CN115127979A - Small particle detection grating sensing device - Google Patents
Small particle detection grating sensing device Download PDFInfo
- Publication number
- CN115127979A CN115127979A CN202110328908.5A CN202110328908A CN115127979A CN 115127979 A CN115127979 A CN 115127979A CN 202110328908 A CN202110328908 A CN 202110328908A CN 115127979 A CN115127979 A CN 115127979A
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- small particle
- light
- signal conversion
- particle detection
- sensing device
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- 238000001514 detection method Methods 0.000 title claims abstract description 21
- 239000002245 particle Substances 0.000 title claims abstract description 17
- 238000006243 chemical reaction Methods 0.000 claims description 42
- 230000007704 transition Effects 0.000 claims description 6
- 239000000428 dust Substances 0.000 claims description 5
- 238000009434 installation Methods 0.000 abstract description 7
- 230000007547 defect Effects 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000001914 filtration Methods 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N15/00—Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
- G01N15/10—Investigating individual particles
- G01N15/14—Optical investigation techniques, e.g. flow cytometry
- G01N15/1434—Optical arrangements
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N15/00—Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
- G01N15/10—Investigating individual particles
- G01N15/14—Optical investigation techniques, e.g. flow cytometry
- G01N2015/1486—Counting the particles
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- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Or Analysing Materials By Optical Means (AREA)
Abstract
With the development of agricultural technology, the demand of small particle count is increasing. The traditional grating sensor is low in identification precision and high in installation precision, the number of layers and the number of pairs of the sensor are required to be increased when the precision of the sensor is improved, and the sensor cannot be installed and used in a narrow space. In order to solve the technical defects, the invention designs the small particle detection grating sensing device which has small volume, convenient installation, low installation precision requirement and high sensing precision by the light propagation principle.
Description
Technical Field
The invention relates to a grating sensing device, in particular to a small particle detection grating sensing device.
Background
With the development of industrial, agricultural technologies, the demand for small particle counts is increasing. The traditional grating sensor is low in identification precision and high in installation precision, the number of layers and the number of pairs of the sensor are required to be increased when the precision of the sensor is improved, and the sensor cannot be installed and used in a narrow space.
Disclosure of Invention
In order to solve the technical defects, the invention designs the small particle detection grating sensing device which is small in size, convenient to install, low in installation precision requirement and high in sensing precision.
The sensing device comprises a plurality of controllable light-emitting components and a plurality of photoelectric signal conversion components, wherein the controllable light-emitting components are controlled by a chip to emit in sequence, the state of the photoelectric signal conversion components is obtained by the chip, and the states of the photoelectric signal conversion components are compared, filtered and output.
The further controllable light emitting components do not emit light simultaneously but in sequence without overlapping light rays.
The controllable light-emitting component can emit scattered light in a certain range, and can convert photoelectric signals into light signals
The device for shielding and limiting the light propagation direction is not additionally arranged on the component.
The further chip can automatically record the normal state of the photoelectric conversion component in the current light-emitting state.
The further controllable light-emitting component is an infrared emitting diode, and the photoelectric signal conversion component is an infrared receiving diode or
And an infrared receiving triode.
A transparent object can be added in front of the further controllable light-emitting component and the photoelectric signal conversion component to shield dust.
The further sensor output signal is a transition signal, i.e. the transition edge of each level state indicates a successful detection.
The invention has the advantages that the grating sensor has high detection precision, can detect the moment of falling of small objects,
the sensor receiving end and the sensor transmitting end have low installation accuracy requirement, and the sensor can be installed under the condition of not influencing the main structure of the machine.
