CN115152653B - Automatic feeding device with feed pre-digestion function and using method thereof - Google Patents
Automatic feeding device with feed pre-digestion function and using method thereof Download PDFInfo
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K5/00—Feeding devices for stock or game ; Feeding wagons; Feeding stacks
- A01K5/02—Automatic devices
- A01K5/0225—Gravity replenishment from a reserve, e.g. a hopper
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K5/00—Feeding devices for stock or game ; Feeding wagons; Feeding stacks
- A01K5/001—Fodder distributors with mixer or shredder
- A01K5/004—Fodder distributors with mixer or shredder with mixing or shredding element rotating on vertical axis
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K5/00—Feeding devices for stock or game ; Feeding wagons; Feeding stacks
- A01K5/02—Automatic devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/11—Maintenance of mixers using fluids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F35/92—Heating or cooling systems for heating the outside of the receptacle, e.g. heated jackets or burners
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/06—Mixing of food ingredients
- B01F2101/18—Mixing animal food ingredients
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/87—Re-use of by-products of food processing for fodder production
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
Description
技术领域technical field
本发明涉及畜牧养殖领域,具体为一种自动饲喂装置。The invention relates to the field of animal husbandry, in particular to an automatic feeding device.
背景技术Background technique
近年,通过不断研究发现,养猪场中饲料转化率可以通过将饲料预处理后得到显著提高,究其原因在于,动物消化饲料的行为本身就需要消耗能量,如果将饲料进行了预消化则减少了这部分能量消耗,从而可以提高饲料中能量的利用率,减少动物采食时的能量损耗。In recent years, through continuous research, it has been found that the feed conversion rate in pig farms can be significantly improved by pre-treating the feed. The reason is that the act of digesting the feed itself requires energy consumption. If the feed is pre-digested, it will be reduced. This part of energy consumption can be reduced, so that the utilization rate of energy in the feed can be improved, and the energy loss of animals when eating can be reduced.
国内有一些关于饲喂方面的专利,例如公告号为CN210795037U,公开了一种定量下料用自动放料装置,计量仓内部两侧对称设置有滑动槽;计量仓内固定有驱动电机且驱动电机的转动端固定有凸轮,凸轮的上半部分为半圆球,下半部分为半椭圆球;位于凸轮的上方贴合设置有第一连接杆;凸轮的下方贴合设置有第二连接杆且第二连接杆的下方固定有塞子;塞子的宽度与计量仓出料口的内径相同且塞子的底部设置有推杆机构。该定量下料用自动放料装置通过设置凸轮、第一连接杆、推杆机构以及驱动电机能够定量下料和出料;通过设置推杆机构,能够自动将第二连接杆贴合在凸轮的底部;通过设置控制装置,能够调节驱动电机的转速,从而控制每次下的熟料的量。其要解决的是定量下料的问题。There are some domestic patents on feeding, for example, the announcement number is CN210795037U, which discloses an automatic feeding device for quantitative feeding. Sliding grooves are symmetrically arranged on both sides inside the metering bin; a driving motor is fixed in the metering bin and the driving motor The rotating end of the cam is fixed with a cam, the upper part of the cam is a semi-circular sphere, and the lower part is a semi-elliptical sphere; a first connecting rod is arranged on the top of the cam; a second connecting rod is arranged on the lower part of the cam and the second A stopper is fixed below the two connecting rods; the width of the stopper is the same as the inner diameter of the discharge port of the metering bin, and a push rod mechanism is arranged at the bottom of the stopper. The automatic discharge device for quantitative blanking can quantitatively blank and discharge materials by setting the cam, the first connecting rod, the push rod mechanism and the drive motor; by setting the push rod mechanism, the second connecting rod can be automatically attached to the cam Bottom; by setting the control device, the rotation speed of the drive motor can be adjusted, thereby controlling the amount of clinker dropped each time. What it needs to solve is the problem of quantitative blanking.
又如,公开号为CN214385513U,公开了本实用新型公开了一种养殖场液态预消化饲喂系统,其使清理料槽更加方便快捷,提高了实用性;包括储料仓和料槽,储料仓底端设置有多组分料组件,多组料槽分别放置在多组分料组件底端;还包括第一轴承、 U型板、第二轴承、转杆、滑动杆、固定板和弹簧,料槽左右两端均设置有连杆,左侧的连杆左端通过第一轴承与U型板左端可转动连接,右侧的连杆通过第二轴承与U 型板右端可转动连接,右侧的连杆右端与转杆左端固定连接,U型板右端设置有滑动孔,滑动杆右端与转杆底部左端连接,滑动杆左端穿过滑动孔与料槽右端连接,固定板左端与U型板右端连接,固定板后端与弹簧前端连接,弹簧后端与转杆底部前端连接。其主要解决是的预消化装置清洗的问题,但其结构相对复杂。For another example, the publication number is CN214385513U, which discloses that the utility model discloses a liquid pre-digestion feeding system for farms, which makes cleaning the trough more convenient and quick, and improves the practicality; The bottom of the warehouse is equipped with a multi-component material assembly, and the multi-group material troughs are respectively placed at the bottom of the multi-component material assembly; it also includes a first bearing, a U-shaped plate, a second bearing, a rotating rod, a sliding rod, a fixed plate and a spring , the left and right ends of the trough are provided with connecting rods, the left end of the left connecting rod is rotatably connected to the left end of the U-shaped plate through the first bearing, the right connecting rod is rotatably connected to the right end of the U-shaped plate through the second bearing, and the right The right end of the connecting rod on the side is fixedly connected with the left end of the rotating rod, the right end of the U-shaped plate is provided with a sliding hole, the right end of the sliding rod is connected with the left end of the bottom of the rotating rod, the left end of the sliding rod passes through the sliding hole and connected with the right end of the trough, the left end of the fixed plate is connected with the U-shaped The right end of the plate is connected, the rear end of the fixed plate is connected with the front end of the spring, and the rear end of the spring is connected with the front end of the bottom of the rotating rod. It mainly solves the problem of cleaning the pre-digestion unit, but its structure is relatively complicated.
