CN115124313B - Crack-resistant phosphogypsum plastering mortar and research and test device thereof - Google Patents
Crack-resistant phosphogypsum plastering mortar and research and test device thereof Download PDFInfo
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- CN115124313B CN115124313B CN202210582488.8A CN202210582488A CN115124313B CN 115124313 B CN115124313 B CN 115124313B CN 202210582488 A CN202210582488 A CN 202210582488A CN 115124313 B CN115124313 B CN 115124313B
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- 238000012360 testing method Methods 0.000 title claims abstract description 123
- 239000004570 mortar (masonry) Substances 0.000 title claims abstract description 91
- PASHVRUKOFIRIK-UHFFFAOYSA-L calcium sulfate dihydrate Chemical compound O.O.[Ca+2].[O-]S([O-])(=O)=O PASHVRUKOFIRIK-UHFFFAOYSA-L 0.000 title claims abstract description 84
- 238000011160 research Methods 0.000 title claims abstract description 35
- 230000004224 protection Effects 0.000 claims description 44
- 230000007246 mechanism Effects 0.000 claims description 32
- 238000001125 extrusion Methods 0.000 claims description 26
- 238000007542 hardness measurement Methods 0.000 claims description 13
- 238000010030 laminating Methods 0.000 claims 2
- 238000005336 cracking Methods 0.000 abstract description 16
- 239000002994 raw material Substances 0.000 abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 9
- 239000004568 cement Substances 0.000 abstract description 7
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 abstract description 6
- 239000000920 calcium hydroxide Substances 0.000 abstract description 6
- 229910001861 calcium hydroxide Inorganic materials 0.000 abstract description 6
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 abstract description 6
- 239000001866 hydroxypropyl methyl cellulose Substances 0.000 abstract description 6
- 229920003088 hydroxypropyl methyl cellulose Polymers 0.000 abstract description 6
- 235000010979 hydroxypropyl methyl cellulose Nutrition 0.000 abstract description 6
- UFVKGYZPFZQRLF-UHFFFAOYSA-N hydroxypropyl methyl cellulose Chemical compound OC1C(O)C(OC)OC(CO)C1OC1C(O)C(O)C(OC2C(C(O)C(OC3C(C(O)C(O)C(CO)O3)O)C(CO)O2)O)C(CO)O1 UFVKGYZPFZQRLF-UHFFFAOYSA-N 0.000 abstract description 6
- 239000010451 perlite Substances 0.000 abstract description 6
- 235000019362 perlite Nutrition 0.000 abstract description 6
- 239000000843 powder Substances 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000000203 mixture Substances 0.000 abstract description 3
- 239000000654 additive Substances 0.000 abstract description 2
- 238000002360 preparation method Methods 0.000 abstract description 2
- 239000000126 substance Substances 0.000 abstract description 2
- 230000000996 additive effect Effects 0.000 abstract 1
- 238000010517 secondary reaction Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000012634 fragment Substances 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 208000012260 Accidental injury Diseases 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000012615 aggregate Substances 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000013538 functional additive Substances 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 239000011414 polymer cement Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000009979 protective mechanism Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/14—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
- C04B28/142—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements
- C04B28/143—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements the synthetic calcium sulfate being phosphogypsum
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/38—Concrete; Lime; Mortar; Gypsum; Bricks; Ceramics; Glass
- G01N33/383—Concrete or cement
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Immunology (AREA)
- Physics & Mathematics (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- Food Science & Technology (AREA)
- General Physics & Mathematics (AREA)
- Medicinal Chemistry (AREA)
- Pathology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
Abstract
The invention provides an anti-cracking phosphogypsum plastering mortar and a research and test device thereof. The novel anti-cracking phosphogypsum plastering mortar comprises the following raw materials in parts by weight: 300-400 parts of phosphogypsum powder, 100-150 parts of ordinary cement, 100-130 parts of calcium hydroxide, 80-90 parts of perlite, 1-5 parts of hydroxypropyl methyl cellulose ether and 150-200 parts of water. The anti-cracking phosphogypsum plastering mortar provided by the invention has the advantages that the raw material composition is simple, no auxiliary additive is used for preparation, the production difficulty of the anti-cracking phosphogypsum plastering mortar is greatly reduced, the anti-cracking phosphogypsum plastering mortar is suitable for mass production, meanwhile, the chemical properties of the raw materials are stable, secondary reaction can not occur between the raw materials, the overall anti-cracking performance is obviously improved, the severe use environment can be well adapted, and the stability is higher.
