CN115126017A - Mine ecological restoration robot - Google Patents
Mine ecological restoration robot Download PDFInfo
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- CN115126017A CN115126017A CN202210777432.8A CN202210777432A CN115126017A CN 115126017 A CN115126017 A CN 115126017A CN 202210777432 A CN202210777432 A CN 202210777432A CN 115126017 A CN115126017 A CN 115126017A
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- 239000002689 soil Substances 0.000 claims abstract description 117
- 238000012216 screening Methods 0.000 claims abstract description 102
- 238000006386 neutralization reaction Methods 0.000 claims abstract description 56
- 230000007246 mechanism Effects 0.000 claims abstract description 55
- 238000010248 power generation Methods 0.000 claims abstract description 25
- 230000000712 assembly Effects 0.000 claims abstract description 12
- 238000000429 assembly Methods 0.000 claims abstract description 12
- 239000007788 liquid Substances 0.000 claims description 103
- 238000007789 sealing Methods 0.000 claims description 82
- 239000002253 acid Substances 0.000 claims description 77
- 125000006850 spacer group Chemical group 0.000 claims description 32
- 238000005192 partition Methods 0.000 claims description 23
- 230000005540 biological transmission Effects 0.000 claims description 20
- 238000002955 isolation Methods 0.000 claims description 17
- 239000007921 spray Substances 0.000 claims description 17
- 239000003638 chemical reducing agent Substances 0.000 claims description 12
- 238000009434 installation Methods 0.000 claims description 12
- 239000003513 alkali Substances 0.000 claims description 11
- 239000004575 stone Substances 0.000 claims description 11
- 230000003472 neutralizing effect Effects 0.000 claims description 10
- 239000010720 hydraulic oil Substances 0.000 claims description 9
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 239000003337 fertilizer Substances 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 239000002245 particle Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000008439 repair process Effects 0.000 description 4
- 238000005065 mining Methods 0.000 description 3
- 230000002378 acidificating effect Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 241001124569 Lycaenidae Species 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000005067 remediation Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 238000004162 soil erosion Methods 0.000 description 1
- 238000003900 soil pollution Methods 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/18—Dredgers; Soil-shifting machines mechanically-driven with digging wheels turning round an axis, e.g. bucket-type wheels
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B77/00—Machines for lifting and treating soil
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/18—Dredgers; Soil-shifting machines mechanically-driven with digging wheels turning round an axis, e.g. bucket-type wheels
- E02F3/181—Dredgers; Soil-shifting machines mechanically-driven with digging wheels turning round an axis, e.g. bucket-type wheels including a conveyor
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/18—Dredgers; Soil-shifting machines mechanically-driven with digging wheels turning round an axis, e.g. bucket-type wheels
- E02F3/22—Component parts
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/18—Dredgers; Soil-shifting machines mechanically-driven with digging wheels turning round an axis, e.g. bucket-type wheels
- E02F3/22—Component parts
- E02F3/24—Digging wheels; Digging elements of wheels; Drives for wheels
- E02F3/241—Digging wheels; Digging elements of wheels; Drives for wheels digging wheels
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F7/00—Equipment for conveying or separating excavated material
- E02F7/06—Delivery chutes or screening plants or mixing plants mounted on dredgers or excavators
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- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Soil Sciences (AREA)
- Environmental Sciences (AREA)
- Soil Working Implements (AREA)
Abstract
矿山生态修复机器人,包括车架平台、驾驶室、动力机箱、发动机、发电系统、液压站系统、两个抬臂机构、旋转挖斗、振动筛分输送系统、土壤中和系统和碎石转运输送皮带机,车架平台的底部左侧和右侧均固定安装有履带行走总成,两个抬臂机构安装在车架平台的前侧部左右两侧,旋转挖斗转动安装在两个抬臂机构的前端部之间,振动筛分输送系统沿前后方向水平设置在车架平台的中部下侧,土壤中和系统固定设置在振动筛分输送系统的后端部下方,碎石转运输送皮带机左高右低倾斜设置在车架平台的后端左侧,发动机的动力输出轴驱动旋转挖斗转动。本发明能够边走、边挖、边筛分土壤和碎石、边中和土壤,进而将含有碎石的矿山土地修复为适合种植植被的土地。
Mine ecological restoration robot, including frame platform, cab, power box, engine, power generation system, hydraulic station system, two lifting arm mechanisms, rotating bucket, vibrating screening conveying system, soil neutralization system and gravel transfer conveying Belt conveyor, the left and right sides of the bottom of the frame platform are fixedly installed with crawler walking assemblies, two arm lift mechanisms are installed on the left and right sides of the front side of the frame platform, and the rotary bucket is rotated and installed on the two lift arms Between the front end of the mechanism, the vibrating screening conveying system is horizontally arranged on the lower side of the middle part of the frame platform along the front and rear directions, the soil neutralization system is fixedly arranged under the rear end of the vibrating screening conveying system, and the gravel transfer conveyor belt The left high right low inclined is arranged on the left side of the rear end of the frame platform, and the power output shaft of the engine drives the rotary bucket to rotate. The invention can dig, sieve and neutralize soil and soil while walking, digging, and neutralize the soil, thereby restoring the mine land containing the rubble into land suitable for planting vegetation.
Description
技术领域technical field
本发明涉及环境修复技术领域,具体的说,涉及一种矿山生态修复机器人。The invention relates to the technical field of environmental restoration, in particular to a mine ecological restoration robot.
背景技术Background technique
矿产资源是重要的物质资源,然而矿山开采会造成矿山环境严重破坏,不仅影响矿山周围的自然景观,造成矿山土壤污染,而且还会诱发山体滑坡,造成水土流失等地质灾害,对周围居民生活造成严重危害,环境问题有关人民生活质量,所以需要对开采后的矿山生态进行修复,矿山生态的修复通常是重新在矿山上种植植被。Mineral resources are important material resources. However, mining will cause serious damage to the mine environment, which will not only affect the natural landscape around the mine and cause soil pollution in the mine, but also induce landslides, cause soil erosion and other geological disasters, and cause serious damage to the lives of surrounding residents. Serious harm, environmental problems are related to people's quality of life, so it is necessary to restore the mine ecology after mining. The restoration of the mine ecology is usually replanting vegetation on the mine.
但是,开采后的矿山土壤中往往埋有大量的碎石,并且矿山土壤被污染后,不适合种植植被。However, a large amount of gravel is often buried in the mine soil after mining, and after the mine soil is polluted, it is not suitable for planting vegetation.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种矿山生态修复机器人,本发明能够边走、边挖、边筛分土壤和碎石、边中和土壤,进而将含有碎石的矿山土地修复为适合种植植被的土地,以便种植植被进行矿山生态修复工作。The purpose of the present invention is to provide a mine ecological restoration robot, which can walk, dig, screen soil and gravel, neutralize the soil while walking, and then restore the mine land containing gravel to land suitable for planting vegetation , so as to plant vegetation for ecological restoration of mines.
为实现上述目的,本发明采用如下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
矿山生态修复机器人,包括车架平台、驾驶室、动力机箱、发动机、发电系统、液压站系统、两个抬臂机构、旋转挖斗、振动筛分输送系统、土壤中和系统和碎石转运输送皮带机,车架平台的底部左侧和右侧均固定安装有履带行走总成,驾驶室设置在车架平台的上部左侧,动力机箱设置在车架平台的上部右侧,发动机、发电系统和液压站系统均设置在动力机箱内,两个抬臂机构左右对称安装在车架平台的前侧部左右两侧,旋转挖斗沿左右方向水平转动安装在两个抬臂机构的前端部之间,旋转挖斗的左右长度大于两个履带行走总成的距离并小于车架平台的左右宽度,振动筛分输送系统沿前后方向水平设置在车架平台的中部下侧,土壤中和系统固定设置在车架平台的后下部且位于振动筛分输送系统的后端部下方,碎石转运输送皮带机沿左右方向左高右低倾斜设置在车架平台的后端左侧,振动筛分输送系统的输送方向为自前向后设置,碎石转运输送皮带机的输送方向为自右下向左上设置,振动筛分输送系统的前侧设置在旋转挖斗的中部后下方,碎石转运输送皮带机的右侧设置在振动筛分输送系统的后侧下方,发动机分别提供动力给发电系统和液压站系统,发动机的动力输出轴通过车桥传动总成驱动旋转挖斗转动,发电系统分别与振动筛分输送系统和土壤中和系统电连接,液压站系统分别与两个履带行走总成、碎石转运输送皮带机的液压驱动马达和两个抬臂机构通过液压油路连接。Mine ecological restoration robot, including frame platform, cab, power box, engine, power generation system, hydraulic station system, two lifting arm mechanisms, rotating bucket, vibrating screening conveying system, soil neutralization system and gravel transfer conveying Belt conveyor, the left and right sides of the bottom of the frame platform are fixedly installed with crawler walking assemblies, the cab is set on the upper left side of the frame platform, the power box is set on the upper right side of the frame platform, the engine, power generation system and hydraulic station system are set in the power box, the two arm lift mechanisms are symmetrically installed on the left and right sides of the front side of the frame platform, and the rotating bucket is horizontally rotated along the left and right directions and installed between the front ends of the two lift arm mechanisms. The left and right length of the rotating bucket is greater than the distance between the two crawler walking assemblies and less than the left and right width of the frame platform. The vibrating screening and conveying system is horizontally arranged on the lower side of the middle of the frame platform along the front and rear directions, and the soil neutralization system is fixed. It is arranged at the rear lower part of the frame platform and below the rear end of the vibrating screening conveying system. The crushed stone transfer conveyor belt is arranged on the left side of the rear end of the frame platform along the left and right directions, and the vibrating screening conveys The conveying direction of the system is set from front to back, and the conveying direction of the gravel transfer conveyor belt is set from bottom right to top left. The right side of the machine is arranged under the rear side of the vibrating screening conveying system. The engine provides power to the power generation system and the hydraulic station system respectively. The power output shaft of the engine drives the rotary bucket to rotate through the axle transmission assembly. The screening conveying system and the soil neutralization system are electrically connected, and the hydraulic station system is respectively connected with the two crawler walking assemblies, the hydraulic drive motor of the gravel transfer conveyor belt conveyor and the two arm lift mechanisms through the hydraulic oil circuit.
