CN115125023A - Coke modification catalyst and spraying method - Google Patents

Coke modification catalyst and spraying method Download PDF

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Publication number
CN115125023A
CN115125023A CN202210717186.7A CN202210717186A CN115125023A CN 115125023 A CN115125023 A CN 115125023A CN 202210717186 A CN202210717186 A CN 202210717186A CN 115125023 A CN115125023 A CN 115125023A
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China
Prior art keywords
coke
catalyst
agent
modifying
mixture
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CN202210717186.7A
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Chinese (zh)
Inventor
张建辉
董青山
索之运
马雪刚
肖瑞莲
付艳敏
张彦征
张潇晗
张潇晴
刘建伟
李国增
张志伟
贾盼通
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Hebei Fengqiang Technology Co ltd
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Hebei Fengqiang Technology Co ltd
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Priority to CN202210717186.7A priority Critical patent/CN115125023A/en
Publication of CN115125023A publication Critical patent/CN115125023A/en
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B57/00Other carbonising or coking processes; Features of destructive distillation processes in general
    • C10B57/04Other carbonising or coking processes; Features of destructive distillation processes in general using charges of special composition
    • C10B57/06Other carbonising or coking processes; Features of destructive distillation processes in general using charges of special composition containing additives
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/584Recycling of catalysts

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Coke Industry (AREA)

Abstract

The invention discloses a coke modification catalyst, which comprises the following components in percentage by mass: 30-55% of degradation adsorbent, 10-25% of tackifying cosolvent, 20-45% of pore closing agent, 15-55% of complexing agent and 1-5% of surface modifier, the components are uniformly mixed in a catalytic stirring tank according to the mass percentage for reaction to prepare the coke modifying catalyst, and then the coke modifying catalyst is prepared by grinding, screening, centrifugal dehydration and drying, weighing and bagging. Compared with the prior art, the invention has the advantages that: the coke modification catalyst can improve the strength CSR after coke reaction, reduce the coke reactivity CRI and simultaneously improve the cold crushing strength M of the coke 40 Decrease the abrasion resistance M 10 The method not only can save the coke quenching water resource, but also can reduce the dust pollution and the energy consumption for producing coke, and has remarkable economic benefit and social environmental protection benefit.