发明内容Contents of the invention
本申请的目的在于提供一种自动饲喂装置,以解决现有饲喂装置不带有预消化装置的问题,并且可以根据饲喂中的需求提供预消化饲料的问题,尤其解决提高预消化饲料生产过程水与饲料的混合效率,以及让饲料不易成团的问题。The purpose of this application is to provide an automatic feeding device to solve the problem that the existing feeding device does not have a pre-digestion device, and can provide pre-digested feed according to the needs of feeding, especially to solve the problem of improving the pre-digested feed The mixing efficiency of water and feed in the production process, and the problem of making the feed difficult to form agglomerates.
为了达到上述目的,本发明采用以下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种自动饲喂装置,主要包括An automatic feeding device mainly includes
料斗(1),用于储存饲料;Hopper (1), used for storing feed;
食槽(2),用于盛放饲料和直接饲喂动物;Manger (2), is used for holding feed and directly feeding animals;
预消化装置(3),用于将饲料和水、以及饲料添加剂进行混合搅拌加热生产预消化饲料;和A pre-digestion device (3), used for mixing, stirring and heating feed, water, and feed additives to produce pre-digested feed; and
机架(4),用于固定安装料斗(1)和预消化装置(3),其特征在于:所述料斗(1)位于自动饲喂装置的上部,所述料斗(1)下端安装有预消化装置(3),所述预消化装置(3)上还分别安装有用于盛放和添加饲料添加剂的添加剂斗(5)和进水管(6),用于向预消化装置 (3)内添加水分;所述预消化装置(3)主要包括预消化器盖(3-1)和预消化器下体(3-2),所述预消化器盖(3-1)与预消化器下体(3-2)之间设有用于加强密封的预消化器密封圈(3-4)。The frame (4) is used for fixedly installing the hopper (1) and the pre-digestion device (3). Digestion device (3), the additive hopper (5) and water inlet pipe (6) that are used to contain and add feed additives are also respectively installed on the described pre-digestion device (3), are used for adding in the pre-digestion device (3) Moisture; described predigester (3) mainly comprises predigester cover (3-1) and predigester lower body (3-2), and described predigester cover (3-1) and predigester lower body (3 -2) A pre-digester sealing ring (3-4) for strengthening sealing is provided between them.
进一步,所述预消化器盖(3-1)上还分别连接有料斗控制器(7)、添加剂控制器(8),以及进水控制器(9)的料斗接口(3-1-2)、添加剂接口(3-1-4)和进水口 (3-1-5),所述预消化器盖(3-1)的顶端中部设有用于安装预消化料搅拌装置(3-5) 的转轴接口(3-1-3),所述预消化器下体(3-2)的下端设有Further, the hopper controller (7), the additive controller (8), and the hopper interface (3-1-2) of the water inlet controller (9) are respectively connected to the pre-digester cover (3-1) , the additive interface (3-1-4) and the water inlet (3-1-5), the top middle part of the pre-digester cover (3-1) is provided with a pre-digester stirring device (3-5) for installation shaft interface (3-1-3), the lower end of the lower body of the pre-digester (3-2) is provided with
饲料排放控制器(10),用于控制预消化装置(3)内预消化饲料的排放;Feed discharge controller (10), used to control the discharge of pre-digested feed in the pre-digestion device (3);
所述料斗控制器(7)、添加剂控制器(8)、进水控制器(9)和饲料排放控制器(10)分别与自动饲喂装置的总控制器电连接。The hopper controller (7), the additive controller (8), the water inlet controller (9) and the feed discharge controller (10) are respectively electrically connected with the general controller of the automatic feeding device.
进一步,所述预消化器下体(3-2)外侧设有用于对预消化装置(3)进行加热,或对预消化装置(3)进行保温的预消化器保温套(3-3)。Further, the outer side of the lower body (3-2) of the pre-digester is provided with a pre-digester insulation cover (3-3) for heating the pre-digester (3) or keeping the pre-digester (3) warm.
