CN115156507B - Cast member high efficiency cooling device - Google Patents
Cast member high efficiency cooling device Download PDFInfo
- Publication number
- CN115156507B CN115156507B CN202211064096.9A CN202211064096A CN115156507B CN 115156507 B CN115156507 B CN 115156507B CN 202211064096 A CN202211064096 A CN 202211064096A CN 115156507 B CN115156507 B CN 115156507B
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- China
- Prior art keywords
- conveying device
- high efficiency
- casing
- efficiency cooling
- supporting table
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- 238000001816 cooling Methods 0.000 title claims abstract description 46
- 238000005266 casting Methods 0.000 claims abstract description 40
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 36
- 238000005507 spraying Methods 0.000 claims abstract description 28
- 238000001035 drying Methods 0.000 claims abstract description 22
- 238000006243 chemical reaction Methods 0.000 claims description 26
- 238000010438 heat treatment Methods 0.000 claims description 10
- 239000007921 spray Substances 0.000 claims description 8
- 210000003437 trachea Anatomy 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 238000004064 recycling Methods 0.000 abstract description 2
- 238000009423 ventilation Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 8
- 229910001338 liquidmetal Inorganic materials 0.000 description 2
- 241000221535 Pucciniales Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D30/00—Cooling castings, not restricted to casting processes covered by a single main group
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses a casting high-efficiency cooling device, which comprises: the device comprises a first conveying device, a spraying device, a second conveying device, a drying device and a pushing device; the spraying device is arranged at the left end of the first conveying device, the spraying device is aligned with the first conveying device, the second conveying device is arranged at the left side of the spraying device, the second conveying device is not aligned with the first conveying device, the drying device is arranged at the left end of the second conveying device, the second conveying device is aligned with the drying device, and the pushing device is arranged at the right side of the second conveying device and aligned with the second conveying device; the high-efficiency cooling device for the casting provided by the invention can be used for carrying out high-efficiency cooling treatment on the casting, is quick in cooling effect, and can be used for recycling a large amount of hot vapor generated during cooling and drying the casting after water cooling.
Description
Technical Field
The invention belongs to the field of casting production, and particularly relates to a high-efficiency cooling device for cast parts.
Background
Pouring liquid metal into a casting mould cavity with a shape and a size which are matched with those of the part, and cooling and solidifying the liquid metal to obtain a blank or a part called a casting part; after casting, the cast part needs to be cooled and then stored or processed in the next process.
Prior art application number: 201720840956.1 the invention discloses a casting cooling chamber ventilation device, which comprises a casting cooling ventilation chamber, an induced draft fan and an intelligent control panel, wherein a circulating condensate pipe is fixedly arranged at the top of the casting cooling ventilation chamber, the induced draft fan is arranged at the upper right inside the casting cooling ventilation chamber, the intelligent control panel is arranged at the upper left Fang Qiantao of the front panel of the casting cooling ventilation chamber, and a feed inlet is arranged at the lower left inside the casting cooling ventilation chamber. Compared with the traditional casting cooling technology, the invention has the advantages that the induced draft fan is arranged at the right upper part of the inside of the casting cooling ventilation chamber, the induced draft fan pumps hot air and returns surplus heat to the inside of the casting high-temperature casting chamber, so that the energy consumption is saved, and meanwhile, the circulating condensate pipe is fixedly arranged above the novel casting cooling ventilation chamber, so that the outer wall of the casting cooling ventilation chamber can be kept at normal temperature, the service life of the machine is greatly prolonged, and the cooling efficiency is lower, therefore, the prior art needs to be further improved.
Disclosure of Invention
The invention aims to provide a casting high-efficiency cooling device, which aims to solve the defects in the prior art.
The technical scheme adopted by the invention is as follows:
a cast article high efficiency cooling apparatus comprising: the device comprises a first conveying device, a spraying device, a second conveying device, a drying device and a pushing device;
the spraying device is arranged at the left end of the first conveying device, the spraying device is aligned with the first conveying device, the second conveying device is arranged at the left side of the spraying device, the second conveying device is not aligned with the first conveying device, the drying device is arranged at the left end of the second conveying device, the second conveying device is aligned with the drying device, and the pushing device is arranged on the right side of the second conveying device and is aligned with the second conveying device.
As a further technical scheme: the first conveying device and the second conveying device are identical in structure.
