CN115152860A - Tea strip tidying device and method - Google Patents

Tea strip tidying device and method Download PDF

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Publication number
CN115152860A
CN115152860A CN202210788505.3A CN202210788505A CN115152860A CN 115152860 A CN115152860 A CN 115152860A CN 202210788505 A CN202210788505 A CN 202210788505A CN 115152860 A CN115152860 A CN 115152860A
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CN
China
Prior art keywords
tea
carding
unit
strip tidying
heaters
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Pending
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CN202210788505.3A
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Chinese (zh)
Inventor
杨辉福
陈志伟
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Anhui Huoshan Bowei Machinery Manufacturing Co ltd
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Anhui Huoshan Bowei Machinery Manufacturing Co ltd
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Priority to CN202210788505.3A priority Critical patent/CN115152860A/en
Publication of CN115152860A publication Critical patent/CN115152860A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23FCOFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
    • A23F3/00Tea; Tea substitutes; Preparations thereof
    • A23F3/06Treating tea before extraction; Preparations produced thereby
    • A23F3/12Rolling or shredding tea leaves

Abstract

The embodiment of the specification provides a tea strip tidying device and a tea strip tidying method. The device comprises: the tea strip tidying unit is used for tidying tea leaves to be treated and at least comprises a tea strip tidying box and at least one group of heaters; the tea carding box is used for placing tea leaves to be subjected to carding treatment; at least one group of heaters are arranged at the bottom of the strip tidying box and used for heating the strip tidying box, wherein each heater comprises at least one group of reflecting surfaces, and the reflecting surfaces are used for reflecting heat emitted by the at least one group of heaters. The method is executed based on a tea strip tidying device and comprises the step of processing tea to be processed based on relevant working parameters through a strip tidying unit.

Description

Tea strip tidying device and method
Technical Field
The specification relates to the field of tea processing, in particular to a tea carding device and a tea carding method.
Background
Tea strip tidying is an important step in tea processing. The tea leaves need to be controlled to be grabbed and thrown out continuously and repeatedly in the heating device, so that the tea leaves are gradually shaped, dehydrated, displayed and improved in fragrance in the heating device, the control of the time in the process is very important, the tea leaves are not tight enough in shape when the treatment time is too short, and the tea leaves are cracked when the treatment time is too long. However, the strip processing is usually performed manually or by manual supervision, and the processing time requirements make this procedure highly demanding on the skill of the worker.
Therefore, it is desirable to provide a more efficient tea carding device and method, which can automatically complete tea carding processing and ensure the quality of tea.
Disclosure of Invention
One of the embodiments of this specification provides a tea strip tidying device, includes: the tea strip tidying unit is used for tidying tea leaves to be treated, and at least comprises a tea strip tidying box and at least one group of heaters; the tea carding box is used for placing tea leaves to be subjected to carding treatment; the at least one group of heaters are arranged at the bottom of the carding box and used for heating the carding box, wherein each heater comprises at least one group of reflecting surfaces, and the reflecting surfaces are used for concentrating heat emitted by the at least one group of heaters.
One of the embodiments of the present specification provides a tea strip tidying method, which is executed based on a tea strip tidying device, and includes: and processing the tea leaves to be processed based on relevant working parameters through the strip tidying unit, wherein the working parameters comprise at least one of the working parameters of at least one group of heaters and the working parameters of the reflecting surfaces of the heaters.
Drawings
The present description will be further explained by way of exemplary embodiments, which will be described in detail by way of the accompanying drawings. These embodiments are not intended to be limiting, and in these embodiments like numerals are used to indicate like structures, wherein:
fig. 1 is a schematic view of an apparatus for a tea carding apparatus according to some embodiments herein;
fig. 2 is a schematic view of a tea carding device carding unit according to some embodiments herein;
fig. 3 is a schematic view of the connection between the components of a tea leaf tidying device according to some embodiments of the present disclosure;
fig. 4 is an exemplary flow diagram of a tea carding process according to some embodiments herein;
FIG. 5 is a schematic diagram of an adjustment model according to some embodiments of the present description.
Detailed Description
In order to more clearly illustrate the technical solutions of the embodiments of the present specification, the drawings used in the description of the embodiments will be briefly described below. It is obvious that the drawings in the following description are only examples or embodiments of the present description, and that for a person skilled in the art, without inventive effort, the present description can also be applied to other similar contexts on the basis of these drawings. Unless otherwise apparent from the context, or otherwise indicated, like reference numbers in the figures refer to the same structure or operation.
It should be understood that "system", "apparatus", "unit" and/or "module" as used herein is a method for distinguishing different components, elements, parts, portions or assemblies at different levels. However, other words may be substituted by other expressions if they accomplish the same purpose.