进一步,所述预消化器盖(3-1)主要包括盖体(3-1-1),所述盖体(3-1-1)上设有转轴接口(3-1-3),用于安装预消化料搅拌装置(3-5);所述进水口(3-1-5)用于方便水线装置(3-6)伸出,所述水线装置(3-6)与进水控制器(9)连通。Further, the pre-digester cover (3-1) mainly includes a cover body (3-1-1), and the cover body (3-1-1) is provided with a shaft interface (3-1-3), which is used to Install the pre-digested material stirring device (3-5); the water inlet (3-1-5) is used to facilitate the stretching out of the waterline device (3-6), and the waterline device (3-6) is connected with the inlet The water controller (9) is connected.
进一步,所述水线装置(3-6)主要包括接水管(3-6-1),用于伸出进水口 (3-1-5),与进水控制器(9)相连通;以及位于预消化器盖(3-1)内部的环状的环水管(3-6-2),所述环水管(3-6-2)一端与接水管(3-6-1)相连通,另一端为封闭端,所述环水管(3-6-2)上均布有多个支管(3-6-3),所述支管(3-6-3)的末端设有喷头(3-6-4)。Further, the water line device (3-6) mainly includes a water connection pipe (3-6-1), which is used to protrude from the water inlet (3-1-5) and communicate with the water inlet controller (9); and An annular ring water pipe (3-6-2) located inside the pre-digester cover (3-1), one end of the ring water pipe (3-6-2) communicates with the water receiving pipe (3-6-1), The other end is a closed end, and a plurality of branch pipes (3-6-3) are evenly distributed on the ring water pipe (3-6-2), and the end of the branch pipe (3-6-3) is provided with a nozzle (3- 6-4).
进一步,所述支管(3-6-3)一端与环水管(3-6-2)相连接通,另一端与喷头 (3-6-4)相连接,所述支管(3-6-3)主要包括支管本体(3-6-3-1),以及设置于支管本体(3-6-3-1)的支管卡环(3-6-3-2),所述支管卡环(3-6-3-2)呈倒锥形,方便喷头(3-6-4)卡接在支管(3-6-3)上。Further, one end of the branch pipe (3-6-3) is connected to the ring water pipe (3-6-2), and the other end is connected to the nozzle (3-6-4), and the branch pipe (3-6-3 ) mainly includes the branch pipe body (3-6-3-1), and the branch pipe snap ring (3-6-3-2) arranged on the branch pipe body (3-6-3-1), the branch pipe snap ring (3-6-3-1) -6-3-2) is an inverted cone, which is convenient for the nozzle (3-6-4) to snap on the branch pipe (3-6-3).
进一步,所述喷头(3-6-4)主要包括喷头本体(3-6-4-1),以及喷头凸台(3-6-4-4),所述喷头凸台(3-6-4-4)位于喷头本体(3-6-4-1)的顶部,所述喷头凸台(3-6-4-4)上均布有多个弯曲向斜外方开口的喷水管(3-6-4-3),所述喷头本体(3-6-4-1)下端内部设有喷头卡环(3-6-4-2),用于与支管卡环(3-6-3-2)相配合连接。Further, the nozzle (3-6-4) mainly includes the nozzle body (3-6-4-1), and the nozzle boss (3-6-4-4), the nozzle boss (3-6- 4-4) Located on the top of the nozzle body (3-6-4-1), the nozzle boss (3-6-4-4) is evenly distributed with a plurality of curved water spray pipes opening obliquely outward ( 3-6-4-3), the lower end of the nozzle body (3-6-4-1) is provided with a nozzle snap ring (3-6-4-2), which is used to connect with the branch pipe snap ring (3-6- 3-2) Matching connection.
所述料斗控制器 (7)主要包括控制器本体(7-1),所述控制器本体(7-1)的中部设有用于连接料斗(1) 和预消化装置(3)的控制器连接头(7-2),在控制器连接头(7-2)的中部设有用于控制控制器连接头(7-2)开闭的控制器阀片(7-3),控制器阀片(7-3)的开闭通过自动饲喂装置的总控制器进行控制。The hopper controller (7) mainly includes a controller body (7-1), and the middle part of the controller body (7-1) is provided with a controller connection for connecting the hopper (1) and the pre-digestion device (3). Head (7-2), in the middle of the controller connector (7-2), there is a controller valve (7-3) for controlling the opening and closing of the controller connector (7-2), the controller valve ( 7-3) The opening and closing are controlled by the master controller of the automatic feeding device.
