CN115156507A - Cast member high efficiency cooling device - Google Patents
Cast member high efficiency cooling device Download PDFInfo
- Publication number
- CN115156507A CN115156507A CN202211064096.9A CN202211064096A CN115156507A CN 115156507 A CN115156507 A CN 115156507A CN 202211064096 A CN202211064096 A CN 202211064096A CN 115156507 A CN115156507 A CN 115156507A
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- Prior art keywords
- conveying device
- shell
- high efficiency
- supporting platform
- efficiency cooling
- Prior art date
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- 238000001816 cooling Methods 0.000 title claims abstract description 45
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 33
- 238000005507 spraying Methods 0.000 claims abstract description 29
- 238000001035 drying Methods 0.000 claims abstract description 23
- 238000006243 chemical reaction Methods 0.000 claims description 25
- 238000010438 heat treatment Methods 0.000 claims description 10
- 239000007921 spray Substances 0.000 claims description 8
- 230000017525 heat dissipation Effects 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 3
- 238000005266 casting Methods 0.000 abstract description 42
- 230000000694 effects Effects 0.000 abstract description 2
- 238000009423 ventilation Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 5
- 238000010276 construction Methods 0.000 description 2
- 229910001338 liquidmetal Inorganic materials 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 210000003437 trachea Anatomy 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D30/00—Cooling castings, not restricted to casting processes covered by a single main group
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses a high-efficiency cooling device for a casting part, which comprises: the device comprises a first conveying device, a spraying device, a second conveying device, a drying device and a pushing device; the spraying device is arranged at the left end of the first conveying device, the spraying device is arranged in alignment with the first conveying device, the second conveying device is arranged at the left side of the spraying device, the second conveying device is arranged in non-alignment with the first conveying device, the drying device is arranged at the left end of the second conveying device, the second conveying device is arranged in alignment with the drying device, and the pushing device is arranged at the right side of the second conveying device and is aligned with the second conveying device; the invention provides a high-efficiency cooling device for a casting, which can perform high-efficiency cooling treatment on the casting, has a quick cooling effect, can recycle a large amount of hot steam generated during cooling, and can perform drying treatment on the casting after water cooling.
Description
Technical Field
The invention belongs to the field of casting production, and particularly relates to a casting part high-efficiency cooling device.
Background
Pouring liquid metal into a casting mold cavity with the shape and the size matched with those of the parts, and cooling and solidifying the liquid metal to obtain a blank or a part, namely a casting part; after casting, the cast part needs to be cooled and then stored or processed in the next process.
Prior art application No.: 201720840956.1, a casting cooling ventilation device, the invention discloses a casting cooling chamber ventilation device, which comprises a casting cooling ventilation chamber, an induced draft fan and an intelligent control panel, wherein a circulating condensate pipe is fixedly mounted at the top of the casting cooling ventilation chamber, the induced draft fan is mounted at the upper right part inside the casting cooling ventilation chamber, the intelligent control panel is mounted at the upper left part of a front panel of the casting cooling ventilation chamber in a nested manner, and a feeding hole is formed in the lower left part of the casting cooling ventilation chamber. Compared with the traditional casting cooling technology, the invention has the advantages that the draught fan is arranged at the upper right part inside the casting cooling ventilation chamber, hot air is pumped out by the draught fan, and surplus heat is returned to the inside of the casting high-temperature casting bin, so that the energy consumption is saved, meanwhile, the circulating condensate pipe is fixedly arranged above the novel casting cooling ventilation chamber, so that the outer wall of the casting cooling ventilation chamber can be ensured to be kept at normal temperature, the service life of a machine is greatly prolonged, and the cooling efficiency is lower, therefore, the prior art needs to be further improved.
Disclosure of Invention
The invention aims to provide a high-efficiency cooling device for a cast part, which aims to overcome the defects in the prior art.
The technical scheme adopted by the invention is as follows:
an efficient cooling apparatus for cast parts, comprising: the device comprises a first conveying device, a spraying device, a second conveying device, a drying device and a pushing device;
the spraying device is arranged at the left end of the first conveying device, the spraying device is aligned with the first conveying device, the second conveying device is arranged on the left side of the spraying device, the second conveying device is not aligned with the first conveying device, the drying device is arranged at the left end of the second conveying device, the second conveying device is aligned with the drying device, and the pushing device is arranged on the right side of the second conveying device and aligned with the second conveying device.
As a further technical scheme: the first conveying device and the second conveying device are identical in structure.