As a further technical scheme: the first conveying device comprises a first belt pulley, a belt, a second belt pulley, a support plate and a motor;
the first belt pulley and the second belt pulley are respectively arranged between the two support plates, and are connected together through a belt;
the first pulley shaft is connected to a motor, and the motor is arranged on the side face of the support plate.
As a further technical scheme: the spraying device comprises a conversion assembly, a first shell, a spraying assembly and a first supporting table;
the first shell is arranged on the first supporting table, the end part of the conversion assembly is arranged in the first shell, the top of the first shell is provided with a spraying assembly, and the bottom of the first supporting table is provided with a water tank.
As a further technical scheme: the conversion assembly includes: the device comprises an L-shaped conversion seat, an upper connecting seat, a first telescopic rod, a first cylinder, a lower connecting seat, a connecting base and a connecting plate;
the connecting base is fixedly arranged at the right end of the first supporting table, the L-shaped conversion base is arranged on the connecting base, the bottom of the L-shaped conversion base is fixedly connected to two connecting plates, and the two connecting plates are hinged to two sides of the connecting base;
the L-shaped conversion seat is provided with an upper connecting seat on the side face, a lower connecting seat is arranged at the bottom of the right end of the first supporting table, the upper connecting seat is hinged to the upper end of the first telescopic rod, the bottom of the first telescopic rod is connected to the first air cylinder, and the bottom of the first air cylinder is hinged to the lower connecting seat.
As a further technical scheme: the shower assembly includes: a spray head, a water pipe and a water tank;
the shower nozzle sets up at first casing interior top, water pipe one end is connected to the shower nozzle, and the other end is connected to the water tank.
As a further technical scheme: the drying device comprises a second shell, a heating assembly and a second supporting table, wherein the second shell is arranged on the second supporting table, and the heating assembly is arranged on the second shell.
As a further technical scheme: the heating component comprises a first air pipe, a second air pipe, an air pump and a radiating pipe;
the cooling tube sets up the top in the second casing, the air pump sets up at second casing top, and the cooling tube is connected to the air pump, the air pump is through first trachea intercommunication to in the first casing, the cooling tube other end is through the second trachea intercommunication to in the first casing.
As a further technical scheme: the pushing device comprises a third supporting table, a second cylinder, a second telescopic rod and a pushing plate;
the second cylinder is arranged on the third supporting table and is connected to the push plate through a second telescopic rod.
The beneficial effects are that:
the high-efficiency cooling device for the casting provided by the invention can be used for carrying out high-efficiency cooling treatment on the casting, is rapid in cooling effect, can be used for recycling a large amount of hot vapor generated during cooling, and can be used for carrying out drying treatment on the casting after water cooling, so that the situation that water stains are adhered to the surface of the casting due to water cooling and corrosion and rust are easy to occur due to untimely treatment can be effectively prevented.
Drawings
FIG. 1 is a general block diagram of the present invention;
FIG. 2 is a block diagram of the shower apparatus of the present invention;
FIG. 3 is a block diagram of a pusher of the present invention;
FIG. 4 is a block diagram of a first conveyor apparatus according to the present invention;
FIG. 5 is a block diagram of a conversion assembly of the present invention;
FIG. 6 is a block diagram of a drying apparatus according to the present invention;
FIG. 7 is a block diagram of a heating assembly of the present invention;
FIG. 8 is a block diagram of a shower assembly of the present invention.
Detailed Description
The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
Embodiments of the present invention provide a cast member high efficiency cooling apparatus including: a first conveying device 1, a spraying device 2, a second conveying device 3, a drying device 4 and a pushing device 5;
the spraying device 2 is arranged at the left end of the first conveying device 1, the spraying device 2 is aligned with the first conveying device 1, the second conveying device 3 is arranged at the left side of the spraying device 2, the second conveying device 3 is not aligned with the first conveying device 1, the drying device 4 is arranged at the left end of the second conveying device 3, the second conveying device 3 is aligned with the drying device 4, and the pushing device 5 is arranged at the right side of the second conveying device 3 and aligned with the second conveying device 3.
Conveying the cast piece to be cooled by the first conveying device 1 into the spraying device 2, spraying water to the cast piece by the spraying device 2, and rapidly cooling;
the first conveying device 1 and the second conveying device 3 have the same structure and all play a role in conveying cast parts.