本发明还提供一种使用自动饲喂装置的使用方法,使用步骤如下:The present invention also provides a method of using an automatic feeding device, the steps of which are as follows:
步骤一:将粉料状全价配合饲料从室外料塔中通过料线输送到自动饲喂装置中的料斗(1)内;Step 1: Transport the powdery full-price compound feed from the outdoor silo to the hopper (1) in the automatic feeding device through the feed line;
步骤二:根据栏中猪只头数及猪只体重,将每天采食料量按3次饲喂,计算每次通过料斗(1)进入到预消化装置(3)内饲料的重量,将饲料加入预消化装置(3)中;Step 2: According to the number of pigs in the pen and the weight of the pigs, the daily feed intake is fed 3 times, and the weight of the feed that enters the pre-digestion device (3) through the hopper (1) is calculated each time, and the feed is added to the In the pre-digestion unit (3);
步骤三:按所加饲料重量的3倍,将预加热到40-45℃的自来水通过进水管(6) 加入预消化装置(3)中;Step 3: Add tap water preheated to 40-45°C into the pre-digestion device (3) through the water inlet pipe (6) according to 3 times the weight of the added feed;
步骤四、按添加饲料重量的0.1%比例加入预消化功能添加剂粉剂(酶和菌的混合物)通过预先存放在添加剂斗(5)内,通过添加剂控制器(8)将添加剂斗(5)内能添加剂粉剂的加入预消化装置(3)中;
步骤五:通过预消化料搅拌装置(3-5)将预消化装置(3)内水、饲料、添加剂进行搅拌混合5分钟或5分钟以上,得到饲料的预合物;Step 5: Stir and mix the water, feed, and additives in the pre-digestion device (3) through the pre-digestion material stirring device (3-5) for 5 minutes or more to obtain a feed precompound;
步骤六:饲料的预合物在预消化装置(3)内预消化8小时后得到粥状饲料;Step 6: The pre-compound of the feed is pre-digested in the pre-digestion device (3) for 8 hours to obtain a porridge-like feed;
步骤七:到达步骤六设定的时间后,自动饲喂装置通过总控制器发出采食信号,打开预消化装置(3)底部饲料排放控制器(10),将粥状饲料排放到食槽(2)中,供猪只采食;Step 7: After reaching the time set in step 6, the automatic feeding device sends a feed intake signal through the master controller, opens the feed discharge controller (10) at the bottom of the pre-digestion device (3), and discharges the porridge feed into the trough ( 2), for pigs to eat;
步骤八:待粥状饲料排放完闭后,关闭饲料排放控制器(10)。Step 8: Close the feed discharge controller (10) after the porridge-like feed is discharged.
进一步,还包括步骤九:待猪群出栏空圈时,将预消化装置(3)拆分成预消化器盖(3-1)和预消化器下体(3-2),对预消化装置(3)内部进行彻底清洗,排空,保持干燥,避免滋生细菌,以备下次进猪时使用。Further,
本发明其有益效果为:Its beneficial effect of the present invention is:
1、通过预消化装置(3)可实现饲料的预消化,提高动物的饲料利用率;1. Through the pre-digestion device (3), the pre-digestion of feed can be realized, and the utilization rate of animal feed can be improved;
2、预消化装置(3)上设有加热、搅拌装置,可以提高饲料预消化效率;2. The pre-digestion device (3) is equipped with a heating and stirring device, which can improve the efficiency of feed pre-digestion;
3、通过料斗控制器(7)、添加剂控制器(8)和进水控制器(9)与总控制器连接,可以实现物料的定量混合;3. The quantitative mixing of materials can be realized by connecting the hopper controller (7), additive controller (8) and water inlet controller (9) with the main controller;
4、预消化装置(3)的上下分体式设计,方便预消化装置(3)的清洗;4. The upper and lower split design of the pre-digestion unit (3) facilitates the cleaning of the pre-digestion unit (3);
5、通过水线装置(3-6)的设计,及其上面的喷头(3-6-4)的设计既方便饲料的预混合消化,也方便对预消化装置(3)进行清洗。5. The design of the waterline device (3-6) and the spray nozzle (3-6-4) on it not only facilitates the pre-mixed digestion of the feed, but also facilitates the cleaning of the pre-digestion device (3).
附图说明Description of drawings
图1自动饲喂装置的结构示意图Figure 1 Schematic diagram of the structure of the automatic feeding device
图2是图1的立体结构图Figure 2 is a three-dimensional structure diagram of Figure 1
图3是图2去除机架(4)之后的结构示意图Fig. 3 is a schematic diagram of the structure after removing the frame (4) in Fig. 2
图4是图3的爆炸图Figure 4 is an exploded view of Figure 3
图5是料斗控制器(7)的结构示意图Fig. 5 is the structural representation of hopper controller (7)
图6是图5的爆炸图Figure 6 is an exploded view of Figure 5
图7是预消化装置(3)的结构示意图Fig. 7 is the structural representation of pre-digestion unit (3)
图8是图7的爆炸图Figure 8 is an exploded view of Figure 7
图9是预消化器盖(3-1)的结构示意图Fig. 9 is the structural representation of pre-digester lid (3-1)
图10是图8中A向的剖视图Fig. 10 is a cross-sectional view of direction A in Fig. 8
图11是水线装置(3-6)的结构示意图Fig. 11 is the structural representation of waterline device (3-6)
图12是支管(3-6-3)和喷头(3-6-4)的连接结构示意图Figure 12 is a schematic diagram of the connection structure of the branch pipe (3-6-3) and the nozzle (3-6-4)
图13是图12的爆炸图Figure 13 is an exploded view of Figure 12
图14是图13中B向的剖视图Fig. 14 is a cross-sectional view of direction B in Fig. 13
图15是喷头(3-6-4)的结构示意图Fig. 15 is a schematic structural view of the nozzle (3-6-4)