As a further technical scheme: the first conveying device comprises a first belt wheel, a belt, a second belt wheel, a support plate and a motor;
the first belt wheel and the second belt wheel are respectively arranged between the two support plates and are connected together through a belt;
the first pulley shaft is connected to a motor, and the motor is arranged on the side surface of the support plate.
As a further technical scheme: the spraying device comprises a conversion assembly, a first shell, a spraying assembly and a first supporting platform;
the first shell is arranged on the first supporting platform, the end part of the conversion assembly is arranged in the first shell, the spraying assembly is arranged at the top of the first shell, and the water tank is arranged at the bottom of the first supporting platform.
As a further technical scheme: the conversion assembly includes: the device comprises an L-shaped conversion seat, an upper connecting seat, a first telescopic rod, a first air cylinder, a lower connecting seat, a connecting base and a connecting plate;
the connecting base is fixedly arranged at the right end of the first supporting table, the L-shaped conversion seat is arranged on the connecting base, the bottom of the L-shaped conversion seat is fixedly connected to two connecting plates, and the two connecting plates are hinged to two sides of the connecting base;
the side face of the L-shaped conversion seat is provided with an upper connecting seat, the bottom of the right end of the first supporting platform is provided with a lower connecting seat, the upper connecting seat is hinged to the upper end of a first telescopic rod, the bottom of the first telescopic rod is connected to a first air cylinder, and the bottom of the first air cylinder is hinged to the lower connecting seat.
As a further technical scheme: the shower assembly comprises: a spray head, a water pipe and a water tank;
the shower nozzle setting is at first casing internal top, water pipe one end is connected to the shower nozzle, and the other end is connected to the water tank.
As a further technical scheme: the drying device comprises a second shell, a heating assembly and a second supporting table, wherein the second shell is arranged on the second supporting table, and the heating assembly is arranged on the second shell.
As a further technical scheme: the heating assembly comprises a first air pipe, a second air pipe, an air pump and a radiating pipe;
the cooling tube sets up top in the second casing, the air pump sets up at second casing top, and the cooling tube is connected to the air pump, the air pump communicates in the first casing through first trachea, the cooling tube other end communicates in the first casing through the second trachea.
As a further technical scheme: the pushing device comprises a third supporting table, a second air cylinder, a second telescopic rod and a push plate;
the second cylinder is arranged on the third supporting table and connected to the push plate through a second telescopic rod.
Has the beneficial effects that:
the casting part high-efficiency cooling device provided by the invention can be used for carrying out high-efficiency cooling treatment on a casting part, has a quick cooling effect, can be used for recycling a large amount of hot steam generated in the cooling process, and can be used for drying the casting part after water cooling, so that the situation that the surface of the casting part is stained with water stains due to water cooling and is easily corroded and rusted due to untimely treatment can be effectively prevented.
Drawings
FIG. 1 is an overall block diagram of the present invention;
FIG. 2 is a structural diagram of the shower device of the present invention;
FIG. 3 is a view of the construction of the pushing device of the present invention;
FIG. 4 is a structural view of a first conveying apparatus of the present invention;
FIG. 5 is a block diagram of the conversion assembly of the present invention;
FIG. 6 is a view showing the structure of a drying apparatus according to the present invention;
FIG. 7 is a block diagram of the heating assembly of the present invention;
fig. 8 is a block diagram of the shower assembly of the present invention.
Detailed Description
The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention and are not to be construed as limiting the present invention.
An embodiment of the present invention provides a cast member high efficiency cooling apparatus, including: the device comprises a first conveying device 1, a spraying device 2, a second conveying device 3, a drying device 4 and a pushing device 5;
the spraying device 2 is arranged at the left end of the first conveying device 1, the spraying device 2 is aligned with the first conveying device 1, the second conveying device 3 is arranged on the left side of the spraying device 2, the second conveying device 3 is not aligned with the first conveying device 1, the drying device 4 is arranged at the left end of the second conveying device 3, the second conveying device 3 is aligned with the drying device 4, and the pushing device 5 is arranged on the right side of the second conveying device 3 and is aligned with the second conveying device 3.
Conveying the casting to be cooled by the first conveying device 1 to the spraying device 2, spraying water to the casting by the spraying device 2, and rapidly cooling;
the first conveying device 1 and the second conveying device 3 are identical in structure and both have the function of conveying the casting parts.
