CN115121594B - An all-terrain crawler-type surface contaminated soil in-situ remediation equipment - Google Patents

An all-terrain crawler-type surface contaminated soil in-situ remediation equipment Download PDF

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CN115121594B
CN115121594B CN202210629429.1A CN202210629429A CN115121594B CN 115121594 B CN115121594 B CN 115121594B CN 202210629429 A CN202210629429 A CN 202210629429A CN 115121594 B CN115121594 B CN 115121594B
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soil
turning
crawler
power output
box
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CN115121594A (en
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傅平丰
陈雨齐
许伟航
倪文
王晓飞
王显聪
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University of Science and Technology Beijing USTB
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University of Science and Technology Beijing USTB
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09CRECLAMATION OF CONTAMINATED SOIL
    • B09C1/00Reclamation of contaminated soil
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09CRECLAMATION OF CONTAMINATED SOIL
    • B09C1/00Reclamation of contaminated soil
    • B09C1/08Reclamation of contaminated soil chemically
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09CRECLAMATION OF CONTAMINATED SOIL
    • B09C2101/00In situ

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
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Abstract

本发明提供一种全地形履带式表层污染土壤原位修复设备,属于土壤修复设备技术领域。该设备包括翻土搅拌机构、动力传输机构、智能加药单元、动力输出设备、行走机构、操作室和机架;翻土搅拌机构中的支撑臂与机架铰接,液压推杆一端与固定板上的吊耳铰接,另一端与机架铰接,液压推杆通过液压油管路与液压操纵杆和液压油箱相连;动力传输机构的万向联轴器的两端分别与齿轮箱和动力输出设备相连;智能加药单元的药箱内部安装分隔板;动力输出设备为柴油发动机;行走机构为履带式底盘。液压推杆控制翻土搅拌部件升降,保证翻土深度足够且可调;智能加药单元实现固态修复药剂的智能加药,能实现边前进边深翻边加药修复,完成表层污染土壤的高效修复。

Figure 202210629429

The invention provides an all-terrain crawler-type in-situ remediation device for surface polluted soil, which belongs to the technical field of soil remediation equipment. The equipment includes a soil-turning and mixing mechanism, a power transmission mechanism, an intelligent dosing unit, a power output device, a traveling mechanism, an operating room and a frame; The upper lug is hinged, and the other end is hinged with the frame. The hydraulic push rod is connected with the hydraulic joystick and the hydraulic oil tank through the hydraulic oil pipeline; the two ends of the universal coupling of the power transmission mechanism are respectively connected with the gearbox and the power output device. ; A partition plate is installed inside the medicine box of the intelligent dosing unit; the power output device is a diesel engine; the traveling mechanism is a crawler chassis. The hydraulic push rod controls the lifting and lowering of the soil-turning and mixing parts to ensure that the soil-digging depth is sufficient and adjustable; the intelligent dosing unit realizes the intelligent dosing of solid-state restoration agents, which can realize deep-turning and dosing while advancing, and complete the efficient treatment of surface-contaminated soil. repair.

Figure 202210629429

Description

Full topography crawler-type top layer contaminated soil normal position prosthetic devices
Technical Field
The invention relates to the technical field of soil remediation equipment, in particular to full-terrain crawler-type surface layer polluted soil in-situ remediation equipment.
Background
With the rapid development of industry, agriculture and science, the damage of human beings to land resources is increasingly serious, and heavy metals in soil are continuously enriched and exceed the self-cleaning capability of the soil, so that the composition, structure and function of the soil are changed, and the soil is polluted. The heavy metal pollution of the soil in the partial areas of China is quite serious, the total overstandard rate of the soil in the whole country is 16.1%, and the proportion of the light, moderate and severe pollution points is 11.2%, 2.3%, 1.5% and 1.1% respectively. The pollution type is mainly inorganic, organic and secondary, the proportion of composite pollution is smaller, and the number of the inorganic pollutant superscalar points is 82.8% of the total superscalar points. The point standard exceeding rate of 8 inorganic pollutants of cadmium, mercury, arsenic, copper, lead, chromium, zinc and nickel is 7.0%, 1.6%, 2.7%, 2.1%, 1.5%, 1.1%, 0.9% and 4.8% respectively.