两个抬臂机构的结构相同,左侧的抬臂机构包括铰接支座、曲臂和起抬液压油缸,铰接支座固定在车架平台的前侧左部,曲臂沿前后方向前低后高倾斜设置,曲臂的前侧部向前下弯折成V型臂,曲臂的后端部铰接在铰接支座的上部,起抬液压油缸前高后低倾斜设置,起抬液压油缸的两端分别铰接在曲臂的中部前侧和铰接支座的下部,液压站系统与起抬液压油缸通过液压油路连接。The structure of the two arm lift mechanisms is the same. The left arm lift mechanism includes a hinged support, a crank arm and a lifting hydraulic cylinder. The hinged support is fixed on the left part of the front side of the frame platform. The front side of the crank arm is bent forward and downward to form a V-shaped arm, the rear end of the crank arm is hinged on the upper part of the hinged support, and the lifting hydraulic cylinder is set at a high front and a low rear, and the The two ends are respectively hinged on the front side of the middle part of the crank arm and the lower part of the hinged support, and the hydraulic station system is connected with the lifting hydraulic cylinder through the hydraulic oil circuit.
旋转挖斗包括旋转滚筒,旋转滚筒沿左右方向水平设置,旋转滚筒的左端面外圆边和右端面外圆边均一体成型固定连接有同中心设置的内齿圈,左侧的内齿圈的左端外圆周和右侧的内齿圈的右端外圆周均一体成型固定连接有圆环挡板,圆环挡板的外圆周上开设有若干个圆周阵列设置的齿槽,上侧的齿槽的敞口侧朝向后上方,旋转滚筒的外圆周上沿轴向固定连接有若干块圆周阵列设置的挖斗隔板,挖斗隔板的外侧边与圆环挡板的外圆周齐平,挖斗隔板的左侧边与左侧的圆环挡板的右侧面固定连接,挖斗隔板的右侧边与右侧的圆环挡板的左侧面固定连接,上侧的挖斗隔板前低后高倾斜设置,挖斗隔板背向旋转滚筒的一侧面中部沿前后方向竖直固定连接有弧形切割板,挖斗隔板背向旋转滚筒的一侧面左侧部与左侧的圆环挡板的右侧面之间以及挖斗隔板背向旋转滚筒的一侧面右侧部与右侧的圆环挡板的左侧面之间均固定连接有一块螺旋切割板,左侧的螺旋切割板沿旋转滚筒的轴向自左向右螺旋,右侧的螺旋切割板沿旋转滚筒的轴向自右向左螺旋,各块挖斗隔板的外侧边上均固定设置有若干块左右间隔的斗齿,旋转滚筒的左端面中心和右端面中心均同轴固定设置有转轴,左侧的转轴的左端转动连接在左侧的曲臂的右侧面前端部,右侧的转轴的右端转动连接在右侧的曲臂的左侧面前端部。The rotating bucket includes a rotating drum, and the rotating drum is horizontally arranged along the left and right directions. The outer circular edge of the left end face and the outer circular edge of the right end face of the rotary drum are integrally formed and fixedly connected with a concentrically arranged inner gear ring. The outer circumference of the left end and the outer circumference of the right end of the inner gear ring on the right are integrally formed and fixedly connected with a ring baffle. The open side faces upward and rearward, and a number of bucket partitions arranged in a circumferential array are fixedly connected to the outer circumference of the rotating drum in the axial direction. The left side of the bucket partition is fixedly connected with the right side of the left ring baffle, the right side of the bucket partition is fixedly connected with the left side of the right ring baffle, and the bucket on the upper side is fixedly connected. The clapboard is set with a low front and a high rear. The middle part of the side of the bucket clapboard facing away from the rotating drum is vertically fixed and connected with an arc-shaped cutting board along the front-rear direction. The left side of the bucket clapboard facing away from the rotating drum and the left A spiral cutting board is fixedly connected between the right side of the side ring baffle and between the right side of the side of the bucket partition facing away from the rotating drum and the left side of the right ring baffle. The spiral cutting plate on the left spirals from left to right along the axis of the rotating drum, and the spiral cutting plate on the right spirals from right to left along the axis of the rotating drum. There are a number of bucket teeth spaced from left to right. The center of the left end face and the center of the right end face of the rotating drum are coaxially fixed with a rotating shaft. The right end of the shaft is rotatably connected to the front end of the left side of the right crank arm.
车桥传动总成包括驱动桥、支撑梁、减速机、传动轴和两个第一轴承支座,驱动桥沿左右方向水平横跨固定连接在两个曲臂的上侧面中部后侧,支撑梁沿左右方向水平固定连接在两个曲臂的中部后侧之间且位于驱动桥的后下方,减速机固定安装在支撑梁上且位于驱动桥的中部右后侧,减速机的前侧动力输出轴与驱动桥的后侧动力输入轴同轴传动连接,发动机的动力输出轴向前伸出动力机箱的前侧并与减速机的后侧动力输出轴通过传动轴传动连接,传动轴前高后低倾斜设置,发动机的动力输出轴的前端与传动轴的后端以及减速机的后侧动力输出轴的后端与传动轴的前端均通过万向节连接,两个第一轴承支座左右对称分别固定安装在两个曲臂的上侧面前侧部,两个第一轴承支座上均转动安装有一根沿左右方向水平设置的第一驱动轴,第一驱动轴贯穿第一轴承支座设置,左侧的第一驱动轴的右端向右伸入到左侧的内齿圈的内孔中,右侧的第一驱动轴的左端向左伸入到右侧的内齿圈的内孔中,左侧的第一驱动轴的右端和右侧的第一驱动轴的左端均固定安装有驱动齿轮,左侧的驱动齿轮与左侧的内齿圈啮合传动连接,右侧的驱动齿轮与右侧的内齿圈啮合传动连接,左侧的第一驱动轴的左端与驱动桥的左端以及右侧的第一驱动轴的右端与驱动桥的右端均通过链传动机构传动连接。The axle transmission assembly includes a drive axle, a support beam, a reducer, a transmission shaft and two first bearing supports. The drive axle is horizontally and fixedly connected to the middle rear side of the upper side of the two crank arms along the left and right directions. The support beam It is horizontally and fixedly connected between the middle rear sides of the two crank arms in the left and right direction and is located at the rear and bottom of the drive axle. The reducer is fixedly installed on the support beam and is located on the right rear side of the middle part of the drive axle. The front power output of the reducer The shaft is coaxially connected with the rear power input shaft of the drive axle. The power output shaft of the engine extends forward from the front side of the power case and is connected with the rear power output shaft of the reducer through the transmission shaft. Low-tilt setting, the front end of the power output shaft of the engine and the rear end of the transmission shaft and the rear end of the power output shaft of the reducer and the front end of the transmission shaft are connected by universal joints, and the two first bearing supports are left and right symmetrical They are respectively fixed and installed on the front side of the upper side of the two crank arms, and a first drive shaft horizontally arranged in the left-right direction is rotatably installed on the two first bearing supports, and the first drive shaft is arranged through the first bearing supports. , the right end of the first drive shaft on the left protrudes to the right into the inner hole of the inner gear ring on the left, and the left end of the first drive shaft on the right protrudes into the inner hole of the inner gear ring on the right to the left , the right end of the first drive shaft on the left and the left end of the first drive shaft on the right are fixedly installed with drive gears, the drive gear on the left is meshed with the inner gear on the left, and the drive gear on the right is connected with the right The inner ring gear on the side is meshed and connected, and the left end of the left first drive shaft and the left end of the drive axle and the right end of the right first drive shaft and the right end of the drive axle are all connected through a chain drive mechanism.
振动筛分输送系统包括筛分输送皮带机、V型导板、左下导板、右下导板、土壤平铺板和两个振动机构,筛分输送皮带机沿前后方向水平设置在车架平台的中部下侧,筛分输送皮带机的皮带上均匀开设有若干个筛孔,筛分输送皮带机的前侧输送辊的左端和后侧输送辊的左端之间以及筛分输送皮带机的前侧输送辊的右端和后侧输送辊的右端之间固定连接有水平连接板,筛分输送皮带机的机架前端部左侧和右侧均铰接在车架平台的前侧下部,V型导板沿前后方向水平设置在筛分输送皮带机的皮带上半幅的正下方,V型导板前侧、后侧和下侧均敞口,V型导板的左侧板向左下穿过左侧的水平连接板和筛分输送皮带机的皮带上半幅左侧边之间的空隙,V型导板的右侧板向右下穿过右侧的水平连接板和筛分输送皮带机的皮带上半幅右侧边之间的空隙,V型导板的左侧板固定连接在左侧的水平连接板上,V型导板的右侧板固定连接在右侧的水平连接板上,左下导板左高右低倾斜设置在V型导板的左侧板左侧边下侧,右下导板左低右高倾斜设置在V型导板的右侧板右侧边下侧,左下导板与V型导板的左侧板之间以及右下导板与V型导板的右侧板之间均固定连接有若干根前后间隔设置的竖直连接杆,土壤平铺板前高后低倾斜固定连接在左下导板和右下导板之间且位于筛分输送皮带机的皮带下半幅的正下方,两个振动机构左右对称设置在车架平台的后侧部并分别与筛分输送皮带机的机架后端部左侧和右侧,筛分输送皮带机的前端上部固定设置有前高后低倾斜设置且位于旋转滚筒中部后下方两个履带行走总成之间的接料斗,筛分输送皮带机的后端下部固定设置有前高后低倾斜设置且位于碎石转运输送皮带机右侧部上方的出料斗,发电系统与筛分输送皮带机的驱动电机电连接。The vibrating screening conveyor system includes a screening conveyor belt, a V-shaped guide plate, a left lower guide plate, a right lower guide plate, a soil tiling plate and two vibration mechanisms. , the belt of the screening conveyor belt is evenly opened with a number of screen holes, between the left end of the front side conveyor roller and the left end of the rear side conveyor roller of the screen conveyor belt conveyor and the front side conveyor roller of the screening conveyor belt. A horizontal connecting plate is fixedly connected between the right end and the right end of the rear conveyor roller. The left and right sides of the front end of the frame of the screening conveyor are hinged to the lower part of the front side of the frame platform, and the V-shaped guide plate is horizontal along the front and rear directions. It is set directly below the upper half of the belt of the screening conveyor belt. The front, rear and lower sides of the V-shaped guide plate are open. The gap between the left side of the upper half of the belt of the conveyor belt, the right side of the V-shaped guide plate goes down to the right through the right horizontal connecting plate and the gap between the right side of the upper half of the belt of the screening conveyor belt , the left side plate of the V-shaped guide plate is fixedly connected to the left horizontal connecting plate, the right side plate of the V-shaped guide plate is fixedly connected to the right horizontal connecting plate, and the lower left guide plate is set on the left high and right low slope of the V-shaped guide plate. The lower side of the left side of the left side plate, the lower right guide plate is set on the lower side of the right side of the right side of the V-shaped guide plate, between the lower left guide plate and the left side plate of the V-shaped guide plate, and between the lower right guide plate and the V-shaped guide plate. The right side plates of the type guide plate are fixedly connected with a number of vertical connecting rods arranged at intervals in the front and rear. Just below the lower half of the belt, two vibrating mechanisms are arranged symmetrically on the rear side of the frame platform and are respectively connected with the left and right sides of the rear end of the frame of the screening conveyor belt, and the upper part of the front end of the screening conveyor belt. There is a fixed hopper with a high front and a low slope and is located between the two crawler walking assemblies at the bottom and rear of the middle of the rotating drum. The discharge hopper above the right side of the transfer conveyor belt, the power generation system is electrically connected with the drive motor of the screening conveyor belt.