Description
Technical Field
The invention relates to the field of plastering mortar, in particular to anti-cracking phosphogypsum plastering mortar and a research and test device thereof.
Background
Plastering mortar is a type of mortar which is applied to be painted to perform leveling or provide protection on a building base surface, and is divided into on-site stirring mortar and ready-mixed dry plastering mortar according to different operations, wherein the ready-mixed dry plastering mortar is one of commercial mortar, and the dry plastering mortar is prepared from cement, filler, aggregate and various functional additives; different wall substrates are used for plastering mortar with different functions.
Phosphogypsum plastering mortar belongs to one of plastering mortars, and can be prepared by adding phosphogypsum raw materials into common plastering mortars, so that various performances of the plastering mortars can be remarkably improved.
In the related art, the research and test device for the anti-cracking phosphogypsum plastering mortar needs manual adjustment operation, and has the advantages of poor fixing effect and high use cost.
Therefore, it is necessary to provide an anti-cracking phosphogypsum plastering mortar and a research and test device thereof to solve the technical problems.
Disclosure of Invention
The invention provides an anti-cracking phosphogypsum plastering mortar, which solves the problem that phosphogypsum plastering mortar is easy to crack.
In order to solve the technical problems, the anti-cracking phosphogypsum plastering mortar provided by the invention comprises the following raw materials in parts by weight:
the material comprises the following raw materials in parts by weight: 300-400 parts of phosphogypsum powder, 100-150 parts of ordinary cement, 100-130 parts of calcium hydroxide, 80-90 parts of perlite, 1-5 parts of hydroxypropyl methyl cellulose ether and 150-200 parts of water.
Preferably, the crack-resistant phosphogypsum plastering mortar comprises the following raw materials in parts by weight: 300 parts of phosphogypsum powder, 100 parts of ordinary cement, 100 parts of calcium hydroxide, 80 parts of perlite, 1 part of hydroxypropyl methyl cellulose ether and 150 parts of water.
A research testing device, comprising:
a support base;
the strength testing mechanism is arranged on the supporting seat and comprises a base, a movable table, a first electric telescopic rod, a top plate, a supporting spring, a squeezing block and a second electric telescopic rod, wherein the movable table is slidably arranged on the inner side of the supporting seat, the first electric telescopic rod is arranged on the supporting seat, and the telescopic end of the first electric telescopic rod is fixedly arranged at the bottom of the supporting seat;
rectangular cavities are formed in two sides of the base, and the base is mounted with the to-be-tested rectangular cavities;
the top plate is fixedly arranged at the top of the movable table, the movable plate is slidably arranged on the top plate, and an inclined plane block structure is arranged at the bottom of the movable plate; the supporting spring is installed one side of the movable plate, the second electric telescopic rod is installed in the movable table, the telescopic end of the second electric telescopic rod is connected with the extrusion block, and the extrusion block is attached to the inclined plane block structure.
Preferably, the two movable plates are in a close fit state, one side of each movable plate extends into the rectangular cavity, and the top plate is used for providing support for the bottom of the phosphogypsum plastering mortar workpiece to be tested.
Preferably, the supporting spring is located between the inclined surface block structure and the movable table, and when the movable plate is in a closed state, the supporting spring is in a natural extension state.
Preferably, the hardness testing mechanism is installed at the top of supporting seat, just hardness testing mechanism is located directly over the movable table, hardness testing mechanism includes hydraulic stem, rotation motor and test piece, rotation motor installs the flexible end of hydraulic stem, the test piece install in rotation motor's output, the test piece includes two test heads and position control subassembly.
Preferably, the two sides of the top of the base are provided with connecting grooves, and the front side of the rectangular cavity on the base is in an open state.
Preferably, the research testing device further comprises a protection mechanism, the protection mechanism comprises two protection plates, two gears and two groups of limiting pulleys, the two protection plates are slidably mounted on two sides of the top of the base through the limiting pulleys, and the gears are mounted on one side of the base.
Preferably, a saw tooth groove is formed in one side, opposite to the top plate, of the protection plate, the gear is meshed with the protection plate and the top plate respectively, and one side of the protection plate extends into the supporting seat.
