CN115139327A - Energy-saving adsorption device - Google Patents

Energy-saving adsorption device Download PDF

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CN115139327A
CN115139327A CN202210641084.1A CN202210641084A CN115139327A CN 115139327 A CN115139327 A CN 115139327A CN 202210641084 A CN202210641084 A CN 202210641084A CN 115139327 A CN115139327 A CN 115139327A
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permanent magnet
hole
sealing
blind hole
accommodating cavities
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宁松涛
叶焕
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Beijing Machinery Equipment Research Institute
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Beijing Machinery Equipment Research Institute
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J15/00Gripping heads and other end effectors
    • B25J15/06Gripping heads and other end effectors with vacuum or magnetic holding means
    • B25J15/0616Gripping heads and other end effectors with vacuum or magnetic holding means with vacuum
    • B25J15/0683Details of suction cup structure, e.g. grooves or ridges

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Abstract

本申请涉及一种节能式的吸附装置,包括:主体模块上开设第一进气孔和第二进气孔,第一进气孔与第一连接通道连通,第二进气孔与第二连接通道连通,给第一进气孔通气使吸附组件的永磁体接触铁质物体实现吸附,即通过第一进气孔进气使得第一连接通道、容纳腔上部与第二连接通道、容纳腔下部之间形成压差,从而实现吸附组件受压来带动所述永磁体压缩弹性件运动直至永磁体与被吸附铁质物接触、吸附,给第二进气孔通气使第一连接通道、容纳腔上部与第二连接通道、容纳腔下部形成与之前反向的压差,吸附组件受与之前相反的压力,其产生背向弹性件的运动直至永磁体与被吸附铁质物脱离接触,本发明装置操作简单、便于实现自动化且耗能较低。

Figure 202210641084

The present application relates to an energy-saving adsorption device, comprising: a main body module is provided with a first air inlet hole and a second air inlet hole, the first air inlet hole is communicated with a first connection channel, and the second air inlet hole is connected with a second air inlet hole. The channel is connected, and the first air inlet hole is ventilated so that the permanent magnet of the adsorption assembly contacts the iron object to achieve adsorption, that is, the first connection channel, the upper part of the accommodating cavity and the second connection channel, and the lower part of the accommodating cavity are made of air through the first air inlet hole. A pressure difference is formed between the two, so that the adsorption component is pressurized to drive the permanent magnet to compress the elastic member to move until the permanent magnet contacts and adsorbs the adsorbed iron material, and ventilates the second air inlet to make the first connection channel and the accommodating cavity. The upper part and the second connecting channel and the lower part of the accommodating cavity form a pressure difference opposite to the previous one, and the adsorption component is subjected to the opposite pressure to the previous one, which produces a movement away from the elastic member until the permanent magnet is out of contact with the adsorbed iron substance. The present invention The device is simple to operate, easy to automate and consumes less energy.

Figure 202210641084

Description

一种节能式的吸附装置An energy-saving adsorption device

技术领域technical field

本申请涉及吸盘装置领域,尤其涉及一种节能式的吸附装置。The present application relates to the field of suction cup devices, and in particular, to an energy-saving adsorption device.

背景技术Background technique

在现有自动化设备中,吸盘是一种很重要的模块装置。目前吸盘主要有四种,第一种是将橡胶吸盘制成一个含内凹空间的形状,通过机械挤压橡胶从而排除内凹空间的气体,利用大气压将橡胶吸盘压在被吸附物上;第二种是将永磁铁镶嵌在吸盘上制成永磁铁式吸盘,利用永磁铁与铁质被吸附铁质物之间的磁力,将永磁铁式吸盘固定在铁质被吸附物上;第三种是利用高流速气体产生的相对真空压力与大气压形成的气压差将吸盘挤压在吸附物上;第四种是将电磁铁镶嵌在吸盘上制成电磁铁式吸盘,利用电磁铁与铁质被吸附铁质物之间的磁力,将电磁铁式吸盘固定在铁质被吸附物上。In the existing automation equipment, the suction cup is a very important modular device. At present, there are mainly four kinds of suction cups. The first one is to make the rubber suction cup into a shape with a concave space, and to expel the gas in the concave space by mechanically squeezing the rubber, and to use the atmospheric pressure to press the rubber suction cup on the object to be adsorbed. The second is to inlay the permanent magnet on the suction cup to make a permanent magnet type suction cup, and use the magnetic force between the permanent magnet and the ferrous adsorbed ferrous material to fix the permanent magnet type suction cup on the ferrous material to be adsorbed; the third It is to use the pressure difference between the relative vacuum pressure generated by the high-flow gas and the atmospheric pressure to squeeze the suction cup on the adsorbent; the fourth is to embed the electromagnet on the suction cup to make an electromagnet-type suction cup, using the electromagnet and the iron quilt. The magnetic force between the ferrous substances is absorbed, and the electromagnet-type suction cup is fixed on the ferrous substance to be adsorbed.

