CN115134500B - Protective glass, detector, light field sensor, light field camera and coupling method - Google Patents

Protective glass, detector, light field sensor, light field camera and coupling method Download PDF

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Publication number
CN115134500B
CN115134500B CN202210750900.2A CN202210750900A CN115134500B CN 115134500 B CN115134500 B CN 115134500B CN 202210750900 A CN202210750900 A CN 202210750900A CN 115134500 B CN115134500 B CN 115134500B
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Prior art keywords
glass
detector
ceramic substrate
top surface
micro lens
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CN115134500A (en
Inventor
梁志清
管宏云
刘硕
文志铭
唐姚懿
刘子骥
郑兴
赵嘉学
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University of Electronic Science and Technology of China
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University of Electronic Science and Technology of China
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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N13/00Stereoscopic video systems; Multi-view video systems; Details thereof
    • H04N13/20Image signal generators
    • H04N13/204Image signal generators using stereoscopic image cameras

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  • Engineering & Computer Science (AREA)
  • Multimedia (AREA)
  • Signal Processing (AREA)
  • Solid State Image Pick-Up Elements (AREA)
  • Transforming Light Signals Into Electric Signals (AREA)

Abstract

The application discloses a protective glass for a detector, the detector, a light field sensor, a light field camera, a micro lens array and a coupling method of a two-dimensional imaging device. The protective glass is step glass and is provided with a top surface and a bottom surface, and the area of the top surface is smaller than that of the bottom surface; the top surface is engraved with a microlens array. The detector comprises a ceramic substrate and protective glass, wherein a two-dimensional imaging device is arranged on the ceramic substrate, and the bottom surface of the protective glass is upwards arranged on the ceramic substrate, so that the micro lens array is positioned right above the photosensitive surface of the two-dimensional imaging device. The light field sensor comprises a detector and the light field camera comprises a light field sensor. According to the application, the micro lens array is arranged on the top surface of the step glass and the top surface is downwards arranged, so that the micro lens array is prevented from being contacted with a signal line and can be closely coupled with the photosensitive surface of the detector, and the coupling problem caused by short focal length of the micro lens array is solved; the coupling is simple, and the installation difficulty is reduced.