It is reported that various heavy metals in soil are mainly concentrated and distributed in a soil layer of 0-40 cm, the pollution depth of partial heavy metals reaches 60cm, and the restoration depth of most of existing surface soil restoration devices is more smaller than 30cm, so that restoration agents are not sufficiently injected into surface polluted soil, and the problems of insufficient soil crushing, unstable working depth, uneven mixing and stirring, difficulty in adapting to complex terrains and the like exist, the restoration effect is poor, and indexes after soil restoration are not up to standard and the like. The integrated device for in-situ soil restoration is disclosed in the prior art, adopts a wheel chassis, and concentrates a storage bin and a restoration functional unit on the wheel chassis, so that the gravity center is too high, and rollover accidents are easily caused when complex terrains such as slopes, puddles and muddy roads are passed through, and the integrated device is not suitable for soil restoration of complex terrains such as mining areas, metal smelting fields and beaches. In view of the above, it is urgent to develop a superficial soil restoration device with large restoration depth, intelligent control of drug addition, and full-terrain restoration capability.
Disclosure of Invention
The invention aims to solve the technical problems of providing full-terrain crawler-type surface polluted soil in-situ restoration equipment so as to solve the defects of insufficient soil crushing, insufficient restoration depth of surface polluted soil, difficult control of dosage, difficult restoration operation in complex terrains and the like in the prior art.
The repairing equipment comprises a soil stirring mechanism, a power transmission mechanism, an intelligent dosing unit, power output equipment, a traveling mechanism, an operating room and a frame;
the soil stirring mechanism is positioned below the rear part of the whole equipment and comprises a cutter disc, a soil stirring cutter, a cutter shaft, a supporting arm, a fixed plate, a hydraulic push rod, a hydraulic control rod and a hydraulic oil tank, wherein one end of the supporting arm is hinged with the frame, the other end of the supporting arm is welded with the fixed plate, the cutter shaft is suspended on the fixed plate, the cutter disc is arranged on the cutter shaft, the soil stirring cutter is uniformly distributed on the cutter disc, one end of the hydraulic push rod is hinged with the fixed plate through a lifting lug, the other end of the hydraulic push rod is hinged with the frame, and the hydraulic push rod is connected with the hydraulic control rod and the hydraulic oil tank through a hydraulic oil pipeline; the expansion and contraction of the hydraulic push rod are controlled by the hydraulic control rod, so that the soil turning and stirring mechanism is controlled to lift, the sufficient and adjustable soil turning depth is ensured, and the stability of the soil turning and stirring process is enhanced.
The power transmission mechanism is positioned at the front part of the whole equipment and comprises a gear box and a universal coupling, two ends of the universal coupling are respectively connected with the gear box and the power output equipment through a cross shaft, and a travelling mechanism is arranged at the lower part of the power output equipment;
the intelligent dosing unit is positioned above the rear part of the whole equipment and comprises a medicine box, a driving motor, rotating scrapers, an intelligent controller, a material distribution hose and a material distribution box, wherein the medicine box is fixed on a rack through a bracket, the rotating scrapers are arranged at the bottom of the medicine box, a plurality of groups of rotating scrapers are coaxially and serially arranged, the driving motor is used for controlling rotation, the driving motor is used for starting and regulating speed through the intelligent controller, the upper end of the material distribution hose is connected with a material outlet of the medicine box below the rotating scrapers, and the lower end of the material distribution hose is connected with the material distribution box;
the power output equipment is arranged above the front part of the whole equipment and is arranged at the front end of the frame;
the travelling mechanism is a track, and is arranged at the bottom of the front part of the whole equipment, and the track is arranged on the frame;
the operating room is positioned in the middle of the whole equipment and comprises an operating platform, a hydraulic operating lever, a steering operating lever, a forward-backward operating lever, an accelerator operating lever and a seat, wherein a starting switch is arranged on the operating platform, and the operating platform faces the seat.
The soil stirring cutter in the soil stirring mechanism is circumferentially fixed on the cutter head through rivets, the soil stirring cutter can be replaced by opening the rivets, the cutter head is fixed on the cutter shaft at intervals of 20-30 cm to form a soil stirring part, and the cutter shaft is driven by the gear box to drive the soil stirring cutter to rotate.
Preferably, the soil turning stirring blade is a rotary blade, 4-6 rotary blades are fixed on each cutter head along the circumference, and the length of the rotary blade is 35-45 cm.
