CN115119456B - Automatic server rack loading system for machine room and operation method thereof - Google Patents
Automatic server rack loading system for machine room and operation method thereof Download PDFInfo
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- CN115119456B CN115119456B CN202210900224.2A CN202210900224A CN115119456B CN 115119456 B CN115119456 B CN 115119456B CN 202210900224 A CN202210900224 A CN 202210900224A CN 115119456 B CN115119456 B CN 115119456B
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- 238000000034 method Methods 0.000 title claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims description 56
- 238000001514 detection method Methods 0.000 claims description 15
- 230000032258 transport Effects 0.000 claims description 13
- 238000000926 separation method Methods 0.000 claims description 6
- 238000012546 transfer Methods 0.000 claims description 6
- 238000010586 diagram Methods 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000013473 artificial intelligence Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/14—Mounting supporting structure in casing or on frame or rack
- H05K7/1485—Servers; Data center rooms, e.g. 19-inch computer racks
- H05K7/1488—Cabinets therefor, e.g. chassis or racks or mechanical interfaces between blades and support structures
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62B—HAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
- B62B3/00—Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor
- B62B3/02—Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor involving parts being adjustable, collapsible, attachable, detachable or convertible
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62B—HAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
- B62B5/00—Accessories or details specially adapted for hand carts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62B—HAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
- B62B2202/00—Indexing codes relating to type or characteristics of transported articles
- B62B2202/56—Computers; Screens
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Computer Hardware Design (AREA)
- General Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The invention belongs to the technical field of servers, in particular to an automatic rack loading system of a machine room server and an operation method thereof. The server is automatically placed in the cabinet through the transportation loading device, the loading efficiency is improved, the workload of personnel is reduced, and meanwhile, the equipment and personal safety are guaranteed.
Description
Technical Field
The invention belongs to the technical field of servers, and particularly relates to an automatic server rack loading system for a machine room and an operation method thereof.
Background
With the development of the Internet, big data and artificial intelligence, the demands of various industries on servers are increasing, and with the development of scientific technology, the servers are updated more frequently. Therefore, the servers are required to be frequently put on and taken off in the testing process of the early-stage research personnel or the use process of the later-stage clients, and the guide rails in the cabinet are required to be frequently replaced according to the height of the servers. Because the server is frequently put on and taken off, the management of the internal space of the cabinet is disordered, and the cabinet which can be put on the shelf needs to be searched on site before each time of putting on the shelf. The internal space of the cabinet is up to 42U or even 46U, the weight of a server of 4U can reach more than 50kg, and the server is generally manually lifted and lifted by a crane, so that the working efficiency is low, and the safety of equipment and even personal safety are seriously threatened. Therefore, there is an urgent need to develop a system and method for automatically putting servers on shelves, so as to reduce manual replacement of guide rails, transportation and putting servers on shelves.
Disclosure of Invention
In order to solve the problems in the prior art, an automatic machine room server loading system and an operation method thereof are provided.
The invention is realized by the following technical scheme:
namely an automatic server rack loading system of a machine room, which comprises a cabinet for placing servers in the machine room and a transportation rack loading device for loading servers;
two groups of guide rail upright posts are arranged in the cabinet, each group of guide rail upright posts comprises two guide rails, a plurality of guide rails capable of sliding transversely along the guide rail upright posts are arranged on the inner sides of the guide rail upright posts, the two guide rails at the same height on the same group of guide rail upright posts are connected through a drawing plate, a plurality of infrared signal detection transmitters for detecting the distance between the inner wall of the cabinet and a server are arranged on one side wall of the cabinet, and a plurality of guide rail propelling mechanisms are arranged on the two side walls of the cabinet;
the transportation and loading device is a transportation trolley, the transportation trolley comprises a trolley body, a supporting rod is arranged on the trolley body, and a lifting and movable shipping tray is arranged on the trolley body.
The server is automatically placed in the cabinet through the transportation loading device, the loading efficiency is improved, the workload of personnel is reduced, and meanwhile, the equipment and personal safety are guaranteed.