但目前这四种吸盘基于其原理的限制,均在不同方面存有缺陷,其中,第一种和第二种吸盘装置不便于实现自动化,且第一种存在长期吸附过程中因橡胶吸盘与被吸附物之间密封不严而导致橡胶吸盘从吸附物上脱落的问题,而第三种气动真空吸盘和第四种电磁铁式吸盘在长期吸附过程中耗能较高,且操作复杂。However, at present, these four kinds of suction cups have defects in different aspects based on the limitation of their principles. Among them, the first and second suction cup devices are inconvenient to realize automation, and the first type has long-term adsorption process due to the rubber suction cup and the The lack of tight sealing between the adsorbents causes the rubber suction cups to fall off the adsorbents, while the third type of pneumatic vacuum suction cups and the fourth type of electromagnet suction cups consume high energy in the long-term adsorption process and are complicated to operate.

发明内容SUMMARY OF THE INVENTION

本申请提供了一种节能式的吸附装置,以解决吸盘装置不便于实现自动化或能实现自动化但在吸附过程中耗能高,且操作复杂的问题。The present application provides an energy-saving adsorption device to solve the problems that the suction cup device is inconvenient to realize automation or can realize automation but consumes high energy during the adsorption process and is complicated to operate.

本申请提供了一种节能式的吸附装置,包括:主体组件和多个吸附组件,所述主体组件上设有多个容纳腔,所述多个吸附组件分别设置于所述多个容纳腔内;The present application provides an energy-saving adsorption device, comprising: a main body assembly and a plurality of adsorption assemblies, the main body assembly is provided with a plurality of accommodating cavities, and the plurality of adsorption assemblies are respectively disposed in the plurality of accommodating cavities ;

所述多个吸附组件均包括密封件、永磁体和弹性件,所述密封件设置于所述永磁体上并形成一体,所述弹性件分别设置于所述多个容纳腔内的底部,所述密封件随所述永磁体装配至所述多个容纳腔内,且所述密封件的外侧壁与所述多个容纳腔的内侧壁紧密接触,所述弹性件套设于所述永磁体上,所述多个吸附组件结构相同;Each of the plurality of adsorption assemblies includes a sealing member, a permanent magnet and an elastic member, the sealing member is arranged on the permanent magnet and formed into an integral body, and the elastic members are respectively arranged at the bottom of the plurality of accommodating cavities, so The sealing member is assembled into the plurality of accommodating cavities along with the permanent magnets, and the outer sidewall of the sealing member is in close contact with the inner sidewalls of the plurality of accommodating cavities, and the elastic member is sleeved on the permanent magnets above, the multiple adsorption assemblies have the same structure;

所述多个容纳腔之间连通并形成第一连接通道和第二连接通道,所述第一连接通道与所述多个容纳腔的上部连通,所述第二连接通道与所述多个容纳腔的底部连通,所述密封件与所述永磁体与所述密封件最大外径处有相同外径尺寸部分共同将所述多个容纳腔分隔成两个独立的腔体,在自然状态下所述密封件与所述永磁体与所述密封件最大外径处有相同外径尺寸部分的最上端和最下端分别不超过所述第一连接通道最下端和所述第二连接通道最上端;The plurality of accommodating cavities communicate with each other to form a first connecting channel and a second connecting channel, the first connecting channel communicates with the upper part of the plurality of accommodating cavities, and the second connecting channel is connected to the plurality of accommodating cavities. The bottom of the cavity is communicated, and the seal, the permanent magnet and the part with the same outer diameter at the largest outer diameter of the seal together divide the plurality of accommodating cavities into two independent cavities, in a natural state The uppermost end and the lowermost end of the part with the same outer diameter size at the maximum outer diameter of the seal, the permanent magnet and the seal do not exceed the lowermost end of the first connection channel and the uppermost end of the second connection channel, respectively. ;

所述主体组件包括主体模块、第一密封盖和第二密封盖,所述第一密封盖设置于所述多个容纳腔上,所述第二密封盖设置于固定孔上,所述主体模块上开设第一进气孔和第二进气孔,所述第一进气孔与所述第一连接通道连通,所述第二进气孔与所述第二连接通道连通,给所述第一进气孔通入带有一定压力的气体,所述密封件受压从而带动所述永磁体压缩所述弹性件运动直至所述永磁体与铁质被吸附接触,给所述第二进气孔通入带有一定压力的气体,所述密封件和所述永磁体受压从而使所述密封件和所述永磁体产生背向所述弹性件的运动直至所述永磁体与铁质被吸附物脱离接触。The main body assembly includes a main body module, a first sealing cover and a second sealing cover, the first sealing cover is arranged on the plurality of accommodating cavities, the second sealing cover is arranged on the fixing hole, and the main body module A first air inlet hole and a second air inlet hole are set on the upper part, the first air inlet hole is communicated with the first connection passage, the second air inlet hole is communicated with the second connection passage, and the first air inlet hole is communicated with the second connection passage. A gas with a certain pressure is introduced into an inlet hole, and the sealing member is pressed to drive the permanent magnet to compress the elastic member to move until the permanent magnet and the iron are adsorbed and contacted, and the second inlet is supplied Gas with a certain pressure is passed through the hole, and the seal and the permanent magnet are pressed so that the seal and the permanent magnet move away from the elastic member until the permanent magnet and the iron are separated. The adsorbate comes out of contact.