The cross shaft is a wearing part of the universal coupling, plays an overload protection role, and breaks when the torque exceeds a limiting value, so that the connection between the gear box and the power output equipment is disconnected.
The power output equipment is a diesel engine, and the crawler belt is a rubber crawler belt.
The diesel oil tank and the storage battery are arranged on the frame, and the diesel oil tank, the storage battery and the hydraulic oil tank are arranged on two sides of the power output equipment.
The medical kit is formed integrally, the upper part is cuboid, the lower part is triangular prism, the width of the medical kit is the same as that of the cutter shaft, 5-8 partition plates are obliquely arranged in the medical kit, smooth discharging of the solid repairing medicament is guaranteed, holes are formed in the bottom of the medical kit at intervals of 20-30 cm, and a rotary scraping plate is arranged at each hole.
The cloth box is welded on the fixed plate, the cloth box is triangular, the length of the bottom edge is 20-30 cm, the number of the cloth boxes is the same as that of the rotating scraping plates, and at least 10 guide vanes are arranged inside the cloth box, so that the solid repair agent can be uniformly scattered from the bottom of the cloth box.
The driving motor is arranged on the side face of the medicine box, the shaft of the driving motor penetrates through the rotating scraping plates to realize synchronous rotation control of the plurality of groups of rotating scraping plates, the driving motor is controlled by the intelligent controller, and the intelligent controller is arranged on the operating platform.
The intelligent controller is internally provided with a GPS positioning system and a dosing control system, so that the advancing speed of the full-terrain crawler-type surface polluted soil in-situ restoration device can be measured in real time, and meanwhile, the rotating speed of the driving motor is adjusted through the dosing control system according to the advancing speed, so that the dosing speed of the medicine box is controlled.
The driving motor and the intelligent controller are powered by the storage battery to work, and the storage battery is charged by the power output equipment when in work or by an external charger.
The cloth hose is preferably a plastic hose.
Before the equipment is used, the restoration depth and the restoration agent dosage in unit area are determined according to the distribution characteristics of pollutants in soil and restoration index requirements; according to the loose density and the particle size of the soil remediation agent, determining the medicine scattering speed of the medicine box under different rotating speeds of the driving motor; and then determining the advancing speed of the full-terrain crawler-type surface polluted soil in-situ remediation equipment according to the amount of the remediation agent required to be scattered in the soil in unit area, and setting the rotating speed of the driving motor.
During repairing operation, firstly pouring a solid repairing agent into a medicine box, turning on a starting switch of a power output device to drive a soil stirring component to rotate, controlling a hydraulic control rod, extending a hydraulic push rod, inserting a soil stirring knife into soil to a required repairing depth, and starting to dig and crush the soil along with the rotation of the soil stirring knife; operating a forward-backward operating lever to enable the all-terrain crawler-type surface polluted soil in-situ remediation equipment to advance forwards, and operating an accelerator operating lever to control the advancing speed; starting a driving motor to spill the solid repairing agent from the medicine chest, enabling the solid repairing agent to penetrate through a material distribution hose to enter a material distribution box under the action of self gravity and mechanical vibration during repairing operation, uniformly scattering the solid repairing agent on the surface of soil to be excavated and crushed, continuously excavating, crushing and stirring the soil by using a rotary soil stirring knife, uniformly mixing the scattered solid repairing agent with soil particles, and realizing deep flanging dosing repairing while advancing. The advancing speed of the full-terrain crawler-type surface polluted soil in-situ remediation equipment is detected by a GPS (global positioning system) positioning system built in the intelligent controller, and if the advancing speed of the full-terrain crawler-type surface polluted soil in-situ remediation equipment changes, a medicine adding amount control system built in the intelligent controller can adjust the rotating speed of a driving motor so as to adjust the medicine spraying speed of the solid remediation medicine, and the amount of the remediation medicine sprayed on the soil in unit area is kept constant.
When the repairing operation is finished, the driving motor is firstly turned off, the solid repairing agent is stopped from being scattered from the medicine box, then the hydraulic operating rod is controlled, the hydraulic push rod is contracted, the soil stirring knife is pulled out of the soil layer, the soil stirring part is lifted away from the soil surface, and finally, the starting switch of the power output equipment is turned off, so that the repairing operation is stopped.