The first conveying device 1 comprises a first belt pulley 13, a belt 12, a second belt pulley 11, a support plate 15 and a motor 14;
the first belt pulley 13 and the second belt pulley 11 are respectively arranged between the two support plates 15, and the first belt pulley 13 and the second belt pulley 11 are connected together through a belt 12;
the first pulley 13 is connected to a motor 14 by a shaft, the motor 14 being arranged laterally of a support plate 15.
The motor 14 drives the first belt pulley 13 to rotate, and the belt 12 drives the second belt pulley 11 to rotate;
the spraying device 2 comprises a conversion assembly 21, a first shell 22, a spraying assembly 23 and a first supporting table 24;
the first shell 22 is arranged on the first supporting table 24, the end part of the conversion assembly 21 is arranged in the first shell 22, the top of the first shell 22 is provided with a spraying assembly 23, and the bottom of the first supporting table 24 is provided with a water tank 25.
Transferring the cooled casting from the first shell 22 to the left side of the pushing device 5 through the conversion assembly 21 and aligning the cooled casting, pushing the cooled casting onto the second conveying device 3 through the pushing device 5, and conveying the cooled casting into the drying device 4 through the second conveying device 3 for drying;
the conversion assembly 21 includes: an L-shaped conversion seat 211, an upper connecting seat 212, a first telescopic rod 213, a first cylinder 214, a lower connecting seat 215, a connecting base 216 and a connecting plate 217;
a drain hole 201 is formed on one side of the L-shaped conversion seat 211, a through hole for water to pass through is formed at the top of the first supporting table 24, and water flows through the through hole and enters the water tank 25;
the connecting base 216 is fixedly arranged at the right end of the first supporting table 24, the L-shaped conversion base 211 is arranged on the connecting base 216, the bottom of the L-shaped conversion base 211 is fixedly connected to two connecting plates 217, and the two connecting plates 217 are hinged to two sides of the connecting base 216;
the side of the L-shaped conversion seat 211 is provided with an upper connecting seat 212, the bottom of the right end of the first supporting table 24 is provided with a lower connecting seat 215, the upper connecting seat 212 is hinged to the upper end of a first telescopic rod 213, the bottom of the first telescopic rod 213 is connected to a first air cylinder 214, and the bottom of the first air cylinder 214 is hinged to the lower connecting seat 215.
The first air cylinder 214 is contracted by the first telescopic rod 213 and gradually pulls the L-shaped conversion seat 211 to turn over, so that the cooled casting is transferred from the spraying device 2 to the side surface of the pushing device 5, and the pushing device 5 is convenient to push the casting to the second conveying device 3 for secondary conveying;
the shower assembly 23 includes: a spray head 231, a water pipe 232, a water tank 233;
the spray head 231 is disposed at the top inside the first housing 22, and the water pipe 232 is connected to the spray head 231 at one end and to the water tank 233 at the other end.
The water tank 233 is internally provided with a water pump, the water in the water tank 233 is pumped into the water pipe 232 by the water pump and then sprayed onto a casting to be treated through the spray head 231 for cooling;
the drying device 4 comprises a second housing 41, a heating assembly 42 and a second supporting table 43, wherein the second housing 41 is arranged on the second supporting table 43, and the heating assembly 42 is arranged on the second housing 41.
The heating assembly 42 includes a first air pipe 421, a second air pipe 424, an air pump 422, and a heat dissipating pipe 423;
the radiating pipe 423 is arranged at the inner top of the second shell 41, the air pump 422 is arranged at the top of the second shell 41, the radiating pipe 423 is connected to the air pump 422, the air pump 422 is communicated into the first shell 22 through the first air pipe 421, and the other end of the radiating pipe 423 is communicated into the first shell 22 through the second air pipe 424.
After cold water is sprayed onto a casting to be treated, a large amount of high-temperature water vapor is instantaneously generated, and if the casting is not treated, the high-temperature water vapor overflows to generate a certain effect on operators, so that the generated high-temperature water vapor is sucked into the first air pipe 421 by starting the air pump 422 and enters the radiating pipe 423 to provide heat for the drying device 4 to be dried, and thus, the casting entering the drying device 4 can be dried, if the casting is not treated, the phenomenon that water carried on the casting corrodes and rusts after the casting is cooled by water, and the surface quality of the casting is reduced;
the pushing device 5 comprises a third supporting table 51, a second cylinder 52, a second telescopic rod 53 and a push plate 54;
the second cylinder 52 is provided on the third support table 51, and the second cylinder 52 is connected to the push plate 54 through a second telescopic rod 53.