Preferably, when the two movable plates are unfolded outwards, the two protection plates are made to approach each other to a closed state.
Compared with the related art, the anti-cracking phosphogypsum plastering mortar and the research and test device thereof have the following beneficial effects:
the invention provides a research testing device, which not only has a basic extrusion strength testing function by arranging the strength testing mechanism, but also can effectively fix phosphogypsum plastering mortar workpieces arranged on a base by arranging a movable table and a first electric telescopic rod, can well adapt to phosphogypsum plastering mortar workpieces with different thicknesses, does not need to independently use a clamping mechanism to fix the phosphogypsum plastering mortar workpieces, does not need manual adjustment operation during fixing, has stable and reliable fixing effect, further simplifies the structure of the research testing device, and reduces the use cost of the research testing device.
Drawings
FIG. 1 is a schematic diagram of a research test device according to the present invention;
FIG. 2 is a schematic view of the top plate and the movable plate shown in FIG. 1;
FIG. 3 is an exploded view of the top plate and the movable plate shown in FIG. 2;
fig. 4 is a schematic structural diagram of the research and test device provided by the invention when testing phosphogypsum plastering mortar workpieces;
FIG. 5 is a schematic view of the structure of the interior of the research test device shown in FIG. 4;
FIG. 6 is a schematic diagram of the strength testing mechanism of FIG. 5 when testing phosphogypsum plastering mortar workpieces;
FIG. 7 is a schematic view of a fifth embodiment of a research testing device according to the present invention;
FIG. 8 is a schematic view of the structure of the interior of the research test device shown in FIG. 7;
fig. 9 is an exploded view of the protection mechanism and the strength testing mechanism shown in fig. 7.
Reference numerals in the figures
1. A support base;
2. a strength testing mechanism;
21. the device comprises a base, a movable table, a first electric telescopic rod, a second electric telescopic rod, a top plate, a second electric telescopic rod, a first electric telescopic rod, a second electric telescopic rod, a movable plate, a top plate, a supporting spring and a supporting rod, wherein the base, the movable table, the first electric telescopic rod, the second electric telescopic rod, the movable table and the movable plate are respectively arranged in sequence;
3. a hardness testing mechanism;
31. the hydraulic rod 32, the rotating motor 33 and the test piece;
4. a protective mechanism;
41. the protection plate, 42, gear, 43 and limit pulley;
5. a rolling assembly;
51. a rolling wheel, 52, elastic member;
6. phosphogypsum plastering mortar work piece.
Detailed Description
The invention will be further described with reference to the drawings and embodiments.
Example 1
The crack-resistant phosphogypsum plastering mortar comprises the following raw materials:
the material comprises the following raw materials in parts by weight: 300 parts of phosphogypsum powder, 100 parts of ordinary cement, 100 parts of calcium hydroxide, 80 parts of perlite, 1 part of hydroxypropyl methyl cellulose ether and 150 parts of water.
Example 2
The material comprises the following raw materials in parts by weight: 350 parts of phosphogypsum powder, 125 parts of ordinary cement, 115 parts of calcium hydroxide, 85 parts of perlite, 3 parts of hydroxypropyl methyl cellulose ether and 170 parts of water.
Example 3
The material comprises the following raw materials in parts by weight: 400 parts of phosphogypsum powder, 150 parts of ordinary cement, 130 parts of calcium hydroxide, 90 parts of perlite, 5 parts of hydroxypropyl methyl cellulose ether and 200 parts of water.
For the test workpieces made of the anti-crack phosphogypsum plastering mortar prepared in the examples 1-3, 100 groups of test samples are respectively selected, and each mechanical property and water retention rate of the phosphogypsum plastering mortar samples are tested according to the industrial standard GB/T28627-2012 "plastering gypsum method"; water absorption test is carried out according to JC/T984-2011 polymer cement waterproof mortar, the data of all the examples are subjected to unified treatment based on the data of the example 1, and finally obtained values are averaged, and specific reference is made to the table 1;
| compressive strength (MPa) | Flexural strength (MPa) | Water retention (%) | Water absorption (%) | |
| Example 1 | 7.5 | 10.3 | 90.2 | 3.2 |
| Example 2 | 8.3 | 9.4 | 88 | 2.9 |
| Example 3 | 8.6 | 11.8 | 91.3 | 2.78 |
| Standard requirements | ≧1.0 | ≧2.5 | ≧60 | ≦6.0 |
As can be seen from the above table, the anti-crack phosphogypsum plastering mortar formulation given in example 3 is the best choice since the anti-crack phosphogypsum plastering mortar workpiece prepared in example 3 has higher compressive strength, flexural strength, water retention and water absorption than those of the workpiece.