可选地,所述多个容纳腔内均设有第一盲孔、第一螺孔和第二盲孔,所述第一盲孔和所述第一螺孔连接处形成第一沉槽,所述第一螺孔位于所述第一盲孔和所述第二盲孔之间;Optionally, a first blind hole, a first screw hole and a second blind hole are provided in the plurality of accommodating cavities, and a first sink groove is formed at the connection between the first blind hole and the first screw hole, the first screw hole is located between the first blind hole and the second blind hole;

所述弹性件设置于所述第二盲孔内,所述密封件随所述永磁体置于所述第二盲孔内,且所述弹性件套设于所述永磁体上,所述第一密封盖置于所述第一沉槽内并与所述第一螺孔螺接;The elastic member is disposed in the second blind hole, the sealing member is placed in the second blind hole along with the permanent magnet, and the elastic member is sleeved on the permanent magnet, and the first a sealing cover is placed in the first sink and screwed with the first screw hole;

所述第一连接通道与所述第二盲孔上部连通,所述第二连接通道与所述第二盲孔下部连通,以使在自然状态下所述密封件与所述永磁体与所述密封件最大外径处有相同外径尺寸部分的最上端和最下端分别不超过所述第一连接通道最下端和所述第二连接通道最上端。The first connection channel is communicated with the upper part of the second blind hole, and the second connection channel is communicated with the lower part of the second blind hole, so that the seal, the permanent magnet and the The uppermost end and the lowermost end of the part with the same outer diameter size at the maximum outer diameter of the sealing element respectively do not exceed the lowermost end of the first connection channel and the uppermost end of the second connection channel.

可选地,所述多个容纳腔内均设有第一通孔,所述第一通孔与所述第二盲孔连通,所述第一通孔与所述第二盲孔之间形成第二沉槽,所述第二沉槽用于承载所述弹性件。Optionally, each of the plurality of accommodating cavities is provided with a first through hole, the first through hole communicates with the second blind hole, and the first through hole and the second blind hole are formed between the first through hole and the second blind hole. The second sink groove is used to carry the elastic member.

可选地,所述永磁体的一端设有凹槽,所述密封件设有第一凸台,所述凸台与所述凹槽过盈配合,装配后成为一体,所述永磁体的另一端设有第二凸台,所述弹性件套设于所述第二凸台上,所述第二凸台始终置于所述第一通孔内,用于所述永磁体的导向和所述容纳腔的密封。Optionally, one end of the permanent magnet is provided with a groove, the sealing member is provided with a first boss, the boss and the groove are in interference fit, and are integrated into one after assembly, and the other side of the permanent magnet is provided. One end is provided with a second boss, the elastic member is sleeved on the second boss, and the second boss is always placed in the first through hole, which is used for the guide of the permanent magnet and the The sealing of the receiving cavity.

可选地,所述第一连接通道和所述第二连接通道的一端连通至所述主体模块外,在所述主体模块上形成四个结构相同的所述固定孔,所述第二密封盖置于所述固定孔内并与第二螺纹孔进行螺接。Optionally, one end of the first connection channel and the second connection channel is communicated with the outside of the main body module, four fixing holes with the same structure are formed on the main body module, and the second sealing cover It is placed in the fixing hole and screwed with the second threaded hole.

可选地,在所述固定孔内设有第三盲孔、第二螺纹孔和第二通孔,所述第二通孔与对应的所述第一连接通道和所述第二连接通道连通。Optionally, a third blind hole, a second threaded hole and a second through hole are provided in the fixing hole, and the second through hole communicates with the corresponding first connection channel and the second connection channel .

所述多个容纳腔为六个容纳腔,所述六个容纳腔之间连通。The plurality of accommodating cavities are six accommodating cavities, and the six accommodating cavities communicate with each other.

可选地,所述多个容纳腔以沿所述第一连接通道轴向分布的三个所述容纳腔为一组,所述多个容纳腔共分为两组所述容纳腔,两组所述容纳腔分别位于所述主体模块的两侧。Optionally, the plurality of accommodating cavities are composed of three accommodating cavities axially distributed along the first connection channel, and the plurality of accommodating cavities are divided into two groups of the accommodating cavities, two groups of The accommodating cavities are respectively located on two sides of the main body module.

可选地,所述主体模块上设有两个安装孔,所述两个安装孔设置于所述主体模块上。Optionally, the main body module is provided with two installation holes, and the two installation holes are arranged on the main body module.

可选地,所述弹性件为弹簧。Optionally, the elastic member is a spring.

