CN115141583B - Automatic continuous production type anti-corrosion method for starch-containing adhesive - Google Patents

Automatic continuous production type anti-corrosion method for starch-containing adhesive Download PDF

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CN115141583B
CN115141583B CN202211026387.9A CN202211026387A CN115141583B CN 115141583 B CN115141583 B CN 115141583B CN 202211026387 A CN202211026387 A CN 202211026387A CN 115141583 B CN115141583 B CN 115141583B
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starch
adhesive
mass
cooling
continuous production
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CN115141583A (en
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章勇生
赵絮
林江波
曹林启
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Shandong Dingli New Material Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J131/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid, or of a haloformic acid; Adhesives based on derivatives of such polymers
    • C09J131/02Homopolymers or copolymers of esters of monocarboxylic acids
    • C09J131/04Homopolymers or copolymers of vinyl acetate
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W90/00Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
    • Y02W90/10Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Adhesives Or Adhesive Processes (AREA)

Abstract

The invention provides an automatic continuous production type anti-corrosion method for starch-containing adhesive, and belongs to the field of adhesive anti-corrosion. The method is developed for solving the problems of long pipeline, starch and easy deterioration of the existing automatic production line. The method comprises the following steps: adding a double-chain quaternary ammonium salt antiseptic bactericide into the adhesive after polymerization reaction, gelatinizing at 76-80deg.C for 30 min, cooling to below 50deg.C, and adding antiseptic containing CMIT, MIT and Bronopol. Through the use of a composite system of quaternary ammonium salt, CMIT, MIT and Bronopol, the cost is reduced, and the spoilage caused by bacillus, pseudomonas aeruginosa, staphylococcus, aspergillus flavus, aspergillus niger, saccharomycetes and the like can be effectively inhibited; the storage time of the starch adhesive is prolonged, and the effective period is more than one year.