Compared with the related art, the anti-cracking phosphogypsum plastering mortar provided by the invention has the following beneficial effects:
the anti-cracking phosphogypsum plastering mortar is simple in raw material composition, does not use auxiliary additives for preparation, further greatly reduces the difficulty in production of the anti-cracking phosphogypsum plastering mortar, is applicable to mass production, has stable chemical properties, does not react secondarily, and has the advantages of remarkably improving the overall cracking resistance, being well adapted to severe use environments and being higher in stability.
Referring to fig. 1 to 6 in combination, in order to test the performance of the anti-crack phosphogypsum plastering mortar provided by the invention, the anti-crack phosphogypsum plastering mortar is firstly manufactured into a test workpiece in a long plate shape, so the invention also provides a research testing device for testing the test workpiece in a specific shape, wherein the research testing device comprises:
a support base 1;
the strength testing mechanism 2 is arranged on the supporting seat 1, the strength testing mechanism 2 comprises a base 21, a movable table 22, a first electric telescopic rod 23, a top plate 24, a movable plate 28, a supporting spring 25, an extrusion block 26 and a second electric telescopic rod 27, the movable table 22 is slidably arranged on the inner side of the supporting seat 1, the first electric telescopic rod 23 is arranged on the supporting seat 1, and the telescopic end of the first electric telescopic rod 23 is fixedly arranged with the bottom of the supporting seat 1;
rectangular cavities are formed in two sides of the base 21, and the phosphogypsum plastering mortar workpiece 6 to be tested is mounted on the base 21 through the rectangular cavities;
the top plate 24 is fixedly arranged at the top of the movable table 22, the movable plate 28 is slidably arranged on the top plate 24, and an inclined plane block structure is arranged at the bottom of the movable plate 28; the supporting spring 25 is installed on one side of the movable plate 28, the second electric telescopic rod 27 is installed in the movable table 22, the telescopic end of the second electric telescopic rod 27 is connected with the extrusion block 26, and the extrusion block 26 is attached to the inclined surface block structure.
The bottom of the base 21 is connected with the supporting seat 1, so that the whole strength testing mechanism 2 is effectively connected with the supporting seat 1;
the whole shape of the base 21 is U-shaped, the movable table 22 is positioned between the inner sides of the U-shaped, and the base 21 which is U-shaped can play a role in limiting the movable table 22 in the vertical direction, so that the movable table 22 can stably move on the base 21;
the rectangular cavities arranged on the base 21 are respectively positioned at the left side and the right side of the base, and when the phosphogypsum plastering mortar workpiece 6 to be tested is installed, the phosphogypsum plastering mortar workpiece 6 is horizontally and slidably installed through the rectangular cavities at the left side.
The telescopic end of the first electric telescopic rod 23 is connected with the bottom of the movable table 22, controls the telescopic operation of the first electric telescopic rod through an external switch, is connected with an internal power supply unit of the supporting seat 1, can drive the movable table 22 to move in the vertical direction, and further realizes the position adjustment of the movable table 22 so as to meet the requirement of clamping the phosphogypsum plastering mortar workpieces 6 to be tested after different conditions.
The top plate 24 is fixedly arranged on the top of the movable table 22 through screws, so that the movable table 22 is convenient to detach and repair;
the movable plates 28 are provided with two, are symmetrically arranged on the top plates 24 from side to side, and in a normal use state, the two top plates 24 are kept in a tightly closed state, and form a relatively sealed long plate structure with the top plates 24, so that the movable plates are used as a table top structure at the top of the movable table 22, and are used as a bottom supporting structure for testing phosphogypsum plastering mortar workpieces 6 in a hardness test.
The number of the supporting springs 25 is two, and the movable plate 28 can be driven to reset by being arranged on one side of the movable plate 28 and mainly providing elastic support for the movable plate 28 in the horizontal direction.