本申请通过所述主体模块上开设第一进气孔和第二进气孔,所述第一进气孔与所述第一连接通道连通,所述第二进气孔与所述第二连接通道连通,当需要吸附铁质物体时,给所述第一进气孔通入带有一定压力的气体,使得所述第一连接通道、所述容纳腔上部与所述第二连接通道、所述容纳腔下部之间形成压差,所述密封件受压从而带动所述永磁体压缩所述弹性件运动直至所述永磁体与被吸附铁质物接触,此时停止充气,当需要脱离铁质被吸附物体时,给所述第二进气孔通入带有一定压力的气体,使得所述第一连接通道、所述容纳腔上部与所述第二连接通道、所述容纳腔下部之间形成较之前的反向压差,所述密封件和所述永磁体受压从而使所述密封件和所述永磁体产生背向所述弹性件的运动直至所述永磁体与铁质被吸附铁质物脱离接触,此时停止充气,在弹性件的作用下抵消了所述多个吸附组件的重力使所述永磁体在自然状态下不穿越所述第一通孔。In the present application, a first air intake hole and a second air intake hole are provided on the main body module, the first air intake hole is communicated with the first connection channel, and the second air intake hole is connected with the second air intake hole. The channel is connected, and when the iron object needs to be adsorbed, gas with a certain pressure is passed into the first air inlet hole, so that the first connection channel, the upper part of the accommodating cavity and the second connection channel, all A pressure difference is formed between the lower parts of the accommodating cavity, and the seal is pressed to drive the permanent magnet to compress the elastic member and move until the permanent magnet contacts the adsorbed iron material. When the substance is adsorbed to the object, the gas with a certain pressure is introduced into the second air inlet hole, so that the first connecting channel, the upper part of the accommodating cavity and the second connecting channel and the lower part of the accommodating cavity are connected. Compared with the previous reverse pressure difference, the seal and the permanent magnet are pressed so that the seal and the permanent magnet move away from the elastic member until the permanent magnet and the iron are separated from each other. The adsorbed iron material is out of contact, and the inflation is stopped at this time, under the action of the elastic member, the gravity of the plurality of adsorption components is offset, so that the permanent magnet does not pass through the first through hole in a natural state.

附图说明Description of drawings

此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本发明的实施例,并与说明书一起用于解释本发明的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and together with the description serve to explain the principles of the invention.

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,对于本领域普通技术人员而言,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. In other words, on the premise of no creative labor, other drawings can also be obtained from these drawings.

图1为本申请实施例提供的一种节能式的吸附装置结构意图;FIG. 1 is a schematic structural diagram of an energy-saving adsorption device provided by an embodiment of the application;

图2为如图1所示沿A-A剖切的剖面示意图;Fig. 2 is a cross-sectional schematic view taken along A-A as shown in Fig. 1;

图3为本申请实施例提供的一种节能式的吸附装置内部结构组成及分布示意图;3 is a schematic diagram of the internal structure composition and distribution of an energy-saving adsorption device provided by an embodiment of the present application;

图4为本申请实施例提供的一种节能式的吸附装置中的主模块体内部构造示意图。FIG. 4 is a schematic diagram of the internal structure of a main module body in an energy-saving adsorption device provided by an embodiment of the present application.

主体组件100、容纳腔101、主体模块110、第一密封盖140、第一进气孔120、第二进气孔130、第一盲孔102、第一螺孔103、第二盲孔104、第一通孔105、第一沉槽150、第二沉槽160、固定孔270、安装孔170;The main body assembly 100, the accommodating cavity 101, the main body module 110, the first sealing cover 140, the first air inlet hole 120, the second air inlet hole 130, the first blind hole 102, the first screw hole 103, the second blind hole 104, The first through hole 105, the first sinking groove 150, the second sinking slot 160, the fixing hole 270, and the mounting hole 170;

吸附组件200、密封件220、永磁体230、弹性件240、第一连接通道250、第二连接通道260、第二密封盖280、第三盲孔271、第二螺纹孔272、第二通孔273。Adsorption assembly 200 , sealing member 220 , permanent magnet 230 , elastic member 240 , first connecting channel 250 , second connecting channel 260 , second sealing cover 280 , third blind hole 271 , second threaded hole 272 , second through hole 273.

具体实施方式Detailed ways

为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments It is a part of the embodiments of this application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present application.

如图1至图4所示,本申请实施例提供了一种节能式的吸附装置,包括:主体组件100和多个吸附组件200,所述主体组件100上设有多个容纳腔101,所述多个吸附组件200分别设置于所述多个容纳腔101内;As shown in FIG. 1 to FIG. 4 , the embodiments of the present application provide an energy-saving adsorption device, including: a main assembly 100 and a plurality of adsorption assemblies 200 . The main assembly 100 is provided with a plurality of accommodating chambers 101 , so The plurality of adsorption assemblies 200 are respectively disposed in the plurality of accommodating cavities 101;

所述多个吸附组件200均包括密封件220、永磁体230和弹性件240,所述密封件220设置于永磁体230上并形成一体,所述弹性件240分别设置于所述多个容纳腔101内的底部,所述密封件220随所述永磁体230装配至所述多个容纳腔101内,且所述密封件220的外侧壁与所述多个容纳腔101的内侧壁密封接触,所述弹性件240套设于所述永磁体230上;Each of the plurality of adsorption assemblies 200 includes a sealing member 220 , a permanent magnet 230 and an elastic member 240 , the sealing member 220 is disposed on the permanent magnet 230 and formed into one body, and the elastic members 240 are respectively disposed in the plurality of accommodating cavities 101, the sealing member 220 is assembled with the permanent magnets 230 into the plurality of accommodating cavities 101, and the outer side walls of the sealing member 220 are in sealing contact with the inner side walls of the plurality of accommodating cavities 101, The elastic member 240 is sleeved on the permanent magnet 230;

