CN109778577A - Rope thermal finalization system and heat setting method - Google Patents
Rope thermal finalization system and heat setting method Download PDFInfo
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- CN109778577A CN109778577A CN201910061132.8A CN201910061132A CN109778577A CN 109778577 A CN109778577 A CN 109778577A CN 201910061132 A CN201910061132 A CN 201910061132A CN 109778577 A CN109778577 A CN 109778577A
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Abstract
The application provides a kind of rope thermal finalization system and heat setting method, rope thermal finalization system include set gradually send rope device, soaking pit, level-one traction electric machine, microwave generating apparatus, second level traction electric machine and rope withdrawing apparatus；Rope, which is wound in, to be sent on rope device, and one end is fixed on rope withdrawing apparatus across microwave generating apparatus further around after second level traction electric machine after being around in level-one traction electric machine；Soaking pit is used to carry out humidification process to rope；Level-one traction electric machine and second level traction electric machine generate predetermined tension for drawing to rope, to rope；Microwave generating apparatus is used to carry out heat-shaping to rope；Rope withdrawing apparatus is used to carry out rope closing processing to the rope after heat-shaping.The application generates microwave by the way that microwave generating apparatus is arranged, and microwave directly acts on rope and generates heat, carries out thermal finalization to rope, the thermal efficiency is high；Microwave acts on the inside and outside of rope simultaneously, can be avoided and is in the presence of that interior external heat is irregular, guarantees the consistency of rope yarn.
Description
Technical field
The application belongs to rope thermal finalization technical field, and in particular to a kind of rope shaping system and heat setting method.
Background technique
In existing knitting skill, rope Cheng Shenghou needs to answer by thermal finalization or heat and wet treatment to eliminate in rope
Power improves the scheduled optimum performance of rope, extends the service life of rope.Rope modular system in the prior art is all made of steaming
The heating methods such as vapour, hot-air or heat transfer carry out thermal finalization to rope.Heat is carried out to rope using existing rope modular system
During sizing, need that entire thermal finalization region is first made to reach certain temperature, then rope from outward appearance to inner essence gradually add
Thermal finalization.For the temperature for maintaining thermal finalization region, it is necessary to which continuously additional heat, this there is following problems: 1) thermal effect
Rate is low, energy consumption is larger；2) rope generates quality flaw because inside and outside non-concurrent heated.
Summary of the invention
To be overcome the problems, such as present in the relevant technologies at least to a certain extent, this application provides a kind of sizings of rope to be
System and heat setting method.
According to the embodiment of the present application in a first aspect, this application provides a kind of rope thermal finalization systems comprising successively
What is be arranged send rope device, soaking pit, level-one traction electric machine, microwave generating apparatus, second level traction electric machine and rope withdrawing apparatus；Rope twines
It is sent on rope device described in being around in, one end passes through the microwave generating apparatus after being around in the level-one traction electric machine, further around in institute
After stating second level traction electric machine, lie on the rope withdrawing apparatus；
The soaking pit is used to carry out humidification process to rope；The level-one traction electric machine and second level traction electric machine for pair
Rope is drawn, and generates predetermined tension to rope；The microwave generating apparatus is used to carry out heat-shaping to rope；The receipts
Rope device is used to carry out rope closing processing to the rope after heat-shaping.
In rope thermal finalization system as described above, described to send rope device include chuck, axis and fixed frame, rope winding
On the chuck, the chuck is fixed on the axis, and the axis is fixed on the fixed frame by bearing, described
Chuck is with the central axis.
In rope thermal finalization system as described above, the soaking pit includes water trough body, directive wheel and press rope wheel, wherein
The entrance of the water trough body is arranged in one directive wheel, and the outlet of the water trough body is arranged in another directive wheel
Place；Wherein a press rope wheel is positioned close to the entrance of the water trough body, and another press rope wheel is positioned close to institute
State the exit of water trough body；The directive wheel is for importing rope in the water trough body, and the press rope wheel will be for that will lead
The rope for entering the water trough body is pressed onto the water surface or less.
In rope thermal finalization system as described above, the rotational frequency of the level-one traction electric machine and second level traction electric machine
Adjustable range is 0~50Hz.