Description

Protective glass, detector, light field sensor, light field camera and coupling method
Technical Field
The application relates to the technical field of sensors, in particular to a protective glass for a detector, the detector, a light field sensor, a light field camera and a coupling method of a micro lens array and a two-dimensional imaging device.
Background
The light field camera is used as equipment for recording light fields to realize passive three-dimensional stereo imaging, and has wide application prospects in civil and military fields. Currently, the light field sensor of the mainstream light field camera is formed by coupling a micro lens array and a detector. In general, the detector is located at the focal length of the microlens array, and the accuracy of the position degree directly influences the aliasing degree of macro pixels, so that the method has great influence on subsequent light field imaging, depth calculation, three-dimensional reconstruction and the like. Because of size limitations, the focal length of the microlens is typically small, and how to accurately couple the detector photosurface to the focal length of the microlens array is a great difficulty.
Disclosure of Invention
The application aims to provide a protective glass, which is used in a detector and can solve the problem of coupling between a photosensitive surface of the detector and a micro lens array in the prior art.
The application is realized by the following technical scheme:
the protective glass for the detector is step glass and is provided with a top surface and a bottom surface which are oppositely arranged, and the area of the top surface is smaller than that of the bottom surface; the top surface is engraved with a microlens array.
In this scheme, protection glass adopts step glass to with microlens array carved on step glass, just so on installing the detector with protection glass can solve microlens array's support problem, touching signal line problem and microlens array and photosensitive surface's coupling problem simultaneously, produce 1+1 and be greater than 2 effect.
It is still another object of the present application to provide a detector that solves the coupling problem between the photosensitive surface of the detector and the microlens array in the prior art, and includes a ceramic substrate and a detector protection glass, wherein a two-dimensional imaging device is disposed on the ceramic substrate; the detector protection glass is step glass and is provided with a top surface and a bottom surface which are oppositely arranged, and the area of the top surface is smaller than that of the bottom surface; the top surface is carved with a micro lens array; the bottom surface of the detector protection glass is upwards arranged on the ceramic substrate, so that the micro lens array is positioned right above the photosensitive surface of the two-dimensional imaging device.
The scheme mainly adopts the step type glass to replace the micro-lens array protective glass to improve the coupling precision and reduce the size requirement on the detector. The micro lens array and the step glass form new protective glass, the micro lens array is positioned right above the photosensitive surface, the micro lens array is only above the photosensitive surface by the design of the step glass, the distance between the micro lens array and the photosensitive surface can be flexibly regulated and controlled, the influence of the rest parts of the detector (such as a lead) is avoided, the coupling precision is improved, and the requirement on the detector is reduced.
In some embodiments, as a further improvement of the scheme, the ceramic substrate is provided with a groove, the two-dimensional imaging device is arranged in the groove, and the detector protection glass is fixed on the ceramic substrate through an adhesive layer, so that the two-dimensional imaging device and the micro lens array are sealed in the groove.
In some embodiments, as a further improvement of the present solution, the groove is a rectangular groove, the top surface and the bottom surface are both rectangular, and the length and the width of the top surface are respectively smaller than the length and the width of the groove.
It is a further object of the present application to provide a light field sensor comprising a detector according to any of the above aspects.
It is a further object of the present application to provide a light field camera comprising the light field sensor of the above-described scheme.
Finally, it is a further object of the present application to provide a method for coupling a microlens array to a two-dimensional imaging device, comprising the steps of:
s1, manufacturing step glass according to the size of a detector and the size of a required micro lens array;
s2, taking the step glass as a substrate, and etching the micro lens array on the top surface of the step glass by adopting a mask with the shape of the required micro lens array;
and S3, mounting the step glass carved with the micro lens array on the ceramic substrate on which the two-dimensional imaging device and the lead are mounted, and fixing and sealing the step glass and the ceramic substrate through the adhesive layer.
In some embodiments, the following steps are also performed before step S3: s0, removing the protective glass of the common detector, and exposing the top of the ceramic substrate. The method is suitable for the detector which is assembled in the prior art and is provided with the prior art protective glass.
In some embodiments, the following steps are also performed before step S3: s0, mounting the two-dimensional imaging device and the wires on the ceramic substrate. The method is mainly applicable to probes which are not assembled yet.
In some embodiments, in step S3, the microlens array is supported on top of the ceramic substrate specifically by the precision displacement stage and the three-dimensional adjustment frame, and the step glass and the ceramic substrate are fixed and sealed by the glue layer.
Compared with the prior art, the application has the following advantages and beneficial effects:
1. according to the embodiment of the application, the step glass is arranged, the micro lens array is arranged on the top surface of the step glass, and the top surface is downwards arranged, so that the micro lens array is prevented from being contacted with a signal line and can be closely coupled with the photosensitive surface of the detector, and the coupling problem caused by short focal length of the micro lens array is solved;
2. the step glass of the embodiment of the application can be simply and accurately coupled, and the installation difficulty is reduced.
Drawings