Description

Coke modification catalyst and spraying method
Technical Field
The invention relates to the technical field of coking, in particular to a coke modification catalyst and a spraying method.
Background
Since this century, China is the first place in world steel capacity in successive years, in 2021, the steel yield in China reaches 13.37 hundred million tons, and the steel working procedure needs to consume a large amount of metallurgical coke to provide heat energy. Meanwhile, the resource structure of China is also considered, although the coal resources of China are rich, the high-quality coking coal resources required for coking are extremely limited, strong caking coal is more scarce, weak caking coal occupies a large part, and non-caking coal which is not suitable for coking also occupies a large proportion, so that China faces the current situation of coke neck before increasing coke requirements and increasingly severe coke quality requirements, the current situations of yield and quality are solved, the bottleneck problem of the coke coking coal resources is deeply researched, the yield of the coke of China reaches 4.64 tons in 2021 year, a part of imported coke and coking coal is not included, the deep utilization and development of the coking coal are researched, and the improvement of the quality of the coke becomes a technical hot subject.
At present, coking workers adopt technical means of improving the proportion of main coking coal and fat coal, improving coal blending coking, tamping coking, coal moisture control, dry quenching and the like to improve the coke quality, but if the proportion of the main coking coal and the fat coal is improved, the coke performance can be improved, but the cost is greatly increased; if tamping coking, coal moisture control and dry quenching processes are adopted, the processes are increased, the equipment is added, the construction period is long, the economic investment of enterprises is huge undoubtedly, and the application is limited.
In recent years, the Coke upgrading technology is deeply researched by the majority of coking workers, and particularly, the Coke thermal property (reactive Coke Reaction Index, CRI and post-Reaction Strength Coke Strength after Reaction, CSR) is improved by adopting a negative catalyst to obtain a good effect, but the process is high in cost and complex and is not beneficial to popularization and application.
In view of the above, the present invention provides a coke modification catalyst and a spraying method thereof, aiming at the problems of poor coke quality and the current production situation of a coke plant, the existing production process is not changed, the coke modification catalyst is applied to spray the coke, so that the post-reaction strength CSR of the coke can be improved, the reactivity CRI of the coke can be reduced, and the cold crushing strength M of the coke can be improved 40 Decrease the abrasion resistance M 10 The method not only can save a large amount of coke quenching water resources, but also can reduce dust pollution and energy consumption for producing coke, and has remarkable economic benefit and social environmental protection benefit.
Disclosure of Invention
The technical problem to be solved by the invention is to overcome the technical defects, and provide a coke reforming catalyst, which comprises the following components in percentage by mass: 30-55% of degradation adsorbent, 10-25% of tackifying cosolvent, 20-45% of pore closing agent, 15-55% of complexing agent and 1-5% of surface modifier, the components are uniformly mixed in a catalytic stirring tank according to the mass percentage for reaction to prepare the coke modifying catalyst, and then the coke modifying catalyst is prepared by grinding, screening, centrifugal dehydration and drying, weighing and bagging.
Further, the degradation adsorbent is a mixture of melamine and refined adipic acid.
Furthermore, the viscosity-increasing cosolvent is a mixture of any two of alginic acid, a thixotropic agent and polyvinyl alcohol.
Further, the pore blocking agent is a mixture of any two of polyacrylamide, redispersible latex powder, hydroxypropyl methylcellulose and carboxymethyl cellulose.
Further, the complexing agent is any one of boron trioxide, instant boron, boric acid and molybdic acid.
Further, the surface modifier is any one of a silane coupling agent and a titanate coupling agent.
A method for spraying coke modifying catalyst includes adding coke modifying catalyst into water at 20-100 deg.C or domestic water to prepare solution of coke modifying catalyst, and spraying coke, wherein the concentration of coke modifying catalyst in the solution is 0.6-18%.
Compared with the prior art, the invention has the advantages that: the coke modification catalyst can form a membrane effect after being sprayed, effectively prevents coke from contacting with water, enables red coke to be cooled at a low temperature under the condition of the membrane effect, avoids strong shrinkage of the coke after water quenching, reduces the generation of cracks in the coke, improves the cold performance of the coke, improves the hot performance of the coke, reduces the water content of the coke, and reduces the discharge amount of harmful steam in the conventional coke quenching process. By using the coke modifying catalyst, the strength CSR of the coke after reaction can be improved, the reactivity CRI of the coke can be reduced, and the cold crushing strength M of the coke can be improved 40 Decrease the abrasion resistance M 10 The method not only can save coke quenching water resources, but also can reduce dust pollution and coke energy consumption, and has remarkable economic benefit and social environmental protection benefit.
Detailed Description
In the description of the present invention, the meaning of "plural" is two or more unless otherwise specified. Furthermore, the term "comprises" and any variations thereof is intended to cover non-exclusive inclusions.
A coke reforming catalyst comprises the following components in percentage by mass: 30-55% of degradation adsorbent, 10-25% of tackifying cosolvent, 20-45% of pore sealing agent, 15-35% of complexing agent and 1-5% of surface modifier.
The degradation adsorbent is a mixture of melamine and refined adipic acid.
The viscosity-increasing cosolvent is a mixture of any two of alginic acid, a thixotropic agent and polyvinyl alcohol.
The pore closing agent is a mixture of any two of polyacrylamide, redispersible latex powder, hydroxypropyl methyl cellulose and carboxymethyl cellulose.
The complexing agent is any one of boron trioxide, instant boron, boric acid and molybdic acid.
The surface modifier is any one of silane coupling agent and titanate coupling agent.
The coke modification catalyst is prepared by uniformly mixing the components in a catalytic stirring tank according to the mass percentage of the components for reaction, grinding, screening, centrifugally dewatering and drying the mixture to obtain the coke modification catalyst, and then weighing and bagging the coke modification catalyst.
A method for spraying coke modifying catalyst includes adding coke modifying catalyst into water at 20-100 deg.C or domestic water to prepare solution of the catalyst, regulating the concentration of the catalyst in the solution to 0.6-18%, and spraying coke.
The first embodiment is as follows: in a coking plant for wet quenching, a coke modification catalyst is added according to 1% of the capacity of quenching water in a quenching tank, high-pressure air is used for stirring to ensure that a medicament is completely dissolved to form a medicament solution of the quenching water, the medicament solution is sprayed onto coke by a quenching tower for quenching, the spraying time is controlled to be 2-3min, the coke sprayed by the medicament solution can form a membrane effect to effectively prevent the contact with water, so that the red coke is cooled at the reduced temperature under the condition of the membrane effect, the strong shrinkage of the quenched coke after water quenching is avoided, the generation of cracks in the coke is reduced, the cold performance of the coke can be improved, the hot performance of the coke can be improved, the water content of the coke can be reduced, the harmful steam discharge amount in the conventional quenching process can be reduced, and the effect of a dry quenching process can be achieved by adopting water quenching.
Example two: preparing a coke modification catalyst agent solution according to the concentration proportion of 10 percent in a fixed stirring tank, adding the agent while stirring, pumping the solution into a spraying tank after the solution is completely dissolved, pressurizing by using a booster pump, conveying the solution to a spraying point through a pipeline, starting a spraying pump to adjust the pressure, spraying the solution through a nozzle, and controlling the spraying amount to be between 1 and 3 percent.
The following table shows the coke index comparison before and after spraying coke upgrading catalyst (according to the national standard GB/T4000-1996):
Figure BDA0003708996690000031
it can be seen that the crushing strength M of the coke 40 、M 25 All have certain improvement, the abrasion resistance of the coke M 10 The reactivity of the coke is reduced, and the strength of the coke after reaction is greatly improved, so that the coke modification catalyst has good effects on the cold property and the thermal property of the coke.
The following table shows the comparison of coke production indexes before and after spraying a coke modifying catalyst applied to a certain blast furnace:
Figure BDA0003708996690000032
it can be seen that the daily average yield is improved, the yield is increased by 1.4 percent and the utilization coefficient is improved by 0.05t/m by comparing the production indexes of the coke before and after the spraying treatment in the actual application of the blast furnace 3 The coke ratio is reduced by 14kg/t. iron, which is equivalent to 3.67 percent, and the coal ratio and the comprehensive fuel ratio are improved to a certain degree.
The present invention and the embodiments thereof have been described above, and the description is not restrictive, and the embodiments shown in the detailed description are only a part of the embodiments of the present invention, not all embodiments, and the actual configuration is not limited thereto. In summary, those skilled in the art should be able to conceive of the present invention without creative design of the similar structural modes and embodiments without departing from the spirit of the present invention, and all such modifications should fall within the protection scope of the present invention.

