CN115156669A - Aluminum box body welding workstation system - Google Patents
Aluminum box body welding workstation system Download PDFInfo
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- CN115156669A CN115156669A CN202210914681.7A CN202210914681A CN115156669A CN 115156669 A CN115156669 A CN 115156669A CN 202210914681 A CN202210914681 A CN 202210914681A CN 115156669 A CN115156669 A CN 115156669A
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- positioner
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- 238000003466 welding Methods 0.000 title claims abstract description 156
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 18
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 18
- 230000000007 visual effect Effects 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 claims description 16
- 238000007405 data analysis Methods 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 239000007789 gas Substances 0.000 claims description 4
- 230000007797 corrosion Effects 0.000 claims description 3
- 238000005260 corrosion Methods 0.000 claims description 3
- 239000000428 dust Substances 0.000 claims description 3
- 239000011261 inert gas Substances 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 239000004411 aluminium Substances 0.000 claims description 2
- 230000007306 turnover Effects 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 8
- 208000027418 Wounds and injury Diseases 0.000 abstract description 4
- 230000006378 damage Effects 0.000 abstract description 4
- 208000014674 injury Diseases 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
- B23K9/167—Arc welding or cutting making use of shielding gas and of a non-consumable electrode
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/08—Non-ferrous metals or alloys
- B23K2103/10—Aluminium or alloys thereof
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention relates to the technical field of automatic welding of aluminum boxes and discloses a welding workstation system for aluminum boxes.A worker spot-welds a box, places a workpiece on a welding positioning pneumatic fixture corresponding to a station of a positioner platform, clamps the pneumatic fixture, and changes the size of the pneumatic fixture according to the size of the workpiece, wherein the pneumatic fixture is movably connected, and the pneumatic driving force is manually controlled; meanwhile, the data can be recorded in a data acquisition unit and used for acquiring and outputting data information of a welding tool, an arc-proof visual lifting baffle is arranged at an automatic welding workstation to protect a worker from shielding welding arc light (double stations) 2 when the worker carries out loading and unloading at another station, a single station of a positioner can be selected, after manual loading is finished, a remote start button is started, the robot carries out automatic welding, and after welding is finished, the robot returns to an original point safe position, and the worker can carry out loading and unloading; thereby realizing the effects of automatic welding, avoiding manual injury, unstable productivity and poor effect.
Description
Technical Field
The invention relates to the technical field of automatic welding of aluminum boxes, in particular to an aluminum box welding workstation system.
Background
Welding, also known as fusion welding, is a manufacturing process and technique for joining metals or other thermoplastic materials, such as plastics, in a heated, high temperature or high pressure manner; the energy sources for modern welding are many, including gas flame, electric arc, laser, electron beam, friction, and ultrasonic, among others; in addition to use in a factory, welding can be performed in a variety of environments, such as the field, underwater, and space.
Wherever, the welding all probably brings danger for the operator, so must take appropriate safeguard measure when welding, current safeguard measure mostly is mostly wearing the protective equipment, nevertheless also has injured risk when having the guard block manual operation, and manual welding not only welds the effect unstability, and the welding productivity also has and floats, for solving this problem, people propose a robot automatic weld process, aluminium box weldment work station system promptly.
Disclosure of Invention
In order to achieve the purposes of avoiding artificial injury, unstable productivity and poor effect in automatic welding, the invention provides the following technical scheme: an aluminum box welding workstation system comprising the steps of:
s1, a worker spot welds a box body, a workpiece is placed on a welding positioning pneumatic clamp corresponding to a station of a positioner platform, the pneumatic clamp is clamped, the size of the pneumatic clamp can be changed according to the size of the workpiece, the pneumatic clamp is movably connected, and a pneumatic driving force is controlled manually; meanwhile, the data can be recorded in a data acquisition unit and used for acquiring and outputting data information of the welding tool;
s2, pressing a start button to automatically weld a workpiece on a station by a robot, turning a position changer by 90 degrees according to the condition of the product, welding the product by the horizontal position of a welding line of the product, returning the robot to the original point after welding, and returning the original point by the position changer;
s3, welding budget is that the welding speed is 350-450mm, the length of each welding seam is 2000mm, the welding time is 330S on average, the movement time is about 120S, and the welding efficiency is maximized and the productivity is stable by strictly controlling the welding time; meanwhile, a welding data analysis server is arranged and used for receiving the time for welding and the time for manufacturing a single product, and welding tool data information output by a collector is convenient for correspondingly integrating the data information of the welding tool and the data information of the welding data analysis server;
s4, arranging an arc-light-proof visual lifting baffle plate at the automatic welding workstation to shield welding arc light (double stations) 2 when a worker carries out feeding and discharging on the other station, or optionally using a single station of a positioner, starting a remote start button after manual feeding is finished, automatically welding the robot, returning the robot to an original point safe position after welding is finished, and manually carrying out feeding and discharging; single-station robots have dwell time and cannot maximize efficiency (single station).