Drawings
FIG. 1 is a perspective view of the prior art
FIG. 2 is a schematic side view of the prior art
FIG. 3 is a prior art schematic
FIG. 4 top view of the summary of the invention
FIG. 5 is a schematic diagram of the principle of the invention
FIG. 6 is a schematic diagram of an inventive circuit
FIG. 7 is an inventive content flow diagram
In FIGS. 1-3: 1. photoelectric signal conversion element circuit board 2, shading plate 3, controllable light-emitting element circuit board 4, photoelectric conversion element 5 and light-emitting element in the prior art
In FIGS. 4-6: 11. chip 12, photoelectric signal conversion element 13, photoelectric signal conversion element circuit board 14, controllable light-emitting element 15, controllable light-emitting element circuit board 16, flat cable 17, light ray one 18, light ray two 19 and light ray three
Note: fig. 6 is a schematic circuit diagram, which is mainly used to show the circuit principle of photoelectric emission and photoelectric signal conversion, and there may be many variations in practical applications, such as adding a triode to the photoelectric emission end to increase the driving current.
Detailed Description
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail with reference to the following description and embodiments with reference to the accompanying drawings.
In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described and apparent to those skilled in the art in conjunction with the drawings in the embodiments of the present invention, and the described embodiments are only a part of embodiments of the present invention, but not all embodiments. All other examples, which can be obtained by a person skilled in the art without making creative efforts based on the embodiments of the present invention, shall fall within the protection scope of the present invention.
First, briefly describing the prior art, in which the light-emitting component 5 is not controllable, that is: can not turn off, a plurality of light emitting component 5 are luminous together, and light is sheltered from through light screen 2 for an extremely thin parallel light, and on parallel light shined to prior art photoelectric conversion components and parts 4, prior art photoelectric conversion components and parts 4 produced the level of certain potential, promptly: high level or low level, when the object passes through light emitting component 5 and prior art photoelectric conversion components and parts 4, the upset takes place for the level state of prior art photoelectric conversion components and parts 4 to produce the signal and pass to counting assembly, prior art shortcoming lies in when needing to detect tiny object, needs to increase the logarithm of light emitting component 5 and prior art photoelectric conversion components and parts 4, if the space still need be with its design for the multilayer inadequately, very occupation space.
In order to solve the technical defects, the invention designs the small particle detection grating sensing device which is small in size, convenient to install, low in installation precision requirement and high in sensing precision.
A small particle detection grating sensing device comprises a plurality of controllable light-emitting components 14 and a plurality of photoelectric signal conversion components 12, wherein the controllable light-emitting components 14 are controlled by a chip to emit in sequence, the state of the photoelectric signal conversion components 12 is obtained by the chip 11, and the states of the photoelectric signal conversion components 12 are compared, filtered and output.
With reference to fig. 5, fig. 6, fig. 7, a chip 11 controls controllable light-emitting components 14 to emit light in a certain sequence, and the chip records the state of each of the photoelectric signal conversion components 12 in real time, where each of the controllable light-emitting components 14 emits light, and each of the photoelectric signal conversion components 12 has a standard state, where the standard state refers to a level state of each of the photoelectric signal conversion components 12 when one or more of the controllable light-emitting components 14 emit light when no object passes through, and when it is detected that the state of the photoelectric signal conversion component 12 is greatly different from the standard state, that is: when the controllable light-emitting component emits light at a certain time, the positions or the number of the corresponding low-level states of the photoelectric signal conversion components are different, and it is proved that an object passes through the space between the controllable light-emitting component 14 and the photoelectric signal conversion component 12, and at this time, a successful detection signal can be output to the counting device by filtering the comparison result, and one detection is completed. Note: there are various methods for filtering, such as delay filtering.
The controllable light-emitting elements do not emit light simultaneously, but emit light sequentially without overlapping light rays.
With reference to fig. 5, if the controllable light-emitting devices 14 emit light simultaneously, the light rays will overlap and interfere with each other, and the small object blocking signal cannot be detected, so that the light rays of the controllable light-emitting devices 14 cannot overlap and the plurality of controllable light-emitting devices 14 can be turned on and off simultaneously under the condition that the light rays are not overlapped.
The controllable light-emitting component can emit scattered light in a certain range, and the controllable light-emitting component and the photoelectric signal conversion component
Without additional means for blocking the direction of propagation of the light.
Some technicians in the prior art not only add a light shielding plate at the 4 end of the photoelectric conversion component in the prior art, but also add a light shielding plate at the 5 end of the light-emitting component to forcibly change the scattered light into parallel light, and devices for limiting the light propagation direction are not added at the two ends of the invention, thereby increasing the sensitivity.