The technical scheme of the invention has the following beneficial effects:
in the scheme, the height of the equipment is only 1.4-1.7 m, the whole equipment is short, the gravity center is low, and a crawler-type chassis is adoptedAdvancing, the full-terrain repairing capability of adapting to complex terrains such as ramps, puddles, muddy roads and the like is achieved. The device can realize the functions of advancing, deep turning and adding medicine for repairing at the same time, and the repairing speed can reach 5-10 m 2 The repair speed is high; granular and powdery solid-state restoration agents with the particle size smaller than 5mm can be scattered, so that the use requirements of most of commercial solid-state soil restoration agents are met; after the advancing speed of the repairing equipment is changed, the medicine spraying speed can be automatically adjusted, and the quantity of the repairing medicine sprayed in the soil in unit area is kept constant. In addition, the equipment adopts the hydraulic push rod to control the depth of the soil stirring blade inserted into the soil, the surface soil with the thickness of 60cm can be turned, crushed and stirred, the solid repairing agent can be mixed into the surface soil with the thickness of 60cm, and the repairing depth of the surface polluted soil can reach 60cm; the universal coupling has the cross axle at both ends design, as easy wear part, when stirring sword of turning over soil runs into hard objects such as stone in the soil, can break because of the moment of torsion is too big, plays overload protection effect.
Drawings
FIG. 1 is a schematic structural view of an all-terrain crawler-type surface polluted soil in-situ remediation device;
FIG. 2 is a top view of the all-terrain crawler-type surface contaminated soil in-situ remediation apparatus of the present invention;
FIG. 3 is a right side view of the all-terrain crawler-type surface contaminated soil in-situ remediation apparatus of the present invention;
FIG. 4 is a left side view of the all-terrain crawler-type surface contaminated soil in-situ remediation apparatus of the present invention;
FIG. 5 is a rear view of the all-terrain crawler-type surface contaminated soil in-situ remediation apparatus of the present invention;
FIG. 6 is a schematic diagram of the structure of a universal coupling in the all-terrain crawler-type surface contaminated soil in-situ remediation equipment;
FIG. 7 is a schematic diagram of a cross axle structure in the all-terrain crawler-type surface contaminated soil in-situ remediation device;
FIG. 8 is a schematic diagram of the structure of a distribution box in the all-terrain crawler-type surface polluted soil in-situ remediation equipment;
fig. 9 is a schematic diagram of a rotating scraper of the all-terrain crawler-type surface polluted soil in-situ remediation equipment.
Wherein: 1-a power output apparatus; 2-caterpillar tracks; 3-a hydraulic oil tank; 4-a diesel oil tank; a 5-universal coupling; 6-cutterhead; 7-turning soil stirring knife; 8-cutter shafts; 9-a cloth box; 10-fixing plates; 11-a cloth hose; 12-a hydraulic push rod; 13-a drive motor; 14-a medicine box; 15-dividing plates; 16-a seat; 17-an operation table; 18-an intelligent controller; 19-an activation switch; 20-a hydraulic lever; 21-a steering lever; 22-storage battery; 23-forward-reverse joystick; 24-throttle lever; 25-a frame; 26-a support arm; 27-a gearbox; 28-cross shaft; 29-turning the blade.
Detailed Description
In order to make the technical problems, technical solutions and advantages to be solved more apparent, the following detailed description will be given with reference to the accompanying drawings and specific embodiments.
The invention provides full-terrain crawler-type surface layer polluted soil in-situ remediation equipment.