图16是图15中C向的剖视图Fig. 16 is a cross-sectional view along direction C in Fig. 15
图17是图16的立体图Figure 17 is a perspective view of Figure 16
图18是设有饲料排放控制器(10)的自动饲喂装置的结构示意图Fig. 18 is a schematic structural view of an automatic feeding device provided with a feed discharge controller (10)
图19是图18的立体结构示意图Figure 19 is a schematic diagram of the three-dimensional structure of Figure 18
料斗1;食槽2;预消化装置3;机架4;添加剂斗5;进水管6;料斗控制器7;添加剂控制器8;进水控制器9;饲料排放控制器10;控制器本体7-1;控制器连接头7-2;控制器阀片7-3;预消化器盖3-1;预消化器下体3-2;预消化器保温套3-3;预消化器密封圈3-4;预消化料搅拌装置3-5;水线装置3-6;盖体3-1-1;料斗接口 3-1-2;转轴接口3-1-3;添加剂接口3-1-4;进水口3-1-5;电机3-5-1;支架3-5-2;转轴3-5-3;叶片3-5-4;接水管3-6-1;环水管3-6-2;支管3-6-3;喷头3-6-4;支管本体3-6-3-1;支管卡环3-6-3-2;喷头本体3-6-4-1;喷头卡环3-6-4-2;喷水管3-6-4-3;喷头凸台3-6-4-4。Hopper 1; trough 2; pre-digestion device 3; frame 4; additive hopper 5; water inlet pipe 6; hopper controller 7; additive controller 8; water inlet controller 9; feed discharge controller 10; controller body 7 -1; controller connector 7-2; controller valve plate 7-3; pre-digester cover 3-1; pre-digester lower body 3-2; pre-digester insulation cover 3-3; pre-digester sealing ring 3 -4; pre-digested material stirring device 3-5; water line device 3-6; cover body 3-1-1; hopper interface 3-1-2; shaft interface 3-1-3; additive interface 3-1-4 ; Water inlet 3-1-5; Motor 3-5-1; Bracket 3-5-2; Rotating shaft 3-5-3; Blade 3-5-4; -2; branch pipe 3-6-3; nozzle 3-6-4; branch pipe body 3-6-3-1; branch pipe snap ring 3-6-3-2; nozzle body 3-6-4-1; nozzle card Ring 3-6-4-2; Spray pipe 3-6-4-3; Nozzle boss 3-6-4-4.
具体实施方式Detailed ways
实施例一Embodiment one
在畜牧场内,有各种饲喂装置为动物提供饲料,本发明提供的自动饲喂装置主要用于饲料的储存和预消化处理。如图1-4所示,自动饲喂装置包括料斗(1)、食槽(2)、预消化装置(3)和机架(4),其中料斗(1)位于上部,其下接有预消化装置(3),在预消化装置(3)的下端接有用于给动物提供直接饲喂的食槽(2),料斗(1)和预消化装置(3)分别固定安装在机架(4)上。In the livestock farm, there are various feeding devices to provide feed for animals, and the automatic feeding device provided by the invention is mainly used for storage and pre-digestion treatment of feed. As shown in Figure 1-4, the automatic feeding device includes a hopper (1), a trough (2), a pre-digestion device (3) and a frame (4), wherein the hopper (1) is located at the upper part, and a pre-digester is connected under it. Digestion device (3), the lower end of pre-digestion device (3) is connected with the manger (2) that is used for providing direct feeding to animal, and hopper (1) and pre-digestion device (3) are respectively fixedly installed on frame (4 )superior.
在预消化装置(3)上还分别连接有添加剂斗(5)和进水管(6),如图4所示,料斗(1)通过料斗控制器(7)与预消化装置(3)相连接,添加剂斗(5)通过添加剂控制器(8) 与预消化装置(3)连接在一起,水由进水管(6)进入到预消化装置(3)内,进水管(6) 通过进水控制器(9)与预消化装置(3)相连通。料斗控制器(7)、添加剂控制器(8)和进水控制器(9)结构相同,都与自动饲喂装置的总控制器通过电连接,从而实现总控制器对料斗控制器(7)、添加剂控制器(8)和进水控制器(9)的开闭控制。The additive hopper (5) and the water inlet pipe (6) are also connected to the pre-digestion unit (3), as shown in Figure 4, the hopper (1) is connected to the pre-digestion unit (3) through the hopper controller (7) , the additive hopper (5) is connected with the pre-digestion unit (3) through the additive controller (8), the water enters the pre-digestion unit (3) through the water inlet pipe (6), and the water inlet pipe (6) is controlled by the water inlet The device (9) communicates with the pre-digestion unit (3). The hopper controller (7), the additive controller (8) and the water inlet controller (9) have the same structure, and are all electrically connected to the general controller of the automatic feeding device, thereby realizing the control of the general controller to the hopper controller (7). , the on-off control of the additive controller (8) and the water inlet controller (9).
如图5和6所示,料斗控制器(7)主要包括控制器本体(7-1),在控制器本体(7-1)的中部设有用于连接料斗(1)和预消化装置(3)的控制器连接头(7-2),在控制器连接头(7-2)的中部设有用于控制控制器连接头(7-2)开闭的控制器阀片(7-3),控制器阀片(7-3)的开闭通过自动饲喂装置的总控制器进行控制。As shown in Figures 5 and 6, the hopper controller (7) mainly includes a controller body (7-1), and the middle part of the controller body (7-1) is provided for connecting the hopper (1) and the pre-digestion device (3 ) of the controller connector (7-2), a controller valve plate (7-3) for controlling the opening and closing of the controller connector (7-2) is provided in the middle of the controller connector (7-2), The opening and closing of the controller valve plate (7-3) is controlled by the general controller of the automatic feeding device.