所述多个容纳腔101之间连通并形成第一连接通道250和第二连接通道260,所述密封件220将所述容纳腔101分隔形成两个独立的腔体,以使所述第一连接通道250和所述第二连接通道260之间不能进行气体交换,所述第一连接通道250与所述多个容纳腔101的上部连通,所述第二连接通道260与所述多个容纳腔101的底部连通,在自然状态下所述密封件220与所述永磁体230与所述密封件220最大外径处有相同外径尺寸部分的最上端和最下端分别不超过所述第一连接通道250最下端和所述第二连接通道260最上端;The plurality of accommodating cavities 101 communicate with each other to form a first connecting channel 250 and a second connecting channel 260. The sealing member 220 separates the accommodating cavities 101 to form two independent cavities, so that the first connecting channel 250 and the second connecting channel 260 are formed. Gas exchange cannot be performed between the connecting channel 250 and the second connecting channel 260, the first connecting channel 250 communicates with the upper parts of the plurality of accommodating cavities 101, and the second connecting channel 260 communicates with the plurality of accommodating cavities 101. The bottom of the cavity 101 communicates with each other, and in a natural state, the uppermost end and the lowermost end of the part with the same outer diameter at the maximum outer diameter of the seal 220, the permanent magnet 230 and the seal 220 do not exceed the first the lowermost end of the connection channel 250 and the uppermost end of the second connection channel 260;

所述主体组件100包括主体模块110和第一密封盖140,所述第一密封盖140设置于所述多个容纳腔101上,在所述主体模块110上开设第一进气孔120和第二进气孔130,所述第一进气孔120与所述第一连接通道250连通,所述第二进气孔130与所述第二连接通道连通260,给所述第一进气孔120通气使所述多组吸附组件200伸出所述第一通孔105与铁质被吸附物接触从而实现吸附,给所述第二进气孔130通气所述多组吸附组件200缩回所述第一通孔105从而实现与铁质被吸附物的脱离。The main body assembly 100 includes a main body module 110 and a first sealing cover 140 , the first sealing cover 140 is disposed on the plurality of accommodating cavities 101 , and the main body module 110 defines a first air inlet 120 and a first air inlet hole 120 . Two air intake holes 130, the first air intake hole 120 communicates with the first connection passage 250, the second air intake hole 130 communicates with the second connection passage 260, and the first air intake hole 120 Ventilation makes the plurality of sets of adsorption components 200 extend out of the first through holes 105 to contact with the ferrous adsorbate to achieve adsorption, and ventilate the second air intake holes 130 to retract the plurality of sets of adsorption components 200. The first through hole 105 is formed so as to realize the separation from the iron adsorbate.

可选地,所述弹性件240为弹簧,所述主体组件100为底座基体,所述密封件220可为橡胶活塞、所述永磁体230可以为异形永磁铁、所述第一密封盖140可以为大堵头螺钉、所述第二密封盖280可以为小堵头螺钉。另外,只需控制电磁气动阀给所述第一进气孔120持续通入约1s的压力气体,具体时间以所述永磁体230与铁质被吸附物接触上所需要的时间为准,气体通过所述第一连接通道250并进入至所述容纳腔101内,气体在所述容纳腔101内形成压力,由于所述密封件220在所述多个容纳腔101内的位置低于所述第一连接通道250,因此将所述密封件220被压并带动永磁体230朝向弹性件240运动直至与铁质被吸附物接触,此时主体组件100便实现了与铁质被吸附物的吸附,当需要本发明装置与铁质被吸附物断开时,只需控制电磁气动阀给所述第二进气孔130进气持续通入约1s的压力气体,具体时间以所述永磁体230与铁质被吸附物脱离接触所需要的时间为准,气体通过所述第二连接通道260并进入至所述容纳腔101的所述弹性件240处,使得所述多组吸附组件200背向铁质被吸附物运动直至与所述永磁体230与铁质被吸附物脱离接触,此时所述主体组件100便实现了与铁质被吸附物的断开,随即即可移走本发明装置。Optionally, the elastic member 240 may be a spring, the main body assembly 100 may be a base, the sealing member 220 may be a rubber piston, the permanent magnet 230 may be a special-shaped permanent magnet, and the first sealing cover 140 may be In the case of large gag screws, the second sealing cover 280 may be small gag screws. In addition, it is only necessary to control the electromagnetic pneumatic valve to continuously supply the first air inlet 120 with pressure gas for about 1 s. The specific time is based on the time required for the permanent magnet 230 to contact the ferrous adsorbate. Through the first connection channel 250 and entering the accommodating cavity 101, the gas forms pressure in the accommodating cavity 101, because the position of the sealing member 220 in the plurality of accommodating cavities 101 is lower than the The first connecting channel 250 therefore presses the sealing member 220 and drives the permanent magnet 230 to move toward the elastic member 240 until it contacts the ferrous adsorbate. At this time, the main assembly 100 realizes the adsorption of the ferrous adsorbate. , when the device of the present invention needs to be disconnected from the ferrous adsorbate, it is only necessary to control the electromagnetic pneumatic valve to feed the second air inlet 130 with continuous pressure gas for about 1 s. The specific time is based on the permanent magnet 230 The time required to get out of contact with the ferrous adsorbate is the criterion. The gas passes through the second connecting channel 260 and enters the elastic member 240 of the accommodating cavity 101 , so that the plurality of groups of adsorption components 200 face away from each other. The ferrous adsorbate moves until it is out of contact with the permanent magnet 230 and the ferrous adsorbate. At this time, the main assembly 100 is disconnected from the ferrous adsorbate, and the device of the present invention can be removed immediately. .