The invention further improves that a plurality of baffle pushing mechanisms are arranged on the two side walls of the cabinet, and baffle plates are arranged on the baffle pushing mechanisms.
The invention further improves that the upper side and the lower side of the guide rail are respectively provided with a guide rail limiting plate, and the guide rail limiting plates are fixedly arranged on the inner side surfaces of the guide rail upright posts. The server is placed on the guide rail, and the limiting plate plays a limiting role on the server, so that the server can be prevented from being scattered accidentally.
The invention further improves that an infrared signal emitter is arranged at the right middle position of the front end of the bottom of the cabinet, and an infrared signal receiver is arranged at the right middle position of the front end of the vehicle body. The server is automatically transported to the right front of the cabinet by the transportation shelving device according to the set route, and the alignment of the server and the cabinet is ensured by the infrared signal emitter at the right middle position of the front end of the bottom of the cabinet and the infrared signal receiver at the middle position of the front end of the transportation shelving device, so that the deviation during shelving is prevented.
Further improvements of the invention are that the shipping pallet is lifted by means of a lifting mechanism mounted at the upper end of the support bar and the shipping pallet is moved by means of a server propulsion mechanism mounted on the vehicle body.
In addition, the invention further improves that the section of the shipping pallet is U-shaped, and the vehicle body is provided with a propelling plate which is connected with a server propelling mechanism.
The invention further improves that the power source of the transfer trolley is a servo motor arranged on the transfer trolley, so that the automatic control of the transfer trolley is convenient to realize.
The invention also provides an operation method of the automatic server rack loading system of the machine room, which comprises the following steps:
s1: the server to-be-shelved area a is positioned at the middle front position of a machine room, all to-be-shelved services are placed in the area, meanwhile, 2 3-axis robots are installed in the area, the robot is controlled by a machine room management and control system to automatically carry the server to a transport and shelve device, temporary to-be-shelve areas b, c, d and e are simultaneously arranged in the machine room, the transport and shelve device transports the to-be-shelve server in the area a to the temporary to-be-shelve area, and the temporary to-be-shelve area is provided with 1 3-axis robot;
s2: according to the automatic racking mode of the complete machine room of the machine room management system, the area A and the area B start to work simultaneously, a 3-axis robot of a server to be racking area a starts to work, the server is conveyed to a shipping tray of a transportation racking device, the server needing to be racking to 1-6 cabinets is reserved in the area a, the transportation racking device sequentially transports the server needing to be racking to 7-12 cabinets to a temporary racking area B according to a transportation route, the server needing to be racking to 13-18 cabinets is transported to a temporary racking area c, the server needing to be racking to 19-24 cabinets is transported to a temporary racking area d, and the server needing to be racking to 25-30 cabinets is transported to a temporary racking area e;
s3, after transportation is completed, the transportation racking device starts to sequentially carry out a, b, c, d, e server racking work of a racking area, for example, the height of the server is 4U, the transportation racking device transports the server in the area a to a No. 1 cabinet according to a route set by a machine room management system, meanwhile, a guide rail propelling mechanism in the No. 1U space of the No. 1 cabinet starts to work, the guide rail is automatically installed, a lifting mechanism lifts the server to the height of 1U, the server propelling mechanism pushes the server into the cabinet, an infrared signal detection transmitter detects that the server is installed in place, and the server propelling mechanism and the lifting mechanism start to reset;
s4: the transportation and racking device returns to repeatedly work according to the original route, a second server is carried to a No. 1 cabinet, an infrared signal detection transmitter on the cabinet detects that a 1-4U space is provided with the server, a machine room management and control system controls a 5U guide rail propelling mechanism of the cabinet to start to work, guide rails are automatically installed to finish the second server racking work, and the second server racking work and the server racking work are repeatedly performed;
and S5, after the frame loading of the No. 1 cabinet is completed, the frame loading work of the No. 2, 3, 4, 5 and 6 cabinets is sequentially carried out until the frame loading of the server in the area a is completed, then the frame loading work of the server in the area b, c, d, e is sequentially carried out according to a program route set by the machine room management system, and finally, the frame loading work of all the servers is completed.