As shown in fig. 1, 2, 3, 4 and 5, the device comprises a soil stirring mechanism, a power transmission mechanism, an intelligent dosing unit, a power output device 1, a travelling mechanism, an operation room and a rack 25;
the soil stirring mechanism is positioned below the rear part of the whole equipment and comprises a cutter disc 6, a soil stirring cutter 7, a cutter shaft 8, a supporting arm 26, a fixed plate 10, a hydraulic push rod 12, a hydraulic control rod 20 and a hydraulic oil tank 3, one end of the supporting arm 26 is hinged with a frame 25, the other end of the supporting arm is welded with the fixed plate 10, the cutter shaft 8 is suspended on the fixed plate 10, the cutter disc 6 is arranged on the cutter shaft 8, the soil stirring cutters 7 are uniformly distributed on the cutter disc 6, one end of the hydraulic push rod 12 is hinged with the fixed plate 10 through a lifting lug, the other end of the hydraulic push rod 12 is hinged with the frame 25, and the hydraulic push rod 12 is connected with the hydraulic control rod 20 and the hydraulic oil tank 3 through a hydraulic oil pipeline;
the power transmission mechanism is positioned at the front part of the whole equipment and comprises a gear box 27 and a universal coupling 5, two ends of the universal coupling 5 are respectively connected with the gear box 27 and the power output equipment 1 through a cross shaft 28, and a running mechanism is arranged at the lower part of the power output equipment 1;
as shown in fig. 9, the dosing unit is located above the rear part of the whole equipment and comprises a medicine box 14, a driving motor 13, a rotating scraper 29, an intelligent controller 18, a material distributing hose 11 and a material distributing box 9, wherein the medicine box 14 is fixed on a rack 25 through a bracket, the rotating scraper 29 is arranged at the bottom of the medicine box 14, a plurality of groups of rotating scrapers 29 are coaxially and serially arranged, the driving motor 13 controls rotation, the driving motor 13 is started and regulates the speed through the intelligent controller 18, the upper end of the material distributing hose 11 is connected with a material outlet of the medicine box below the rotating scraper 29, and the lower end of the material distributing hose 11 is connected with the material distributing box 9;
the power output device 1 is arranged above the front part of the whole device and is arranged at the front end of the frame 25;
the travelling mechanism is a crawler belt 2 which is arranged at the bottom of the front part of the whole equipment and is arranged on the frame;
the operating room is positioned in the middle of the whole equipment and comprises an operating platform 17, a hydraulic operating lever 20, a steering operating lever 21, a forward-backward operating lever 23, an accelerator operating lever 24 and a seat 16, wherein a starting switch 19 is arranged on the operating platform 17, and the operating platform 17 faces the seat 16.
The soil stirring cutter 7 in the soil stirring mechanism is circumferentially fixed on the cutter head 6 through rivets, the soil stirring cutter 7 can be replaced by opening the rivets, the cutter head 6 is fixed on the cutter shaft 8 at intervals of 20-30 cm to form a soil stirring part, and the cutter shaft 8 is driven by the gear box 27 to drive the soil stirring cutter 7 to rotate.
As shown in fig. 6 and 7, the cross 28 is a wearing part of the universal joint 5, and plays a role of overload protection, and when the torque exceeds a limit value, the cross 28 breaks, thereby disconnecting the gear box 27 from the power output apparatus 1.
The power output apparatus 1 is a diesel engine, and the crawler belt 2 is a rubber crawler belt.
The diesel oil tank 4 and the storage battery 22 are arranged on the frame 25, and the diesel oil tank 4, the storage battery 22 and the hydraulic oil tank 3 are arranged on two sides of the power output equipment 1.
The medicine box 14 is integrally formed, the upper part is cuboid, the lower part is triangular prism, the width of the medicine box 14 is the same as that of the cutter shaft 8, 5-8 partition plates 15 are obliquely arranged inside the medicine box 14, smooth discharging of the solid repairing medicine can be ensured, the bottom of the medicine box 14 is provided with holes at intervals of 20-30 cm, and a rotary scraping plate 29 is arranged at each hole.
As shown in fig. 8, the material distribution box 9 is welded on the fixing plate 10, the material distribution box 9 is triangular, the length of the bottom edge is 20-30 cm, the number of the material distribution boxes is the same as that of the rotating scraping plates, and at least 10 guide plates are arranged inside the material distribution boxes, so that the solid repair agent can be uniformly scattered from the bottom of the material distribution box 9.
The driving motor 13 is arranged on the side face of the medicine box 14, the shaft of the driving motor 13 penetrates through the rotating scraping plates 29 to realize synchronous rotation control of a plurality of groups of rotating scraping plates 29, the driving motor 13 is controlled by the intelligent controller 18, and the intelligent controller 18 is arranged on the operating platform 17.
The intelligent controller 18 is internally provided with a GPS positioning system and a dosing control system; the driving motor 13 and the intelligent controller 18 are powered by the battery 22 for direct current operation, and the battery 22 is charged by the power output device 1 during operation or by an external charger.
In the concrete design, the soil-turning stirring blade is selected as a rotary blade, and 4-6 rotary blades are fixed on each cutter head along the circumference, and the length of the rotary blade is 40cm.