Description

Automatic continuous production type anti-corrosion method for starch-containing adhesive
Technical Field
The invention belongs to the field of corrosion prevention of adhesives, and particularly relates to a corrosion prevention method of an automatic continuous production type starch-containing adhesive.
Background
The adhesive is closely related to our life and is applied to the aspects of life, such as furniture, tables and chairs, floors, wall cloths, batch ash and the like. The quality of the adhesive on the market is uneven, and each kilogram varies from several yuan to tens of yuan; and people buy some relatively inexpensive products in pursuit of economy. In order to reduce the cost, the adhesive manufacturer generally adds starch and calcium powder into the product to reduce the cost, thereby achieving the use effect of the product; however, the starch-added product is easy to deteriorate, which is unfavorable for long-term storage of the adhesive.
In order to solve the above problems, some manufacturers add formaldehyde to the starch-containing adhesive product to extend the shelf life of the product. Although formaldehyde is added to effectively prevent the deterioration of the product, formaldehyde is a toxic substance which is easy to cause cancer.
In view of the foregoing, there is a need to provide an environmentally friendly and antiseptic method that reduces costs and allows long-term storage of starch adhesives.
Disclosure of Invention
The invention aims at overcoming the defects of the prior art and providing an anti-corrosion method for an automatic continuous production type starch-containing adhesive; the method can effectively inhibit the growth of microorganisms in the starch adhesive, thereby prolonging the storage time of the starch adhesive and prolonging the effective period by more than one year.
In order to achieve the above purpose, the invention provides an anti-corrosion method for an automatic continuous production type starch-containing adhesive. The method comprises the following steps:
(1) Preparation of starch slurry: adding 0.5-1.5 per mill of a first antiseptic bactericide into 3-6% of ionized water by mass, and adding 3-6% of starch by mass to stir uniformly to obtain starch slurry for later use;
(2) Adding 88-94% of the matrix emulsion into which the starch slurry prepared in the step (1) is added after the polymerization reaction is completed, heating to a temperature above 76 ℃ to gelatinize, preserving heat for at least 30 minutes, cooling, adding 0.5-1.5% of a first antiseptic bactericide which is the mass part of the adhesive in the whole kettle in the cooling process, and conveying the adhesive from the polymerization kettle to a cooling kettle through a pipeline after uniformly stirring;
(3) Cooling the adhesive to below 50 ℃ in a cooling kettle, adding a second preservative containing a CMIT, MIT and Bronopol composite system accounting for 1-3 per mill of the total kettle adhesive by mass, and uniformly stirring.
Further, the first antiseptic bactericide is double-chain quaternary ammonium salt antiseptic bactericide.
Further, the double-chain quaternary ammonium salt antiseptic bactericide is an aqueous solution containing 10% of the double-chain quaternary ammonium salt antiseptic bactericide by mass percent;
further, the second preservative containing the CMIT, MIT and Bronopol composite system is specifically: the mass fraction of CMIT is 2.2%, the mass fraction of MIT is 0.3%, and the mass fraction of Bronopol is 6%.
And (3) in the step (1), the ionized water and the starch are automatically conveyed and metered through a pipeline, and the starch slurry is automatically conveyed into a polymerization reaction kettle through the pipeline after being completely dissolved.
Further, the polymerization, starch gelatinization, and cooling are carried out in stages based on pipe-line transportation.
Further, the high-temperature gelatinization in the step (2) is specifically: gelatinizing at 76-80deg.C for more than 30 min.
Further, the method comprises the following steps: the sealing adhesive is packaged by a clean packaging bag and a packaging barrel without pollution.
The beneficial effects of the invention are as follows: by adopting the anti-corrosion method provided by the invention, the double-chain quaternary ammonium salt anti-corrosion bactericide and the compound anti-corrosion system of the anti-corrosion agent (containing CMIT, MIT and Bronopol composite system) are adopted, so that the long-term storage requirement of the product can be met, and the environmental protection requirement can be met. The double-chain quaternary ammonium salt antiseptic bactericide or the kathon antiseptic is added twice, and half of the antiseptic is added when starch slurry is dissolved, so that the pipeline is protected; the other half is added in a reaction kettle after starch gelatinization and is used for protecting the adhesive product. Thereby reaching the concepts of economy, practicability and environmental protection of the product and reducing the problems of excessive quality and excessive waste of the product.
Detailed Description
The method is further described for the sake of clarity.
Any values disclosed herein are not limited to the precise ranges or values, which are to be understood as encompassing values close to those ranges or values. The mixed use of 2 or more double-chain quaternary amine salt antiseptic bactericides and kathon preservatives listed in the invention belongs to the protection scope of the invention.
The invention provides an automatic continuous production type anti-corrosion method for starch-containing adhesive, which specifically comprises the following steps:
(1) Preparation of starch slurry: adding 0.5-1.5 per mill of a first antiseptic bactericide into 3-6% of ionized water by mass, and adding 3-6% of starch by mass to stir uniformly to obtain starch slurry for later use.
The first antiseptic bactericide is double-chain quaternary ammonium salt antiseptic bactericide. The double-chain quaternary ammonium salt antiseptic bactericide is an aqueous solution containing 10% of the double-chain quaternary ammonium salt antiseptic bactericide by mass percent.
(2) Adding 88-94% of the adhesive with the mass part of 88-94% into a polymerization reaction kettle, heating to above 76 ℃ to gelatinize, preserving heat for at least 30 minutes, cooling, adding 0.5-1.5% of a first antiseptic bactericide which is the mass part of the adhesive in the whole kettle in the cooling process, stirring uniformly, and then conveying the adhesive from the polymerization kettle to a cooling kettle through a pipeline;
(3) Cooling the adhesive to below 50 ℃ in a cooling kettle, adding a second preservative containing a CMIT, MIT and Bronopol composite system accounting for 1-3 per mill of the total kettle adhesive by mass, and uniformly stirring.
The second preservative containing the CMIT, MIT and Bronopol composite system comprises the following components: the mass fraction of CMIT is 2.2%, the mass fraction of MIT is 0.3%, and the mass fraction of Bronopol is 6%.
(4) The sealing adhesive is packaged by a clean packaging bag and a packaging barrel without pollution.
Example 1
In this example, 90 parts by mass of a base emulsion (the nonvolatile content: 20%) was added to a slurry formed by stirring 5 parts by mass of ionized water and 5 parts by mass of starch, and the resulting slurry was gelatinized to form an adhesive. The matrix emulsion is polyvinyl acetate emulsion which has completed polymerization reaction.