While the foregoing is directed to embodiments of the present invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow.
Claims (8)
1. A casting high efficiency cooling device, its characterized in that: comprising the following steps: the device comprises a first conveying device (1), a spraying device (2), a second conveying device (3), a drying device (4) and a pushing device (5);
the spraying device (2) is arranged at the left end of the first conveying device (1), the spraying device (2) is aligned with the first conveying device (1), the second conveying device (3) is arranged at the left side of the spraying device (2), the second conveying device (3) is not aligned with the first conveying device (1), the drying device (4) is arranged at the left end of the second conveying device (3), the second conveying device (3) is aligned with the drying device (4), and the pushing device (5) is arranged at the right side of the second conveying device (3) and aligned with the second conveying device (3);
the spraying device (2) comprises a conversion assembly (21), a first shell (22), a spraying assembly (23) and a first supporting table (24);
the conversion assembly (21) comprises: the device comprises an L-shaped conversion seat (211), an upper connecting seat (212), a first telescopic rod (213), a first cylinder (214), a lower connecting seat (215), a connecting base (216) and a connecting plate (217);
the connecting base (216) is fixedly arranged at the right end of the first supporting table (24), the L-shaped conversion base (211) is arranged on the connecting base (216), the bottom of the L-shaped conversion base (211) is fixedly connected to two connecting plates (217), and the two connecting plates (217) are hinged to two sides of the connecting base (216);
the L-shaped conversion seat (211) is provided with connecting seat (212) on the side, and first brace table (24) right-hand member bottom is provided with down connecting seat (215), go up connecting seat (212) articulated connection to first telescopic link (213) upper end, first telescopic link (213) bottom is connected to first cylinder (214), first cylinder (214) bottom articulated connection is connected to down connecting seat (215).
2. A cast member high efficiency cooling apparatus as defined in claim 1 wherein: the first conveying device (1) and the second conveying device (3) are identical in structure.
3. A cast member high efficiency cooling apparatus as defined in claim 2 wherein: the first conveying device (1) comprises a first belt pulley (13), a belt (12), a second belt pulley (11), a support plate (15) and a motor (14);
the first belt pulley (13) and the second belt pulley (11) are respectively arranged between the two support plates (15), and the first belt pulley (13) and the second belt pulley (11) are connected together through a belt (12);
the first belt wheel (13) is connected to a motor (14) in a shaft mode, and the motor (14) is arranged on the side face of the support plate (15).
4. A cast member high efficiency cooling apparatus as defined in claim 1 wherein: the utility model discloses a water tank, including first casing (22), conversion subassembly (21), basin (25) are provided with, first casing (22) set up on first brace table (24), conversion subassembly (21) tip sets up in first casing (22), first casing (22) top is provided with drenches spouts subassembly (23), first brace table (24) bottom is provided with basin (25).
5. A cast member high efficiency cooling apparatus as defined in claim 4 wherein: the shower assembly (23) includes: a spray head (231), a water pipe (232) and a water tank (233);
the spray head (231) is arranged at the inner top of the first shell (22), one end of the water pipe (232) is connected to the spray head (231), and the other end of the water pipe is connected to the water tank (233).
6. A cast member high efficiency cooling apparatus as defined in claim 1 wherein: the drying device (4) comprises a second shell (41), a heating assembly (42) and a second supporting table (43), wherein the second shell (41) is arranged on the second supporting table (43), and the heating assembly (42) is arranged on the second shell (41).
7. A cast member high efficiency cooling apparatus as defined in claim 6 wherein: the heating component (42) comprises a first air pipe (421), a second air pipe (424), an air pump (422) and a radiating pipe (423);
the cooling tube (423) sets up at second casing (41) interior top, air pump (422) set up at second casing (41) top, cooling tube (423) are connected to air pump (422), air pump (422) are through first trachea (421) intercommunication to in first casing (22), cooling tube (423) other end is through second trachea (424) intercommunication to in first casing (22).