When the device is applied, before repairing operation, the repairing depth and the dosage of the repairing agent in unit area are determined in advance according to the distribution characteristics of pollutants in soil and the requirements of repairing indexes; according to the loose density and the particle size of the soil remediation agent, the medicine scattering speed of the medicine box 14 under different rotating speeds of the driving motor 13 is measured; then, according to the amount of the repair agent to be scattered in the soil in unit area, the advancing speed of the full-terrain crawler-type surface polluted soil in-situ repair equipment is determined, and the rotating speed of the driving motor 13 is set.
During repairing operation, firstly, pouring a solid repairing agent into a medicine box, turning on a starting switch 19 of the power output equipment 1 to drive a soil turning stirring component to rotate, controlling a hydraulic control rod 20, extending a hydraulic push rod 12, inserting a soil turning stirring knife 7 into the soil to a required repairing depth, and starting to dig and crush the soil along with the rotation of the soil turning stirring knife 7; the forward-backward operating lever 23 is operated to make the all-terrain crawler-type surface polluted soil in-situ remediation equipment travel forward, the throttle operating lever 24 is operated to control the traveling speed; the driving motor 13 is started to spill the solid repairing agent from the medicine chest 14, the solid repairing agent passes through the material distribution hose 11 to enter the material distribution box 9 under the action of self gravity and mechanical vibration during repairing operation, and is uniformly scattered on the surface of soil to be excavated and crushed, the soil is continuously excavated, crushed and stirred by the rotary soil stirring knife 7, and the scattered solid repairing agent and soil particles are uniformly mixed, so that deep flanging medicine adding repairing is realized while advancing. The advancing speed of the full-terrain crawler-type surface polluted soil in-situ remediation equipment is detected by a GPS (global positioning system) positioning system arranged in the intelligent controller 18, and if the advancing speed of the full-terrain crawler-type surface polluted soil in-situ remediation equipment changes, a dosing control system arranged in the intelligent controller 18 can adjust the rotating speed of the driving motor 13, so that the dosing speed of the solid remediation agent is adjusted, and the amount of the remediation agent scattered on the soil in unit area is kept constant.
When the repairing operation is finished, the driving motor 13 is firstly turned off, the solid repairing agent is stopped from being scattered from the medicine box 14, then the hydraulic operating rod 20 is controlled, the hydraulic push rod 12 is contracted, the soil stirring knife 7 is pulled out of the soil layer, the soil stirring component is lifted off the soil surface, and finally the starting switch 19 of the power output equipment 1 is turned off, so that the repairing operation is stopped.
While the foregoing is directed to the preferred embodiments of the present invention, it will be appreciated by those skilled in the art that various modifications and adaptations can be made without departing from the principles of the present invention, and such modifications and adaptations are intended to be comprehended within the scope of the present invention.

Claims (9)