As used in this specification and the appended claims, the terms "a," "an," "the," and/or "the" are not intended to be inclusive in the singular, but rather are intended to be inclusive in the plural, unless the context clearly dictates otherwise. In general, the terms "comprises" and "comprising" are intended to cover only the explicitly identified steps, which do not constitute an exclusive list, and the method or apparatus may comprise further steps or elements.
Flow charts are used in this description to illustrate operations performed by a system according to embodiments of the present description. It should be understood that the preceding or following operations are not necessarily performed in the exact order in which they are performed. Rather, the steps may be processed in reverse order or simultaneously. Meanwhile, other operations may be added to the processes, or a certain step or several steps of operations may be removed from the processes.
Fig. 1 is a schematic view of an apparatus of a tea carding apparatus according to some embodiments of the present disclosure. As shown in fig. 1, the tea strip tidying device 100 at least comprises a pre-processing unit 110, a strip tidying unit 120 and a control unit 130, and is used for performing finishing processing such as tea enzyme deactivation, strip tidying and shaping on tea leaves.
In some embodiments, the pre-treatment unit 110 may be configured to de-enzym the tea leaves to be treated, heat the tea leaves to be treated, inhibit fermentation, maintain the inherent green color of the tea leaves, reduce moisture in the leaves, and soften the leaves for subsequent treatment.
In some embodiments, the pretreatment unit 110 can include a pretreatment tank and a thermal cycle assembly. Wherein, the preliminary treatment case is used for placing the tealeaves that wait to carry out the deactivation of enzymes and handles, and the thermal cycle subassembly can include at least a set of pipeline, sets up in the inside of preliminary treatment case, arranges around the preliminary treatment case for provide the heat for the preliminary treatment case.
In some embodiments, the heat in the thermal circulation assembly may be derived from hot humid air drawn from the carding unit by the under-pressure fan, wherein the hot humid air is present in at least one set of ducts, not in direct contact with the tea leaves to be treated, providing only a thermal energy exchange.
In the process of processing and treating tea leaves, the tea leaves subjected to enzyme deactivation enter the strip tidying unit from the pretreatment unit, and contact the part with the highest temperature in the strip tidying unit first, so that the adhesion condition can occur due to rapid water loss. In some embodiments of the specification, through a structure formed by the negative pressure fan and the heat circulation component, damp and hot air in the strip tidying unit is pumped out in time, so that air circulation in the strip tidying unit is accelerated, temperature distribution in the strip tidying unit can be uniform, emission of tea moisture is facilitated, and adhesion among the tea leaves, between the tea leaves and the strip tidying box is avoided; the air flow can also drive the tea leaves to move in the carding unit, so that the tea leaves are uniform in quality and purer in color; even temperature distribution, abundant thermal cycle can also reduce the deformation that reason strip case arouses because of expend with heat and contract with cold, are favorable to guaranteeing the life of reason strip case.
In some embodiments, the carding unit 120 may be used to perform carding on tea leaves to be processed. In some embodiments, the carding unit 120 may simulate carding actions of a worker through operation of internal equipment, so as to realize carding processing of tea leaves to be processed. For example, the tea leaf tidying unit 120 can be operated by reciprocating motion, blowing tea leaves by air and the like, so that the tea leaves are thrown, collided, rubbed and extruded in the tea leaf tidying unit 120, and therefore the related methods of grabbing and throwing the tea leaves by workers are simulated.
In some embodiments, the carding unit may include at least a carding tank and at least one set of heaters, and further description of the carding unit 120 may be found in fig. 3 and its associated description.
In some embodiments, the control unit 130 may be configured to issue control commands to adjust the operating parameters of the strip organizing unit 120. In some embodiments, the control unit may determine control instructions to adjust the operating parameters of at least one set of heaters and the operating parameters of the negative pressure fan in the carding unit 120 based on the current image of the tea leaves to be processed. For more details of the control unit 130 adjusting the operating parameters through the control commands, reference may be made to the related descriptions in fig. 4 and 5.
In some embodiments, the tea carding device 100 may further comprise an automatic tea throwing unit, which may be used to throw tea leaves to be subjected to carding processing into the carding unit 120. In some embodiments, the automatic tea-dispensing unit may dispense a predetermined quality of tea leaves to be processed into the carding unit 120 based on a control command issued by the control unit 130.
Further embodiments regarding the delivery of a predetermined quality of tea leaves to be processed to the tidying unit can be seen from the related description in fig. 4.