两个振动机构的结构相同,左侧的振动机构包括振动电机、第二轴承支座、从动带轮、偏心轮和振动提拉杆,振动电机固定安装在车架平台的后侧左上部,第二轴承支座固定安装在车架平台的后侧左下部,第二轴承支座上转动安装有一根沿左右方向水平设置的第二驱动轴,第二驱动轴贯穿第二轴承支座设置,从动带轮固定安装在第二驱动轴的左端,偏心轮固定安装在第二驱动轴的右端,振动提拉杆竖向设置在偏心轮的右侧,振动提拉杆的上端铰接在偏心轮的右侧面外边缘偏心部,振动提拉杆的下端铰接在筛分输送皮带机的机架后端部左侧,振动电机的动力轴右端固定安装有主动带轮,主动带轮与从动带轮通过穿过车架平台的同步带传动连接,发电系统与振动电机电连接。The structure of the two vibration mechanisms is the same. The vibration mechanism on the left includes a vibration motor, a second bearing support, a driven pulley, an eccentric wheel and a vibration lift rod. The vibration motor is fixedly installed on the upper left of the rear side of the frame platform. The second bearing support is fixedly installed on the lower left part of the rear side of the frame platform, and a second drive shaft horizontally arranged in the left-right direction is rotatably installed on the second bearing support. The second drive shaft is arranged through the second bearing support, from The moving pulley is fixedly installed on the left end of the second drive shaft, the eccentric wheel is fixedly installed on the right end of the second drive shaft, the vibration lifting rod is vertically arranged on the right side of the eccentric wheel, and the upper end of the vibration lifting rod is hinged on the right side of the eccentric wheel The eccentric part of the outer edge of the surface, the lower end of the vibration lifting rod is hinged on the left side of the rear end of the frame of the screening conveyor belt, the right end of the power shaft of the vibration motor is fixedly installed with a driving pulley, and the driving pulley and the driven pulley pass through. The synchronous belt of the frame platform is connected to drive, and the power generation system is electrically connected to the vibration motor.
土壤中和系统包括酸性中和罐、碱性中和罐、酸液供给泵、碱液供给泵和两个嵌套式中和喷液机,酸性中和罐、碱性中和罐、酸液供给泵和碱液供给泵均固定安装在车架平台的上部,两个嵌套式中和喷液机前后对称固定设置在车架平台的后侧下部且位于土壤平铺板的后侧边下方,土壤平铺板的后侧边垂直投影位于两个嵌套式施肥机之间,酸性中和罐的出口与酸液供给泵的进口通过酸液出管连接,酸液供给泵的出口通过酸液供给管分别与两个嵌套式中和喷液机的酸液通流空间连接,碱性中和罐的出口与碱液供给泵的进口通过碱液出管连接,碱液供给泵的出口通过碱液供给管分别与两个嵌套式中和喷液机的碱液通流空间连接,前侧的嵌套式中和喷液机朝后喷射酸液或碱液,后侧的嵌套式中和喷液机朝前喷射酸液或碱液,发电系统分别与酸液供给泵和碱液供给泵电连接。Soil neutralization system includes acid neutralization tank, alkaline neutralization tank, acid liquid supply pump, alkali liquid supply pump and two nested neutralization liquid sprayers, acid neutralization tank, alkaline neutralization tank, acid liquid The supply pump and the lye supply pump are fixedly installed on the upper part of the frame platform, and the two nested neutralizing liquid sprayers are symmetrically fixed at the lower part of the rear side of the frame platform and below the rear side of the soil tile. The vertical projection of the rear side of the soil tile is located between the two nested fertilizer spreaders. The outlet of the acid neutralization tank is connected to the inlet of the acid supply pump through the acid outlet pipe, and the outlet of the acid supply pump is supplied by the acid solution. The pipes are respectively connected with the acid liquid flow spaces of the two nested neutralization liquid sprayers, the outlet of the alkaline neutralization tank is connected with the inlet of the alkaline liquid supply pump through the alkaline liquid outlet pipe, and the outlet of the alkaline liquid supply pump is connected through the alkaline liquid supply pump. The liquid supply pipes are respectively connected with the lye flow spaces of the two nested neutralizers. and the liquid spraying machine sprays acid liquid or lye liquid forward, and the power generation system is respectively electrically connected with the acid liquid supply pump and the alkaline liquid supply pump.
前侧的嵌套式中和喷液机包括摆动电机、外喷管、内喷管和直角型管接头,外喷管和内喷管均沿左右方向水平设置在土壤平铺板的后侧边前下侧,外喷管同中心套装在内喷管的外部,外喷管的内径大于内喷管的外径,外喷管的长度小于内喷管的长度,外喷管的右端和左端以及内喷管的右端均封堵,外喷管的左端固定连接在内喷管的左侧部外圆周上,外喷管的右端固定连接在内喷管的右端部外圆周上,内喷管内部构成酸液通流空间,外喷管与内喷管之间的环腔构成碱液通流空间,摆动电机固定安装在车架平台的后侧右下部且位于内喷管的右端右侧,直角型管接头固定安装在车架平台的后侧左下部且位于内喷管的左侧部,摆动电机的动力轴左端同轴传动连接内喷管的右端,直角型管接头包括竖直管和水平管,水平管沿左右方向水平设置,竖直管的下端一体成型固定连接在水平管的左端部上侧管壁上并与水平管内部连通,外喷管的左端部同中心转动安装在水平管中,外喷管的左侧部上侧管壁和下侧管壁上均开设有上下同心且与竖直管上下对应连通的通孔,内喷管的左端向左伸出外喷管的左端,外喷管的外圆周左端部与水平管的内圆周左端部之间设置有第一密封结构,外喷管的外圆周左侧部与水平管的内圆周右端部之间设置有第二密封结构,外喷管的后侧部管壁上通过若干根第一紧固螺钉固定连接有弧形板,弧形板的前侧面为与外喷管的后侧部管壁紧密贴合的弧形面,弧形板的后侧面为竖直平面,内喷管的后侧管壁上开设有两排上下间隔的螺纹孔,外喷管的后侧管壁上开设有两排上下间隔的圆孔,弧形板上开设有两排上下间隔的通流孔,各个螺纹孔、各个圆孔和各个通流孔分别一一前后对应设置,圆孔的孔径与通流孔的孔径相同,各个螺纹孔中均螺纹安装有与酸液通流空间连通的高压喷头,酸液通过高压喷头向后喷射,高压喷头的后端向后穿过相应的圆孔并位于相应的通流孔内,高压喷头的外径小于圆孔的孔径,通流孔内后侧部固定嵌设有套在高压喷头的后端外圆周上的防尘环,防尘环上开设有若干个圆周阵列设置且前后通透的喷孔,碱液通过高压喷头和通流孔之间的环腔、相应各个喷孔向后喷射,竖直管的上端与酸液供给管的出水端固定连接,内喷管的左端通过旋转接头与碱液供给管的出液端连接,发电系统与摆动电机电连接。The nested neutralizing liquid sprayer on the front side includes a swing motor, an outer nozzle, an inner nozzle and a right-angle pipe joint. On the lower side, the outer nozzle is concentrically sleeved outside the inner nozzle, the inner diameter of the outer nozzle is larger than the outer diameter of the inner nozzle, the length of the outer nozzle is less than the length of the inner nozzle, the right and left ends of the outer nozzle and the inner The right ends of the nozzles are all blocked, the left end of the outer nozzle is fixedly connected to the outer circumference of the left side of the inner nozzle, and the right end of the outer nozzle is fixedly connected to the outer circumference of the right end of the inner nozzle. The acid liquid flow space, the annular cavity between the outer nozzle and the inner nozzle constitutes the alkali liquid flow space, the swing motor is fixedly installed on the lower right part of the rear side of the frame platform and is located on the right side of the right end of the inner nozzle, right-angle type The pipe joint is fixedly installed on the lower left part of the rear side of the frame platform and is located on the left side of the inner nozzle. The left end of the power shaft of the swing motor is coaxially connected to the right end of the inner nozzle. The right-angle pipe joint includes a vertical pipe and a horizontal pipe , the horizontal pipe is arranged horizontally along the left and right direction, the lower end of the vertical pipe is integrally formed and fixedly connected to the upper pipe wall of the left end of the horizontal pipe and communicated with the interior of the horizontal pipe, and the left end of the outer nozzle is installed in the horizontal pipe by concentric rotation The upper and lower pipe walls of the left side of the outer nozzle are provided with through holes that are concentric up and down and communicated with the vertical pipe up and down. The left end of the inner nozzle protrudes from the left end of the outer nozzle to the left, A first sealing structure is arranged between the left end of the outer circumference of the nozzle and the left end of the inner circumference of the horizontal pipe, and a second sealing structure is arranged between the left end of the outer circumference of the outer nozzle and the right end of the inner circumference of the horizontal pipe, An arc-shaped plate is fixedly connected to the rear side pipe wall of the outer nozzle through a plurality of first fastening screws, and the front side of the arc-shaped plate is an arc-shaped surface that closely fits with the rear side pipe wall of the outer nozzle. The rear side of the arc-shaped plate is a vertical plane, the rear side pipe wall of the inner nozzle is provided with two rows of upper and lower threaded holes, and the rear side pipe wall of the outer nozzle is provided with two rows of upper and lower spaced circular holes. There are two rows of upper and lower through-flow holes on the shaped plate, and each threaded hole, each circular hole and each through-flow hole are respectively arranged one by one in front and back. The thread is installed with a high-pressure nozzle that communicates with the acid liquid through-flow space. The acid liquid is sprayed backward through the high-pressure nozzle. The rear end of the high-pressure nozzle passes backward through the corresponding circular hole and is located in the corresponding through-flow hole. Smaller than the diameter of the circular hole, a dust-proof ring sleeved on the outer circumference of the rear end of the high-pressure nozzle is fixedly embedded on the inner and rear side of the through-flow hole. The dust-proof ring is provided with a number of nozzle holes arranged in a circular array and transparent to the front and rear. , the alkali liquid is sprayed backward through the annular cavity between the high-pressure nozzle and the through-flow hole, and the corresponding nozzle holes. The upper end of the vertical pipe is fixedly connected with the outlet end of the acid liquid supply pipe, and the left end of the inner nozzle is connected to the alkali through a rotary joint. The liquid outlet end of the liquid supply pipe is connected, and the power generation system is electrically connected with the swing motor.
