a material pushing sliding table 1, a feeding clamping device 2, a material loading frame 3, a gantry clamping device 4 and a cutting robot 5;
the method comprises the following steps that a section to be processed is hoisted onto a material loading frame 3 through a crane, a lifting table 7 is jacked up through a hydraulic cylinder I6 arranged at the bottom of the material loading frame 3, the lifting table 7 rotates at a certain angle along a pin shaft 8 to drive the section to incline, the inclination angle of the section is consistent with that of a material pushing sliding table 1, and the crane continues to apply a transverse external force to the section; the section bar slides to a material pushing frame 15 and a feeding clamping device 2 on a material pushing sliding table 1 through a roller, after the section bar is loaded on the feeding clamping device 2 on the material pushing sliding table 1, a walking table 11 is arranged on the feeding clamping device 2, a telescopic clamping head I10 is driven to fix the section bar through a hydraulic oil cylinder II 9 on the walking table 11, a driving gear is arranged at the output end of a motor 12 on the walking table 11, a driving gear is meshed and connected with a rack rail 13, the reciprocating walking of the feeding clamping device 2 on the rack rail is realized, and the section bar is sent to a gantry clamping device 4 through the material pushing frame; after the gantry clamping device 4 is clamped according to the set size, the cutting robot 5 cuts the section bar according to the requirement by adopting plasma cutting, and the cut section bar is output through the blanking frame.
The pushing sliding table 1 is provided with a gantry clamping device 4 and a plurality of pushing frames 15, the parking position can be freely adjusted by field workers according to the length of the section bar, and the falling off is prevented by a limiting block arranged at the end part of the pushing sliding table 1. The material pushing sliding table 1 is obliquely arranged, and the inclination angle is the same as that of the gantry clamping device 4; the inclined arrangement has the effect that the straight angle position of the section bar is convenient to cut, and the designed angle is formed.
Go up work or material rest 3 quantity and arrange into one row for two above, go up work or material rest 3 including square frame 20, be equipped with elevating platform 7 through round pin axle 8 in square frame 20 top one side, be equipped with the roller on elevating platform 7, the elevating platform bottom is connected with square frame 20 through hydraulic cylinder 6, and hydraulic cylinder 6 realizes the certain angle of promotion of elevating platform 7.
A driving gear of the feeding clamping device 4 is connected with a rack rail 13 of the material pushing sliding table 1, a bearing roller is arranged at the bottom of the feeding clamping device 4, and the bearing roller is connected with a roller rail 14 of the material pushing sliding table 1; the feeding clamping device 4 is provided with a walking platform 11, a pair of horizontal rollers is arranged on the walking platform, a telescopic clamping head 10 is arranged on one side of the walking platform through an L-shaped fixing frame, a pair of vertical rollers is correspondingly arranged on the other side of the walking platform, a driving motor 12 is arranged on the walking platform, and the output end of the driving motor 12 is connected with a driving gear; the feeding clamping device is driven by the driving gear to reciprocate on the rack rail.
The gantry clamping device 4 is provided with a gantry 16, the bottom of the gantry 16 is obliquely provided with a clamping platform 17, and the clamping platform 17 is provided with a pair of transverse rollers and a pair of longitudinal rollers; a hydraulic oil cylinder III 18 is arranged on the left side of the clamping platform through an L-shaped fixing frame, and the hydraulic oil cylinder III 18 drives the clamping plate to be matched with the longitudinal roller to clamp the section; a second telescopic chuck 19 matched with the transverse roller is arranged at the top of the portal frame 16, so that the section bar is clamped on four sides; the clamping platform 17 is obliquely arranged to facilitate clamping and fixing by utilizing the self weight of the section bar, so that the burden of the hydraulic oil cylinder is saved.
The commercial product of cutting robot, with cutting robot according to the demand setting on the slip track, can remove about, cutting machine has the plasma cutting head, numerical control robotic arm and arm slip table in addition.
The specific working process is as follows:
1. and hoisting the section bar to be processed on a loading frame.
2. The method comprises the following steps of pushing a section to be processed to a material pushing frame and a feeding clamping device of a material pushing sliding table from a material loading frame under the action of an external force applied by a crane, pushing the section to a set position through the driving of the feeding clamping device, and fixing the section through a gantry clamping device.
3. And the cutting robot carries out plasma blanking cutting processing on the section according to a designated procedure.
5. The section bar that will cut the completion pushes away to accomplish cutting process once on the play work or material rest, and the play work or material rest is just to accept the effect platform, and here does not have the innovation.
Claims (5)
1. A section bar plasma blanking system is characterized by comprising a material pushing sliding table (1), a material feeding clamping device (2), a material feeding frame (3), a gantry clamping device (4) and a cutting robot (5);
the method comprises the following steps that a section to be processed is hoisted onto a material loading frame (3) through a crane, a lifting platform (7) is jacked up through a hydraulic oil cylinder I (6) arranged at the bottom of the material loading frame (3), the lifting platform (7) rotates out a certain angle along a pin shaft (8), a strip section is inclined, the angle of inclination of the section and the angle of inclination of a material pushing sliding table (1) are consistent, and the crane continues to apply a transverse external force to the section; the section bar slides to a material pushing rack (15) and a feeding clamping device (2) on a material pushing sliding table (1) through a roller, after the section bar is loaded on the feeding clamping device (2) on the material pushing sliding table (1), a traveling table (11) is arranged on the feeding clamping device (2), a first telescopic tightening head (10) is driven by a second hydraulic oil cylinder (9) on the traveling table (11) to fix the section bar, a driving gear is arranged at the output end of a motor (12) on the traveling table (11), the driving gear is meshed and connected with a rack rail (13), reciprocating traveling of the feeding clamping device (2) on the rack rail is realized, and the section bar is sent to a gantry clamping device (4) through the material pushing rack; after the gantry clamping device (4) is clamped according to the set size, the cutting robot (5) cuts the section bar according to the requirement by adopting plasma cutting, and the cut section bar is output through the blanking frame.