In some embodiments, the tea strip tidying device 100 may further include a display unit. The display unit may be any device having a display function, for example, an LED screen, a liquid crystal screen, or the like. The display unit is connected with the control unit through a line. The user can check the current working parameters of the tea strip tidying device, the environmental parameters in the tea strip tidying device and the like through the display unit, and can interact with the tea strip tidying device through the display unit, for example, inputting instructions or data, checking data and the like.
It should be noted that the above description of the tea carding device and its components is for convenience of description only and should not be construed as limiting the present disclosure to the illustrated embodiments. It will be appreciated by those skilled in the art that, having the benefit of the teachings of this apparatus, any combination of components or sub-systems may be combined with other modules without departing from such teachings. In some embodiments, the preprocessing unit, the carding unit, the control unit, the automatic tea-leaf delivery unit and the display unit disclosed in fig. 1 may be different components of one device, or may be a single component that performs the functions of two or more components described above. Such variations are within the scope of the present disclosure.
Fig. 2 is a schematic view of a tea carding device carding unit according to some embodiments of the present disclosure. As shown in FIG. 2, the carding unit 200 may include at least a carding box 210 and at least one set of heaters 220. It should be understood that in some embodiments, the carding unit 120 and the carding unit 200 may be the same structure.
In some embodiments, the carding box may be used for placing tea leaves to be subjected to carding treatment. In some embodiments, the carding box is a space which can be adjusted to be in a closed state. For example, before the tea strip tidying treatment is started, the tea strip tidying box can be opened, tea leaves to be treated are put in, then the tea strip tidying box is closed, and the tea leaves to be treated can be tidyed. In some embodiments, the carding box can comprise at least one treatment tank which is communicated with each other, and the treatment tank is beneficial to uniformly distributing the tea leaves and enabling the color of the treated tea leaves to be uniform.
In some embodiments, at least one set of heaters 200 may be disposed at the bottom of the strip tidying box 200 to achieve heating of the strip tidying box 200. Wherein, each group of heaters can comprise at least one heating device, and the heating device can comprise one or more of an electric heater, an infrared heater and the like which can realize the heating function. The heating device can be a heating pipeline, a heating surface or other types of heaters, and can be determined according to actual requirements. In some embodiments, at least one set of heaters may be disposed below each treatment slot of the carding box to effect heating of the carding box. In some embodiments, at least one group of heaters can be arranged at other positions according to actual requirements.
In some embodiments, the heater has at least one set of reflective surfaces 230. As shown in fig. 2, the reflecting surface 230 may be disposed below the heaters, the surface of the reflecting surface facing the inside of the strip tidying box may be reflected by a mirror surface, and the heat energy dissipated downwards by the at least one group of heaters 220 is concentrated back to the strip tidying box 200, so as to improve the utilization rate of the heat energy, and be beneficial to energy saving. In addition, the uniform temperature distribution is also beneficial to improving the quality of the tea.
In some embodiments, the reflecting surface may rotate or swing around the heater, and when the angle and frequency of the rotation of the reflecting surface are changed, the distribution of the heat reflected by the reflecting surface will be changed. Therefore, the temperature of the carding box 310 can be more stable by adjusting the rotating angle and frequency of the reflecting surface to a reasonable range, and the quality of tea leaves is ensured.
In some embodiments, the strip organizing unit 200 may further include a fan 240. The fan can set up in the reason strip incasement for promote the air and flow, thereby make the hot-air distribution of reason strip incasement more even, be favorable to guaranteeing that the tea color after handling is even.
In some embodiments, the carding unit may further comprise a negative pressure fan for enhancing air circulation in the carding box, the negative pressure fan being connected to the carding box 210 and the thermal cycle assembly through pipes, respectively, through which air drawn out of the carding box 210 by the negative pressure fan can enter the thermal cycle assembly.
Under the general condition, when tea is managed, the air in the management box is changed into a flowing state from a static state through the negative pressure fan, so that the loss of wet hot air can be accelerated, the degree of expansion with heat and contraction with cold of the management unit is reduced, the sinking amplitude of the management box is reduced, and the service life of the management device is favorably ensured.
In some embodiments, the grooming unit 200 can also include a gas flow meter. The gas flow meter may be disposed in a conduit between the negative pressure fan and the strip tidying box for measuring the flow of gas drawn out of the strip tidying box 210 by the negative pressure fan. The actual power of the negative pressure fan can be determined in an auxiliary manner by acquiring the gas flow, and the control unit 130 can determine the working parameters of the tea strip tidying device according to the actual power of the negative pressure fan and data such as tea images.
In some embodiments, the grooming unit 200 may also include a sensor. The sensors may be disposed within the carding bin 210 for obtaining parameters within the carding bin during tea carding processing.