The invention has the beneficial effects that: a worker spot welds the box body, places a workpiece on a welding positioning pneumatic fixture corresponding to a station of the positioner platform, clamps the pneumatic fixture, and changes the size of the pneumatic fixture according to the size of the workpiece, wherein the pneumatic fixture is movably connected, and the pneumatic driving force is controlled manually; meanwhile, the data can be recorded in a data acquisition unit and used for acquiring and outputting data information of a welding tool, an arc-light-proof visual lifting baffle is arranged at an automatic welding workstation to protect a worker from shielding welding arc light (double stations) 2 when the worker carries out loading and unloading on another station, a single station of a positioner can be selected, after manual loading is completed, a remote start button is started, the robot carries out automatic welding, and after the welding is completed, the robot returns to an original point safe position, and the loading and unloading can be carried out manually; thereby realizing the effects of automatic welding, avoiding manual injury, unstable productivity and poor effect.
Preferably, the welding process is carried out at the environment temperature of 0-40 ℃ under the condition of no dust and corrosion of various media, and various substances such as oil stains, water and the like cannot exist in the welding range of the welding seam.
Preferably, the welding process adopts consumable electrode inert gas shielded welding, the welding seam is uniform, and the forming is attractive.
Preferably, the clearance of the workpiece group is smaller than 0.5mm, and when the clearance is larger than 0.5mm, the error is manually eliminated until the clearance is smaller than 0.5mm, a robot is used for welding.
Preferably, the welding process requires that the workpiece is not blanked with blanking burrs, so that the welding seam deviates from the program track.
Preferably, the welding capacity is 8 output per hour, and the single production time is 450s.
Preferably, the positioner platform comprises clamp information and process information.
Preferably, the robot automatic weld comprises product location frock, six welding robot, switch board, gas tank, upset machine of shifting.
Drawings
FIG. 1 is a schematic view of a process flow of the present invention;
FIG. 2 is a schematic view of the structure of the present invention;
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, in use, an aluminum box welding workstation system includes the steps of:
s1, a worker spot welds a box body, a workpiece is placed on a welding positioning pneumatic clamp corresponding to a station of a positioner platform, the pneumatic clamp is clamped, the size of the pneumatic clamp can be changed according to the size of the workpiece, the pneumatic clamp is movably connected, and a pneumatic driving force is controlled manually; meanwhile, the data can be recorded in a data acquisition unit and used for acquiring and outputting data information of the welding tool;
s2, pressing a start button to automatically weld a workpiece on a station by the robot, turning the positioner by 90 degrees according to the condition of the product, welding the product at the horizontal position of a welding line of the product, returning the robot to the original point after welding, and returning the original point by the positioner;
s3, welding budget is that the welding speed is 350-450mm, the length of each welding seam is 2000mm, the welding time is 330S on average, the movement time is about 120S, and the welding efficiency is maximized and the productivity is stable by strictly controlling the welding time; meanwhile, a welding data analysis server is arranged and used for receiving the time for welding and the time for manufacturing a single product, and welding tool data information output by a collector is convenient for correspondingly integrating the data information of the welding tool and the data information of the welding data analysis server;
s4, arranging an arc-light-proof visual lifting baffle plate at the automatic welding workstation to shield welding arc light (double stations) 2 when a worker carries out feeding and discharging on the other station, or optionally using a single station of a positioner, starting a remote start button after manual feeding is finished, automatically welding the robot, returning the robot to an original point safe position after welding is finished, and manually carrying out feeding and discharging; single-station robots have dwell time and cannot maximize efficiency (single station).