Claims (7)

1. The coke upgrading catalyst is characterized by comprising the following components in percentage by mass: 30-55% of degradation adsorbent, 10-25% of tackifying cosolvent, 20-45% of pore closing agent, 15-55% of complexing agent and 1-5% of surface modifier, the components are uniformly mixed in a catalytic stirring tank according to the mass percentage for reaction to prepare the coke modifying catalyst, and then the coke modifying catalyst is prepared by grinding, screening, centrifugal dehydration and drying, weighing and bagging.
2. The coke upgrading catalyst of claim 1, wherein the degrading adsorbent is a mixture of melamine and purified adipic acid.
3. The coke upgrading catalyst of claim 1, wherein the viscosity increasing cosolvent is a mixture of any two of alginic acid, a thixotropic agent, and polyvinyl alcohol.
4. The coke upgrading catalyst of claim 1, wherein the pore blocking agent is a mixture of any two of polyacrylamide, redispersible latex powder, hydroxypropyl methylcellulose and carboxymethyl cellulose.
5. The coke upgrading catalyst of claim 1, wherein the complexing agent is any one of boron trioxide, fast dissolving boron, boric acid, and molybdic acid.
6. The coke upgrading catalyst of claim 1, wherein the surface modifier is any one of a silane coupling agent and a titanate coupling agent.
7. A spraying method of a coke modifying catalyst is characterized in that a coke modifying catalyst is added into quenching water or domestic water with the water temperature of 20-100 ℃ to prepare a medicament solution, wherein the concentration of the coke modifying catalyst in the medicament solution is 0.6-18%, and then the coke is sprayed.
CN202210717186.7A 2022-06-23 2022-06-23 Coke modification catalyst and spraying method Pending CN115125023A (en)

Priority Applications (1)

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Publications (1)

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109880645A (en) * 2019-04-12 2019-06-14 重庆路牛科技有限责任公司 Coke upgrading synergist and its preparation and application

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109880645A (en) * 2019-04-12 2019-06-14 重庆路牛科技有限责任公司 Coke upgrading synergist and its preparation and application

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