In order to more clearly illustrate the technical solutions of the exemplary embodiments of the present application, the drawings that are needed in the examples will be briefly described below, it being understood that the following drawings only illustrate some examples of the present application and therefore should not be considered as limiting the scope, and that other related drawings may be obtained from these drawings without inventive effort for a person skilled in the art. Moreover, those of ordinary skill in the art will appreciate that the illustrations provided herein are for illustrative purposes and that the illustrations are not necessarily drawn to scale. In the drawings:
FIG. 1 is a schematic diagram of a prior art detector;
FIG. 2 is a schematic diagram of a detector according to the present application;
FIG. 3 is a schematic structural view of a cover glass;
in the drawings, the reference numerals and corresponding part names:
1-detector protection glass, 11-top surface, 12-bottom surface, 13-step surface, 14-first glass, 15-second glass;
2-ceramic substrate, 21-groove;
3-microlens arrays;
4-photosurface;
5-UV glue;
6-signal line.
Detailed Description
For the purpose of making apparent the objects, technical solutions and advantages of the present application, the present application will be further described in detail with reference to the following examples and the accompanying drawings, wherein the exemplary embodiments of the present application and the descriptions thereof are for illustrating the present application only and are not to be construed as limiting the present application.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. However, it will be apparent to one of ordinary skill in the art that: no such specific details are necessary to practice the application. In other instances, well-known structures, circuits, materials, or methods have not been described in detail in order not to obscure the application.
Throughout the specification, references to "one embodiment," "an embodiment," "one example," or "an example" mean: a particular feature, structure, or characteristic described in connection with the embodiment or example is included within at least one embodiment of the application. Thus, the appearances of the phrases "in one embodiment," "in an example," or "in an example" in various places throughout this specification are not necessarily all referring to the same embodiment or example. Furthermore, the particular features, structures, or characteristics may be combined in any suitable combination and/or sub-combination in one or more embodiments or examples. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
In the description of the present application, the terms "front", "rear", "left", "right", "upper", "lower", "vertical", "horizontal", "high", "low", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, merely to facilitate description of the present application and simplify description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the scope of the present application.
The terms "first," "second," and the like as used herein are used solely for clarity of description and to distinguish one from another and are not intended to limit any order or emphasize importance, etc. In addition, the term "coupled" as used herein may be directly coupled or indirectly coupled via other components, unless otherwise indicated.
[ example 1 ]
In this embodiment, as shown in fig. 3, the protection glass for the detector is a step glass, and has a top surface 11 and a bottom surface 12 that are oppositely disposed, where the area of the top surface 11 is smaller than that of the bottom surface 12; the top surface 11 is engraved with a microlens array 3. Specifically, the step glass includes a rectangular first glass 14 and a rectangular second glass 15, where the first glass 14 is overlapped on the second glass 15, i.e. the top surface of the second glass 15 contacts with the bottom surface of the first glass 14, the length of the first glass 14 is smaller than that of the second glass 15, and the width of the first glass 14 is also smaller than that of the second glass 15, so that the bottom surface of the second glass 15 is the bottom surface 12 of the step glass, the top surface of the first glass 14 is the top surface 11 of the step glass, and the top surface of the second glass 15 that is not covered by the first glass 14 forms a step surface 13.
In the prior art, the light field sensors of the mainstream light field camera are formed by coupling a micro lens array and a detector, wherein the detector and the micro lens array are respectively 2 different devices, and generally, the detector is required to be arranged at the focal length of the micro lens array, the accuracy of the position degree directly influences the aliasing degree of macro pixels, and the light field sensor has great influence on subsequent light field imaging, depth calculation, three-dimensional reconstruction and the like. The prior art detector is shown in fig. 1, the detector comprises a ceramic substrate 2, a signal wire 6 and a two-dimensional imaging device are arranged in the ceramic substrate 2, a protective glass 1 is arranged on the detection surface of the detector, the ceramic substrate 2 is in sealing connection with the protective glass 1 through a UV adhesive 6, the signal wire 6 and the two-dimensional imaging device are sealed in the ceramic substrate 2, and a photosurface 4 of the two-dimensional imaging device is positioned below the protective glass 1. The inventor of the present application found in long-term researches that the detector and the microlens array in the prior art are respectively 2 different devices, but the focal length of the microlens is smaller, and there is a great difficulty in accurately coupling the photosensitive surface of the detector at the focal length of the microlens array, so that the idea of coupling the microlens array 3 and the detector with high precision under the premise of ensuring that the technical parameters are unchanged is initiated, and researches on related technical schemes are carried out. The inventor explores a plurality of technical schemes of putting the micro lens array into the detector through a plurality of researches and experiments, but as the detection surface of the detector is provided with the protective glass 1, the interior of the protective glass is provided with the signal wire 6 and the two-dimensional imaging device, the signal wire 6 occupies a certain space height, and the focal length of the micro lens is usually smaller due to the limitation of the size, so that the problems of supporting and touching the signal wire of the micro lens array are also solved when the photosensitive surface 4 of the detector is accurately coupled at the focal length of the micro lens array 3. Finally, the inventor proposes a solution in this embodiment by repeatedly designing and testing, designing the protection glass as a step glass, and engraving the microlens array on the step glass, so that the problem of supporting the microlens array, the problem of touching the signal line and the problem of coupling the microlens array with the photosensitive surface can be solved simultaneously when the protection glass is mounted on the detector, and an effect of 1+1 being greater than 2 is produced.