The name of the workpiece: aluminum box
1.2, workpiece size: 612.5*449.5*151.5 927*528
1.3, workpiece material: 6063
1.4, plate thickness: 5mm
1.5, weld form: spot welding, full welding
1.6, diameter of welding wire:
1.7, welding requirement: pore-free sand hole
Spot welding is a welding method in which a columnar electrode is used to form a welding spot between the contact surfaces of two overlapping workpieces during welding. During spot welding, the workpiece is pressed to be in close contact with the workpiece, then current is switched on, the contact position of the workpiece is melted under the action of resistance heat, and a welding spot is formed after cooling. The spot welding is mainly used for welding sheet component stamping parts with the thickness of less than 4mm, and is particularly suitable for welding automobile bodies, carriages and airplane bodies. But cannot be welded with containers requiring sealing;
full welding is also called 'full welding', namely all contacted parts of 2 workpieces to be welded are welded;
the welding process is carried out in the environment with the temperature of 0-40 degrees and without dust and corrosion of various media, and various substances such as oil stains, water and the like cannot exist in the welding range of the welding line;
the welding process adopts consumable electrode inert gas shielded welding, the welding seam is uniform, and the forming is beautiful;
the clearance of the workpiece group is smaller than 0.5mm, and when the clearance is larger than 0.5mm, the error is manually eliminated until the clearance is smaller than 0.5mm, the robot is used for welding;
the welding process requires that a workpiece is not blanked with blanking burrs, so that a welding seam deviates from a program track;
the welding capacity is 8 per hour, and the time of a single product is 450s;
the positioner platform comprises clamp information and process information;
the robot automatic welding comprises a product positioning tool, a six-axis welding robot, a control cabinet, a gas tank and a turnover positioner.
A worker spot welds the box body, places a workpiece on a welding positioning pneumatic fixture corresponding to a station of the positioner platform, clamps the pneumatic fixture, and changes the size of the pneumatic fixture according to the size of the workpiece, wherein the pneumatic fixture is movably connected, and the pneumatic driving force is controlled manually; meanwhile, the data can be recorded in a data acquisition unit and used for acquiring and outputting data information of a welding tool, an arc-light-proof visual lifting baffle is arranged at an automatic welding workstation to protect a worker from shielding welding arc light (double stations) 2 when the worker carries out loading and unloading on another station, a single station of a positioner can be selected, after manual loading is completed, a remote start button is started, the robot carries out automatic welding, and after the welding is completed, the robot returns to an original point safe position, and the loading and unloading can be carried out manually; thereby realizing the effects of automatic welding, avoiding manual injury, unstable productivity and poor effect.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical scope of the present invention and the equivalent alternatives or modifications according to the technical solution and the inventive concept of the present invention within the technical scope of the present invention.
Claims (8)
1. The utility model provides an aluminium box welding workstation system, includes following step, its characterized in that:
s1, a worker spot welds a box body, a workpiece is placed on a welding positioning pneumatic clamp corresponding to a station of a positioner platform, the pneumatic clamp is clamped, the size of the pneumatic clamp can be changed according to the size of the workpiece, the pneumatic clamp is movably connected, and a pneumatic driving force is controlled manually; meanwhile, the data can be recorded in a data acquisition unit and used for acquiring and outputting data information of the welding tool;
s2, pressing a start button to automatically weld a workpiece on a station by the robot, turning the positioner by 90 degrees according to the condition of the product, welding the product at the horizontal position of a welding line of the product, returning the robot to the original point after welding, and returning the original point by the positioner;
s3, welding budget is that the welding speed is 350-450mm, the length of each welding seam is 2000mm, the welding time is 330S on average, the movement time is about 120S, and the welding efficiency is maximized and the productivity is stable by strictly controlling the welding time; meanwhile, a welding data analysis server is arranged and used for receiving the time used for welding and the time for manufacturing a single product, and welding tool data information output by a collector is arranged, so that the data information of a welding tool and the data information of the welding data analysis server are correspondingly integrated;
s4, arranging an arc-light-proof visual lifting baffle plate at the automatic welding workstation to shield welding arc light (double stations) 2 when a worker carries out feeding and discharging on the other station, or optionally using a single station of a positioner, starting a remote start button after manual feeding is finished, automatically welding the robot, returning the robot to an original point safe position after welding is finished, and manually carrying out feeding and discharging; single-station robots have dwell time and cannot maximize efficiency (single station).