如图7所示,预消化装置(3)主要包括预消化器盖(3-1)和预消化器下体(3-2),在预消化器盖(3-1)上设有预消化料搅拌装置(3-5),用于对预消化装置(3)内进行搅拌,在预消化器下体(3-2)的外面包裹有预消化器保温套(3-3),用于对预消化装置(3)进行加热,或对预消化装置(3)进行保温。As shown in Figure 7, the pre-digester (3) mainly includes a pre-digester cover (3-1) and a pre-digester lower body (3-2), and the pre-digester cover (3-1) is provided with a pre-digester Stirring device (3-5), is used for stirring in pre-digester device (3), is wrapped with pre-digester insulation cover (3-3) outside pre-digester lower body (3-2), is used for pre-digester The digestion unit (3) is heated, or the pre-digestion unit (3) is kept warm.
如图8所示,在预消化器盖(3-1)与预消化器下体(3-2)之间还设有用于加强密封的预消化器密封圈(3-4),在预消化器盖(3-1)内还安装有用于对预消化装置(3) 进行清洗或对饲料添加水分的水线装置(3-6)。由于预消化器盖(3-1)和预消化器下体(3-2)的分体式设计,方便预消化装置(3)的拆装和清洗彻底,因为动物在养殖过程中,对所使用栏舍要全进全出,从而阻断病毒细菌的在栏舍内的传播,预消化装置 (3)的这种分体式设计可以对其进行彻底消毒,提高了栏舍病毒细菌消杀率,减少疫病传播风险。As shown in Figure 8, a pre-digester sealing ring (3-4) for strengthening sealing is also provided between the pre-digester cover (3-1) and the pre-digester lower body (3-2). A water line device (3-6) for cleaning the pre-digestion device (3) or adding moisture to the feed is also installed in the cover (3-1). Due to the split design of the pre-digester cover (3-1) and the lower body of the pre-digester (3-2), it is convenient to disassemble and clean the pre-digester (3) thoroughly, because the animals in the breeding process are not sensitive to the pens used. The house must be all in and all out, so as to block the spread of viruses and bacteria in the barn. The split design of the pre-digestion device (3) can thoroughly disinfect it, improve the rate of virus and bacteria killing in the barn, and reduce Risk of disease transmission.
如图9所示,预消化器盖(3-1)主要包括盖体(3-1-1),以及位于盖体(3-1-1) 上多个与用于进料和进水的接中,分别为用于安装预消化料搅拌装置(3-5)的转轴接口(3-1-3),用于连接料斗控制器(7)的料斗接口(3-1-2),用于连接添加剂控制器 (8)的添加剂接口(3-1-4),用于将水线装置(3-6)伸出与进水控制器(9)连通的进水口(3-1-5)。As shown in Figure 9, the pre-digester cover (3-1) mainly includes a cover body (3-1-1), and a plurality of holes for feed and water intake on the cover body (3-1-1) In the middle, they are respectively the rotating shaft interface (3-1-3) used to install the pre-digested material stirring device (3-5), and the hopper interface (3-1-2) used to connect the hopper controller (7). For connecting the additive interface (3-1-4) of the additive controller (8), it is used to extend the water line device (3-6) out of the water inlet (3-1-5) communicated with the water inlet controller (9) ).
如图10所示,预消化料搅拌装置(3-5)主要包括提供动力的电机(3-5-1),以及用于安装电机(3-5-1)的支架(3-5-2),在电机(3-5-1)下连接有转轴(3-5-3),在转轴(3-5-3)上设有多组用于搅拌的叶片(3-5-4)。As shown in Figure 10, the pre-digested feed stirring device (3-5) mainly includes a motor (3-5-1) providing power, and a bracket (3-5-2) for installing the motor (3-5-1) ), is connected with rotating shaft (3-5-3) under motor (3-5-1), is provided with multiple groups of blades (3-5-4) for stirring on rotating shaft (3-5-3).
如图11所示,水线装置(3-6)主要包括用于伸出进水口(3-1-5)与进水控制器 (9)相连通的接水管(3-6-1),以及位于预消化器盖(3-1)内部的环状的环水管 (3-6-2),环水管(3-6-2)一端与接水管(3-6-1)相连通,另一端为封闭端,在环水管(3-6-2)上均布有多个支管(3-6-3),在支管(3-6-3)的末端设有喷头 (3-6-4)。As shown in Figure 11, the water line device (3-6) mainly includes a water connection pipe (3-6-1) for extending out of the water inlet (3-1-5) and communicating with the water inlet controller (9), And the annular ring water pipe (3-6-2) that is positioned at pre-digester cover (3-1) inside, the ring water pipe (3-6-2) one end is connected with water receiving pipe (3-6-1), and the other One end is a closed end, and a plurality of branch pipes (3-6-3) are evenly distributed on the ring water pipe (3-6-2), and a nozzle (3-6-4) is arranged at the end of the branch pipe (3-6-3). ).