In some embodiments, the type of sensor may be set according to actual requirements. For example, the sensors may include at least one of a temperature sensor, a humidity sensor, and an odor sensor for acquiring temperature data, humidity data, and tea odor concentration data in the grooming box.
In some embodiments, the sensors are communicatively coupled to the control unit 130, and may transmit the acquired data to the control unit 130 for use in determining the operating parameters of the tea strip tidying device.
In some embodiments, the strip organizing unit 200 may further comprise an image acquisition device (not shown in the figures). The image acquiring device may be configured to acquire a real-time image of tea leaves during a tea leaf strip tidying process, and send the image to the control unit 130. The control unit 130 may determine the current color data of the tea leaves based on the images, and further determine how to adjust the operating parameters of the tea carding device in combination with other relevant data, so as to efficiently complete the carding process. For more on adjusting the operating parameters, reference is made to the description in relation to fig. 5.
It should be understood that fig. 2 is only for illustrating the components that the carding unit 120 may include, and is not a limitation on the structure of the carding unit 120, and in some cases, the structure of the carding unit 120 may be designed according to actual production requirements.
Fig. 3 is a schematic view of the connection between the components of a tea leaf tidying device according to some embodiments of the present disclosure. As shown in fig. 3, the connection 300 between the components of the tea carding device may include the following.
In some embodiments, the pre-treatment unit 110 and the carding unit 120 of the tea carding device 100 may be connected to each other, and in particular, may be communicated with the pipes 320-1 and 320-2 through the negative pressure fan 310. When the tea strip tidying device is in a working state, the strip tidying unit is in a closed state, and an outlet is connected with the negative pressure fan 310 through a pipeline 320-1. As at least one group of heaters continuously heats the air in the carding unit 120 to evaporate the moisture of the tea leaves to be treated, the air gradually becomes damp and hot air. The negative pressure fan can pump out the damp and hot air in the strip tidying unit 120, and the damp and hot air enters the thermal circulation assembly through a pipeline 320-2 connected with the thermal circulation assembly in the pretreatment unit to provide partial heat for the pretreatment unit to de-enzyme the tea leaves to be treated.
Through leading-in hot circulation subassembly of damp and hot air with in the reason strip unit, the heat energy that can make full use of heater production is favorable to improving the utilization ratio of heat energy.
It should be understood that fig. 3 is only used for illustrating the connection relationship among the components of the tea carding device, and in some cases, the connection mode among the components can be designed according to the actual production requirement.
Fig. 4 is an exemplary flow diagram of a tea carding process according to some embodiments herein. As shown in fig. 4, the process 400 may include the following steps. In some embodiments, the process 400 may be performed based on the tea strip tidying device 100.
And step 410, performing enzyme deactivation on the tea leaves to be processed through the pretreatment unit.
In some embodiments, the tea leaves may be de-enzymed by contact with the processing unit. The tea leaves to be treated may be placed in a pre-treatment cabinet of a pre-treatment unit prior to the treatment for carding. The hot and humid air in the carding unit pumped out by the negative pressure fan enters the thermal circulation assembly of the pretreatment unit through the pipeline, and after the hot and humid air in the thermal circulation assembly starts to circulate, the heat can be released, so that partial heat is provided for the tea leaf enzyme-deactivating treatment.
The tea leaves to be treated after the fixation can be put into a strip tidying unit to enter the subsequent strip tidying treatment.
In some embodiments, the flow rate of the gas drawn out of the carding unit by the negative pressure fan can be obtained by a gas flow meter. The real-time power of the negative pressure fan can be determined based on the flow of the gas, and then the real-time power is used for determining working parameters of all components of the tea carding device.
And step 420, controlling the automatic tea feeding unit to place the tea to be processed with preset quality into the carding unit.
In some embodiments, the control unit 130 may control the automatic tea-leaf-throwing unit to throw tea leaves to be processed with a preset quality into the tea-strip tidying unit for tea-strip tidying processing.
The preset quality can be a suitable tea quality range which can be processed by the carding unit at a single time based on actual production experience. When treating treatment tealeaves through reason strip unit, if the tealeaves of once handling is too much, surpass the load of reason strip unit and can seriously influence the effect of handling, if tealeaves is too little, then can influence holistic production efficiency. Therefore, determining an appropriate tea quality range is particularly important to ensure the effectiveness and efficiency of the carding process.
In some embodiments, the automatic tea dispensing unit may be provided with a weight sensor. When carrying tea leaves, the current weight reduction of the tea leaves can be determined in real time, the total weight of the tea leaves put into the carding unit is determined based on the current weight reduction of the tea leaves, and whether the tea leaves with preset mass are put into the carding unit is judged according to the total weight of the tea leaves put into the carding unit. If yes, the input is stopped. If not, continuing to input.