The use condition of each cabinet in the machine room is monitored and displayed in real time through the machine room management system, the condition of disordered use management of the cabinets in the machine room in the past is changed, meanwhile, according to different use scenes of the machine room, the area to be put on shelf, the transportation put on shelf device and the cabinet are controlled through the machine room management and control system, the server in the machine room is free from manpower transportation, the guide rail is installed, and the server is automatically put on shelf, so that the put on shelf efficiency is improved, the workload of personnel is reduced, and meanwhile, the equipment and the personal safety are guaranteed.
In a further improvement of the present invention, in step S3, the method for transporting the racking device to finish a server racking operation is as follows: the server is automatically transported to the front of the x cabinet by the transportation shelving device according to a set route, the alignment of the server and the cabinet is ensured by an infrared signal emitter at the front middle position of the bottom of the cabinet and an infrared signal receiver at the middle position of the front end of the transportation shelving device, the server is lifted to the specified shelving height by a control lifting mechanism of a machine room control system, a signal is received by a servo motor control system, the servo motor is controlled to work, the server is pushed onto a drawing plate in the cabinet, and when an infrared signal detection emitter on the cabinet detects that the infrared distance is a, the server is installed in place, a control signal is received, and the servo motor stops pushing and withdrawing.
In step S3, the server pushing mechanism and the lifting mechanism are reset, the blocking sheet pushing mechanism starts to work, the blocking sheet is pushed forward, the lugs on two sides of the server are limited, and the first server is put on the shelf.
From the technical scheme, the beneficial effects of the invention are as follows:
the server is automatically placed in the cabinet through the transportation loading device, the loading efficiency is improved, the workload of personnel is reduced, and meanwhile, the equipment and personal safety are guaranteed.
The use condition of each cabinet in the machine room is monitored and displayed in real time through the machine room management system, the condition of disordered use management of the cabinets in the machine room in the past is changed, meanwhile, according to different use scenes of the machine room, the area to be put on shelf, the transportation put on shelf device and the cabinet are controlled through the machine room management and control system, the server in the machine room is free from manpower transportation, the guide rail is installed, and the server is automatically put on shelf, so that the put on shelf efficiency is improved, the workload of personnel is reduced, and meanwhile, the equipment and the personal safety are guaranteed.
Drawings
In order to more clearly illustrate the technical solutions of the present invention, the drawings that are needed in the description will be briefly introduced below, it being obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural diagram of a cabinet according to an embodiment of the invention.
Fig. 2 is a schematic top view of a server case ear limiting structure according to an embodiment of the present invention.
Fig. 3 is a schematic structural diagram of an infrared signal detection transmitter according to an embodiment of the present invention for determining a server on-shelf status.
Fig. 4 is a schematic structural view of a transporting and racking device according to an embodiment of the present invention.
Fig. 5 is a schematic structural view of an automatic loading mode of a whole machine room according to an embodiment of the present invention.
Fig. 6 is a schematic diagram of a configuration of a single server and multiple servers setting mode according to an embodiment of the present invention.
In the accompanying drawings: 1. a cabinet; 2. a cabinet upright; 3. an infrared signal emitter; 4. an infrared signal detection transmitter; 5. a guide rail upright; 6. a guide rail; 7. a guide rail limiting plate; 8. a guide rail propulsion mechanism; 9. a baffle; 10. a baffle pushing mechanism; 11. a case ear; 12. a vehicle body; 13. a support rod; 14. an infrared signal receiver; 15. a shipping pallet; 16. a lifting mechanism; 17. a server propulsion mechanism; 18. a propulsion plate; 19. and a server.
Detailed Description
In order to make the objects, features and advantages of the present invention more obvious and understandable, the technical solutions of the present invention will be clearly and completely described below with reference to the drawings in this specific embodiment, and it is apparent that the embodiments described below are only some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, based on the embodiments in this patent, which would be within the purview of one of ordinary skill in the art without the particular effort to make the invention are intended to be within the scope of the patent protection.