在一种实施例中,所述多个容纳腔101内均设有第一盲孔102、第一螺孔103和第二盲孔104,所述第一盲孔102和所述第一螺孔103连接处形成第一沉槽150,所述第一螺孔103位于所述第一盲孔102和所述第二盲孔104之间,所述弹性件240设置于所述第二盲孔104内,所述密封件220随所述永磁体230置于至所述第二盲孔104内,且所述弹性件240套设于所述永磁体230,所述第一密封盖140盖设于所述第一沉槽150上并与所述第一螺孔103螺接,所述第一连接通道250与所述第二盲孔104连通,所述密封件220在所述第二盲孔104内的位置低于所述第一连接通道250,所述第二连接通道260与所述第二盲孔104连通,且所述第二连接通道260位于所述弹性件240的底端。可选地,所述第二盲孔104内被所述密封件220分隔成互不通气的两个腔体,其中一个腔体与所述第一连接通道250,另一个腔体与所述第二连接通道260,只需控制电磁气动阀给所述第一进气孔120持续通入约1s的压力气体,具体时间以所述永磁体230与铁质被吸附物接触上所需要的时间为准,气体进入所述第二盲孔104内,从而所述密封件220被下压并带动所述永磁体230朝向所述弹性件240运动直至与铁质被吸附物接触,此时所述主体组件100便实现了与铁质被吸附物的吸附,当需要本发明装置与铁质被吸附物断开时,只需控制电磁气动阀给所述第二进气孔130进气持续通入约1s的压力气体,具体时间以所述永磁体230与铁质被吸附物脱离接触所需要的时间为准,气体通过所述第二连接通道260并进入所述第二盲孔104放置所述弹性件240处,使得所述多组吸附组件200背向铁质被吸附物运动直至与所述永磁体230与铁质被吸附物脱离接触,此时所述主体组件100便实现了与铁质被吸附物的断开,随即即可移走本发明装置。In an embodiment, a first blind hole 102 , a first screw hole 103 and a second blind hole 104 are provided in the plurality of accommodating cavities 101 , the first blind hole 102 and the first screw hole A first sink groove 150 is formed at the connection of 103 , the first screw hole 103 is located between the first blind hole 102 and the second blind hole 104 , and the elastic member 240 is arranged in the second blind hole 104 Inside, the sealing member 220 is placed in the second blind hole 104 along with the permanent magnet 230 , the elastic member 240 is sleeved on the permanent magnet 230 , and the first sealing cover 140 is covered on the second blind hole 104 . The first sink groove 150 is screwed with the first screw hole 103 , the first connection channel 250 is communicated with the second blind hole 104 , and the seal 220 is in the second blind hole 104 The inner position is lower than the first connecting channel 250 , the second connecting channel 260 communicates with the second blind hole 104 , and the second connecting channel 260 is located at the bottom end of the elastic member 240 . Optionally, the second blind hole 104 is divided into two cavities that are not ventilated from each other by the sealing member 220, wherein one cavity is connected to the first connecting channel 250, and the other cavity is connected to the first connecting channel 250. For the second connection channel 260, it is only necessary to control the electromagnetic pneumatic valve to continuously supply the pressure gas to the first air inlet 120 for about 1 s. The specific time is the time required for the permanent magnet 230 to contact the ferrous adsorbate as As a result, the gas enters the second blind hole 104, so that the sealing member 220 is pressed down and drives the permanent magnet 230 to move toward the elastic member 240 until it contacts the ferrous adsorbate. At this time, the main body The assembly 100 realizes the adsorption with the ferrous adsorbate. When the device of the present invention needs to be disconnected from the ferrous adsorbate, it is only necessary to control the electromagnetic pneumatic valve to continuously supply air into the second air inlet hole 130 for about 10 minutes. 1 s of pressure gas, the specific time is based on the time required for the permanent magnet 230 to come out of contact with the ferrous adsorbate, the gas passes through the second connection channel 260 and enters the second blind hole 104 to place the elastic At the component 240, the plurality of groups of adsorption components 200 are moved away from the iron object to be adsorbed until the permanent magnet 230 is out of contact with the iron object to be adsorbed. Disconnection of the adsorbate, the device of the present invention can be removed immediately.

在一种实施例中,所述多个容纳腔101内均设有第一通孔105,所述第一通孔105与所述第二盲孔104连通,所述第一通孔105与所述第二盲孔104之间形成第二沉槽160,所述第二沉槽160用于承载所述弹性件240。In one embodiment, each of the plurality of accommodating cavities 101 is provided with a first through hole 105 , the first through hole 105 communicates with the second blind hole 104 , and the first through hole 105 communicates with all the first through holes 105 . A second sink groove 160 is formed between the second blind holes 104 , and the second sink groove 160 is used to carry the elastic member 240 .

在一种实施例中,所述永磁体230的一端设有凹槽,所述密封件220设有第一凸台,所述凸台与所述凹槽过盈配合,所述永磁体230的另一端设有第二凸台,所述弹性件240套设于所述第二凸台上。通过将密封件220与永磁体230过盈配合,使得密封件220与永磁体230形成一整体,从而进入所述第二盲孔104内时,密封性更好。In an embodiment, one end of the permanent magnet 230 is provided with a groove, the sealing member 220 is provided with a first boss, the boss is in an interference fit with the groove, and the permanent magnet 230 is provided with a groove. The other end is provided with a second boss, and the elastic member 240 is sleeved on the second boss. The sealing member 220 and the permanent magnet 230 are formed as a whole by the interference fit of the sealing member 220 and the permanent magnet 230 , so that when entering the second blind hole 104 , the sealing performance is better.