And 430, processing the tea leaves to be processed based on the relevant working parameters through the carding unit.
In some embodiments, processing the tea leaves to be processed based on the relevant working parameters may include determining the working parameters of the components of the tea carding device, processing the tea leaves to be processed based on the determined working parameters; the method can also comprise the steps of determining how to adjust the working parameters of all the components of the tea strip tidying device to meet the current processing requirement, and processing the tea to be processed based on the adjusted working parameters.
In some embodiments, the control unit may generate a control instruction including the parameter and capable of being analyzed by the corresponding unit according to the unit that needs to be controlled and the parameter that needs to be adjusted by the unit, so that the component unit that receives the control instruction adjusts the working parameter corresponding to the value by analyzing the control instruction.
In some embodiments, the control command may include data related to operating parameters of the strip tidying unit, and the device receiving the control command may adjust to the corresponding operating parameters according to the data in response to the control command.
In some embodiments, the operating parameter may include at least one of an operating parameter of the at least one heater and an operating parameter of the reflective surface of the heater. The working parameters of at least one group of heaters can influence the efficiency of tea strip tidying treatment, and the temperature in the strip tidying unit cannot meet the production requirement due to too high or too low power, so that the flavor of tea leaves is damaged, and therefore, the smooth operation of the strip tidying treatment can be ensured by determining the proper working parameters of the heaters.
In some embodiments, the operating parameters of the reflective surface of the heater may include the angle, frequency, etc. of rotation of the reflective surface. The rotation angle and the frequency of the reflecting surface of the heater can influence the heat distribution in the carding unit, and the uniform heat distribution can ensure the color of tea leaves in the carding unit to be consistent, so that the uniform heat distribution in the carding unit can be ensured by determining the proper rotation angle and frequency.
In some embodiments, the operating parameters further include operating parameters of a fan of the carding unit.
In some embodiments, the power of the fan may affect the internal wind speed of the carding unit. When the air in the tea tidying unit flows through the fan and blows tea leaves, so that tea leaf tidying methods such as grabbing and throwing of workers can be simulated, the model effect meeting production requirements can be achieved by determining the power of the reasonable fan, and the quality of the processed tea leaves is guaranteed.
In some embodiments, the operating parameter may further include an operating parameter of the negative pressure air blower, and specifically may include a power of the negative pressure air blower and the like.
In some embodiments, the power of the negative pressure fan may affect the efficiency of extracting the moist, hot air inside the carding unit. When the negative-pressure fan can timely pump out the damp and hot air in the carding unit, the negative-pressure fan can avoid the damp and hot air from generating adverse effects on tea leaves and influencing the flavor of the tea leaves, and therefore the damp and hot air can be timely transferred by determining the reasonable negative-pressure fan power.
In some embodiments, the operating parameters of the components of the current tea carding device may be determined from the temperature data, humidity data and odor data of the carding process in the historical data and the corresponding historical operating parameters of the components of the tea carding device. For example, similar history entries for normally executing the tea carding process can be searched from the history data according to the current temperature data, humidity data and smell data, and the current working parameters can be determined according to the historical working parameters of all the components of the tea carding device of the history entries.
In some embodiments, whether the current temperature meets the requirements of the strip arranging process can be judged according to the temperature data acquired by the sensor. For example, when the temperature data is below a preset threshold (or threshold range), the power of the heater may be increased; when the temperature data is higher than a preset threshold (or threshold range), the power of the heater may be reduced.
In some embodiments, the temperature data may also include temperatures at a plurality of temperature detection points. The temperatures of the plurality of temperature detection points may reflect the temperature distribution inside the carding box 210. In some embodiments, the reflective surface rotation angle, frequency, etc. of the heater may be adjusted based on the temperature of the plurality of temperature detection points.
In some embodiments, the humidity data may reflect whether or not parameters associated with the negative pressure fan need to be included in determining the temperature-related operating parameters.
In some embodiments, the operating parameter included in the control command may be determined according to a relationship between the related parameter detected by the sensor and a corresponding preset threshold. The preset threshold may refer to a working parameter when the strip sorting process is normally performed. For example, if the temperature parameter detected by the sensor is smaller than the corresponding preset threshold, the control unit may generate a control command (e.g., increase the power of the heater 220, decrease the power of the negative pressure fan, etc.) for increasing the temperature of the carding box 210.