And adding 0.05 part by mass of double-chain quaternary ammonium salt antiseptic bactericide into the slurry formed by stirring 5 parts by mass of ionized water and 5 parts by mass of starch to obtain the starch slurry. The starch slurry is mixed with the adhesive. The temperature is raised to above 76 ℃ to carry out high-temperature gelatinization to increase the viscosity and non-volatile property of the adhesive, and the adhesive is kept for at least 30 minutes.
And adding 0.05 part by mass of double-chain quaternary ammonium salt antiseptic bactericide after gelatinizing the starch.
And (3) conveying the adhesive from the polymerization kettle to a cooling kettle through a pipeline for cooling, cooling the product to below 50 ℃, adding 0.2 part by mass of a compound preservative solution containing 3.5% (CMIT+MIT+bronopol), stirring uniformly, and packaging to obtain the finished product.
Example 2
In this example, 90 parts by mass of a base emulsion (the nonvolatile content: 20%) was added to a slurry formed by stirring 5 parts by mass of ionized water and 5 parts by mass of starch, and the resulting slurry was gelatinized to form an adhesive. The matrix emulsion is polyvinyl acetate emulsion which has completed polymerization reaction.
And adding 0.1 part by mass of double-chain quaternary ammonium salt antiseptic bactericide into the slurry formed by stirring 5 parts by mass of ionized water and 5 parts by mass of starch to obtain the starch slurry. The starch slurry is mixed with the adhesive. Heating to above 76 deg.C, gelatinizing to increase viscosity, non-volatilizing property, and maintaining for at least 30 min.
And adding 0.1 part by mass of double-chain quaternary ammonium salt antiseptic bactericide after gelatinizing the starch.
And (3) conveying the adhesive from the polymerization kettle to a cooling kettle through a pipeline for cooling, cooling the product to below 50 ℃, adding 0.2 part by mass of a compound preservative solution containing 3.5% (CMIT+MIT+bronopol), stirring uniformly, and packaging to obtain the finished product.
Example 3
In this example, 90 parts by mass of a base emulsion (the nonvolatile content: 20%) was added to a slurry formed by stirring 5 parts by mass of ionized water and 5 parts by mass of starch, and the resulting slurry was gelatinized to form an adhesive. The matrix emulsion is polyvinyl acetate emulsion which has completed polymerization reaction.
And adding 0.15 parts by mass of double-chain quaternary ammonium salt antiseptic bactericide into the slurry formed by stirring 5 parts by mass of ionized water and 5 parts by mass of starch to obtain the starch slurry. The starch slurry is mixed with the adhesive. Heating to above 76 ℃ for high-temperature gelatinization, and preserving heat for at least 30 minutes.
And adding 0.15 part by mass of double-chain quaternary ammonium salt antiseptic bactericide after gelatinizing the starch.
And (3) conveying the adhesive from the polymerization kettle to a cooling kettle through a pipeline for cooling, cooling the product to below 50 ℃, adding 0.2 part by mass of a compound preservative solution containing 3.5% (CMIT+MIT+bronopol), stirring uniformly, and packaging to obtain the finished product.
Example 4
In this example, 90 parts by mass of a base emulsion (the nonvolatile content: 20%) was added to a slurry formed by stirring 5 parts by mass of ionized water and 5 parts by mass of starch, and the resulting slurry was gelatinized to form an adhesive. The matrix emulsion is polyvinyl acetate emulsion which has completed polymerization reaction.
And adding 0.1 part by mass of double-chain quaternary ammonium salt antiseptic bactericide into the slurry formed by stirring 5 parts by mass of ionized water and 5 parts by mass of starch to obtain the starch slurry. The starch slurry is mixed with the adhesive. And adding 0.1 part by mass of double-chain quaternary ammonium salt antiseptic bactericide after gelatinizing the starch.
And cooling the product, directly stirring uniformly, and packaging the product.
Example 5
In this example, 90 parts by mass of a base emulsion (the nonvolatile content: 20%) was added to a slurry formed by stirring 5 parts by mass of ionized water and 5 parts by mass of starch, and the resulting slurry was gelatinized to form an adhesive. The matrix emulsion is polyvinyl acetate emulsion which has completed polymerization reaction.
And adding 0.1 part by mass of double-chain quaternary ammonium salt antiseptic bactericide into the slurry formed by stirring 5 parts by mass of ionized water and 5 parts by mass of starch to obtain the starch slurry. The starch slurry is mixed with the adhesive. Heating to above 76 ℃ for high-temperature gelatinization, and preserving heat for at least 30 minutes.
And adding 0.1 part by mass of double-chain quaternary ammonium salt antiseptic bactericide after gelatinizing the starch.
And (3) conveying the adhesive from the polymerization kettle to a cooling kettle through a pipeline for cooling, cooling the product to below 50 ℃, adding 0.1 part by mass of a compound preservative solution containing 3.5% (CMIT+MIT+bronopol), stirring uniformly, and packaging to obtain the finished product.
Example 6
In this example, 90 parts by mass of a base emulsion (the nonvolatile content: 20%) was added to a slurry formed by stirring 5 parts by mass of ionized water and 5 parts by mass of starch, and the resulting slurry was gelatinized to form an adhesive. The matrix emulsion is polyvinyl acetate emulsion which has completed polymerization reaction.
And adding 0.1 part by mass of double-chain quaternary ammonium salt antiseptic bactericide into the slurry formed by stirring 5 parts by mass of ionized water and 5 parts by mass of starch to obtain the starch slurry. The starch slurry is mixed with the adhesive. Heating to above 76 ℃ for high-temperature gelatinization, and preserving heat for at least 30 minutes.
And adding 0.1 part by mass of double-chain quaternary ammonium salt antiseptic bactericide after gelatinizing the starch.
And (3) conveying the adhesive from the polymerization kettle to a cooling kettle through a pipeline for cooling, cooling the product to below 50 ℃, adding 0.3 part by mass of a compound preservative solution containing 3.5% (CMIT+MIT+bronopol), stirring uniformly, and packaging the product.
Through the above 6 groups of experiments, the corresponding products were put into an incubator at a high temperature of 50 ℃ for 2 weeks to simulate the actual storage conditions, and then mixed strains such as bacillus pumilus, bacillus lysine, saccharomycetes, mold and the like were added to carry out 4 rounds of challenges, and the obtained data are shown in the following table 1:
TABLE 1
Figure BDA0003815778300000051
The above data illustrates that example 2, example 3, example 6 perform better, but example 3, example 6 is more costly than example 2; example 2 is most cost effective.
The preferred embodiments of the present invention have been described in detail above, but the present invention is not limited thereto. Within the scope of the technical idea of the invention, a number of simple variants of the technical solution of the invention are possible, including combinations of the individual technical features in any other suitable way. Such simple variations, combinations or additions should also be considered as being within the scope of the present disclosure.