In rope thermal finalization system as described above, the rotational frequency of the second level traction electric machine is led more than or equal to level-one
Draw the rotational frequency of motor.
In rope thermal finalization system as described above, rope is wrapped in the level-one traction electric machine with 8-shaped and second level is led
Draw on motor.
In rope thermal finalization system as described above, the microwave generating apparatus includes that microwave heating cavity and microwave occur
Device, microwave heating described in the two-way feed-in in top and bottom of the microwave that the microwave generator generates from the microwave heating cavity
In cavity.
In rope thermal finalization system as described above, the frequency for the microwave that the microwave generator generates be 2400MHz~
2500MHz, the power of the microwave generator are 1~6kW.
In rope thermal finalization system as described above, humidity-discharging device, the row are additionally provided at the top of the microwave generator
Wet device is used to be discharged rope and carries out the vapor being discharged when microwave heating sizing.
According to the second aspect of the embodiment of the present application, present invention also provides a kind of rope heat setting methods comprising with
Lower step:
Rope is around in and is sent on rope device；
Microwave generating apparatus is passed through after passing sequentially through soaking pit by one end of rope, be around in level-one traction electric machine, then will rope
After rope is around in second level traction electric machine, it is fixed on rope withdrawing apparatus；
The rotational frequency for setting level-one traction electric machine and second level traction electric machine, sets the power of microwave generating apparatus, to rope
Suo Jinhang heat-shaping, after rope is all wound in rope withdrawing apparatus, rope whole heat-shaping is completed.
According to the above-mentioned specific embodiment of the application it is found that at least having the advantages that the application passes through setting
Microwave generating apparatus and generate microwave, microwave directly act on medium (rope) generate heat, to rope carry out thermal finalization, thermal effect
Rate is high；Microwave has penetrability, while acting on the inside and outside of rope, can be avoided the shape that external heat is irregular in occurring
Condition guarantees the consistency of rope yarn.The power adjustable of microwave generating apparatus is selected different for the rope of different-diameter
Power can reduce the loss of electric energy.According to rope diameter and material, motor rotation frequency is set, rope can be applied not
Same tension.
It is to be understood that above-mentioned general description and following specific embodiments are merely illustrative and illustrative, not
The range to be advocated of the application can be limited.
Detailed description of the invention
Following appended attached drawing is a part of the description of the present application, appended attached it illustrates embodiments herein
The principle for describing to be used to illustrate the application together of figure and specification.
Fig. 1 is a kind of structural schematic diagram for rope thermal finalization system that the application specific embodiment provides.
Fig. 2 is a kind of flow chart for rope heat setting method that the application specific embodiment provides.
Specific embodiment
For the purposes, technical schemes and advantages of the embodiment of the present application are more clearly understood, below will with attached drawing and in detail
Narration clearly illustrates the spirit of content disclosed herein, and any skilled artisan is understanding teachings herein
After embodiment, when the technology that can be taught by teachings herein, it is changed and modifies, without departing from the essence of teachings herein
Mind and range.
Illustrative embodiments of the present application and the description thereof are used to explain the present application, but is not intended as the restriction to the application.
In addition, in the drawings and embodiments the use of element/component of same or like label is for representing same or like portion
Point.
About " first " used herein, " second " ... etc., not especially censure the meaning of order or cis-position,
It is non-to limit the application, only for distinguish with same technique term description element or operation.
About direction term used herein, such as: upper and lower, left and right, front or rear etc. are only the sides with reference to attached drawing
To.Therefore, the direction term used is intended to be illustrative and not intended to limit this creation.
It is open term, i.e., about "comprising" used herein, " comprising ", " having ", " containing " etc.
Mean including but not limited to.
About it is used herein " and/or ", including any of the things or all combination.
It include " two " and " two or more " about " multiple " herein；It include " two groups " about " multiple groups " herein
And " more than two ".
About term used herein " substantially ", " about " etc., to modify it is any can with the quantity of slight change or
Error, but this slight variations or error can't change its essence.In general, slight change or mistake that such term is modified
The range of difference can be 20% in some embodiments, in some embodiments can be 10%, in some embodiments can for 5% or
It is other numerical value.It will be understood by those skilled in the art that the aforementioned numerical value referred to can be adjusted according to actual demand, not as
Limit.