In some embodiments, the influence between the respective relevant parameters may also be taken into account when determining the control instructions. For example, when the temperature parameter detected by the sensor is smaller than the corresponding preset threshold, if the reduction of the power of the negative pressure fan may result in the air humidity being increased and higher than the preset threshold, the control instruction may be generated by combining the air humidity parameter and the temperature parameter. That is, when the temperature parameter detected by the sensor is smaller than the corresponding preset threshold, if the air humidity parameter is far smaller than the corresponding preset threshold, the power of the negative pressure fan can be reduced. Otherwise, the power of the negative pressure fan cannot be reduced.
In some embodiments, the control unit 130 may determine control commands, adjust the operating parameters of the at least one heat-receiving gas, and the operating parameters of the suction air fan.
In some embodiments, the control unit 130 may generate an instruction for adjusting the power of the negative pressure fan based on the real-time power of the negative pressure fan in combination with the data related to the tea leaves to be processed, and adjust the power of the negative pressure fan based on the instruction. The real-time power of the negative pressure fan may be determined by the gas flow rate obtained by the gas flow meter in real time, which may be specifically described in step 410.
In some embodiments, the control unit may adjust the operating parameters of the at least one set of heaters and the operating parameters of the negative pressure fan based on the relevant data of the tea leaves to be processed by adjusting the model, for more details, see fig. 5 and its associated description.
It should be noted that the above description related to the flow 400 is only for illustration and description, and does not limit the application scope of the present specification. Various modifications and changes to flow 400 will be apparent to those skilled in the art in light of this description. However, such modifications and variations are still within the scope of the present specification.
FIG. 5 is a schematic diagram of an adjustment model according to some embodiments of the present description. As shown in FIG. 5, in some embodiments, the execution and training of the adaptation model 500 may include the following.
In some embodiments, the control instructions may be determined based on the image of the tea leaves to be processed by adjusting the model, adjusting the operating parameters of the at least one set of heaters, and the operating parameters of the negative pressure fan.
In some embodiments, the tuning model 510 may include one or more of a Convolutional Neural Network (CNN) model, a Recurrent Neural Network (RNN) model, a Deep Neural Network (DNN) model, and the like.
In some embodiments, the adjustment model 510 may also include other models that can accomplish the same process, depending on the actual needs.
In some embodiments, the inputs to the adjustment model 510 may include at least the current tea color data 520 and the target color 530 for the next point in time.
Wherein the current tea color data 520 may be acquired based on an image of the tea to be processed. For example, the image of the tea to be processed may be processed through an image feature extraction algorithm, so as to obtain the color data of the current tea. For another example, the color data of the current tea leaves can be judged manually based on the images of the tea leaves to be processed and input into the control unit of the tea leaf strip tidying device. The image of the tea leaves to be processed may be a tea leaf image in which the carding process has not been started, or may be a tea leaf image in which the carding process has been performed but the processing has not been completed.
The target color 530 at the next point in time may be determined manually based on actual production requirements and input into the control unit of the tea carding device. The next time point may be determined manually, or may be a fixed time threshold, for example, the next time point may be after 5 minutes, after 10 minutes, or the like.
In some embodiments, the output of the adjustment model 510 may include the operating parameters 540 of the negative pressure fan and the operating parameters 550 of the at least one set of heaters at the next point in time.
The working parameter 540 of the negative pressure fan at the next time point may include the power of the negative pressure fan at the next time point. The operating parameters 550 of the at least one set of heaters may include the rotation angle and rotation frequency of the reflective surface of the at least one set of heaters, the power of the heaters, and the like.
In some embodiments, the inputs to the adjustment model 510 may also include other relevant parameters in the tea strip processing process.
In some embodiments, the inputs to the adjustment model 510 may also include tea leaf scent data, wherein the tea leaf scent data includes at least tea leaf scent concentration data. In some embodiments, the tea leaf scent data may be determined based on a scent sensor disposed within the tidying bin.
The tea leaves are subjected to strip tidying treatment, so that the tea leaves can be quickly dehydrated and improved in fragrance, and a better flavor is obtained. The odor data of the tea leaves are obtained and used as the input of the adjustment model, so that the input of the model is increased, and on the premise of considering more conditions, the model can better determine how to adjust the working parameters of the negative pressure fan and the heater.
In some embodiments, the inputs to the adjustment model 510 may also include the current operating parameters of the heater, as well as the temperature and humidity within the current tidying bin. The current operating parameters of the heater may include the current rotation angle and rotation frequency of the reflecting surface of the heater, and the current power of the heater. In some embodiments, the current operating parameters of the heater may be determined by the control unit based on current operating data of the tea carding device, and the temperature and humidity within the current carding cabinet may be determined based on a temperature sensor and a humidity sensor provided within the carding cabinet, respectively.