Claims (7)

1. An automatic continuous production type starch-containing adhesive corrosion prevention method is characterized by comprising the following steps:
(1) Preparation of starch slurry: adding 0.5-1.5 per mill of a first antiseptic bactericide into 3-6% of ionized water by mass, and adding 3-6% of starch by mass to stir uniformly to obtain starch slurry for later use; the first antiseptic bactericide is double-chain quaternary ammonium salt antiseptic bactericide;
(2) Adding the starch slurry prepared in the step (1) into the adhesive with the mass part of 88-94% after the polymerization reaction in a polymerization reaction kettle, heating to the temperature of more than 76 ℃ for gelatinization, preserving heat for at least 30 minutes, cooling, adding a first antiseptic bactericide accounting for 0.5-1.5 per mill of the mass part of the whole kettle starch adhesive in the cooling process, and conveying the starch adhesive from the polymerization kettle to a cooling kettle through a pipeline after stirring uniformly;
(3) Cooling the starch adhesive to below 50 ℃ in a cooling kettle, adding a second preservative containing a CMIT, MIT and Bronopol composite system accounting for 1-3 per mill of the whole kettle of the starch adhesive, and uniformly stirring;
the sum of the raw materials adopted in the steps (1), (2) and (3) is 100 percent.
2. The method for the corrosion prevention of an automated continuous production starch-containing adhesive according to claim 1, wherein the double-stranded quaternary amine salt type corrosion prevention bactericide is an aqueous solution containing 10% of the double-stranded quaternary amine salt type corrosion prevention bactericide by mass fraction.
3. The method for preserving an automated continuous production starch-containing adhesive according to claim 1, wherein the second preservative comprising CMIT, MIT and Bronopol complex system is specifically: the mass fraction of CMIT is 2.2%, the mass fraction of MIT is 0.3%, and the mass fraction of Bronopol is 6%.
4. The method for preventing corrosion of an automated continuous production type starch-containing adhesive according to claim 1, wherein in the step (1), the ionized water and the starch are automatically conveyed and metered through a pipeline, and the starch slurry is automatically conveyed into a polymerization reaction kettle through the pipeline after being completely dissolved.
5. The method for the preservation of starch-containing adhesives according to claim 1, characterized in that the polymerization, the starch gelatinization and the cooling are carried out in stages, based on a pipe-line transport.
6. The method for the preservation of an automated continuous production starch-containing adhesive according to claim 1, wherein the high temperature gelatinization in step (2) is specifically: gelatinizing at 76-80deg.C for more than 30 min.
7. The method for preserving an automated continuous production starch-containing adhesive of claim 1 further comprising the steps of: and packaging the sealed starch adhesive by a clean packaging bag and a packaging barrel without pollution.
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