The first conveying device 1 comprises a first belt wheel 13, a belt 12, a second belt wheel 11, a support plate 15 and a motor 14;
the first belt pulley 13 and the second belt pulley 11 are respectively arranged between the two support plates 15, and the first belt pulley 13 and the second belt pulley 11 are connected together through a belt 12;
the first pulley 13 is connected to a motor 14 by a shaft, and the motor 14 is arranged on the side of the support plate 15.
The first belt wheel 13 is driven to rotate by the motor 14, and the second belt wheel 11 is driven to rotate by the belt 12;
the spraying device 2 comprises a conversion component 21, a first shell 22, a spraying component 23 and a first supporting platform 24;
the first shell 22 is arranged on a first supporting platform 24, the end part of the conversion assembly 21 is arranged in the first shell 22, the top of the first shell 22 is provided with a spraying assembly 23, and the bottom of the first supporting platform 24 is provided with a water tank 25.
Transferring the casting subjected to the temperature reduction and cooling treatment from the first shell 22 to the left side of the pushing device 5 through the conversion assembly 21, aligning, pushing the cooled casting onto the second conveying device 3 through the pushing device 5, and conveying the casting into the drying device 4 through the second conveying device 3 for drying treatment;
the conversion assembly 21 includes: the device comprises an L-shaped conversion seat 211, an upper connecting seat 212, a first telescopic rod 213, a first air cylinder 214, a lower connecting seat 215, a connecting base 216 and a connecting plate 217;
a leak hole 201 is formed in one side of the L-shaped conversion seat 211, a through hole convenient for water to pass through is formed in the top of the first supporting platform 24, and water flows through the through hole and enters the water tank 25;
the connecting base 216 is fixedly arranged at the right end of the first supporting platform 24, the L-shaped conversion seat 211 is arranged on the connecting base 216, the bottom of the L-shaped conversion seat 211 is fixedly connected to two connecting plates 217, and the two connecting plates 217 are hinged to the two sides of the connecting base 216;
the side of the L-shaped conversion seat 211 is provided with an upper connecting seat 212, the bottom of the right end of the first supporting platform 24 is provided with a lower connecting seat 215, the upper connecting seat 212 is hinged to the upper end of a first telescopic rod 213, the bottom of the first telescopic rod 213 is connected to a first air cylinder 214, and the bottom of the first air cylinder 214 is hinged to the lower connecting seat 215.
The first cylinder 214 contracts through the first telescopic rod 213 and gradually pulls the L-shaped conversion seat 211 to turn over, so that the cooled casting is transferred from the spraying device 2 to the side of the pushing device 5, and the pushing device 5 can push the casting to the second conveying device 3 for secondary conveying;
the shower assembly 23 includes: a spray head 231, a water pipe 232, a water tank 233;
the spray head 231 is disposed at the top inside the first housing 22, and the water pipe 232 has one end connected to the spray head 231 and the other end connected to the water tank 233.
A water pump is arranged in the water tank 233, the water pump in the water tank 233 is pumped into the water pipe 232 through the water pump, and then the water pump is sprayed onto a casting to be treated through the spray head 231 to be cooled;
the drying device 4 includes a second housing 41, a heating assembly 42, and a second supporting base 43, the second housing 41 is disposed on the second supporting base 43, and the heating assembly 42 is disposed on the second housing 41.
The heating assembly 42 comprises a first air pipe 421, a second air pipe 424, an air pump 422 and a heat dissipation pipe 423;
the heat dissipation pipe 423 is arranged at the top of the second casing 41, the air pump 422 is arranged at the top of the second casing 41, the heat dissipation pipe 423 is connected to the air pump 422, the air pump 422 is communicated into the first casing 22 through the first air pipe 421, and the other end of the heat dissipation pipe 423 is communicated into the first casing 22 through the second air pipe 424.
After cold water is sprayed on a casting to be treated, a large amount of high-temperature steam can be instantly generated, if the casting is not treated, the high-temperature steam can overflow and can have certain influence on operators, therefore, the high-temperature steam is sucked into the first air pipe 421 by starting the air pump 422 and enters the radiating pipe 423 to provide heat for the drying device 4 for drying, and therefore, the casting entering the drying device 4 can be dried, and if the casting is not treated, the moisture carried on the casting can be corroded and rusted after the casting is cooled by water, so that the surface quality of the casting is reduced;
the pushing device 5 comprises a third supporting platform 51, a second air cylinder 52, a second telescopic rod 53 and a push plate 54;
the second cylinder 52 is disposed on the third support platform 51, and the second cylinder 52 is connected to the push plate 54 through a second telescopic rod 53.