By acquiring the current working parameters of the heater and the current temperature and humidity in the tea strip tidying box and taking the current working parameters as the input of the adjustment model, the current working state of the tea strip tidying device can be fully considered, and the adjustment of the working parameters of the negative pressure fan and the heater can be more accurately determined on the basis of the actual processing condition, so that the adjusted working parameters are more suitable for the actual condition.
In some embodiments, the adjustment model 510 may be trained based on a large number of labeled training samples. For example, a plurality of labeled training samples may be input into the initial adjustment model 511, a loss function may be constructed from the labels and the results output by the initial adjustment model 511, and parameters of the initial adjustment model 511 may be iteratively updated by gradient descent or other methods based on the loss function. When the preset conditions are met, the model training is completed, and a trained adjustment model 510 is obtained. The preset condition may be that the loss function converges, the number of iterations reaches a threshold, and the like.
In some embodiments, the training sample may include historical current tea color data 511-1 and historical target color 511-2. In some embodiments, the training samples may be obtained based on historical processing data of the tea strip tidying device. In some embodiments, the training samples may also include historical odor data of the tea leaves, historical operating parameters of the heater, historical temperature and historical humidity within the tidying cabinet, and the like.
In some embodiments, the trained tag may include historical operating parameters 511-3, wherein the historical operating parameters 511-3 may include at least the negative pressure fan historical operating parameters (e.g., historical power of the negative pressure fan, etc.), the historical operating parameters of the at least one set of heaters (e.g., historical rotational angle, historical rotational frequency, historical power of the at least one set of heaters, etc.). In some embodiments, the trained labels may be obtained based on historical processing data of the tea strip tidying device, or may be obtained by manual labeling.
Having thus described the basic concept, it will be apparent to those skilled in the art that the foregoing detailed disclosure is to be regarded as illustrative only and not as limiting the present specification. Various modifications, improvements and adaptations to the present description may occur to those skilled in the art, although not explicitly described herein. Such modifications, improvements and adaptations are proposed in the present specification and thus fall within the spirit and scope of the exemplary embodiments of the present specification.
Also, the description uses specific words to describe embodiments of the description. Reference throughout this specification to "one embodiment," "an embodiment," and/or "some embodiments" means that a particular feature, structure, or characteristic described in connection with at least one embodiment of the specification is included. Therefore, it is emphasized and should be appreciated that two or more references to "an embodiment" or "one embodiment" or "an alternative embodiment" in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, some features, structures, or characteristics of one or more embodiments of the specification may be combined as appropriate.
For each patent, patent application publication, and other material, such as articles, books, specifications, publications, documents, etc., cited in this specification, the entire contents of each are hereby incorporated by reference into the specification. Except where the application history document does not conform to or conflict with the contents of the present specification, it is to be understood that the application history document, as used herein in the present specification or appended claims, is intended to define the broadest scope of the present specification (whether presently or later in the specification) rather than the broadest scope of the present specification. It is to be understood that the descriptions, definitions and/or uses of terms in the accompanying materials of this specification shall control if they are inconsistent or contrary to the descriptions and/or uses of terms in this specification.
Finally, it should be understood that the embodiments described herein are merely illustrative of the principles of the embodiments of the present disclosure. Other variations are also possible within the scope of this description. Thus, by way of example, and not limitation, alternative configurations of the embodiments of the specification can be considered consistent with the teachings of the specification. Accordingly, the embodiments of the present description are not limited to only those explicitly described and depicted herein.

Claims (10)

1. A tea strip tidying device is characterized by comprising:
the tea strip tidying unit is used for tidying tea leaves to be treated, and at least comprises a tea strip tidying box and at least one group of heaters; wherein the content of the first and second substances,
the tea strip tidying box is used for placing tea leaves to be subjected to tea strip tidying treatment;
the at least one group of heaters are arranged at the bottom of the carding box and used for heating the carding box, wherein each heater comprises at least one group of reflecting surfaces, and the at least one group of reflecting surfaces are used for concentrating heat emitted by the at least one group of heaters.
2. The tea carding device of claim 1, further comprising: the pretreatment unit is used for carrying out enzyme deactivation on the tea leaves to be treated and at least comprises a pretreatment box and a thermal circulation component; wherein, the first and the second end of the pipe are connected with each other,
the pretreatment box is used for placing tea leaves to be subjected to enzyme deactivating treatment;
the thermal cycle subassembly is used for the preliminary treatment case provides the heat, wherein, the thermal cycle subassembly includes at least a set of pipeline, at least a set of pipeline set up in preliminary treatment case is all around.