The step glass design in the embodiment can provide high-precision coupling service for the field of optical field sensor manufacturing, reduce the requirements on the detector and expand the application prospect of the optical field camera.
The two-dimensional imaging device in this embodiment may employ, but is not limited to, a CMOS imaging device common in the art.
In other embodiments, the shapes of the first glass 14 and the second glass 15 may not be rectangular, may be circular, regular polygon, etc., may be irregular, and the shapes of the first glass 14 and the second glass 15 may be different.
[ example 2 ]
The present embodiment provides a probe, as shown in fig. 2, which includes a ceramic substrate 2 and a probe cover glass 1.
The ceramic substrate 2 is provided with a two-dimensional imaging device.
The detector protection glass 1 is the protection glass for the detector in embodiment 1, and the bottom surface 12 of the detector protection glass 1 is mounted on the ceramic substrate 2 upward so that the microlens array 3 is located directly above the photosensitive surface 4 of the two-dimensional imaging device.
The ceramic substrate is provided with a groove 21, the two-dimensional imaging device is arranged in the groove 21, the detector protection glass 1 is fixed on the ceramic substrate 2 through an adhesive layer, and the two-dimensional imaging device and the micro lens array 3 are sealed in the groove.
The groove 21 is a rectangular groove, the top surface 11 and the bottom surface 12 are rectangular, and the length and the width of the top surface 11 are respectively smaller than those of the groove 21.
In other embodiments, the shape of the recess 21 may be other than rectangular, and may be other regular or irregular shapes, as determined by design requirements. Also, the shapes of the first glass 14 and the second glass 15 may not be rectangular, may be circular, other regular polygons, etc., may be irregular, and the shapes of the first glass 14 and the second glass 15 may be different. As long as it is ensured that the first glass 14 can be engraved with the microlens array 3 and protrudes into the recess 21, the step surface 13 of the second glass 15 can be sealingly fastened to the ceramic substrate 2.
[ example 3 ]
In this embodiment, a light field sensor is provided, which employs the detector in embodiment 2.
[ example 4 ]
In this embodiment, a light field camera using the light field sensor in embodiment 3 is provided.
[ example 5 ]
The embodiment provides a coupling method of a micro lens array and a two-dimensional imaging device, which comprises the following steps:
s0, mounting the two-dimensional imaging device and the wires on the ceramic substrate.
S1, manufacturing the step glass in the embodiment 1 according to the size of the detector and the size of the required micro lens array 3;
s2, taking the step glass as a substrate, and etching the micro lens array 3 onto the top surface 11 of the step glass by adopting a mask with the shape of the required micro lens array 3; in the step, a mask is adopted to etch step glass on a substrate, which belongs to the prior art, and the specific implementation process is not repeated in the embodiment;
s3, supporting the step glass carved with the micro lens array to the top of the ceramic substrate through the precision displacement table and the three-dimensional adjusting frame, installing the step glass with the top surface facing downwards (the micro lens array is close to the two-dimensional imaging device) on the ceramic substrate on which the two-dimensional imaging device and the lead are installed, and fixing and sealing the step glass and the ceramic substrate through the adhesive layer.
The steps S0 and S1 and S2 are not sequential, so long as they are completed before the step S3.
[ example 6 ]
In this embodiment, another coupling method of a microlens array and a two-dimensional imaging device is provided, which includes the following steps:
s0, removing protective glass of a common detector, exposing the top of a ceramic substrate, and actually measuring the key size of the detector, wherein in the embodiment, the top of the ceramic substrate is rectangular, a groove for accommodating a two-dimensional imaging device and a signal wire in the middle of the ceramic substrate is also a rectangular groove, and the key size comprises the length and the width of the top end of the ceramic substrate, and the length and the width of the groove of the ceramic substrate; in this example, the length and width of the top end of the ceramic substrate were 22.8mm and 22.3mm, respectively; the length and width of the ceramic substrate groove are 19.8mm and 17.3mm respectively; the length and width of a photosensitive area formed by the photosensitive surfaces of the two-dimensional imaging device are 15.05mm and 11.03mm respectively;
s1, manufacturing a batch of high-precision step glass according to the size of the detector and the theoretical size of the required micro lens array 3; the theoretical dimensions of the microlens array include the length and width required for the microlens array 3, and the theoretical dimensions of the microlens array 3 in this embodiment are lengths approaching but not exceeding 15.8mm, and widths approaching but not exceeding 12.3mm; the step glass thus produced comprises a rectangular first glass 14 and a rectangular second glass 15, the first glass 14 being superimposed on the second glass 15, i.e. the top surface of the second glass 15 being in contact with the bottom surface of the first glass 14, the first glass 14 having a length of 15.8mm, a width of 12.3mm and a thickness of 0.14mm; the second glass 15 has a length of 22.8mm, a width of 20.3mm and a thickness of 0.69mm.
S2, taking the step glass as a substrate, and etching the micro lens array 3 onto the top surface 11 of the step glass by adopting a mask with the shape of the required micro lens array 3;
s3, supporting the step glass to the top of the ceramic substrate through the precision displacement table and the three-dimensional adjusting frame, installing the step glass with the top surface facing downwards (the micro lens array is close to the two-dimensional imaging device) on the ceramic substrate from which the protective glass of the common detector is removed, and fixing and sealing the step glass and the ceramic substrate through the adhesive layer.
The steps S0 and S1 and S2 are not sequential, so long as they are completed before the step S3.
The foregoing description of the embodiments has been provided for the purpose of illustrating the general principles of the application, and is not meant to limit the scope of the application, but to limit the application to the particular embodiments, and any modifications, equivalents, improvements, etc. that fall within the spirit and principles of the application are intended to be included within the scope of the application.