如图12-14所示,支管(3-6-3)一端与环水管(3-6-2)相连接通,另一端与喷头(3-6-4)相连接,在支管(3-6-3)主要包括支管本体(3-6-3-1),以及设置于支管本体(3-6-3-1)的支管卡环(3-6-3-2),支管卡环(3-6-3-2)呈倒锥形,方便喷头(3-6-4)卡接在支管(3-6-3)上。As shown in Figure 12-14, one end of the branch pipe (3-6-3) is connected to the ring water pipe (3-6-2), and the other end is connected to the nozzle (3-6-4). 6-3) It mainly includes the branch pipe body (3-6-3-1), and the branch pipe snap ring (3-6-3-2) arranged on the branch pipe body (3-6-3-1), the branch pipe snap ring ( 3-6-3-2) is in the shape of an inverted cone, which is convenient for the nozzle (3-6-4) to be clipped on the branch pipe (3-6-3).
如图15-17所示,喷头(3-6-4)主要包括喷头本体(3-6-4-1),以及喷头凸台 (3-6-4-4),喷头凸台(3-6-4-4)位于喷头本体(3-6-4-1)的顶部,在喷头凸台 (3-6-4-4)上均布有多个弯曲向斜外方开口的喷水管(3-6-4-3),在喷头本体(3-6-4-1)下端内部设有喷头卡环(3-6-4-2),用于与支管卡环(3-6-3-2)相配合连接。通过支管(3-6-3)和喷头(3-6-4)的配合安装,当水由环水管(3-6-2)流经支管(3-6-3)进入到喷头(3-6-4)内后,由于喷水管(3-6-4-3)开口为弯曲向外,在水的反作用下,喷头(3-6-4)会发生旋转,从而将水实现向外呈散布状喷射,这样一方面在清洗预消化装置(3)时,可以增大水作用的清洗面,另一方面在预处理饲料时还可以增大水与饲料的混合面,提高水与饲料的混合效率,使饲料在预消化装置(3) 中不易结团,有利于饲料和添加剂的混合。As shown in Figure 15-17, the nozzle (3-6-4) mainly includes the nozzle body (3-6-4-1), the nozzle boss (3-6-4-4), the nozzle boss (3- 6-4-4) Located on the top of the nozzle body (3-6-4-1), there are evenly distributed a number of curved water spray pipes opening obliquely outward on the nozzle boss (3-6-4-4) (3-6-4-3), there is a nozzle snap ring (3-6-4-2) inside the lower end of the nozzle body (3-6-4-1), which is used to connect with the branch pipe snap ring (3-6- 3-2) Matching connection. Through the joint installation of the branch pipe (3-6-3) and the nozzle (3-6-4), when the water flows from the ring water pipe (3-6-2) through the branch pipe (3-6-3) into the nozzle (3- 6-4) After the inside, since the opening of the water spray pipe (3-6-4-3) is bent outward, under the reaction of the water, the nozzle (3-6-4) will rotate, so that the water will be turned outward It is sprayed in a scattered shape, so that on the one hand, when cleaning the pre-digestion device (3), the cleaning surface of the water effect can be increased; The mixing efficiency makes the feed difficult to agglomerate in the pre-digester (3), which is beneficial to the mixing of feed and additives.
如图18-19,为了控制预消化装置(3)内饲料的排放,在预消化装置(3)的底部开口处还设有与总控制器电连接饲料排放控制器(10),用于控制预消化装置(3)内的排放。As shown in Fig. 18-19, in order to control the discharge of the feed in the pre-digester (3), the bottom opening of the pre-digester (3) is also provided with a feed discharge controller (10) electrically connected to the general controller for controlling Discharge in the pre-digester (3).