第一密封结构包括第一密封环,水平管的左端内圆开设有第一台阶槽,第一密封环固定嵌设在第一台阶槽的右侧槽底内并套装在外喷管左侧部,第一台阶槽的左侧槽中由左至右依次固定嵌设有套装在外喷管左侧部的第一轴承和第一隔离管套,水平管的左端通过若干根第二紧固螺钉固定安装有套在内喷管左侧部的法兰端盖,法兰端盖与内喷管转动密封连接,法兰端盖的右端面与外喷管的左端之间留有旋转间隙,法兰端盖的右端边沿面固定嵌设有与水平管的左端面紧密接触的第一O型圈,法兰端盖的右端内圆一体成型有伸入到第一台阶槽的左侧槽内的圆环凸缘,圆环凸缘的外圆与第一台阶槽的左侧槽内圆紧密配合,圆环凸缘的右端紧压在第一轴承的外圈左端面,外喷管的左端部外圆周上固定嵌设套装有紧压第一轴承内圈左端面的限位挡环,第一轴承紧压第一隔离管套,第一隔离管套紧压第一密封环;The first sealing structure includes a first sealing ring, the inner circle of the left end of the horizontal pipe is provided with a first stepped groove, the first sealing ring is fixedly embedded in the bottom of the right groove of the first stepped groove and sleeved on the left side of the outer nozzle, A first bearing and a first isolating tube sleeve sleeved on the left side of the outer nozzle are fixed and embedded in the left slot of the first stepped slot from left to right, and the left end of the horizontal tube is fixed and installed by several second fastening screws. There is a flange end cover sleeved on the left side of the inner nozzle. The flange end cover is connected with the inner nozzle in a rotary and sealing manner. There is a rotation gap between the right end face of the flange end cover and the left end of the outer nozzle. The edge surface of the right end of the cover is fixedly embedded with a first O-ring which is in close contact with the left end surface of the horizontal pipe, and the inner circle of the right end of the flange end cover is integrally formed with a ring extending into the left groove of the first step groove. Flange, the outer circle of the annular flange is closely matched with the inner circle of the left groove of the first step groove, the right end of the annular flange is pressed against the left end face of the outer ring of the first bearing, and the outer circumference of the left end of the outer nozzle is The upper fixed and embedded sleeve is provided with a limit stop ring that presses the left end face of the inner ring of the first bearing, the first bearing presses the first isolation sleeve, and the first isolation sleeve presses the first sealing ring;
第二密封结构包括第二密封环、密封隔套和密封压环,水平管的右端内圆开设有第二台阶槽,第二密封环固定嵌设在第二台阶槽的左侧槽底内并套装在外喷管左侧部,第二台阶槽的右侧槽中由左至右依次固定嵌设有套装在外喷管左侧部的第二隔离管套、第二轴承和第三隔离管套,密封隔套和密封压环左右间隔同中心套装在外喷管上,密封隔套的右端部外圆周一体成型有圆环凸台,圆环凸台的左侧面紧压在水平管的右端面上,圆环凸台的左侧面上固定嵌设有与水平管的右端面紧压接触的第三O型圈,密封压环同心套装在外喷管的右端部并紧压在圆环凸台的右侧面上,密封压环通过若干根贯穿圆环凸台的第三紧固螺钉固定连接在水平管的右端,密封隔套的左侧部嵌设在第二台阶槽的右侧槽中,密封隔套的左侧部外圆与第二台阶槽的右侧槽内圆间隙配合,密封隔套的左端内圆开设有第一安装槽,密封隔套的右端内圆开设有第二安装槽,密封隔套的左端紧压第三隔离管套,第三隔离管套紧压第二轴承的外圈右端面,第二轴承的外圈左端面紧压第二隔离管套,第二隔离管套紧压第二密封环,第一安装槽内固定嵌设有套装在外喷管左侧部的第三密封环,第二安装槽内固定嵌设有套装在外喷管左侧部的第四密封环,密封压环紧压第四密封环,第一密封环、第二密封环、第三密封环和第四密封环均与外喷管紧密配合、密封转动。The second sealing structure includes a second sealing ring, a sealing spacer, and a sealing pressure ring. The inner circle of the right end of the horizontal pipe is provided with a second stepped groove, and the second sealing ring is fixedly embedded in the bottom of the left groove of the second stepped groove. The second isolation pipe sleeve, the second bearing and the third isolation pipe sleeve sleeved on the left side of the outer nozzle are fixedly embedded in the right side groove of the second step groove from left to right, The sealing spacer and the sealing pressure ring are sleeved on the outer nozzle at the same center at the left and right intervals. The outer circumference of the right end of the sealing spacer is integrally formed with a circular boss, and the left side of the circular boss is pressed against the right end of the horizontal pipe. , the left side of the annular boss is fixedly embedded with a third O-ring that is in tight contact with the right end face of the horizontal pipe, and the sealing pressure ring is concentrically sleeved on the right end of the outer nozzle and tightly pressed on the right end of the annular boss. On the right side, the sealing pressure ring is fixedly connected to the right end of the horizontal pipe through a number of third fastening screws penetrating the annular boss, and the left part of the sealing spacer is embedded in the right groove of the second step groove, The outer circle of the left side of the sealing spacer is gap-fitted with the inner circle of the right groove of the second step groove, the inner circle of the left end of the sealing spacer is provided with a first installation groove, and the inner circle of the right end of the sealing spacer is provided with a second installation groove , the left end of the sealing spacer is pressed against the third spacer sleeve, the third spacer sleeve is pressed against the right end face of the outer ring of the second bearing, the left end face of the outer ring of the second bearing is pressed against the second spacer sleeve, the second spacer pipe Tightly press the second sealing ring, the first installation groove is fixedly embedded with a third sealing ring sleeved on the left side of the outer nozzle, and the second installation groove is fixedly embedded with a fourth seal sleeved on the left side of the outer nozzle The seal pressing ring presses the fourth seal ring tightly, and the first seal ring, the second seal ring, the third seal ring and the fourth seal ring are tightly matched with the outer nozzle and rotate in a sealed manner.
筛分输送皮带机的皮带上半幅左侧和右侧以及皮带下半幅左侧和右侧均固定设置有长条挡板,左侧和右侧的长条挡板结构相同且左右相同,左侧的长条挡板的中部一体成型有前侧、后侧和右侧敞口的C型槽板,筛分输送皮带机的皮带左侧边滑动嵌设在C型槽板的凹槽中,C型槽板的凹槽中设置有两排上下间隔的滚轮,筛分输送皮带机的皮带左侧边滑动在相应两排滚轮之间,筛分输送皮带机的皮带左侧边和右侧边均粘贴有耐磨条;The left and right sides of the upper half of the belt and the left and right sides of the lower half of the belt of the screening conveyor belt are fixed with long baffles. The long baffles on the left and right have the same structure and the same left and right. The middle part of the long baffle is integrally formed with a C-shaped groove plate with open front, rear and right sides, and the left side of the belt of the screening conveyor belt is slidingly embedded in the groove of the C-shaped groove plate. There are two rows of rollers spaced up and down in the groove of the groove plate. The left side of the belt of the screening conveyor belt slides between the corresponding two rows of rollers, and the left side and the right side of the belt of the screening conveyor belt are both. pasted with wear strips;
左上侧的长条挡板的左侧和右上侧的长条挡板的右侧均固定安装有若干个前后间隔设置的分拨机构,左侧的各个分拨机构和右侧的各个分拨机构结构相同且左右对称设置;左侧的一个分拨机构包括分拨液压油缸,分拨液压油缸的缸体固定安装在左上侧的长条挡板的上部且高于筛分输送皮带机的皮带上半幅,分拨液压油缸的活塞杆向右水平伸出穿过左上侧的长条挡板并位于筛分输送皮带机的皮带上半幅上方,分拨液压油缸的活塞杆的右端固定安装有分拨耙,分拨耙的下端高于筛分输送皮带机的皮带上半幅1-5mm,液压站系统与分拨液压油缸通过液压油路连接;The left side of the upper left strip baffle and the right side of the upper right side strip baffle are fixedly installed with several distribution mechanisms arranged at intervals in the front and rear, each distribution mechanism on the left side and each distribution mechanism on the right side. The structure is the same and the left and right are symmetrical; a distribution mechanism on the left includes a distribution hydraulic cylinder, and the cylinder of the distribution hydraulic cylinder is fixedly installed on the upper part of the long baffle on the upper left side and is higher than the belt of the screening conveyor belt. Half-width, the piston rod of the distribution hydraulic cylinder extends horizontally to the right through the long baffle on the upper left side and is located above the upper half of the belt of the screening conveyor belt. The right end of the piston rod of the distribution hydraulic cylinder is fixedly installed with a distribution Rake, the lower end of the distribution harrow is 1-5mm higher than the upper half of the belt of the screening conveyor belt, and the hydraulic station system is connected with the distribution hydraulic cylinder through the hydraulic oil circuit;
左右对应的两个分拨液压油缸的活塞杆同周期同步伸缩,前后相邻的两个分拨液压油缸的活塞杆同周期交错伸缩;The piston rods of the two corresponding distribution hydraulic cylinders on the left and right extend synchronously in the same cycle, and the piston rods of the two adjacent distribution hydraulic cylinders in the front and rear are staggered and retracted in the same cycle;
车架平台的后左侧上部固定设置有左侧、右侧和下侧均敞口的门框型支架,碎石转运输送皮带机的右端向右延伸至车架平台的后侧中部右下方,门框型支架的横梁上固定连接有C型支杆,碎石转运输送皮带机的机架前后两侧中部均通过一根拉绳与C型支杆连接;The upper left side of the rear left side of the frame platform is fixedly provided with a door frame type bracket which is open on the left side, the right side and the lower side. The beam of the type bracket is fixedly connected with a C-type support rod, and the middle of the front and rear sides of the frame of the crushed stone transfer conveyor belt is connected with the C-type support rod through a pulling rope;
左侧的曲臂和右侧的曲臂的前端部均通过若干根螺栓固定连接有一块圆弧形挡板,两块圆弧形挡板的结构相同且左右对称设置,左侧的内齿圈的内圆左端边缘部和右侧的内齿圈的内圆右端边缘部均为光面,左侧的圆弧形挡板位于左侧的内齿圈的内下侧左端部,左侧的圆弧形挡板的左侧面与左侧的内齿圈的左端面齐平,左侧的圆弧形挡板的下侧边为圆弧边,左侧的圆弧形挡板的圆心与左侧的内齿圈的圆心重合,左侧的圆弧形挡板的下侧边与左侧的内齿圈的下侧部内圆之间具有间隙。The front ends of the left crank arm and the right crank arm are fixedly connected with a circular arc baffle through several bolts. The two arc baffles have the same structure and are symmetrically arranged. The inner gear ring on the left The left edge of the inner circle and the right edge of the inner circle of the right inner ring are smooth surfaces, the left circular arc baffle is located at the left end of the inner lower side of the left inner ring, and the left circle The left side of the arc baffle is flush with the left end face of the left inner gear ring, the lower side of the left arc baffle is an arc edge, and the center of the left arc baffle is the same as the left The center of the inner gear ring on the side coincides, and there is a gap between the lower side edge of the arc-shaped baffle on the left side and the inner circle of the lower side portion of the inner gear ring on the left side.