It is certain to describe the word of the application by lower or discuss in the other places of this specification, to provide art technology
Personnel's guidance additional in relation to the description of the present application.
Fig. 1 is a kind of structural schematic diagram of rope thermal finalization system provided by the embodiments of the present application.As shown in Figure 1, rope
Thermal finalization system include set gradually send rope device 1, soaking pit 2, level-one traction electric machine 3, microwave generating apparatus 4, second level to lead
Draw motor 5 and rope withdrawing apparatus 6.Rope, which is wound in, to be sent on rope device 1, and one end passes through microwave hair after being around in level-one traction electric machine 3
Generating apparatus 4, then after rope is around in second level traction electric machine 5, be fixed on rope withdrawing apparatus 6.Soaking pit 2 is for adding rope
Wet process.Level-one traction electric machine 3 and second level traction electric machine 5 are right by the rotational frequency difference of the two for drawing to rope
Rope generates predetermined tension.Microwave generating apparatus 4 is used to carry out heat-shaping to rope.Rope withdrawing apparatus 6 is used for heat-shaping
Rope afterwards carries out rope closing processing.
The application rope thermal finalization system by setting microwave generating apparatus 4, in the way of microwave heating to rope into
The heat-shaping of Line Continuity.Microwave have penetrability, do not need heat transfer, can snap action in by heating region, make by
Hydrone high-speed motion in heating region, phase mutual friction generates amount of heat between hydrone, to reach rope thermal finalization
Purpose.In heating process, microwave only acts on medium (rope) generation, it is not necessary that entire thermal finalization local is heated up and protected
Temperature avoids a large amount of wastes of resource so as to greatly promote the thermal efficiency；Microwave acts on the inside of rope and outer simultaneously
Portion makes the hydrone being attached on rope that strenuous vibration occur and generates heat, and the inside and outside heat-shaping simultaneously of rope can guarantee to restrict
Yarn consistency inside and outside rope.
In a specific embodiment, sending rope device 1 includes chuck, axis and fixed frame, and rope is wrapped on chuck, is blocked
Disk is fixed on axis, and axis is fixed on fixed frame by bearing.Chuck is with central axis when rope closing.
In a specific embodiment, soaking pit 2 includes water trough body, directive wheel and press rope wheel, wherein a directive wheel is set
The entrance in water trough body is set, the exit of water trough body is arranged in another directive wheel.Wherein a press rope wheel is positioned close to
The entrance of water trough body, another press rope wheel are positioned close to the exit of water trough body.Directive wheel is used to rope importing water
In slot ontology, press rope wheel is used to the rope for importing water trough body being pressed onto the water surface or less.
In the present embodiment, the adjustable range of the rotational frequency of level-one traction electric machine 3 and second level traction electric machine 5 be 0~
50Hz.The rotational frequency of level-one traction electric machine 3 and second level traction electric machine 5 is set according to the diameter of rope with material, thus
Apply different tension to rope.Further, the rotational frequency of second level traction electric machine 5 is greater than or equal to level-one traction electric machine 3
Rotational frequency, in this way convenient for applying certain tension to rope.Rope is wrapped in level-one traction electric machine 3 and second level with 8-shaped
On traction electric machine 5, facilitates to increase the frictional force between rope and level-one traction electric machine 3 and second level traction electric machine 5 in this way, make to restrict
Rigging has certain tension.
In a specific embodiment, microwave generating apparatus 4 includes microwave heating cavity and microwave generator.Wherein, micro-
Wave heating cavity is made of 1.5mm thickness stainless steel plate.The power of microwave generator is that 1~6kW is adjustable, for different-diameter
Rope selects different power, can reduce the loss of electric energy.Microwave generator generate microwave frequency be 2400MHz~
2500MHz, microwave enter in microwave heating cavity from the top and bottom dual feed of microwave heating cavity, help to carry out rope
Heat-shaping.In addition, it is additionally provided with humidity-discharging device at the top of microwave generator, row when for rope progress microwave heating sizing to be discharged
Vapor out.Specifically, humidity-discharging device carries out hydrofuge using fan.Further, microwave generating apparatus 4 further includes that temperature passes
Sensor, temperature sensor is for detecting the intracorporal temperature of microwave heating chamber, consequently facilitating staff is understood in time in microwave
Environment temperature locating for rope in generating device 4.