The chip can automatically record the normal state of the photoelectric conversion component 12 in the current light-emitting state.
When the sensor is just started or under a specific condition, the chip lights the controllable light-emitting component according to a set rule, records the state of the photoelectric conversion component when the controllable light-emitting component is lighted, and reserves the standard.
The controllable light emitting component 14 is an infrared emitting diode, and the photoelectric signal conversion component 12 is an infrared receiving diode or an infrared receiving triode.
The controllable light emitting component 14 is an infrared emitting diode, and other light emitting components may be used in certain environments, for example: white light emitting diode, etc., the photoelectric signal conversion component 12 is an infrared receiving diode or an infrared receiving triode, and the photoelectric signal conversion component is not fixed, for example, CCD or CMOS, and the component capable of completing conversion can be used under the corresponding light source.
Transparent objects can be added in front of the controllable light-emitting component 14 and the photoelectric signal conversion component 12 to shield dust.
Some technicians cancel transparent glass and the like used for shielding dust in order to reduce the interference of light reflection, refraction and the like of transparent objects,
the controllable light-emitting component 14 end and the photoelectric signal conversion component 12 end of the invention can be covered with transparent objects to shield dust, and the transparent objects have small interference to the invention.
The small particle detection grating sensing device is characterized in that the output signal of the sensor is a jump signal, namely, a jump edge of each level state indicates that the detection is successful.
In order to reduce the burden of the counting device, the invention adopts transition edges to represent successful detection signals, the counting device compares whether the levels are the same as the levels before after reading data, and if not, the counting device represents that one transition edge occurs, namely the total number is increased by one.
It is to be understood that the terms "first," "second," and the like in the description and claims of the present invention and in the above-described drawings are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used may be interchanged under appropriate circumstances in order to facilitate the description of the embodiments of the invention herein. Furthermore, the terms "comprises," "comprising," and any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
Claims (7)
1. The small particle detection grating sensing device is characterized by comprising a plurality of controllable light-emitting components and a plurality of photoelectric signal conversion components, wherein the controllable light-emitting components are controlled by a chip to emit in sequence, the state of the photoelectric signal conversion components is obtained by the chip, the states of the photoelectric signal conversion components are compared, and a result is filtered and output.
2. The small particle detecting grating sensor of claim 1, wherein the controllable light emitting devices do not emit light simultaneously, but emit light sequentially without overlapping light.
3. The small particle detection grating sensing device of claim 2, wherein the controllable light emitting device can emit scattered light within a certain range, and the controllable light emitting device and the photoelectric signal conversion device are not provided with a device for shielding and limiting the propagation direction of light.
4. The small particle detection grating sensing device of claim 3, wherein the chip can automatically record the normal state of the photoelectric conversion element in the current light emitting state.
5. The small particle detection grating sensing device of claim 4, wherein the controllable light emitting device is an infrared emitting diode, and the photoelectric signal conversion device is an infrared receiving diode or an infrared receiving triode.
6. The small particle detection grating sensing device of claim 5, wherein a transparent object is placed in front of the controllable light emitting device and the photoelectric signal conversion device to shield dust.
7. The small particle detection grating sensor apparatus of any one of claims 1 to 6, wherein the sensor output signal is a transition signal, i.e. the transition edge of each level state indicates a successful detection.
Priority Applications (1)
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CN202110328908.5A CN115127979A (en) | 2021-03-27 | 2021-03-27 | Small particle detection grating sensing device |
Applications Claiming Priority (1)
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CN202110328908.5A CN115127979A (en) | 2021-03-27 | 2021-03-27 | Small particle detection grating sensing device |
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Publication Number | Publication Date |
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CN115127979A true CN115127979A (en) | 2022-09-30 |
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CN202110328908.5A Pending CN115127979A (en) | 2021-03-27 | 2021-03-27 | Small particle detection grating sensing device |
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2021
- 2021-03-27 CN CN202110328908.5A patent/CN115127979A/en active Pending
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