The extrusion piece 26 is set to an arc piece, and its cambered surface is laminated with two inclined plane blocks respectively, and the cooperation design of arc and inclined plane for when the extrusion piece 26 moves up, can extrude two inclined plane blocks horizontal migration simultaneously, finally realize two fly leaf 28 expansion function.
In order to ensure that the movable plate 28 can be unfolded smoothly, a certain height difference is arranged between the top of the movable plate 28 and the top of the top plate 24, so that the movable plate 28 can still move horizontally when the top plate 24 is contacted with the phosphogypsum plastering mortar workpiece 6 to be tested.
The extrusion block 26 is mainly used for extruding phosphogypsum plastering mortar to be tested, so that the phosphogypsum plastering mortar to be tested is finally broken, the operation of testing the compressive strength of the phosphogypsum plastering mortar is finished, and the contact surface of the phosphogypsum plastering mortar is smoother with the phosphogypsum plastering mortar workpiece 6 to be tested, so that the acting force is relatively uniform, the phosphogypsum plastering mortar workpiece 6 to be tested is prevented from being damaged in a short time, and the test data can be recorded conveniently by people.
The second electric telescopic rod 27 is connected with the inside of the extrusion block 26, so that the extrusion block 26 can be driven to move upwards, and finally the phosphogypsum plastering mortar workpiece 6 to be tested can be extruded, and the expansion and the contraction of the phosphogypsum plastering mortar workpiece 6 can be controlled through an external control switch.
The two movable plates 28 are in a close fit state, one side of each movable plate 28 extends into the rectangular cavity, and the top plate 24 is used for providing support for the bottom of the phosphogypsum plastering mortar workpiece 66 to be tested.
The support spring 25 is located between the ramp block structure and the movable table 22, such that the support spring 25 is in a natural extended state when the movable plate 28 is in a closed state.
The hardness testing mechanism 3 is installed at the top of supporting seat 1, just hardness testing mechanism 3 is located directly over the movable table 22, hardness testing mechanism 3 includes hydraulic stem 31, rotation motor 32 and test piece 33, rotation motor 32 installs the flexible end of hydraulic stem 31, test piece 33 install in the output of rotation motor 32, test piece 33 includes two test heads and position control subassembly.
The hydraulic rod 31 is connected with a protective shell outside the rotary motor 32, so that the rotary motor 32 can be driven to move in the vertical direction;
the output end of the rotating motor 32 faces downwards and is connected with the test piece 33, so that the test piece 33 can be driven to rotate in the horizontal direction, and the angle adjustment of the test piece 33 is further realized;
the test piece 33 is mainly used for testing the surface hardness of the phosphogypsum plastering mortar workpiece 6 to be tested, wherein the test heads are conventional mortar rebound meters, and by arranging two test heads, the test efficiency of the test piece 33 can be increased, and the test time can be shortened;
the position adjusting assembly is used for adjusting the distance between the two testing heads, so that the testing piece 33 can test the phosphogypsum plastering mortar workpiece 6 to be tested in different circumferences.
The research testing device is further provided with a data recording and calculating module, wherein the strength testing mechanism 2 and the hardness testing mechanism 3 are respectively provided with sensing units which are respectively connected with the data recording module, so that the relevant data recording of the phosphogypsum plastering mortar workpiece 6 is realized, and then the relevant data recording is sent to the calculating module, and relevant performance data and charts are obtained through the calculating module.
In the embodiment, the research and testing device respectively tests the compressive strength and the hardness of the phosphogypsum plastering mortar workpiece 6 by arranging the strength testing mechanism 2 and the hardness testing mechanism 3, combines the compressive strength and the hardness testing data, and finally obtains the performance data of the phosphogypsum plastering mortar workpiece 6;
the strength testing mechanism 2 not only has a basic extrusion strength testing function, but also can effectively fix phosphogypsum plastering mortar workpieces 6 mounted on the base 21 by arranging the movable table 22 and the first electric telescopic rod 23, can well adapt to phosphogypsum plastering mortar workpieces 6 with different thicknesses, does not need to independently use a clamping mechanism to fix the phosphogypsum plastering mortar workpieces 6, does not need manual adjustment operation during fixing, has stable and reliable fixing effect, further simplifies the structure of the research testing device, and reduces the use cost of the research testing device;
meanwhile, after the hardness test is finished, the extrusion block 26 can be directly controlled to move upwards, so that the top of the extrusion block is finally contacted with the phosphogypsum plastering mortar workpiece 6, and thus the compression strength test is carried out, the movable table 22 is not required to be overturned or subjected to position adjustment operation, the continuity between the hardness test and the strength test is further increased, long waiting time is not required in the middle, excessive manual operation is also not required, the test operation is further simplified, the operation is more convenient and easier during the test, and the working efficiency of the research test device is further improved.