在一种实施例中,所述主体组件100还包括第二密封盖280,所述第一连接通道250和所述第二连接通道260的一端连通至所述主体模块110外,在所述主体模块110上形成固定孔270,通过所述第二密封盖280将所述第一连接通道250和所述第二连接通道260密封,避免出现漏气情况。In an embodiment, the main body assembly 100 further includes a second sealing cover 280, one end of the first connection channel 250 and the second connection channel 260 communicate with the outside of the main body module 110, and the main body A fixing hole 270 is formed on the module 110 , and the first connection channel 250 and the second connection channel 260 are sealed by the second sealing cover 280 to avoid air leakage.

在一种实施例中,在所述固定孔270内设有第三盲孔271、第二螺纹孔272和第二通孔273,所述第二通孔273与对应的所述第一连接通道250和所述第二连接通道260连通,所述第二密封盖280盖设于所述第三盲孔271上并与所述第二螺纹孔272紧密螺接,从而使得密封效果更好。In an embodiment, a third blind hole 271 , a second threaded hole 272 and a second through hole 273 are provided in the fixing hole 270 , and the second through hole 273 corresponds to the first connection channel 250 communicates with the second connecting channel 260, and the second sealing cover 280 is covered on the third blind hole 271 and is tightly screwed with the second threaded hole 272, so that the sealing effect is better.

在一种实施例中,所述多个容纳腔101为六个容纳腔101,所述六个容纳腔101之间连通。可选地,所述多个容纳腔101以沿所述第一连接通道250轴向分布的三个所述容纳腔101为一组,所述多个容纳腔101共分为两组所述容纳腔101,两组所述容纳腔101分别位于所述主体模块110的两侧。通过六个容纳腔101内的所述多个吸附组件来吸附铁质物体,使吸附更加紧固,而且只需要两个进气孔实现了对铁质吸附物的吸附与脱离,结构简单,使用方便。In an embodiment, the plurality of accommodating cavities 101 are six accommodating cavities 101 , and the six accommodating cavities 101 communicate with each other. Optionally, the plurality of accommodating cavities 101 are composed of three accommodating cavities 101 axially distributed along the first connection channel 250 , and the plurality of accommodating cavities 101 are divided into two groups of the accommodating cavities 101 . Cavities 101 , two sets of accommodating cavities 101 are respectively located on both sides of the main body module 110 . The iron objects are adsorbed through the plurality of adsorption components in the six accommodating chambers 101, so that the adsorption is more secure, and only two air inlet holes are needed to realize the adsorption and desorption of the iron adsorbents, the structure is simple, and the use convenient.

在一种实施例中,所述主体模块110上设有两个安装孔170,所述两个安装孔170设置于所述主体模块110上。通过安装孔170可以安装相关的部件。In an embodiment, the main body module 110 is provided with two installation holes 170 , and the two installation holes 170 are disposed on the main body module 110 . Relevant components can be mounted through the mounting holes 170 .

本申请装置不仅能实现自动化控制吸附,而且在长时间吸附过程中吸附可靠、耗能低,此外本发明装置使用友好、操作简单,便于与自动化装置集成,具有很高的工程价值。具体地,针对原有常见的橡胶吸盘,本装置由于永磁体的存在可实现长时间的可靠吸附,不存在原有橡胶吸盘因吸附时间过长而导致吸盘进气,吸附失效的情况;本发明装置不依靠任何其他辅助装置,只需将本发明装置放置在铁质金属面上,即可进行吸附和脱离吸附的操作,便于应用于自动化装置中;本发明装置常与自动化装置配合使用,而大多数自动化装置尤其是在非标自动化设备中,自动化装置的动力源为气体,本发明装置使用气体作为动力源,便于与自动化装置的集成;本装置只需在吸附时和脱离吸附时使用气体,而在吸附过程中不需要使用其他任何能源,相较于其他主流的自动化吸附方式:真空吸盘和电磁铁,其在整个吸附过程中都需要持续消耗气体和电能而言,本装置节能环保。The device of the present application can not only realize automatic control of adsorption, but also has reliable adsorption and low energy consumption in the long-term adsorption process. In addition, the device of the present invention is friendly to use, simple to operate, easy to integrate with automatic devices, and has high engineering value. Specifically, for the original common rubber suction cups, the device can achieve reliable adsorption for a long time due to the existence of permanent magnets, and there is no situation that the original rubber suction cups suck in air due to the excessively long adsorption time, and the suction fails; the present invention The device does not rely on any other auxiliary devices, and only needs to place the device of the present invention on the ferrous metal surface to perform adsorption and desorption operations, which is convenient for application in automated devices; the device of the present invention is often used in conjunction with automated devices, and Most automation devices, especially in non-standard automation equipment, the power source of the automation device is gas. The device of the present invention uses gas as the power source, which is convenient for integration with the automation device; the device only needs to use gas during adsorption and desorption. , and does not need to use any other energy during the adsorption process. Compared with other mainstream automatic adsorption methods: vacuum suction cups and electromagnets, which require continuous consumption of gas and electricity during the entire adsorption process, this device is energy-saving and environmentally friendly.