In a specific embodiment, rope withdrawing apparatus 6 includes turntable and rope closing motor, and rope closing motor drives sabot to be rotated into
Row rope closing.
Determine it should be noted that the application rope thermal finalization system can carry out heat to any rope of chemical fibre material
Type, for example, rope can be nylon rope or terylene rope etc., the diameter of rope can be 4~16mm.
Based on the rope thermal finalization system that the application provides, as shown in Fig. 2, present invention also provides a kind of rope heat to determine
Type method comprising following steps:
S1, rope is around in and is sent on rope device 1.
S2, microwave generating apparatus 4 is passed through after one end of rope to be passed sequentially through to soaking pit 2, is around in level-one traction electric machine 3,
After rope is around in second level traction electric machine 5 again, it is fixed on rope withdrawing apparatus 6.
S3, the rotational frequency for setting level-one traction electric machine 3 and second level traction electric machine 5 set the function of microwave generating apparatus 4
Rate carries out heat-shaping to rope, and after rope is all wound in rope withdrawing apparatus 6, rope whole heat-shaping is completed.
Rope heat setting method is specifically described below by specific embodiment.
Embodiment one
S11,8mm nylon rope is around in and is sent on rope device 1.
S12, microwave generating apparatus 4 is passed through after rope to be passed sequentially through to soaking pit 2, is around in level-one traction electric machine 3, then will rope
After rope is around in second level traction electric machine 5, it is fixed on rope withdrawing apparatus 6.
S13, the rotational frequency of level-one traction electric machine 3 is set as 30Hz, the frequency of second level traction electric machine 5 is 36Hz, setting
The power of microwave generating apparatus 4 is 2kW, turns on the switch and carries out heat-shaping to rope, when rope is all wound in rope withdrawing apparatus 6
Afterwards, it turns off the switch.
Embodiment two
S21,10mm terylene rope is around in and is sent on rope device 1.
S22, microwave generating apparatus 4 is passed through after rope to be passed sequentially through to soaking pit 2, is around in level-one traction electric machine 3, then will rope
After rope is around in second level traction electric machine 5, it is fixed on rope withdrawing apparatus 6.
S23, the rotational frequency of level-one traction electric machine 3 is set as 20Hz, the frequency of second level traction electric machine 5 is 24Hz, setting
The power of microwave generating apparatus 4 is 3kW, turns on the switch and carries out heat-shaping to rope, when rope is all wound in rope withdrawing apparatus 6
Afterwards, it turns off the switch.
Embodiment three
S31,12mm nylon rope is around in and is sent on rope device 1.
S32, microwave generating apparatus 4 is passed through after rope to be passed sequentially through to soaking pit 2, is around in level-one traction electric machine 3, then will rope
After rope is around in second level traction electric machine 5, it is fixed on rope withdrawing apparatus 6.
S33, the rotational frequency of level-one traction electric machine 3 is set as 15Hz, the frequency of second level traction electric machine 5 is 18Hz, setting
The power of microwave generating apparatus 4 is 6kW, turns on the switch and carries out heat-shaping to rope, when rope is all wound in rope withdrawing apparatus 6
Afterwards, it turns off the switch.
The foregoing is merely the schematical specific embodiments of the application, before not departing from the conceptions and principles of the application
It puts, the equivalent changes and modifications that any those skilled in the art is made, should belong to the range of the application protection.
Claims (10)
1. a kind of rope thermal finalization system, which is characterized in that send rope device, soaking pit, level-one traction electricity including what is set gradually
Machine, microwave generating apparatus, second level traction electric machine and rope withdrawing apparatus；Rope is sent on rope device described in being wound in, and one end is around in institute
The microwave generating apparatus is passed through after stating level-one traction electric machine, is filled further around the rope closing after the second level traction electric machine, is lain in
It sets；
The soaking pit is used to carry out humidification process to rope；The level-one traction electric machine and second level traction electric machine are used for rope
It is drawn, predetermined tension is generated to rope；The microwave generating apparatus is used to carry out heat-shaping to rope；The rope closing dress
It sets for carrying out rope closing processing to the rope after heat-shaping.