The working principle of the research testing device provided by the embodiment is as follows:
step one: when the phosphogypsum plastering mortar workpiece 6 is tested, the phosphogypsum plastering mortar workpiece 6 is arranged on the base 21 through the rectangular cavity, the first electric telescopic rod 23 is controlled to extend, the movable table 22 moves upwards, and finally the left side and the right side of the phosphogypsum plastering mortar workpiece 6 are respectively fixed between the movable table 22 and the rectangular space, and the bottom is attached to the top of the top plate 24;
step two: then, starting to perform hardness test on the phosphogypsum plastering mortar workpiece 6, starting by controlling the hardness testing mechanism 3, enabling the hydraulic rod 31 to extend, driving the rotating motor 32 and the test piece 33 to move downwards, finally enabling the test head on the test piece 33 to contact with the surface of the phosphogypsum plastering mortar workpiece 6, and enabling the hydraulic rod 31 to shorten, enabling the test head to reset upwards, so that one-time test operation is completed;
step three: then the horizontal angle of the test piece 33 is adjusted by rotating the motor 32, then the operation is repeated until all test points on the same circumference of the test heads on the surface of the phosphogypsum plastering mortar workpiece 6 are tested, the distance between the two test heads is adjusted by controlling the position adjusting assembly, the test radius of the test heads is shortened, and then the operation is repeated to test different positions of the phosphogypsum plastering mortar workpiece 6;
step four: after the hardness test is finished, the strength test is started, the second electric telescopic rod 27 is controlled to stretch, the extrusion block 26 starts to move upwards, two movable plates 28 are extruded to be unfolded at the left side and the right side simultaneously, one side of each movable plate 28 is extruded to be contracted by the supporting spring 25 simultaneously until the extrusion block 26 extends to the outside of the movable table 22 and is contacted with the bottom of the phosphogypsum plastering mortar workpiece 6, the second electric telescopic rod 27 is controlled to stretch continuously, the extrusion block 26 is enabled to continuously extrude the phosphogypsum plastering mortar workpiece 6, finally the phosphogypsum plastering mortar workpiece 6 is enabled to bend and break, the real-time state data of the phosphogypsum plastering mortar workpiece 6 is synchronously recorded through the recording module, and then the strength test operation is finished.
Fourth embodiment
Referring to fig. 7-9 in combination, a research testing device according to a first embodiment of the present invention provides another research testing device according to a fourth embodiment of the present invention, wherein the fourth embodiment does not prevent the independent implementation of the technical solution of the first embodiment.
Specifically, the present invention provides another research test device, which is different in that:
connecting grooves are formed in two sides of the top of the base 21, and the front side of the rectangular cavity on the base 21 is in an open state;
the protection mechanism 4 comprises two protection plates 41, two gears 42 and two groups of limiting pulleys 43, the two protection plates 41 are slidably mounted on two sides of the top of the base 21 through the limiting pulleys 43, and the gears 42 are mounted on one side of the base 21.
The connecting groove is used for connecting and installing the protection plate 41, so that the protection plate 41 can be effectively installed at the top position of the base 21;
in the present embodiment, the front side of the rectangular cavity is set to an open state, and then the phosphogypsum plastering mortar work piece 6 can be placed in the rectangular cavity at the front side of the base 21.
The two protection plates 41 are respectively positioned at the left side and the right side of the top of the base 21, and in the strength test, the two protection plates 41 are in a closed state and mainly play a role in protecting by being arranged above the phosphogypsum plastering mortar workpiece 6, so that fragments generated when the phosphogypsum plastering mortar workpiece 6 breaks can be prevented from jumping upwards, the fragments are placed to cause accidental injury to staff, and meanwhile, the test piece 33 above can also play a role in protecting;
in this embodiment, a buffer layer is disposed at the bottom of the protection plate 41, that is, the buffer layer may be made of a sponge material, a rubber material, or the like, so as to buffer the chips to a certain extent, thereby reducing the damage to the bottom of the protection plate 41.