本发明相对现有技术具有突出的实质性特点和显著的进步,具体地说,本发明的工作原理为:驾驶人员在驾驶室驾驶该矿山生态修复机器人,通过履带行走总成使该矿山生态修复机器人行驶到矿山待修复区域,操控两个起抬液压油缸收缩,使两个曲臂向下落,进而使旋转挖斗向下落与地面接触,同时发动机通过传动轴传动驱动桥,驱动桥的两端通过链传动机构分别驱动两根第一驱动轴转动,则两个驱动齿轮分别啮合传动相应的内齿圈,进而驱动旋转滚筒转动,则通过斗齿和挖斗隔板将土壤和土壤中的碎石同时挖出并在旋转滚筒旋转作用下向后下旋转运移,圆弧形挡板的设置可防止在此过程中土壤和碎石进入内齿圈内,土壤和碎石在弧形切割板和螺旋切割板的作用下向中间聚拢,土壤和碎石从旋转滚筒上的后下部向后下掉落到接料斗中,土壤和碎石沿着接料斗向后下滑到筛分输送皮带机的皮带上半幅上,则筛分输送皮带机的皮带上半幅将土壤和碎石不断向后输送,同时控制两个振动电机同步启动,两个振动电机上的主动带轮通过同步带分别同步驱动相应两个从动带轮转动,则从动带轮通过第二驱动轴驱动相应偏心轮转动,偏心轮驱动相应振动提拉杆上下往复运动,则两根振动提拉杆同步带动筛分输送皮带机的机架后端部上下摆动,进而使筛分输送皮带机上下振动,而且同时控制各个分拨液压油缸的活塞杆左右往复伸缩,则各个分拨耙左右往复运动将堆积在筛分输送皮带机的皮带上半幅上的土壤和碎石分拨摊开,土壤及小颗粒碎石在各个分拨耙的拨动下及筛分输送皮带机的上下振动下通过筛分输送皮带机的皮带上半幅上的筛孔向下筛出,土壤及小颗粒碎石向下掉落到V型导板上并沿V型导板的左侧板和右侧板分别向左右两侧滑落,从V型导板左侧滑落的土壤及小颗粒碎石沿着左下导板向右滑落到土壤平铺板上,从V型导板右侧滑落的土壤及小颗粒碎石沿着右下导板向左滑落到土壤平铺板上,土壤平铺板上的土壤及小颗粒碎石便沿着土壤平铺板自前上向后下滑落,土壤和小颗粒碎石从土壤平铺板的后侧边向后下掉落到地面上,在整个过程中,启动土壤中和系统,使两个嵌套式中和喷液机同时朝向从土壤平铺板的后侧边掉落的土壤和小颗粒碎石喷射酸液或碱液进而中和土壤和小颗粒碎石,而大颗粒碎石则在筛分输送皮带机的皮带上半幅的带动下向后输送并掉落到出料斗上,再沿着出料斗向后下掉落到碎石转运输送皮带机的右侧部,碎石转运输送皮带机将大颗粒碎石自右下向左上输送,同时安排一辆卡车在该矿山生态修复机器人的左侧一起行走并接住从碎石转运输送皮带机左端输出掉落的大颗粒碎石,便可实现对矿山待修复区域的土壤和碎石分离,以及实现对土壤酸碱性中和,该矿山生态修复机器人在履带行走总成的驱动下一直向前行走,便可实现边走、边挖、边筛分土壤和碎石、边中和土壤,进而将含有碎石的矿山土地修复为适合种植植被的土地,筛出的大颗粒碎石被上述的卡车拉走,整个修复下来,可完成对矿山待修复区域的土壤修复处理,使修复后的土壤适合种植植被,当土壤中和一段时间后,便可进行植被种植,进而实现矿山生态修复,其中土壤中和时:事先对矿山待修复区域的土壤酸碱性进行检测,如果矿山待修复区域的土壤呈碱性,则两个嵌套式中和喷液机喷射酸液,如果矿山待修复区域的土壤呈酸性,则两个嵌套式中和喷液机喷射碱液,以喷射酸液为例说明土壤中和系统的工作原理:启动酸液供给泵,酸液供给泵将酸性中和罐中的酸液通过酸液出管抽出,再将酸液通过酸液供给管分别注入两个嵌套式中和喷液机的酸液通流空间中,两个摆动电机的动力轴同步小角度往复转动,两个摆动电机分别驱动相应的内喷管小角度往复转动,则前侧和后侧的外喷管同步小角度往复转动,酸液通过前侧的各个高压喷头向后呈瀑布状喷出与土壤和小颗粒碎石混合中和,酸液通过后侧的各个高压喷头向前呈瀑布状喷出与土壤和小颗粒碎石充分混合中和;该区域矿山土地修复完成后,操控两个起抬液压油缸伸展,使两个曲臂向上抬,进而使旋转挖斗向上移动与地表分离,再将该矿山生态修复机器人驾驶到另一待修复区域,进而对该待修复区域的矿山土地进行修复。Compared with the prior art, the present invention has outstanding substantive features and significant progress. Specifically, the working principle of the present invention is as follows: the driver drives the mine ecological restoration robot in the cab, and the mine ecological restoration is carried out through the crawler walking assembly. The robot travels to the area to be repaired in the mine, and controls the two lifting hydraulic cylinders to shrink, so that the two crank arms fall down, and then the rotating bucket falls down to contact the ground. At the same time, the engine drives the drive axle through the drive shaft, and the two ends of the drive axle The two first drive shafts are respectively driven to rotate by the chain transmission mechanism, then the two drive gears mesh and drive the corresponding inner gear ring respectively, and then drive the rotating drum to rotate, then the soil and soil debris are removed through the bucket teeth and bucket partitions. The stone is dug out at the same time and moved backward and downward under the rotation of the rotating drum. The setting of the circular arc baffle can prevent the soil and gravel from entering the inner gear ring during this process, and the soil and gravel are in the arc cutting board. Under the action of the spiral cutting board, the soil and gravel fall back to the hopper from the lower part of the rotating drum, and the soil and gravel slide back along the hopper to the screen of the conveyor belt. When the upper half of the belt is on, the upper half of the belt of the screening conveyor continuously transports the soil and gravel backwards, and controls the two vibration motors to start synchronously, and the active pulleys on the two vibration motors drive the corresponding When the two driven pulleys rotate, the driven pulley drives the corresponding eccentric to rotate through the second drive shaft, and the eccentric drives the corresponding vibration lifting rod to reciprocate up and down. The rear end of the frame swings up and down, so that the screening conveyor belt vibrates up and down, and at the same time, the piston rod of each distribution hydraulic cylinder is controlled to reciprocate left and right. The soil and gravel on the upper half of the belt are spread out, and the soil and small particles of gravel pass through the upper half of the belt of the screening conveyor belt under the toggle of each distributing rake and the up and down vibration of the screening conveyor belt. The sieve hole is sieved downward, and the soil and small particles of gravel fall down onto the V-shaped guide plate and slide down to the left and right sides along the left and right plates of the V-shaped guide plate, respectively. Soil and small-grained gravel slide to the right on the soil tile along the lower left guide plate. The soil and small-grained gravel on the ground will slide down from the front to the back along the soil tile, and the soil and small-grained gravel will fall back to the ground from the back side of the soil tile. During the whole process, start Soil Neutralization System, two nested Neutralizers spray acid or lye at the same time towards soil and small gravel falling from the back side of soil tile to neutralize soil and small gravel , and the large particles of gravel are transported backwards and dropped onto the discharge hopper driven by the upper half of the belt of the screening conveyor belt, and then fall backwards along the discharge hopper to the right side of the gravel transfer conveyor belt. On the side, the gravel transfer conveyor belt conveys the large gravel from the lower right to the upper left, and at the same time arranges a truck on the left side of the mine ecological restoration robot. Walking and catching the large-grained gravel output from the left end of the gravel transfer conveyor belt can realize the separation of the soil and the gravel in the area to be rehabilitated in the mine, as well as the neutralization of the soil acidity and alkalinity. Driven by the crawler walking assembly, the robot walks all the way forward, and it can walk, dig, screen soil and gravel, neutralize the soil while walking, and then restore the mine land containing gravel to suitable for planting vegetation. On the land, the large particles of gravel screened out are pulled away by the above-mentioned trucks, and the whole repair is completed, and the soil repair treatment of the area to be repaired in the mine can be completed, so that the repaired soil is suitable for planting vegetation. When the soil is neutralized for a period of time, it will be Vegetation can be planted to realize the ecological restoration of the mine. When the soil is neutralized, the acidity and alkalinity of the soil in the area to be restored is tested in advance. If the soil in the area to be restored is alkaline, two nested neutralization The liquid sprayer sprays acid liquid. If the soil in the area to be rehabilitated in the mine is acidic, the two nested neutralization liquid sprayers spray the lye liquid. Taking the spraying acid liquid as an example to illustrate the working principle of the soil neutralization system: start the acid liquid Supply pump, the acid liquid supply pump draws out the acid liquid in the acid neutralization tank through the acid liquid outlet pipe, and then injects the acid liquid into the acid liquid flow space of the two nested neutralization liquid sprayers respectively through the acid liquid supply pipe In the middle, the power shafts of the two oscillating motors reciprocate synchronously at a small angle, and the two oscillating motors drive the corresponding inner nozzles to reciprocate at a small angle respectively, then the front and rear outer nozzles rotate synchronously at a small angle, and the acid liquid passes through Each high-pressure nozzle on the front side sprays backward in a waterfall shape to mix with soil and small-grained gravel for neutralization, and the acid liquid is sprayed forward in a waterfall-like shape through each high-pressure nozzle on the rear side to be fully mixed with soil and small-grained gravel. And; after the restoration of the mine land in this area is completed, the two lifting hydraulic cylinders are controlled to extend, so that the two crank arms are lifted upward, so that the rotating bucket is moved upward and separated from the ground, and then the mine ecological restoration robot is driven to another waiting area. Repair the area, and then repair the mine land in the area to be repaired.