在使用时,先将饲料储存在料斗(1)内,在对动物饲喂前,需先将饲料进行预消化处理,通过总控制器控制料斗控制器(7)打开控制器阀片(7-3),放入一定量的饲料,在放入饲料的同时,还打开添加剂控制器(8),放入相应量的饲料添加剂,同时,还把进水控制器(9)打开,通过进水管(6)向预消化装置(3)内放入相应量的水,上述饲料、添加剂,以及水的重量控制,可以通过安装在料斗(1)和添加剂斗(5)上的重量传感器,以及安装在进水管(6)上的流量计,将各种配料的重量信号发送到总控制器,也可预先在料斗(1)和添加剂斗(5)内倒入相应重量的饲料和添加剂,再配以流入相应重量的水。在此过程中,通过预消化料搅拌装置(3-5)的不断搅拌,将饲料和添加剂,以及水进行充分混合,同时,还有预消化器保温套(3-3)对预消化装置(3) 进行加热,保持预消化装置(3)在合适的温度,提高添加剂中酶对饲料的分解消化率,还可以保持饲料在动物食用时保证在一定温度,提高饲料的适口性。当饲料在预消化装置(3)内得到充分的预消化后,再通过预消化器下体(3-2)下端的开口,将饲料落入到食槽(2)中。为了方便饲料落入的时间控制,也可以在预消化装置(3)下端开口处安装与料斗控制器(7)结构相同的饲料排放控制器(10),并与将该阀门与自动饲喂装置的总控制器通过电连接。When in use, first store the feed in the hopper (1), and before feeding the animals, the feed needs to be pre-digested, and the hopper controller (7) is controlled by the master controller to open the controller valve (7- 3), put in a certain amount of feed, while putting in the feed, also open the additive controller (8), put in the corresponding amount of feed additive, and at the same time, also open the water inlet controller (9), through the water inlet pipe (6) Put a corresponding amount of water into the pre-digestion unit (3), the weight control of the above-mentioned feed, additives, and water, can be installed on the weight sensor on the hopper (1) and the additive hopper (5), and install The flow meter on the water inlet pipe (6) sends the weight signals of various ingredients to the master controller, and the corresponding weight of feed and additives can also be poured into the hopper (1) and the additive hopper (5) in advance, and then mixed to flow in the corresponding weight of water. During this process, the feed, additives, and water are fully mixed through the continuous stirring of the pre-digester stirring device (3-5). 3) Heating, keeping the pre-digestion device (3) at a suitable temperature, improving the decomposition and digestibility of the feed by the enzyme in the additive, and also keeping the feed at a certain temperature when the animal eats it, improving the palatability of the feed. After the feed is fully pre-digested in the pre-digester (3), the feed is dropped into the trough (2) through the opening at the lower end of the lower body of the pre-digester (3-2). In order to facilitate the time control of feed falling, a feed discharge controller (10) with the same structure as the hopper controller (7) can also be installed at the opening of the lower end of the pre-digestion device (3), and the valve is connected with the automatic feeding device. The master controller is electrically connected.
实施例二Embodiment two
一种使用实施例一中自动饲喂装置的使用方法,在此所说动物主要指生猪,在其使用自动饲喂装置时,其具体方法步骤如下:A method for using the automatic feeding device in
步骤一:将粉料状全价配合饲料从室外料塔中通过料线输送到自动饲喂装置中的料斗(1)内;Step 1: Transport the powdery full-price compound feed from the outdoor silo to the hopper (1) in the automatic feeding device through the feed line;
步骤二:根据栏中猪只头数及猪只体重,将每天采食料量按3次饲喂,计算每次通过料斗(1)进入到预消化装置(3)内饲料的重量,将饲料加入预消化装置(3)中;Step 2: According to the number of pigs in the pen and the weight of the pigs, the daily feed intake is fed 3 times, and the weight of the feed that enters the pre-digestion device (3) through the hopper (1) is calculated each time, and the feed is added to the In the pre-digestion unit (3);
步骤三:按所加饲料重量的3倍,将预加热到40-45℃的自来水通过进水管(6) 加入预消化装置(3)中;Step 3: Add tap water preheated to 40-45°C into the pre-digestion device (3) through the water inlet pipe (6) according to 3 times the weight of the added feed;
步骤四、按添加饲料重量的0.1%比例加入预消化功能添加剂粉剂(酶和菌的混合物)通过预先存放在添加剂斗(5)内,通过添加剂控制器(8)将添加剂斗(5)内能添加剂粉剂的加入预消化装置(3)中;
步骤五:通过预消化料搅拌装置(3-5)将预消化装置(3)内水、饲料、添加剂进行搅拌混合5分钟或5分钟以上,得到饲料的预合物;Step 5: Stir and mix the water, feed, and additives in the pre-digestion device (3) through the pre-digestion material stirring device (3-5) for 5 minutes or more to obtain a feed precompound;
步骤六:饲料的预合物在预消化装置(3)内预消化8小时后得到粥状饲料;Step 6: The pre-compound of the feed is pre-digested in the pre-digestion device (3) for 8 hours to obtain a porridge-like feed;
步骤七:到达步骤六设定的时间后,自动饲喂装置通过控制器发出采食信号,打开预消化装置(3)底部饲料排放控制器(10),将粥状饲料排放到食槽(2)中,供猪只采食;Step 7: After reaching the time set in step 6, the automatic feeding device sends a feed intake signal through the controller, opens the feed discharge controller (10) at the bottom of the pre-digestion device (3), and discharges the porridge feed into the trough (2 ) for pigs to eat;
步骤八:待粥状饲料排放完闭后,关闭饲料排放控制器(10);Step 8: Close the feed discharge controller (10) after the porridge-like feed is discharged;
步骤九:重复步骤二到八;Step 9: Repeat steps 2 to 8;
步骤十:待猪群出栏空圈时,对预消化装置(3)内部做彻底清洗,排空,保持干燥,避免滋生细菌,以备下次进猪时使用。Step 10: When the pigs are out of the slaughterhouse, thoroughly clean the inside of the pre-digestion device (3), empty it, keep it dry, and avoid the breeding of bacteria, so that it can be used for the next pig feeding.
虽然上面的举例了一些特定实施例来说明和描述本发明,但并不意味着本发明仅局限于其中的各种细节。相反地,在等价于权利要求书的范畴和范围内可以不偏离本发明精神地在各种细节上做出各种修改。Although some specific embodiments have been illustrated and described above to illustrate and describe the present invention, it does not mean that the present invention is limited to the various details therein. On the contrary, various modifications may be made in various details within the scope and range equivalent to the claims without departing from the spirit of the invention.
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