The set of limiting pulleys 43 is composed of two pulleys which are symmetrical in front and back, and the two pulleys are respectively arranged on the front and back sides of the inner surface of the connecting groove, and are in rolling connection with the front and back sides of the protection plate 41 to limit the protection plate 41, so that the protection plate 41 can slide in the top horizontal direction of the base 21.
The opposite sides of the protection plate 41 and the movable plate 28 are respectively provided with a saw tooth slot, and the gear 42 is respectively meshed with the protection plate 41 and the movable plate 28, wherein one side of the protection plate 41 extends into the supporting seat 1.
When the two movable plates 28 are unfolded outwardly, the two protection plates 41 are brought close to each other to the closed state.
The two gears 42 are respectively located at the upper positions of the left side and the right side of the base 21, and meshed with the protection plate 41 and the movable plate 28 respectively, so that the protection plate 41 is connected with the movable plate 28, and when the movable plate 28 is unfolded, the protection plate 41 can be synchronously driven to shrink, so that the two are linked.
It should be noted that, the test device is used to test the phosphogypsum plastering mortar workpiece 6 to be tested with the same thickness, so the size of the gear 42 is set, and thus, when the top plate 24 clamps the phosphogypsum plastering mortar workpiece 6 to be tested, the gear 42 can be just meshed with the movable plate 28, so that the linkage operation between the movable plate 28 and the protection plate 41 is realized.
In the embodiment, by arranging the protection mechanism 4, the safety protection function is mainly achieved when the strength test is performed;
the protection plate 41, the movable plate 28 and the gear 42 are mainly utilized to be meshed, when the extrusion block 26 ascends to extrude the phosphogypsum plastering mortar workpiece 6, the protection plate 41 is synchronously closed to form a protection barrier above the phosphogypsum plastering mortar workpiece 6, fragments can be effectively placed to splash upwards, an effective protection effect is achieved on a worker and the test piece 33, the safety during strength test is further improved, after the test is finished, the extrusion block 26 contracts, the protection plate 41 is synchronously unfolded, and the operation is very convenient when the device is used without manual operation of the worker.
The working principle of the research testing device provided by the embodiment is as follows:
step one: when the strength test is performed, the extrusion block 26 is extended by the second electric telescopic rod 27 to move upwards, so that the two movable plates 28 can be unfolded at the left side and the right side, and the two gears 42 can be synchronously rotated by the movement of the two movable plates 28, and finally the two gears 42 can drive the two protection plates 41 to be close to each other until the two protection plates 41 are closed;
step two: at this time, the cambered surface position of the extrusion block 26 is not contacted with the inclined surface block structure of the movable plate 28 any more, but the vertical surface is contacted with the inclined surface block, so that the horizontal extrusion force action is not generated on the top plate 24 any more, at this time, the extrusion block 26 can continue to move upwards, and the movable plate 28 keeps the position unchanged until the extrusion block 26 extrudes and breaks the phosphogypsum plastering mortar workpiece 6;
step three: if the scraps jump out, the scraps are directly contacted with the bottom of the protection plate 41, so that the scraps are effectively intercepted, the scraps cannot outwards move, and after the test is finished, the operation is reversed when the scraps shrink.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present invention.
Claims (6)
1. A research testing device for testing crack-resistant phosphogypsum plastering mortar, comprising:
a support base;
the strength testing mechanism is arranged on the supporting seat and comprises a base, a movable table, a first electric telescopic rod, a top plate, a supporting spring, a squeezing block and a second electric telescopic rod, wherein the movable table is slidably arranged on the inner side of the supporting seat, the first electric telescopic rod is arranged on the supporting seat, and the telescopic end of the first electric telescopic rod is fixedly arranged at the bottom of the supporting seat;
rectangular cavities are formed in two sides of the base, and the base is installed with the to-be-tested rectangular cavities;
the top plate is fixedly arranged at the top of the movable table, the movable plate is slidably arranged on the top plate, and an inclined plane block structure is arranged at the bottom of the movable plate; the supporting spring is installed one side of fly leaf, the second electric telescopic handle is installed in the fly leaf, just the flexible end of second electric telescopic handle with the extrusion piece is connected, just the extrusion piece with the laminating of inclined plane piece structure, two the fly leaf is closely laminating state, one side of fly leaf extends to in the rectangle cavity, the roof is used for treating the test bottom and provides the support, the supporting spring is located the inclined plane piece structure with between the fly leaf, works as the fly leaf is in the closed state, makes the supporting spring is in the nature extension state.