需要说明的是,在本文中,诸如“第一”和“第二”等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this document, relational terms such as "first" and "second" etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply these There is no such actual relationship or sequence between entities or operations. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.

以上所述仅是本发明的具体实施方式,使本领域技术人员能够理解或实现本发明。对这些实施例的多种修改对本领域的技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所申请的原理和新颖特点相一致的最宽的范围。The above descriptions are only specific embodiments of the present invention, so that those skilled in the art can understand or implement the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features claimed herein.

Claims (10)

1. An energy-saving adsorption device, comprising: the adsorption device comprises a main body assembly and a plurality of adsorption assemblies, wherein a plurality of accommodating cavities are formed in the main body assembly, and the adsorption assemblies are respectively arranged in the accommodating cavities;
the adsorption assemblies respectively comprise sealing pieces, permanent magnets and elastic pieces, the sealing pieces are arranged on the permanent magnets and integrated, the elastic pieces are respectively arranged at the bottoms in the containing cavities, the sealing pieces are assembled into the containing cavities along with the permanent magnets, the outer side walls of the sealing pieces are in sealing contact with the inner side walls of the containing cavities, the elastic pieces are sleeved on the permanent magnets, and the adsorption assemblies are identical in structure;
the sealing element and the permanent magnet are provided with parts with the same outer diameter size at the maximum outer diameter of the sealing element to divide the accommodating cavities into two independent cavities, and the uppermost end and the lowermost end of the parts with the same outer diameter size at the maximum outer diameter of the sealing element and the permanent magnet and the sealing element do not exceed the lowermost end of the first connecting channel and the uppermost end of the second connecting channel respectively in a natural state;
the main part subassembly includes main part module and first sealed lid, first sealed lid set up in on a plurality of chambeies that hold, set up first inlet port and second inlet port in the main part module, first inlet port with first interface channel intercommunication, the second inlet port with second interface channel intercommunication gives first inlet port lets in the gas that has certain pressure, thereby the sealing member pressurized drives the permanent magnet compression the elastic component motion is until permanent magnet and iron are adsorbed and contacted, gives the second inlet port lets in the gas that has certain pressure, the sealing member with thereby the permanent magnet pressurized makes the sealing member with the permanent magnet produces dorsad the motion of elastic component is until permanent magnet and iron adsorbate break away from the contact.
2. The energy-saving adsorption device of claim 1, wherein each of the plurality of accommodating cavities has a first blind hole, a first screw hole and a second blind hole, a first sink groove is formed at a connection position of the first blind hole and the first screw hole, and the first screw hole is located between the first blind hole and the second blind hole;
the elastic piece is arranged in the second blind hole, the sealing piece is arranged in the second blind hole along with the permanent magnet, the elastic piece is sleeved on the permanent magnet, and the first sealing cover is covered on the first sunken groove and is in threaded connection with the first screw hole;
the first connecting channel is communicated with the upper part of the second blind hole, the position of the sealing element in the second blind hole is lower than that of the first connecting channel, the second connecting channel is communicated with the lower part of the second blind hole, and the second connecting channel is positioned at the bottom end of the elastic element.
3. The energy-saving adsorption device of claim 2, wherein each of the plurality of accommodating cavities has a first through hole, the first through hole is communicated with the second blind hole, and a second sinking groove is formed between the first through hole and the second blind hole and bears the elastic member.
4. The energy-saving adsorption device of claim 2, wherein a groove is formed at one end of the permanent magnet, the sealing member has a first boss, the boss is in interference fit with the groove, so that the sealing member and the permanent magnet form a whole, a second boss is formed at the other end of the permanent magnet, the elastic member is sleeved on the second boss, and the second boss is always arranged in the first through hole and used for guiding the permanent magnet and sealing the accommodating cavity.
5. The energy-saving adsorption device according to claim 1, wherein the main body assembly further comprises a second sealing cover, one end of the first connection channel and one end of the second connection channel are communicated to the outside of the main body module, four fixing holes with the same structure are formed on the main body module, and the second sealing cover is placed in the fixing holes and is in threaded connection with the second threaded holes.
6. The energy-saving adsorption device of claim 5, wherein a third blind hole, a second threaded hole and a second through hole are disposed in the fixing hole, the second through hole is respectively communicated with the corresponding first connecting channel and the second connecting channel, and the second sealing cover covers the third blind hole and is screwed with the second threaded hole.
7. The energy-saving adsorption device of claim 1, wherein the plurality of accommodating cavities are six accommodating cavities, and the six accommodating cavities are communicated with each other.
8. The energy-saving adsorption device of claim 7, wherein the plurality of accommodating cavities are grouped into three accommodating cavities distributed along the axial direction of the first connecting channel, the plurality of accommodating cavities are divided into two groups of accommodating cavities, and the two groups of accommodating cavities are respectively located at two sides of the main body module.
9. The energy-saving adsorption device of claim 8, wherein two mounting holes are formed on the main body module, and the two mounting holes are formed on the main body module.
10. The energy-saving adsorption device of claim 1, wherein the elastic member is a spring.
CN202210641084.1A 2022-06-08 2022-06-08 Energy-saving adsorption device Pending CN115139327A (en)

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