2. The section bar plasma blanking system according to claim 1, wherein a gantry clamping device (4) and a plurality of material pushing frames (15) are arranged on the material pushing sliding table (1), the material pushing sliding table (1) is arranged in an inclined mode, and the inclined angle is the same as that of the gantry clamping device (4).
3. The section bar plasma blanking system according to claim 1, wherein the number of the feeding frames (3) is more than two, the feeding frames (3) are arranged in a row, each feeding frame (3) comprises a square frame (20), a lifting platform (7) is arranged on one side of the top end of each square frame (20) through a pin shaft (8), a roller is arranged on each lifting platform (7), the bottom of each lifting platform is connected with the corresponding square frame (20) through a first hydraulic oil cylinder (6), and the first hydraulic oil cylinder (6) achieves lifting of the lifting platform (7) by a certain angle.
4. The section bar plasma blanking system according to claim 1, characterized in that a driving gear of the feeding clamping device (4) is connected with a rack rail (13) of the material pushing sliding table (1), a bearing roller is arranged at the bottom of the feeding clamping device (4), and the bearing roller is connected with a roller rail (14) of the material pushing sliding table (1); the feeding clamping device (4) is provided with a walking platform (11), a pair of horizontal rollers is arranged on the walking platform, one side of the walking platform is provided with a telescopic clamping head (10) through an L-shaped fixing frame, the other side of the walking platform is correspondingly provided with a pair of vertical rollers, a driving motor (12) is arranged on the walking platform, and the output end of the driving motor (12) is connected with a driving gear; the feeding clamping device is driven by the driving gear to reciprocate on the rack rail.
5. The section bar plasma blanking system according to claim 1, wherein the gantry clamping device (4) is provided with a gantry (16), a clamping platform (17) is obliquely arranged at the bottom of the gantry (16), and a pair of transverse rollers and a pair of longitudinal rollers are arranged on the clamping platform (17); a hydraulic oil cylinder III (18) is arranged on the left side of the clamping platform through an L-shaped fixing frame, and the hydraulic oil cylinder III (18) drives the clamping plate to be matched with the longitudinal roller to clamp the section; a second telescopic chuck (19) matched with the transverse roller is arranged at the top of the portal frame (16) to realize four-side clamping of the section bar; the clamping platform (17) is obliquely arranged to facilitate clamping and fixing by utilizing the self weight of the section, so that the burden of a hydraulic oil cylinder is saved.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210864223.7A CN115156675B (en) | 2022-07-21 | 2022-07-21 | Profile plasma blanking system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210864223.7A CN115156675B (en) | 2022-07-21 | 2022-07-21 | Profile plasma blanking system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115156675A true CN115156675A (en) | 2022-10-11 |
| CN115156675B CN115156675B (en) | 2024-05-24 |
Family
ID=83496121
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210864223.7A Active CN115156675B (en) | 2022-07-21 | 2022-07-21 | Profile plasma blanking system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115156675B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN206839532U (en) * | 2017-06-21 | 2018-01-05 | 泰州智脑机器人科技有限公司 | Corner brace automatic feeding for aluminium section bar processing |
| CN212600208U (en) * | 2020-07-10 | 2021-02-26 | 惠州濠特金属科技有限公司 | Automatic profile blanking and collecting device |
| CN215478071U (en) * | 2021-03-10 | 2022-01-11 | 宁波成名金属制品有限公司 | Section bar unloading equipment is used in metal product processing |
| CN113910615A (en) * | 2021-09-30 | 2022-01-11 | 江苏新少伯环保材料科技有限公司 | Wood-plastic composite section molding press-fit device and press-fit method |
| CN215789932U (en) * | 2021-08-13 | 2022-02-11 | 河南勤工机器人有限公司 | Combined clamp for feeding and discharging pipe and section bar robots |
-
2022
- 2022-07-21 CN CN202210864223.7A patent/CN115156675B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN206839532U (en) * | 2017-06-21 | 2018-01-05 | 泰州智脑机器人科技有限公司 | Corner brace automatic feeding for aluminium section bar processing |
| CN212600208U (en) * | 2020-07-10 | 2021-02-26 | 惠州濠特金属科技有限公司 | Automatic profile blanking and collecting device |
| CN215478071U (en) * | 2021-03-10 | 2022-01-11 | 宁波成名金属制品有限公司 | Section bar unloading equipment is used in metal product processing |
| CN215789932U (en) * | 2021-08-13 | 2022-02-11 | 河南勤工机器人有限公司 | Combined clamp for feeding and discharging pipe and section bar robots |
| CN113910615A (en) * | 2021-09-30 | 2022-01-11 | 江苏新少伯环保材料科技有限公司 | Wood-plastic composite section molding press-fit device and press-fit method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN115156675B (en) | 2024-05-24 |
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