2. The research testing device of claim 1, wherein a hardness testing mechanism is mounted on the top of the support base and is located directly above the movable table, the hardness testing mechanism comprises a hydraulic rod, a rotating motor and a testing piece, the rotating motor is mounted at the telescopic end of the hydraulic rod, the testing piece is mounted at the output end of the rotating motor, and the testing piece comprises two testing heads and a position adjusting assembly.
3. The research and testing device of claim 1, wherein the two sides of the top of the base are provided with connecting grooves, and the front side of the rectangular cavity on the base is in an open state.
4. The research testing device of claim 1, further comprising a protection mechanism comprising two protection plates, two gears and two sets of limit pulleys, wherein both protection plates are slidably mounted on both sides of the top of the base through the limit pulleys, and the gears are mounted on one side of the base.
5. The research testing device of claim 4, wherein the side of the guard plate opposite to the top plate is provided with a serration groove, the gear is engaged with the guard plate and the top plate, respectively, and one side of the guard plate extends into the support seat.
6. The research testing device of claim 5, wherein when the two flaps are deployed outwardly, the two flaps are brought closer to each other to a closed position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210582488.8A CN115124313B (en) | 2022-05-26 | 2022-05-26 | Crack-resistant phosphogypsum plastering mortar and research and test device thereof |
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| CN202210582488.8A CN115124313B (en) | 2022-05-26 | 2022-05-26 | Crack-resistant phosphogypsum plastering mortar and research and test device thereof |
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| CN115124313B true CN115124313B (en) | 2023-07-25 |
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| GB380155A (en) * | 1931-06-16 | 1932-09-15 | Harold Berridge | Improvements in or relating to apparatus for testing the strength of material |
| US5578327A (en) * | 1993-08-16 | 1996-11-26 | Tan; Tah H. | Plastering machine |
| JP2009096657A (en) * | 2007-10-16 | 2009-05-07 | Taiheiyo Material Kk | Cement mortar for plaster work |
| CN208984463U (en) * | 2018-10-12 | 2019-06-14 | 武汉飞虹建设监理有限公司 | Pavement material intensity experimental rig |
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| CA2342119A1 (en) * | 2001-03-23 | 2002-09-23 | Universite Du Quebec A Montreal (Uqam) | Automation of the water absorption test in porous materials |
| US9429558B2 (en) * | 2012-06-26 | 2016-08-30 | Baker Hughes Incorporated | Multi-function testing apparatus for cement and methods of using the same |
| KR101799526B1 (en) * | 2016-11-17 | 2017-11-20 | (주)제이스코리아 | Compressive strength testing method for concrete and tester |
| CN109238829A (en) * | 2018-10-16 | 2019-01-18 | 成都欧亚粉末有限公司 | A kind of intensity detecting device of plastic product |
| CN213842876U (en) * | 2020-09-27 | 2021-07-30 | 苏州明耀达新型建材有限公司 | Mortar press for mortar detection |
| CN113155628B (en) * | 2021-04-15 | 2024-06-18 | 新疆金砂诚泰工业科技有限公司 | Dry-mixed plastering mortar performance testing equipment and testing method |
| CN113173771B (en) * | 2021-05-08 | 2023-07-07 | 钟祥市天宇建材有限公司 | Waterproof phosphogypsum plastering mortar |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB380155A (en) * | 1931-06-16 | 1932-09-15 | Harold Berridge | Improvements in or relating to apparatus for testing the strength of material |
| US5578327A (en) * | 1993-08-16 | 1996-11-26 | Tan; Tah H. | Plastering machine |
| JP2009096657A (en) * | 2007-10-16 | 2009-05-07 | Taiheiyo Material Kk | Cement mortar for plaster work |
| CN208984463U (en) * | 2018-10-12 | 2019-06-14 | 武汉飞虹建设监理有限公司 | Pavement material intensity experimental rig |
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| CN115124313A (en) | 2022-09-30 |
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