3. The tea carding device of claim 2, wherein the carding unit further comprises:
the negative pressure fan is used for enhancing air circulation in the strip tidying box, the negative pressure fan is respectively connected with the strip tidying box and the thermal circulation assembly through a pipeline, and air pumped out from the strip tidying box can pass through the pipeline and enter the thermal circulation assembly.
4. The tea carding device of claim 1, wherein the carding device further comprises:
and the control unit is used for sending a control command to adjust the working parameters of the strip tidying unit.
5. The tea carding device of claim 4, the carding unit further comprising:
the sensor, set up in the reason strip incasement, with the control unit communication is connected for parameter when acquireing tealeaves reason strip and handling, and will the parameter transmission arrives the control unit, wherein, the sensor includes at least one among temperature sensor, humidity transducer, the smell sensor.
6. A tea carding method is executed based on a tea carding device and is characterized by comprising the following steps:
through the strip tidying unit, tea leaves to be processed are processed based on relevant working parameters, and the working parameters comprise at least one of the working parameters of at least one group of heaters and the working parameters of the reflecting surfaces of the heaters.
7. The tea carding method of claim 6, further comprising:
and (3) deactivating enzymes of the tea leaves to be treated through a pretreatment unit, and after the deactivation of enzymes is completed, putting the tea leaves to be treated into the carding unit for carding treatment.
8. The tea carding method of claim 7, further comprising:
air in the carding boxes in the carding unit is pumped out by a negative-pressure air blower, and the air is sent to a thermal circulation assembly of the pretreatment unit through a pipeline and is used for providing partial heat for carrying out enzyme deactivation treatment on the tea leaves to be treated.
9. The tea carding method of claim 1, wherein the method is performed by a control unit, further comprising:
controlling an automatic tea feeding unit to feed tea to be processed with preset quality into the carding unit;
and determining a control command, and adjusting the working parameters of the at least one group of heaters and the working parameters of the negative pressure fan.
10. The tea strip tidying method according to claim 9, wherein the determining of the control instructions, the adjusting of the operating parameters of the at least one set of heaters and the operating parameters of the negative pressure fan, comprises:
determining a control command based on the image of the tea to be processed by adjusting a model, adjusting the working parameters of the at least one group of heaters and the working parameters of the negative pressure fan, wherein the model is obtained based on historical processing data training.
CN202210788505.3A 2022-07-06 2022-07-06 Tea strip tidying device and method Pending CN115152860A (en)

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CN201451193U (en) * 2009-07-14 2010-05-12 徐志君 Automatic hot-air tea de-enzyming and carding machine
CN203575544U (en) * 2013-12-04 2014-05-07 景德镇市西湖珍芝天然食品有限公司 Efficient and energy-saving tea production device
CN104814170A (en) * 2015-03-16 2015-08-05 杭州千岛湖丰凯实业有限公司 Continuous production line based on processing of black tea, green tea, yellow tea and white tea, and method thereof
CN108782794A (en) * 2018-06-01 2018-11-13 霍山法珠机械制造有限公司 A kind of tea enzyme deactivating and strip sorting all-in-one machine and enzyme deactivating and strip sorting technique
CN109418449A (en) * 2017-08-25 2019-03-05 湖北万星面业股份有限公司 A kind of heating device of tea carding machine
CN109452410A (en) * 2018-11-30 2019-03-12 湖北民族学院 Selenium-enriched tea leaf manage bar intensive processing controls integrated system
CN210124286U (en) * 2019-04-30 2020-03-06 浙江红五环制茶装备股份有限公司 Heating pipe and tea carding heating device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201451193U (en) * 2009-07-14 2010-05-12 徐志君 Automatic hot-air tea de-enzyming and carding machine
CN203575544U (en) * 2013-12-04 2014-05-07 景德镇市西湖珍芝天然食品有限公司 Efficient and energy-saving tea production device
CN104814170A (en) * 2015-03-16 2015-08-05 杭州千岛湖丰凯实业有限公司 Continuous production line based on processing of black tea, green tea, yellow tea and white tea, and method thereof
CN109418449A (en) * 2017-08-25 2019-03-05 湖北万星面业股份有限公司 A kind of heating device of tea carding machine
CN108782794A (en) * 2018-06-01 2018-11-13 霍山法珠机械制造有限公司 A kind of tea enzyme deactivating and strip sorting all-in-one machine and enzyme deactivating and strip sorting technique
CN109452410A (en) * 2018-11-30 2019-03-12 湖北民族学院 Selenium-enriched tea leaf manage bar intensive processing controls integrated system
CN210124286U (en) * 2019-04-30 2020-03-06 浙江红五环制茶装备股份有限公司 Heating pipe and tea carding heating device

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