本发明的筛分输送皮带机集输送、筛分于一体,则筛分输送皮带机输送、筛分土壤和碎石同步进行,结构更紧凑,体积小,减少耗能。The screening conveyor belt conveyor of the present invention integrates conveying and screening, so that the screening conveyor belt conveying, screening soil and gravel are carried out synchronously, the structure is more compact, the volume is small, and the energy consumption is reduced.
本发明的左右对应的两个分拨液压油缸的活塞杆同周期同步伸缩,前后相邻的两个分拨液压油缸的活塞杆同周期交错伸缩,那么,土壤和碎石在筛分输送皮带机的皮带上半幅上向后运动过程中,位于前侧左右对应的两个分拨耙同步向中间运动,进而挤压大块土壤和碎石向中间靠拢,使大块土壤和碎石相互挤压而破碎成小颗粒,接着相邻后侧左右对应的两个分拨耙同步向两侧运动,进而将聚拢在中间的土壤和碎石分别向两侧分拨开,这样土壤和小颗粒碎石便可在各个分拨耙的分拨作用下向下通过筛孔,筛分更充分。In the present invention, the piston rods of the two corresponding distribution hydraulic cylinders on the left and right expand and contract synchronously in the same period, and the piston rods of the two adjacent distribution hydraulic cylinders in the front and rear are staggered and expanded in the same period. During the backward movement of the upper half of the belt, the two distribution harrows located on the front side and the left and right corresponding to the middle move synchronously to the middle, and then squeeze the large pieces of soil and gravel toward the middle, so that the large pieces of soil and gravel are squeezed against each other. And then broken into small particles, and then the two distribution rakes corresponding to the left and right of the adjacent rear side move to both sides synchronously, and then the soil and gravel gathered in the middle are divided to the two sides respectively, so that the soil and the small particles of gravel are divided. Under the distribution action of each distribution rake, it can pass down through the sieve hole, and the sieving is more sufficient.
综上所述,本发明能够边走、边挖、边筛分土壤和碎石、边中和土壤,进而将含有碎石的矿山土地修复为适合种植植被的土地,以便种植植被进行矿山生态修复工作。To sum up, the invention can walk, dig, sieve soil and gravel, and neutralize soil while walking, and then restore the mine land containing gravel to land suitable for planting vegetation, so as to plant vegetation for mine ecological restoration. Work.
附图说明Description of drawings
图1是本发明的左视图。FIG. 1 is a left side view of the present invention.
图2是本发明的俯视图。Figure 2 is a plan view of the present invention.
图3是本发明的前视图。Figure 3 is a front view of the present invention.
图4是本发明的筛分输送皮带机的俯视图。Fig. 4 is a plan view of the screening conveyor belt of the present invention.
图5是本发明的振动筛分输送系统去掉两个振动机构后的左视图。5 is a left side view of the vibrating screening and conveying system of the present invention after removing two vibrating mechanisms.
图6是本发明的振动筛分输送系统的前视图。Figure 6 is a front view of the vibratory screening conveyor system of the present invention.
图7是本发明的振动筛分输送系统的后视图。Figure 7 is a rear view of the vibratory screening conveyor system of the present invention.
图8是本发明的嵌套式中和喷液机的结构示意图。8 is a schematic structural diagram of the nested neutralization liquid sprayer of the present invention.
图9是图1中A处局部放大图。FIG. 9 is a partial enlarged view of part A in FIG. 1 .
图10是图8中B-B向剖视图。FIG. 10 is a sectional view taken along the line B-B in FIG. 8 .
图11是本发明的筛分输送皮带机的皮带上半幅的左侧边与左上侧的长条挡板之间的装配示意图。11 is a schematic view of the assembly between the left side of the upper half of the belt and the long baffle on the upper left side of the screening conveyor belt conveyor of the present invention.
图12是图8中C处局部放大图。FIG. 12 is a partial enlarged view of C in FIG. 8 .
具体实施方式Detailed ways
以下结合附图进一步说明本发明的实施例。Embodiments of the present invention are further described below with reference to the accompanying drawings.
如图1-12所示,矿山生态修复机器人,包括车架平台1、驾驶室2、动力机箱3、发动机、发电系统、液压站系统、两个抬臂机构、旋转挖斗、振动筛分输送系统、土壤中和系统和碎石转运输送皮带机4,车架平台1的底部左侧和右侧均固定安装有履带行走总成5,驾驶室2设置在车架平台1的上部左侧,动力机箱3设置在车架平台1的上部右侧,发动机、发电系统和液压站系统均设置在动力机箱3内,两个抬臂机构左右对称安装在车架平台1的前侧部左右两侧,旋转挖斗沿左右方向水平转动安装在两个抬臂机构的前端部之间,旋转挖斗的左右长度大于两个履带行走总成5的距离并小于车架平台1的左右宽度,振动筛分输送系统沿前后方向水平设置在车架平台1的中部下侧,土壤中和系统固定设置在车架平台1的后下部且位于振动筛分输送系统的后端部下方,碎石转运输送皮带机4沿左右方向左高右低倾斜设置在车架平台1的后端左侧,振动筛分输送系统的输送方向为自前向后设置,碎石转运输送皮带机4的输送方向为自右下向左上设置,振动筛分输送系统的前侧设置在旋转挖斗的中部后下方,碎石转运输送皮带机4的右侧设置在振动筛分输送系统的后侧下方,发动机分别提供动力给发电系统和液压站系统,发动机的动力输出轴通过车桥传动总成驱动旋转挖斗转动,发电系统分别与振动筛分输送系统和土壤中和系统电连接,液压站系统分别与两个履带行走总成5、碎石转运输送皮带机4的液压驱动马达和两个抬臂机构通过液压油路连接。As shown in Figure 1-12, the mine ecological restoration robot includes a
两个抬臂机构的结构相同,左侧的抬臂机构包括铰接支座6、曲臂7和起抬液压油缸8,铰接支座6固定在车架平台1的前侧左部,曲臂7沿前后方向前低后高倾斜设置,曲臂7的前侧部向前下弯折成V型臂,曲臂7的后端部铰接在铰接支座6的上部,起抬液压油缸8前高后低倾斜设置,起抬液压油缸8的两端分别铰接在曲臂7的中部前侧和铰接支座6的下部,液压站系统与起抬液压油缸8通过液压油路连接。The structures of the two arm lift mechanisms are the same. The lift arm mechanism on the left includes a hinged support 6, a
旋转挖斗包括旋转滚筒9,旋转滚筒9沿左右方向水平设置,旋转滚筒9的左端面外圆边和右端面外圆边均一体成型固定连接有同中心设置的内齿圈10,左侧的内齿圈10的左端外圆周和右侧的内齿圈10的右端外圆周均一体成型固定连接有圆环挡板11,圆环挡板11的外圆周上开设有若干个圆周阵列设置的齿槽12,上侧的齿槽12的敞口侧朝向后上方,旋转滚筒9的外圆周上沿轴向固定连接有若干块圆周阵列设置的挖斗隔板13,挖斗隔板13的外侧边与圆环挡板11的外圆周齐平,挖斗隔板13的左侧边与左侧的圆环挡板11的右侧面固定连接,挖斗隔板13的右侧边与右侧的圆环挡板11的左侧面固定连接,上侧的挖斗隔板13前低后高倾斜设置,挖斗隔板13背向旋转滚筒9的一侧面中部沿前后方向竖直固定连接有弧形切割板14,挖斗隔板13背向旋转滚筒9的一侧面左侧部与左侧的圆环挡板11的右侧面之间以及挖斗隔板13背向旋转滚筒9的一侧面右侧部与右侧的圆环挡板11的左侧面之间均固定连接有一块螺旋切割板15,左侧的螺旋切割板15沿旋转滚筒9的轴向自左向右螺旋,右侧的螺旋切割板15沿旋转滚筒9的轴向自右向左螺旋,各块挖斗隔板13的外侧边上均固定设置有若干块左右间隔的斗齿16,旋转滚筒9的左端面中心和右端面中心均同轴固定设置有转轴17,左侧的转轴17的左端转动连接在左侧的曲臂7的右侧面前端部,右侧的转轴17的右端转动连接在右侧的曲臂7的左侧面前端部。The rotating bucket includes a