2. rope thermal finalization system according to claim 1, which is characterized in that described to send rope device include chuck, axis
And fixed frame, rope are wrapped on the chuck, the chuck is fixed on the axis, and the axis is fixed on by bearing
On the fixed frame, the chuck is with the central axis.
3. rope thermal finalization system according to claim 1, which is characterized in that the soaking pit includes water trough body, leads
To wheel and press rope wheel, wherein the entrance of the water trough body is arranged in a directive wheel, another directive wheel setting exists
The exit of the water trough body；Wherein a press rope wheel is positioned close to the entrance of the water trough body, another described
Press rope wheel is positioned close to the exit of the water trough body；The directive wheel is used to import rope in the water trough body,
The press rope wheel is used to the rope for importing the water trough body being pressed onto the water surface or less.
4. rope thermal finalization system according to claim 1 or 2 or 3, which is characterized in that the level-one traction electric machine and two
The adjustable range of the rotational frequency of grade traction electric machine is 0~50Hz.
5. rope thermal finalization system according to claim 4, which is characterized in that the rotational frequency of the second level traction electric machine
More than or equal to the rotational frequency of level-one traction electric machine.
6. rope thermal finalization system according to claim 4, which is characterized in that rope is wrapped in the level-one with 8-shaped
On traction electric machine and second level traction electric machine.
7. rope thermal finalization system according to claim 1, which is characterized in that the microwave generating apparatus includes that microwave adds
The top and bottom of hot cavity and microwave generator, microwave from the microwave heating cavity that the microwave generator generates are two-way
In microwave heating chamber body described in feed-in.
8. rope thermal finalization system according to claim 7, which is characterized in that the microwave that the microwave generator generates
Frequency is 2400MHz~2500MHz, and the power of the microwave generator is 1~6kW.
9. rope thermal finalization system according to claim 7, which is characterized in that be additionally provided at the top of the microwave generator
Humidity-discharging device, the humidity-discharging device are used to be discharged rope and carry out the vapor being discharged when microwave heating sizing.
10. a kind of rope heat setting method, which comprises the following steps:
Rope is around in and is sent on rope device；
After passing sequentially through soaking pit by one end of rope, be around in level-one traction electric machine pass through microwave generating apparatus, then by rope around
After second level traction electric machine, it is fixed on rope withdrawing apparatus；
Set level-one traction electric machine and second level traction electric machine rotational frequency, set the power of microwave generating apparatus, to rope into
Row heat-shaping, after rope is all wound in rope withdrawing apparatus, rope whole heat-shaping is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201910061132.8A CN109778577A (en) | 2019-01-23 | 2019-01-23 | Rope thermal finalization system and heat setting method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910061132.8A CN109778577A (en) | 2019-01-23 | 2019-01-23 | Rope thermal finalization system and heat setting method |
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| Publication Number | Publication Date |
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| CN109778577A true CN109778577A (en) | 2019-05-21 |
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| CN201910061132.8A Pending CN109778577A (en) | 2019-01-23 | 2019-01-23 | Rope thermal finalization system and heat setting method |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110219189A (en) * | 2019-05-24 | 2019-09-10 | 山东鲁普科技有限公司 | A kind of fibrecord annealing device and method |
| CN110241494A (en) * | 2019-07-02 | 2019-09-17 | 鲁普耐特集团有限公司 | A kind of continuous identical tension heat setting device of fibrecord and method |
| CN110344128A (en) * | 2019-07-17 | 2019-10-18 | 军事科学院系统工程研究院军需工程技术研究所 | A kind of micropore imitates the preparation method of flaxen fiber |
| CN110983840A (en) * | 2019-11-25 | 2020-04-10 | 山东鲁普科技有限公司 | Chemical fiber braided rope online gum dipping coating device and coating method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110219189A (en) * | 2019-05-24 | 2019-09-10 | 山东鲁普科技有限公司 | A kind of fibrecord annealing device and method |
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| CN110983840A (en) * | 2019-11-25 | 2020-04-10 | 山东鲁普科技有限公司 | Chemical fiber braided rope online gum dipping coating device and coating method |
| CN110983840B (en) * | 2019-11-25 | 2023-05-16 | 山东鲁普科技有限公司 | Chemical fiber braided rope on-line dipping coating device and coating method |
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