8. A cast member high efficiency cooling apparatus as defined in claim 1 wherein: the pushing device (5) comprises a third supporting table (51), a second air cylinder (52), a second telescopic rod (53) and a push plate (54);
the second cylinder (52) is arranged on the third supporting table (51), and the second cylinder (52) is connected to the push plate (54) through a second telescopic rod (53).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211064096.9A CN115156507B (en) | 2022-09-01 | 2022-09-01 | Cast member high efficiency cooling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211064096.9A CN115156507B (en) | 2022-09-01 | 2022-09-01 | Cast member high efficiency cooling device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115156507A CN115156507A (en) | 2022-10-11 |
| CN115156507B true CN115156507B (en) | 2024-01-30 |
Family
ID=83481618
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211064096.9A Active CN115156507B (en) | 2022-09-01 | 2022-09-01 | Cast member high efficiency cooling device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115156507B (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001321922A (en) * | 2000-05-19 | 2001-11-20 | North Techno Research Kk | Method and device for cooling aluminum casting |
| JP2007186732A (en) * | 2006-01-11 | 2007-07-26 | Toyota Motor Corp | Cooling apparatus and cooling method |
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| CN205362639U (en) * | 2016-03-23 | 2016-07-06 | 广西铁合金有限责任公司 | A cooling device for 200 is stainless steel moulded blank |
| CN107119184A (en) * | 2017-04-12 | 2017-09-01 | 重庆市永川区益锐机械有限责任公司 | A kind of heat treating castings cooling device |
| CN108145139A (en) * | 2017-12-29 | 2018-06-12 | 苏州聚进顺自动化科技有限公司 | A kind of more process cooling bodies of casting |
| CN110076732A (en) * | 2019-04-22 | 2019-08-02 | 东风柳州汽车有限公司 | Double-arm vehicle frame overturning device |
| CN211304759U (en) * | 2019-12-03 | 2020-08-21 | 天津寅辰实业有限公司 | High-efficient ferronickel cast iron device |
| CN212469730U (en) * | 2020-03-13 | 2021-02-05 | 沈阳贝欣特铸造工业有限公司 | Rapid cooling device for casting metal fittings |
| CN213857022U (en) * | 2020-10-30 | 2021-08-03 | 莱州龙生汽车零部件有限公司 | Cast member cooling device suitable for casting |
| CN215468040U (en) * | 2021-06-17 | 2022-01-11 | 河南国荣精密重型机械有限公司 | Cooling device for casting part |
-
2022
- 2022-09-01 CN CN202211064096.9A patent/CN115156507B/en active Active
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001321922A (en) * | 2000-05-19 | 2001-11-20 | North Techno Research Kk | Method and device for cooling aluminum casting |
| JP2007186732A (en) * | 2006-01-11 | 2007-07-26 | Toyota Motor Corp | Cooling apparatus and cooling method |
| CN205165832U (en) * | 2015-11-29 | 2016-04-20 | 江山显进机电科技服务有限公司 | Dog cooler bin of difficult damage of hair -dryer wire |
| CN205362639U (en) * | 2016-03-23 | 2016-07-06 | 广西铁合金有限责任公司 | A cooling device for 200 is stainless steel moulded blank |
| CN107119184A (en) * | 2017-04-12 | 2017-09-01 | 重庆市永川区益锐机械有限责任公司 | A kind of heat treating castings cooling device |
| CN108145139A (en) * | 2017-12-29 | 2018-06-12 | 苏州聚进顺自动化科技有限公司 | A kind of more process cooling bodies of casting |
| CN110076732A (en) * | 2019-04-22 | 2019-08-02 | 东风柳州汽车有限公司 | Double-arm vehicle frame overturning device |
| CN211304759U (en) * | 2019-12-03 | 2020-08-21 | 天津寅辰实业有限公司 | High-efficient ferronickel cast iron device |
| CN212469730U (en) * | 2020-03-13 | 2021-02-05 | 沈阳贝欣特铸造工业有限公司 | Rapid cooling device for casting metal fittings |
| CN213857022U (en) * | 2020-10-30 | 2021-08-03 | 莱州龙生汽车零部件有限公司 | Cast member cooling device suitable for casting |
| CN215468040U (en) * | 2021-06-17 | 2022-01-11 | 河南国荣精密重型机械有限公司 | Cooling device for casting part |
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| Publication number | Publication date |
|---|---|
| CN115156507A (en) | 2022-10-11 |
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