The construction, features and functions of the present invention are described in detail in the embodiments illustrated in the drawings, which are only preferred embodiments of the present invention, but the present invention is not limited by the drawings, and all equivalent embodiments modified or changed according to the idea of the present invention should fall within the protection scope of the present invention without departing from the spirit of the present invention covered by the description and the drawings.
Claims (9)
1. The utility model provides a cast member high efficiency cooling device which characterized in that: the method comprises the following steps: the device comprises a first conveying device (1), a spraying device (2), a second conveying device (3), a drying device (4) and a pushing device (5);
the spraying device (2) is arranged at the left end of the first conveying device (1), the spraying device (2) is aligned with the first conveying device (1), the second conveying device (3) is arranged on the left side of the spraying device (2), the second conveying device (3) is not aligned with the first conveying device (1), the drying device (4) is arranged at the left end of the second conveying device (3), the second conveying device (3) is aligned with the drying device (4), and the pushing device (5) is arranged on the right side of the second conveying device (3) and is aligned with the second conveying device (3).
2. A cast high efficiency cooling apparatus as claimed in claim 1, wherein: the first conveying device (1) and the second conveying device (3) are identical in structure.
3. A cast high efficiency cooling apparatus as claimed in claim 2, wherein: the first conveying device (1) comprises a first belt wheel (13), a belt (12), a second belt wheel (11), a support plate (15) and a motor (14);
the first belt wheel (13) and the second belt wheel (11) are respectively arranged between the two support plates (15), and the first belt wheel (13) and the second belt wheel (11) are connected together through a belt (12);
the first belt pulley (13) is connected with a motor (14) through a shaft, and the motor (14) is arranged on the side surface of the support plate (15).
4. A cast high efficiency cooling apparatus as claimed in claim 1, wherein: the spraying device (2) comprises a conversion assembly (21), a first shell (22), a spraying assembly (23) and a first supporting platform (24);
the first shell (22) is arranged on the first supporting platform (24), the end part of the conversion assembly (21) is arranged in the first shell (22), the spraying assembly (23) is arranged at the top of the first shell (22), and the water tank (25) is arranged at the bottom of the first supporting platform (24).
5. The cast product high efficiency cooling apparatus of claim 4, wherein: the conversion assembly (21) comprises: the device comprises an L-shaped conversion seat (211), an upper connecting seat (212), a first telescopic rod (213), a first air cylinder (214), a lower connecting seat (215), a connecting base (216) and a connecting plate (217);
the connecting base (216) is fixedly arranged at the right end of the first supporting platform (24), the L-shaped conversion seat (211) is arranged on the connecting base (216), the bottom of the L-shaped conversion seat (211) is fixedly connected to two connecting plates (217), and the two connecting plates (217) are hinged to two sides of the connecting base (216);
the side face of the L-shaped conversion seat (211) is provided with an upper connecting seat (212), the bottom of the right end of the first supporting platform (24) is provided with a lower connecting seat (215), the upper connecting seat (212) is connected to the upper end of a first telescopic rod (213) in a hinged mode, the bottom of the first telescopic rod (213) is connected to a first air cylinder (214), and the bottom of the first air cylinder (214) is connected to the lower connecting seat (215) in a hinged mode.
6. A cast high efficiency cooling apparatus as claimed in claim 4, wherein: the shower assembly (23) comprises: a spray head (231), a water pipe (232) and a water tank (233);
the spray head (231) is arranged at the top in the first shell (22), one end of the water pipe (232) is connected to the spray head (231), and the other end of the water pipe is connected to the water tank (233).
7. A cast high efficiency cooling apparatus as claimed in claim 1, wherein: the drying device (4) comprises a second shell (41), a heating assembly (42) and a second supporting platform (43), wherein the second shell (41) is arranged on the second supporting platform (43), and the heating assembly (42) is arranged on the second shell (41).
8. A cast high efficiency cooling apparatus as claimed in claim 7, wherein: the heating assembly (42) comprises a first air pipe (421), a second air pipe (424), an air pump (422) and a radiating pipe (423);
the heat dissipation pipe (423) is arranged at the top in the second shell (41), the air pump (422) is arranged at the top of the second shell (41), the heat dissipation pipe (423) is connected to the air pump (422), the air pump (422) is communicated into the first shell (22) through the first air pipe (421), and the other end of the heat dissipation pipe (423) is communicated into the first shell (22) through the second air pipe (424).