车桥传动总成包括驱动桥18、支撑梁19、减速机20、传动轴21和两个第一轴承支座22,驱动桥18沿左右方向水平横跨固定连接在两个曲臂7的上侧面中部后侧,支撑梁19沿左右方向水平固定连接在两个曲臂7的中部后侧之间且位于驱动桥18的后下方,减速机20固定安装在支撑梁19上且位于驱动桥18的中部右后侧,减速机20的前侧动力输出轴与驱动桥18的后侧动力输入轴同轴传动连接,发动机的动力输出轴向前伸出动力机箱3的前侧并与减速机20的后侧动力输出轴通过传动轴21传动连接,传动轴21前高后低倾斜设置,发动机的动力输出轴的前端与传动轴21的后端以及减速机20的后侧动力输出轴的后端与传动轴21的前端均通过万向节连接,两个第一轴承支座22左右对称分别固定安装在两个曲臂7的上侧面前侧部,两个第一轴承支座22上均转动安装有一根沿左右方向水平设置的第一驱动轴23,第一驱动轴23贯穿第一轴承支座22设置,左侧的第一驱动轴23的右端向右伸入到左侧的内齿圈10的内孔中,右侧的第一驱动轴23的左端向左伸入到右侧的内齿圈10的内孔中,左侧的第一驱动轴23的右端和右侧的第一驱动轴23的左端均固定安装有驱动齿轮24,左侧的驱动齿轮24与左侧的内齿圈10啮合传动连接,右侧的驱动齿轮24与右侧的内齿圈10啮合传动连接,左侧的第一驱动轴23的左端与驱动桥18的左端以及右侧的第一驱动轴23的右端与驱动桥18的右端均通过链传动机构25传动连接。The axle transmission assembly includes a
振动筛分输送系统包括筛分输送皮带机26、V型导板27、左下导板28、右下导板29、土壤平铺板30和两个振动机构,筛分输送皮带机26沿前后方向水平设置在车架平台1的中部下侧,筛分输送皮带机26的皮带上均匀开设有若干个筛孔31,筛分输送皮带机26的前侧输送辊的左端和后侧输送辊的左端之间以及筛分输送皮带机26的前侧输送辊的右端和后侧输送辊的右端之间固定连接有水平连接板32,筛分输送皮带机26的机架前端部左侧和右侧均铰接在车架平台1的前侧下部,V型导板27沿前后方向水平设置在筛分输送皮带机26的皮带上半幅的正下方,V型导板27前侧、后侧和下侧均敞口,V型导板27的左侧板向左下穿过左侧的水平连接板32和筛分输送皮带机26的皮带上半幅左侧边之间的空隙,V型导板27的右侧板向右下穿过右侧的水平连接板32和筛分输送皮带机26的皮带上半幅右侧边之间的空隙,V型导板27的左侧板固定连接在左侧的水平连接板32上,V型导板27的右侧板固定连接在右侧的水平连接板32上,左下导板28左高右低倾斜设置在V型导板27的左侧板左侧边下侧,右下导板29左低右高倾斜设置在V型导板27的右侧板右侧边下侧,左下导板28与V型导板27的左侧板之间以及右下导板29与V型导板27的右侧板之间均固定连接有若干根前后间隔设置的竖直连接杆33,土壤平铺板30前高后低倾斜固定连接在左下导板28和右下导板29之间且位于筛分输送皮带机26的皮带下半幅的正下方,两个振动机构左右对称设置在车架平台1的后侧部并分别与筛分输送皮带机26的机架后端部左侧和右侧,筛分输送皮带机26的前端上部固定设置有前高后低倾斜设置且位于旋转滚筒9中部后下方两个履带行走总成5之间的接料斗34,筛分输送皮带机26的后端下部固定设置有前高后低倾斜设置且位于碎石转运输送皮带机4右侧部上方的出料斗35,发电系统与筛分输送皮带机26的驱动电机电连接。The vibrating screening conveyor system includes a
两个振动机构的结构相同,左侧的振动机构包括振动电机36、第二轴承支座37、从动带轮38、偏心轮39和振动提拉杆40,振动电机36固定安装在车架平台1的后侧左上部,第二轴承支座37固定安装在车架平台1的后侧左下部,第二轴承支座37上转动安装有一根沿左右方向水平设置的第二驱动轴,第二驱动轴贯穿第二轴承支座37设置,从动带轮38固定安装在第二驱动轴的左端,偏心轮39固定安装在第二驱动轴的右端,振动提拉杆40竖向设置在偏心轮39的右侧,振动提拉杆40的上端铰接在偏心轮39的右侧面外边缘偏心部,振动提拉杆40的下端铰接在筛分输送皮带机26的机架后端部左侧,振动电机36的动力轴右端固定安装有主动带轮41,主动带轮41与从动带轮38通过穿过车架平台1的同步带传动连接,发电系统与振动电机36电连接。The structure of the two vibration mechanisms is the same. The vibration mechanism on the left side includes a
土壤中和系统包括酸性中和罐42、碱性中和罐43、酸液供给泵44、碱液供给泵45和两个嵌套式中和喷液机46,酸性中和罐42、碱性中和罐43、酸液供给泵44和碱液供给泵45均固定安装在车架平台1的上部,两个嵌套式中和喷液机46前后对称固定设置在车架平台1的后侧下部且位于土壤平铺板30的后侧边下方,土壤平铺板30的后侧边垂直投影位于两个嵌套式施肥机46之间,酸性中和罐42的出口与酸液供给泵44的进口通过酸液出管47连接,酸液供给泵44的出口通过酸液供给管分别与两个嵌套式中和喷液机46的酸液通流空间85连接,碱性中和罐43的出口与碱液供给泵45的进口通过碱液出管48连接,碱液供给泵45的出口通过碱液供给管分别与两个嵌套式中和喷液机46的碱液通流空间86连接,前侧的嵌套式中和喷液机46朝后喷射酸液或碱液,后侧的嵌套式中和喷液机46朝前喷射酸液或碱液,发电系统分别与酸液供给泵44和碱液供给泵45电连接。The soil neutralization system includes an
前侧的嵌套式中和喷液机46包括摆动电机49、外喷管50、内喷管51和直角型管接头52,外喷管50和内喷管51均沿左右方向水平设置在土壤平铺板30的后侧边前下侧,外喷管50同中心套装在内喷管51的外部,外喷管50的内径大于内喷管51的外径,外喷管50的长度小于内喷管51的长度,外喷管50的右端和左端以及内喷管51的右端均封堵,外喷管50的左端固定连接在内喷管51的左侧部外圆周上,外喷管50的右端固定连接在内喷管51的右端部外圆周上,内喷管51内部构成酸液通流空间85,外喷管50与内喷管51之间的环腔构成碱液通流空间86,摆动电机49固定安装在车架平台1的后侧右下部且位于内喷管51的右端右侧,直角型管接头52固定安装在车架平台1的后侧左下部且位于内喷管51的左侧部,摆动电机49的动力轴左端同轴传动连接内喷管51的右端,直角型管接头52包括竖直管和水平管,水平管沿左右方向水平设置,竖直管的下端一体成型固定连接在水平管的左端部上侧管壁上并与水平管内部连通,外喷管50的左端部同中心转动安装在水平管中,外喷管50的左侧部上侧管壁和下侧管壁上均开设有上下同心且与竖直管上下对应连通的通孔53,内喷管51的左端向左伸出外喷管50的左端,外喷管50的外圆周左端部与水平管的内圆周左端部之间设置有第一密封结构,外喷管50的外圆周左侧部与水平管的内圆周右端部之间设置有第二密封结构,外喷管50的后侧部管壁上通过若干根第一紧固螺钉固定连接有弧形板54,弧形板54的前侧面为与外喷管50的后侧部管壁紧密贴合的弧形面,弧形板54的后侧面为竖直平面,内喷管51的后侧管壁上开设有两排上下间隔的螺纹孔,外喷管50的后侧管壁上开设有两排上下间隔的圆孔,弧形板54上开设有两排上下间隔的通流孔55,各个螺纹孔、各个圆孔和各个通流孔55分别一一前后对应设置,圆孔的孔径与通流孔55的孔径相同,各个螺纹孔中均螺纹安装有与酸液通流空间85连通的高压喷头56,酸液通过高压喷头56向后喷射,高压喷头56的后端向后穿过相应的圆孔并位于相应的通流孔55内,高压喷头56的外径小于圆孔的孔径,通流孔55内后侧部固定嵌设有套在高压喷头56的后端外圆周上的防尘环57,防尘环57上开设有若干个圆周阵列设置且前后通透的喷孔,碱液通过高压喷头56和通流孔55之间的环腔、相应各个喷孔向后喷射,竖直管的上端与酸液供给管的出水端固定连接,内喷管51的左端通过旋转接头58与碱液供给管的出液端连接,发电系统与摆动电机49电连接。The nested neutralizing
第一密封结构包括第一密封环59,水平管的左端内圆开设有第一台阶槽,第一密封环59固定嵌设在第一台阶槽的右侧槽底内并套装在外喷管50左侧部,第一台阶槽的左侧槽中由左至右依次固定嵌设有套装在外喷管50左侧部的第一轴承60和第一隔离管套61,水平管的左端通过若干根第二紧固螺钉固定安装有套在内喷管51左侧部的法兰端盖62,法兰端盖62与内喷管51转动密封连接,法兰端盖62的右端面与外喷管50的左端之间留有旋转间隙,法兰端盖62的右端边沿面固定嵌设有与水平管的左端面紧密接触的第一O型圈63,法兰端盖62的右端内圆一体成型有伸入到第一台阶槽的左侧槽内的圆环凸缘,圆环凸缘的外圆与第一台阶槽的左侧槽内圆紧密配合,圆环凸缘的右端紧压在第一轴承60的外圈左端面,外喷管50的左端部外圆周上固定嵌设套装有紧压第一轴承60内圈左端面的限位挡环64,第一轴承60紧压第一隔离管套61,第一隔离管套61紧压第一密封环59;The first sealing structure includes a first sealing ring 59. The inner circle of the left end of the horizontal pipe is provided with a first stepped groove. The first sealing ring 59 is fixedly embedded in the bottom of the right groove of the first stepped groove and is sleeved on the left side of the outer nozzle On the side, a first bearing 60 and a first isolation tube sleeve 61 sleeved on the left side of the outer nozzle 50 are fixed and embedded in the left groove of the first step groove in sequence from left to right, and the left end of the horizontal tube passes through several Two fastening screws are fixedly installed with a flange end cover 62 sleeved on the left side of the inner nozzle 51 , the flange end cover 62 is connected with the inner nozzle 51 in a rotational and sealing manner, and the right end surface of the flange end cover 62 is connected with the outer nozzle 50 There is a rotation gap between the left ends of the flange end cover 62, the first O-ring 63 in close contact with the left end surface of the horizontal pipe is fixedly embedded on the edge surface of the right end of the flange end cover 62, and the inner circle of the right end of the flange end cover 62 is integrally formed with The annular flange that extends into the left groove of the first stepped groove, the outer circle of the annular flange is closely matched with the inner circle of the left groove of the first stepped groove, and the right end of the annular flange is tightly pressed against the first stepped groove. On the left end face of the outer ring of the