1.一种全地形履带式表层污染土壤原位修复设备,其特征在于,包括翻土搅拌机构、动力传输机构、智能加药单元、动力输出设备、行走机构、操作室和机架;1. An all-terrain crawler-type in-situ remediation device for surface-contaminated soil, characterized in that it includes a soil-turning and mixing mechanism, a power transmission mechanism, an intelligent dosing unit, a power output device, a traveling mechanism, an operating room and a frame; 翻土搅拌机构位于整个设备后部下方,包括刀盘、翻土搅拌刀、刀轴、支撑臂、固定板、液压推杆、液压操纵杆和液压油箱,支撑臂一端与机架铰接,另一端与固定板焊接,刀轴悬挂于固定板上,刀盘安装在刀轴上,刀盘上均匀分布翻土搅拌刀,液压推杆一端通过吊耳与固定板铰接,液压推杆另一端与机架铰接,液压推杆通过液压油管路与液压操纵杆和液压油箱相连;The soil turning and mixing mechanism is located under the rear of the entire equipment, including cutterhead, soil turning and mixing knife, cutter shaft, support arm, fixed plate, hydraulic push rod, hydraulic joystick and hydraulic oil tank. One end of the support arm is hinged with the frame, and the other end is Welded with the fixed plate, the cutter shaft is suspended on the fixed plate, the cutter head is installed on the cutter shaft, the soil turning and mixing knives are evenly distributed on the cutter head, one end of the hydraulic push rod is hinged to the fixed plate through the lifting lug, and the other end of the hydraulic push rod is connected to the machine The frame is hinged, and the hydraulic push rod is connected with the hydraulic joystick and the hydraulic oil tank through the hydraulic oil pipeline; 动力传输机构位于整个设备前部,包括齿轮箱和万向联轴器,万向联轴器的两端分别通过十字轴与齿轮箱和动力输出设备相连接,动力输出设备下部设置行走机构;The power transmission mechanism is located at the front of the entire equipment, including the gearbox and the universal coupling. The two ends of the universal coupling are respectively connected with the gearbox and the power output device through the cross shaft, and the lower part of the power output device is equipped with a traveling mechanism; 智能加药单元位于整个设备后部上方,包括药箱、驱动电机、转动刮板、智能控制器、布料软管和布料盒,药箱通过支架固定于机架上,转动刮板安装于药箱底部,多组转动刮板共轴串联安装,通过驱动电机控制转动,驱动电机通过智能控制器来启动和调速,布料软管上端与转动刮板底下的药箱排料口相连接,布料软管下端与布料盒相连接;The intelligent dosing unit is located above the rear of the entire equipment, including a medicine box, a drive motor, a rotating scraper, an intelligent controller, a fabric hose and a fabric box. The medicine box is fixed on the frame through a bracket, and the rotating scraper is installed on the medicine box. At the bottom, multiple sets of rotating scrapers are coaxially installed in series, and the rotation is controlled by the driving motor. The driving motor is started and adjusted by the intelligent controller. The upper end of the fabric hose is connected to the discharge port of the medicine box under the rotating scraper. The lower end of the tube is connected with the cloth box; 动力输出设备位于整个设备前部上方,安装于机架前端;The power output device is located above the front of the entire equipment and installed at the front of the rack; 行走机构为履带,安装于整个设备前部底部,履带安装在机架上;The walking mechanism is a crawler, which is installed at the bottom of the front part of the whole equipment, and the crawler is installed on the frame; 翻土搅拌机构中的翻土搅拌刀通过铆钉沿圆周固定于刀盘上,每一个刀盘沿圆周固定4~6把翻土搅拌刀,打开铆钉能够更换翻土搅拌刀,刀盘按20~30cm的间隔固定于刀轴上,构成翻土搅拌部件,刀轴通过齿轮箱驱动,带动翻土搅拌刀的转动;The soil-turning and mixing knives in the soil-turning and mixing mechanism are fixed on the cutterhead along the circumference by rivets, and each cutterhead is fixed with 4 to 6 soil-turning and mixing knives along the circumference. The soil-turning and mixing knives can be replaced by opening the rivets. The interval of 30cm is fixed on the knife shaft to form a soil turning and mixing part, and the knife shaft is driven by a gear box to drive the rotation of the soil turning and mixing knife; 十字轴为万向联轴器的易损件,起过载保护作用,扭矩超过限定值时,十字轴断裂,进而断开齿轮箱和动力输出设备的连接;The cross shaft is a vulnerable part of the universal coupling, which acts as overload protection. When the torque exceeds the limit value, the cross shaft breaks, and then the connection between the gearbox and the power output device is disconnected; 固态修复药剂从药箱中撒出,固态修复药剂依靠自身重力和修复作业时的机械振动作用,穿过布料软管进入布料盒,均匀布撒于待翻掘和破碎的土壤表面,以转动的翻土搅拌刀不断翻掘、破碎和搅拌土壤,并将撒下的固态修复药剂与土壤颗粒混合均匀,实现边前进边深翻边加药修复;The solid restoration agent is sprinkled from the medicine box. The solid restoration agent relies on its own gravity and the mechanical vibration during the restoration operation, passes through the cloth hose and enters the cloth box, and spreads it evenly on the surface of the soil to be dug and broken. The soil-turning mixing knife continuously digs, breaks and stirs the soil, and mixes the sprinkled solid repair agent with the soil particles evenly, realizing deep turning and adding medicine while advancing; 若全地形履带式表层污染土壤原位修复设备的行进速度出现变化,智能控制器内置的加药量控制系统会调整驱动电机转速,进而调整固态修复药剂的撒药速度,保持单位面积土壤上撒下的修复药剂量恒定。