9. A cast high efficiency cooling apparatus as claimed in claim 1, wherein: the pushing device (5) comprises a third supporting platform (51), a second air cylinder (52), a second telescopic rod (53) and a push plate (54);
the second air cylinder (52) is arranged on the third supporting platform (51), and the second air cylinder (52) is connected to the push plate (54) through a second telescopic rod (53).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211064096.9A CN115156507B (en) | 2022-09-01 | 2022-09-01 | Cast member high efficiency cooling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211064096.9A CN115156507B (en) | 2022-09-01 | 2022-09-01 | Cast member high efficiency cooling device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115156507A true CN115156507A (en) | 2022-10-11 |
| CN115156507B CN115156507B (en) | 2024-01-30 |
Family
ID=83481618
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211064096.9A Active CN115156507B (en) | 2022-09-01 | 2022-09-01 | Cast member high efficiency cooling device |
Country Status (1)
| Country | Link |
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| CN (1) | CN115156507B (en) |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001321922A (en) * | 2000-05-19 | 2001-11-20 | North Techno Research Kk | Method and device for cooling aluminum casting |
| JP2007186732A (en) * | 2006-01-11 | 2007-07-26 | Toyota Motor Corp | Cooling apparatus and cooling method |
| CN205165832U (en) * | 2015-11-29 | 2016-04-20 | 江山显进机电科技服务有限公司 | Dog cooler bin of difficult damage of hair -dryer wire |
| CN205362639U (en) * | 2016-03-23 | 2016-07-06 | 广西铁合金有限责任公司 | A cooling device for 200 is stainless steel moulded blank |
| CN107119184A (en) * | 2017-04-12 | 2017-09-01 | 重庆市永川区益锐机械有限责任公司 | A kind of heat treating castings cooling device |
| CN108145139A (en) * | 2017-12-29 | 2018-06-12 | 苏州聚进顺自动化科技有限公司 | A kind of more process cooling bodies of casting |
| CN110076732A (en) * | 2019-04-22 | 2019-08-02 | 东风柳州汽车有限公司 | Double-arm vehicle frame overturning device |
| CN211304759U (en) * | 2019-12-03 | 2020-08-21 | 天津寅辰实业有限公司 | High-efficient ferronickel cast iron device |
| CN212469730U (en) * | 2020-03-13 | 2021-02-05 | 沈阳贝欣特铸造工业有限公司 | Rapid cooling device for casting metal fittings |
| CN213857022U (en) * | 2020-10-30 | 2021-08-03 | 莱州龙生汽车零部件有限公司 | Cast member cooling device suitable for casting |
| CN215468040U (en) * | 2021-06-17 | 2022-01-11 | 河南国荣精密重型机械有限公司 | Cooling device for casting part |
-
2022
- 2022-09-01 CN CN202211064096.9A patent/CN115156507B/en active Active
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001321922A (en) * | 2000-05-19 | 2001-11-20 | North Techno Research Kk | Method and device for cooling aluminum casting |
| JP2007186732A (en) * | 2006-01-11 | 2007-07-26 | Toyota Motor Corp | Cooling apparatus and cooling method |
| CN205165832U (en) * | 2015-11-29 | 2016-04-20 | 江山显进机电科技服务有限公司 | Dog cooler bin of difficult damage of hair -dryer wire |
| CN205362639U (en) * | 2016-03-23 | 2016-07-06 | 广西铁合金有限责任公司 | A cooling device for 200 is stainless steel moulded blank |
| CN107119184A (en) * | 2017-04-12 | 2017-09-01 | 重庆市永川区益锐机械有限责任公司 | A kind of heat treating castings cooling device |
| CN108145139A (en) * | 2017-12-29 | 2018-06-12 | 苏州聚进顺自动化科技有限公司 | A kind of more process cooling bodies of casting |
| CN110076732A (en) * | 2019-04-22 | 2019-08-02 | 东风柳州汽车有限公司 | Double-arm vehicle frame overturning device |
| CN211304759U (en) * | 2019-12-03 | 2020-08-21 | 天津寅辰实业有限公司 | High-efficient ferronickel cast iron device |
| CN212469730U (en) * | 2020-03-13 | 2021-02-05 | 沈阳贝欣特铸造工业有限公司 | Rapid cooling device for casting metal fittings |
| CN213857022U (en) * | 2020-10-30 | 2021-08-03 | 莱州龙生汽车零部件有限公司 | Cast member cooling device suitable for casting |
| CN215468040U (en) * | 2021-06-17 | 2022-01-11 | 河南国荣精密重型机械有限公司 | Cooling device for casting part |
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| CN115156507B (en) | 2024-01-30 |
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