第二密封结构包括第二密封环65、密封隔套66和密封压环67,水平管的右端内圆开设有第二台阶槽,第二密封环65固定嵌设在第二台阶槽的左侧槽底内并套装在外喷管50左侧部,第二台阶槽的右侧槽中由左至右依次固定嵌设有套装在外喷管50左侧部的第二隔离管套68、第二轴承69和第三隔离管套70,密封隔套66和密封压环67左右间隔同中心套装在外喷管50上,密封隔套66的右端部外圆周一体成型有圆环凸台71,圆环凸台71的左侧面紧压在水平管的右端面上,圆环凸台71的左侧面上固定嵌设有与水平管的右端面紧压接触的第三O型圈72,密封压环67同心套装在外喷管50的右端部并紧压在圆环凸台71的右侧面上,密封压环67通过若干根贯穿圆环凸台71的第三紧固螺钉固定连接在水平管的右端,密封隔套66的左侧部嵌设在第二台阶槽的右侧槽中,密封隔套66的左侧部外圆与第二台阶槽的右侧槽内圆间隙配合,密封隔套66的左端内圆开设有第一安装槽,密封隔套66的右端内圆开设有第二安装槽,密封隔套66的左端紧压第三隔离管套70,第三隔离管套70紧压第二轴承69的外圈右端面,第二轴承69的外圈左端面紧压第二隔离管套68,第二隔离管套68紧压第二密封环65,第一安装槽内固定嵌设有套装在外喷管50左侧部的第三密封环73,第二安装槽内固定嵌设有套装在外喷管50左侧部的第四密封环74,密封压环67紧压第四密封环74,第一密封环59、第二密封环65、第三密封环73和第四密封环74均与外喷管50紧密配合、密封转动。第一密封结构和第二密封结构的设置能够提高外喷管50转动密封性,防止碱液泄露。The second sealing structure includes a
筛分输送皮带机26的皮带上半幅左侧和右侧以及皮带下半幅左侧和右侧均固定设置有长条挡板75,左侧和右侧的长条挡板75结构相同且左右相同,左侧的长条挡板75的中部一体成型有前侧、后侧和右侧敞口的C型槽板76,筛分输送皮带机26的皮带左侧边滑动嵌设在C型槽板76的凹槽中,C型槽板76的凹槽中设置有两排上下间隔的滚轮77,筛分输送皮带机26的皮带左侧边滑动在相应两排滚轮77之间,筛分输送皮带机26的皮带左侧边和右侧边均粘贴有耐磨条78;The left and right sides of the upper half of the belt and the left and right sides of the lower half of the belt of the
左上侧的长条挡板75的左侧和右上侧的长条挡板75的右侧均固定安装有若干个前后间隔设置的分拨机构,左侧的各个分拨机构和右侧的各个分拨机构结构相同且左右对称设置;左侧的一个分拨机构包括分拨液压油缸79,分拨液压油缸79的缸体固定安装在左上侧的长条挡板75的上部且高于筛分输送皮带机26的皮带上半幅,分拨液压油缸79的活塞杆向右水平伸出穿过左上侧的长条挡板75并位于筛分输送皮带机26的皮带上半幅上方,分拨液压油缸79的活塞杆的右端固定安装有分拨耙80,分拨耙80的下端高于筛分输送皮带机26的皮带上半幅1-5mm,液压站系统与分拨液压油缸79通过液压油路连接;The left side of the upper left
左右对应的两个分拨液压油缸79的活塞杆同周期同步伸缩,前后相邻的两个分拨液压油缸79的活塞杆同周期交错伸缩;The piston rods of the two corresponding distribution
车架平台1的后左侧上部固定设置有左侧、右侧和下侧均敞口的门框型支架81,碎石转运输送皮带机4的右端向右延伸至车架平台1的后侧中部右下方,门框型支架81的横梁上固定连接有C型支杆82,碎石转运输送皮带机4的机架前后两侧中部均通过一根拉绳83与C型支杆82连接;The upper left side of the
左侧的曲臂7和右侧的曲臂7的前端部均通过若干根螺栓固定连接有一块圆弧形挡板84,两块圆弧形挡板84的结构相同且左右对称设置,左侧的内齿圈10的内圆左端边缘部和右侧的内齿圈10的内圆右端边缘部均为光面,左侧的圆弧形挡板84位于左侧的内齿圈10的内下侧左端部,左侧的圆弧形挡板84的左侧面与左侧的内齿圈10的左端面齐平,左侧的圆弧形挡板84的下侧边为圆弧边,左侧的圆弧形挡板84的圆心与左侧的内齿圈10的圆心重合,左侧的圆弧形挡板84的下侧边与左侧的内齿圈10的下侧部内圆之间具有间隙。The front ends of the left crank
发动机、发电系统、液压站系统在图中均未示,履带行走总成5、驾驶室2、发动机、发电系统、液压站系统、起抬液压油缸8、驱动桥18、万向节、酸液供给泵44、碱液供给泵45、振动电机36、摆动电机49、分拨液压油缸79和分拨耙80均为现有常规技术,具体构造和工作原理不再赘述,分拨耙80类似于农用工具搂耙。Engine, power generation system, hydraulic station system are not shown in the picture,
本发明的工作原理为:驾驶人员在驾驶室2驾驶该矿山生态修复机器人,通过履带行走总成5使该矿山生态修复机器人行驶到矿山待修复区域,操控两个起抬液压油缸8收缩,使两个曲臂7向下落,进而使旋转挖斗向下落与地面接触,同时发动机通过传动轴21传动驱动桥18,驱动桥18的两端通过链传动机构25分别驱动两根第一驱动轴23转动,则两个驱动齿轮24分别啮合传动相应的内齿圈10,进而驱动旋转滚筒9转动,则通过斗齿16和挖斗隔板13将土壤和土壤中的碎石同时挖出并在旋转滚筒9旋转作用下向后下旋转运移,圆弧形挡板84的设置可防止在此过程中土壤和碎石进入内齿圈10内,土壤和碎石在弧形切割板14和螺旋切割板15的作用下向中间聚拢,土壤和碎石从旋转滚筒9上的后下部向后下掉落到接料斗34中,土壤和碎石沿着接料斗34向后下滑到筛分输送皮带机26的皮带上半幅上,则筛分输送皮带机26的皮带上半幅将土壤和碎石不断向后输送,同时控制两个振动电机36同步启动,两个振动电机36上的主动带轮41通过同步带分别同步驱动相应两个从动带轮38转动,则从动带轮38通过第二驱动轴驱动相应偏心轮39转动,偏心轮39驱动相应振动提拉杆40上下往复运动,则两根振动提拉杆40同步带动筛分输送皮带机26的机架后端部上下摆动,进而使筛分输送皮带机26上下振动,而且同时控制各个分拨液压油缸79的活塞杆左右往复伸缩,则各个分拨耙80左右往复运动将堆积在筛分输送皮带机26的皮带上半幅上的土壤和碎石分拨摊开,土壤及小颗粒碎石在各个分拨耙80的拨动下及筛分输送皮带机26的上下振动下通过筛分输送皮带机26的皮带上半幅上的筛孔31向下筛出,土壤及小颗粒碎石向下掉落到V型导板27上并沿V型导板27的左侧板和右侧板分别向左右两侧滑落,从V型导板27左侧滑落的土壤及小颗粒碎石沿着左下导板28向右滑落到土壤平铺板30上,从V型导板27右侧滑落的土壤及小颗粒碎石沿着右下导板29向左滑落到土壤平铺板30上,土壤平铺板30上的土壤及小颗粒碎石便沿着土壤平铺板30自前上向后下滑落,土壤和小颗粒碎石从土壤平铺板30的后侧边向后下掉落到地面上,在整个过程中,启动土壤中和系统,使两个嵌套式中和喷液机46同时朝向从土壤平铺板30的后侧边掉落的土壤和小颗粒碎石喷射酸液或碱液进而中和土壤和小颗粒碎石,而大颗粒碎石则在筛分输送皮带机26的皮带上半幅的带动下向后输送并掉落到出料斗35上,再沿着出料斗35向后下掉落到碎石转运输送皮带机4的右侧部,碎石转运输送皮带机4将大颗粒碎石自右下向左上输送,同时安排一辆卡车在该矿山生态修复机器人的左侧一起行走并接住从碎石转运输送皮带机4左端输出掉落的大颗粒碎石,便可实现对矿山待修复区域的土壤和碎石分离,以及实现对土壤酸碱性中和,该矿山生态修复机器人在履带行走总成5的驱动下一直向前行走,便可实现边走、边挖、边筛分土壤和碎石、边中和土壤,进而将含有碎石的矿山土地修复为适合种植植被的土地,筛出的大颗粒碎石被上述的卡车拉走,整个修复下来,可完成对矿山待修复区域的土壤修复处理,使修复后的土壤适合种植植被,当土壤中和一段时间后,便可进行植被种植,进而实现矿山生态修复,其中土壤中和时:事先对矿山待修复区域的土壤酸碱性进行检测,如果矿山待修复区域的土壤呈碱性,则两个嵌套式中和喷液机46喷射酸液,如果矿山待修复区域的土壤呈酸性,则两个嵌套式中和喷液机46喷射碱液,以喷射酸液为例说明土壤中和系统的工作原理:启动酸液供给泵44,酸液供给泵44将酸性中和罐42中的酸液通过酸液出管47抽出,再将酸液通过酸液供给管分别注入两个嵌套式中和喷液机46的酸液通流空间85中,两个摆动电机49的动力轴同步小角度往复转动,两个摆动电机49分别驱动相应的内喷管51小角度往复转动,则前侧和后侧的外喷管50同步小角度往复转动,酸液通过前侧的各个高压喷头56向后呈瀑布状喷出与土壤和小颗粒碎石混合中和,酸液通过后侧的各个高压喷头56向前呈瀑布状喷出与土壤和小颗粒碎石充分混合中和;该区域矿山土地修复完成后,操控两个起抬液压油缸8伸展,使两个曲臂7向上抬,进而使旋转挖斗向上移动与地表分离,再将该矿山生态修复机器人驾驶到另一待修复区域,进而对该待修复区域的矿山土地进行修复。The working principle of the present invention is as follows: the driver drives the mine ecological restoration robot in the
本发明的筛分输送皮带机26集输送、筛分于一体,则筛分输送皮带机26输送、筛分土壤和碎石同步进行,结构更紧凑,体积小,减少耗能。The
本发明的左右对应的两个分拨液压油缸79的活塞杆同周期同步伸缩,前后相邻的两个分拨液压油缸79的活塞杆同周期交错伸缩,那么,土壤和碎石在筛分输送皮带机26的皮带上半幅上向后运动过程中,位于前侧左右对应的两个分拨耙80同步向中间运动,进而挤压大块土壤和碎石向中间靠拢,使大块土壤和碎石相互挤压而破碎成小颗粒,接着相邻后侧左右对应的两个分拨耙80同步向两侧运动,进而将聚拢在中间的土壤和碎石分别向两侧分拨开,这样土壤和小颗粒碎石便可在各个分拨耙80的分拨作用下向下通过筛孔,筛分更充分。The piston rods of the two corresponding distribution
需要说明的是,驾驶室2内设置有驾驶位、方向操控机构、驾驶操控机构和控制各构件运动的操控系统等,车架平台1上对应也会安装相应的机械传动机构,这些均是本领域常规技术,类似于大型挖掘机、农业收获机等大型履带式车辆。It should be noted that the
以上实施例仅用以说明而非限制本发明的技术方案,尽管参照上述实施例对本发明进行了详细说明,本领域的普通技术人员应当理解;依然可以对本发明进行修改或者等同替换,而不脱离本发明的精神和范围的任何修改或局部替换,其均应涵盖在本发明的权利要求范围当中。The above embodiments are only used to illustrate rather than limit the technical solutions of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art should understand that the present invention can still be modified or equivalently replaced without departing from the Any modification or partial replacement of the spirit and scope of the present invention should be included in the scope of the claims of the present invention.
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