If the travel speed of the all-terrain crawler-type surface contaminated soil in-situ remediation equipment changes, the dosing volume control system built in the intelligent controller will adjust the drive motor speed, and then adjust the spraying speed of the solid remediation agent to keep the soil per unit area. The amount of restorative potion under is constant. 2.根据权利要求1所述的全地形履带式表层污染土壤原位修复设备,其特征在于,所述操作室位于整个设备中部,包括操作台、液压操纵杆、转向操纵杆、前进-倒退操纵杆、油门操纵杆和座椅,操作台上设置启动开关,操作台正对座椅。2. The all-terrain crawler-type surface contaminated soil in-situ remediation equipment according to claim 1, characterized in that the operating room is located in the middle of the entire equipment, including an operating console, a hydraulic joystick, a steering joystick, forward-backward manipulation Rod, throttle joystick and seat, the start switch is set on the console, and the console is facing the seat. 3.根据权利要求1所述的全地形履带式表层污染土壤原位修复设备,其特征在于,所述履带为橡胶履带。3. The all-terrain crawler-type surface contaminated soil in-situ remediation device according to claim 1, characterized in that the crawler is a rubber crawler. 4.根据权利要求1所述的全地形履带式表层污染土壤原位修复设备,其特征在于,所述动力输出设备为柴油发动机。4. The all-terrain crawler-type in-situ remediation device for surface contaminated soil according to claim 1, wherein the power output device is a diesel engine. 5.根据权利要求1所述的全地形履带式表层污染土壤原位修复设备,其特征在于,所述机架上安装柴油油箱、电瓶,柴油油箱、电瓶和液压油箱布置在动力输出设备两侧。5. The all-terrain crawler type surface contaminated soil in-situ remediation device according to claim 1, characterized in that a diesel oil tank and a battery are installed on the frame, and the diesel oil tank, battery and hydraulic oil tank are arranged on both sides of the power output device . 6.根据权利要求1所述的全地形履带式表层污染土壤原位修复设备,其特征在于,所述药箱一体成型,上部为长方体、下部为三棱柱体,药箱的宽度与刀轴相同,药箱内部倾斜安装有5~8个分隔板,保证固态修复药剂能顺畅下料,药箱的底部按20~30cm的间隔开孔,每一个开孔处安装一个转动刮板。6. The all-terrain crawler-type surface contaminated soil in-situ restoration equipment according to claim 1, characterized in that the medicine box is integrally formed, the upper part is a cuboid, the lower part is a triangular prism, and the width of the medicine box is the same as the knife axis , There are 5 to 8 partitions installed obliquely inside the medicine box to ensure that the solid repair agent can be unloaded smoothly. The bottom of the medicine box is opened at intervals of 20 to 30 cm, and a rotating scraper is installed at each opening. 7.根据权利要求1所述的全地形履带式表层污染土壤原位修复设备,其特征在于,所述布料盒焊接在固定板上,布料盒呈三角形,底边长度为20~30cm,布料盒的个数与转动刮板的个数相同,布料盒内部设置不少于10个导流片,保证固态修复药剂能从布料盒的底部均匀撒出。7. The all-terrain crawler-type surface contaminated soil in-situ remediation device according to claim 1, characterized in that the cloth box is welded on the fixing plate, the cloth box is triangular in shape, the length of the bottom side is 20-30 cm, and the cloth box is The number of scrapers is the same as the number of rotating scrapers, and there are no less than 10 deflectors inside the cloth box to ensure that the solid repair agent can be evenly sprinkled from the bottom of the cloth box. 8.根据权利要求1所述的全地形履带式表层污染土壤原位修复设备,其特征在于,所述驱动电机安装于药箱侧面,驱动电机的轴穿过转动刮板,实现多组转动刮板的同步转动控制,驱动电机由智能控制器控制,智能控制器安装在操作台上。8. The all-terrain crawler-type in-situ remediation device for surface-contaminated soil according to claim 1, characterized in that the drive motor is installed on the side of the medicine box, and the shaft of the drive motor passes through the rotating scraper to realize multiple groups of rotating scrapers The synchronous rotation of the board is controlled, the drive motor is controlled by an intelligent controller, and the intelligent controller is installed on the operating table. 9.根据权利要求1所述的全地形履带式表层污染土壤原位修复设备,其特征在于,所述智能控制器内置GPS定位系统和加药量控制系统;驱动电机和智能控制器由电瓶供直流电工作,电瓶由动力输出设备工作时充电,或外接充电器充电。9. The all-terrain crawler-type in-situ remediation device for surface-contaminated soil according to claim 1, wherein the intelligent controller has a built-in GPS positioning system and a dosing control system; the driving motor and the intelligent controller are powered by batteries. DC works, and the storage battery is charged when the power output device is working, or charged by an external charger.
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