Claims (10)

1. The protective glass for the detector is characterized by being step glass and having a top surface (11) and a bottom surface (12) which are oppositely arranged, wherein the area of the top surface (11) is smaller than that of the bottom surface (12); the top surface (11) is carved with a micro lens array (3); the step glass comprises first glass and second glass, the first glass is overlapped on the second glass, the bottom surface of the second glass is the bottom surface (12) of the step glass, the top surface of the first glass is the top surface (11) of the step glass, the top surface of the second glass, which is not shielded by the first glass, forms a step surface (13), and when the step surface (13) is installed on the detector, the step surface (13) can be fixed on the ceramic substrate (2) of the detector in a sealing way.
2. The detector comprises a ceramic substrate (2) and a detector protection glass (1), wherein a two-dimensional imaging device is arranged on the ceramic substrate (2), and is characterized in that,
the detector protection glass (1) is the protection glass for the detector in claim 1, and the bottom surface (12) of the detector protection glass is upwards arranged on the ceramic substrate (2) so that the micro lens array (3) is positioned right above the photosensitive surface (4) of the two-dimensional imaging device.
3. The detector according to claim 2, characterized in that a groove (21) is arranged on the ceramic substrate, the two-dimensional imaging device is arranged in the groove (21), the detector protection glass (1) is fixed on the ceramic substrate (2) through a glue layer, and the two-dimensional imaging device and the micro lens array (3) are sealed in the groove.
4. A detector according to claim 3, wherein the recess (21) is a rectangular recess, the top surface (11) and the bottom surface (12) are rectangular, and the length and width of the top surface (11) are smaller than the length and width of the recess (21), respectively.
5. A light field sensor comprising a detector as claimed in any one of claims 2-4.
6. A light field camera comprising the light field sensor of claim 5.
7. The coupling method of the micro lens array and the two-dimensional imaging device is characterized by comprising the following steps:
s1, manufacturing step glass according to the size of a detector and the size of a required micro lens array (3), wherein the step glass is provided with a top surface (11) and a bottom surface (12) which are oppositely arranged, and the area of the top surface (11) is smaller than that of the bottom surface (12); the top surface (11) is carved with a micro lens array (3); the step glass comprises first glass and second glass, the first glass is overlapped on the second glass, the bottom surface of the second glass is the bottom surface (12) of the step glass, the top surface of the first glass is the top surface (11) of the step glass, the top surface of the second glass which is not covered by the first glass forms a step surface (13), and when the step surface (13) is installed on the detector, the step surface (13) can be fixed on the ceramic substrate (2) of the detector in a sealing way;
s2, taking the step glass as a substrate, and etching the micro lens array (3) on the top surface (11) of the step glass by adopting a mask with the shape of the required micro lens array (3);
s3, mounting the step glass carved with the micro lens array (3) on the ceramic substrate on which the two-dimensional imaging device and the wires are mounted, and fixing and sealing the step glass and the ceramic substrate through the adhesive layer.
8. The method of coupling a microlens array to a two-dimensional imaging device according to claim 7, further comprising, prior to step S3:
s0, removing the protective glass of the common detector, and exposing the top of the ceramic substrate.
9. The method of coupling a microlens array to a two-dimensional imaging device according to claim 7, further comprising, prior to step S3:
s0, mounting the two-dimensional imaging device and the wires on the ceramic substrate.
10. A method of coupling a microlens array to a two-dimensional imaging device as claimed in any one of claims 7 to 9,
and in the step S3, supporting the step glass to the top of the ceramic substrate through the precision displacement table and the three-dimensional adjusting frame, and fixing and sealing the step glass and the ceramic substrate through the adhesive layer.
CN202210750900.2A 2022-06-29 2022-06-29 Protective glass, detector, light field sensor, light field camera and coupling method Active CN115134500B (en)

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JPH05110960A (en) * 1991-10-17 1993-04-30 Olympus Optical Co Ltd Solid-state image pickup device
JP2000332225A (en) * 1999-05-19 2000-11-30 Canon Inc Image sensing device
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