2. The aluminum box welding workstation system of claim 1, wherein: the welding process is used in the environment with the temperature of 0-40 ℃ and without dust and corrosion of various media, and various substances such as oil stain, water and the like cannot exist in the welding range of the welding seam.
3. The aluminum box welding workstation system of claim 1, wherein: the welding process adopts consumable electrode inert gas shielded welding, the welding seam is uniform, and the forming is attractive.
4. The aluminum box welding workstation system of claim 1, wherein: the clearance of the workpiece group is smaller than 0.5mm, and when the clearance is larger than 0.5mm, the error is manually eliminated until the clearance is smaller than 0.5mm, the robot is used for welding.
5. The aluminum box welding workstation system of claim 1, wherein: the welding process requires that the workpiece is not blanked with blanking burrs, so that the welding seam deviates from the program track.
6. The aluminum box welding workstation system of claim 1, wherein: the welding capacity is 8 per hour, and the single production time is 450s.
7. The aluminum box welding workstation system of claim 1, wherein: the positioner platform comprises clamp information and process information.
8. The aluminum box welding workstation system of claim 1, wherein: the robot automatic welding comprises a product positioning tool, a six-axis welding robot, a control cabinet, a gas tank and a turnover positioner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210914681.7A CN115156669A (en) | 2022-08-01 | 2022-08-01 | Aluminum box body welding workstation system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210914681.7A CN115156669A (en) | 2022-08-01 | 2022-08-01 | Aluminum box body welding workstation system |
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| Publication Number | Publication Date |
|---|---|
| CN115156669A true CN115156669A (en) | 2022-10-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210914681.7A Pending CN115156669A (en) | 2022-08-01 | 2022-08-01 | Aluminum box body welding workstation system |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU749607A1 (en) * | 1978-03-16 | 1980-07-23 | Ордена Ленина И Ордена Трудового Красного Знамени Институт Электросварки Им. Е.О.Патона | Production line for producing welded beams |
| CN101954529A (en) * | 2010-10-27 | 2011-01-26 | 襄樊东昇机械有限公司 | Overturned workbench for welding robot |
| CN202591871U (en) * | 2012-04-17 | 2012-12-12 | 漳州联合华鑫焊接自动化设备有限公司 | Robot welding system of spring buffer assembly |
| CN202591857U (en) * | 2012-04-17 | 2012-12-12 | 漳州联合华鑫焊接自动化设备有限公司 | Balanced suspension robot welding workstation |
| CN110394589A (en) * | 2019-06-24 | 2019-11-01 | 珠海格力智能装备有限公司 | Welding system |
| CN214921653U (en) * | 2021-04-26 | 2021-11-30 | 河南大道机器人自动化系统有限公司 | Automatic lifting type robot arc light shielding workstation |
-
2022
- 2022-08-01 CN CN202210914681.7A patent/CN115156669A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU749607A1 (en) * | 1978-03-16 | 1980-07-23 | Ордена Ленина И Ордена Трудового Красного Знамени Институт Электросварки Им. Е.О.Патона | Production line for producing welded beams |
| CN101954529A (en) * | 2010-10-27 | 2011-01-26 | 襄樊东昇机械有限公司 | Overturned workbench for welding robot |
| CN202591871U (en) * | 2012-04-17 | 2012-12-12 | 漳州联合华鑫焊接自动化设备有限公司 | Robot welding system of spring buffer assembly |
| CN202591857U (en) * | 2012-04-17 | 2012-12-12 | 漳州联合华鑫焊接自动化设备有限公司 | Balanced suspension robot welding workstation |
| CN110394589A (en) * | 2019-06-24 | 2019-11-01 | 珠海格力智能装备有限公司 | Welding system |
| CN214921653U (en) * | 2021-04-26 | 2021-11-30 | 河南大道机器人自动化系统有限公司 | Automatic lifting type robot arc light shielding workstation |
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Application publication date: 20221011 |