As shown in fig. 1 to 6, the invention discloses an automatic server rack loading system for a machine room, which comprises a cabinet 1 for placing a server in the machine room and a transportation rack loading device for loading the server 1;
the inside of the cabinet 1 is supported by four cabinet upright posts 2, two groups of guide rail upright posts 5 are further arranged in the cabinet 1, each group of guide rail upright posts 5 comprises two guide rails 6 which can transversely slide along the guide rail upright posts 5 are arranged on the inner sides of the guide rail upright posts 5, a guide rail limiting plate 7 is respectively arranged on the upper side and the lower side of each guide rail 6, the guide rail limiting plate 7 is fixedly arranged on the inner side surface of the guide rail upright posts 5, a plurality of infrared signal detection transmitters 4 for detecting the distance between the inner wall of the cabinet 1 and a server are arranged on one side wall of the cabinet 1, a plurality of guide rail propelling mechanisms 8 are arranged on the two side walls of the cabinet 1, and the infrared signal detection transmitters 4 and the guide rail propelling mechanisms 8 are positioned in each 1U space;
the transportation and loading device is a transportation trolley, the transportation trolley comprises a trolley body 12, a supporting rod 13 is arranged on the trolley body 12, a lifting and movable shipping tray 15 is installed on the trolley body 12, the lifting and the movement of the shipping tray 15 are realized by means of a lifting mechanism installed at the upper end of the supporting rod 13, and the movement of the shipping tray 15 is realized by means of a propelling mechanism installed on the trolley body 12.
Wherein, be equipped with a plurality of separation blade advancing mechanism 10 on rack 1 both sides wall, install separation blade 9 on the separation blade advancing mechanism 10, separation blade advancing mechanism 10 is located every 1U space.
Wherein, the upper and lower both sides of guide rail 6 are equipped with a guide rail limiting plate 7 respectively, and guide rail limiting plate 7 fixed mounting is on guide rail stand 5 medial surface.
Wherein, the right intermediate position of rack 1 bottom front end is equipped with infrared signal transmitter 3, the right intermediate position of automobile body 12 front end is equipped with infrared signal receiver 14.
Wherein, the shipment tray 15 is lifted by a lifting mechanism arranged at the upper end of the supporting rod 13, and the shipment tray 15 is moved by a server propulsion mechanism 17 arranged on the vehicle body 12;
the section of the shipment tray 15 is U-shaped, a propulsion plate 18 is arranged on the car body 12, the propulsion plate 18 is connected with a server propulsion mechanism 17, and the power source of the transfer trolley is a servo motor arranged on the transfer trolley.
The invention also provides an operation method of the automatic server rack loading system of the machine room, which comprises the following steps:
s1: the server 19 to-be-shelved area a is positioned in the middle front of a machine room, all to-be-shelved services are placed in the area, meanwhile, 2 3-axis robots are installed in the area, the server 19 is automatically conveyed to a transport and shelve device through a machine room control system control robot, temporary to-be-shelve areas b, c, d and e are simultaneously arranged in the machine room, the transport and shelve device transports the to-be-shelve server 19 in the area a to the temporary to-be-shelve area, and the temporary to-be-shelve area is provided with 1 3-axis robot;
s2: according to the automatic racking mode of the complete machine room of the machine room management system, the area A and the area B start to work simultaneously, a 3-axis robot of a server 19 to be racking area a starts to work, the server 19 is conveyed to a shipping tray 15 of a transportation racking device, the server 19 needing to be racking to 1-6 cabinets 1 is reserved in the area a, the transportation racking device sequentially conveys the server 19 needing to be racking to 7-12 cabinets 1 to a temporary to-be racking area B according to a conveying route, the server 19 needing to be racking to 13-18 cabinets 1 is conveyed to a temporary to-be racking area c, the server 19 needing to be racking to 19-24 cabinets 1 is conveyed to a temporary to-be racking area d, and the server 19 needing to be racking to 25-30 cabinets 1 is conveyed to a temporary to-be racking area e;
s3, after transportation is completed, a large number of servers 19 need to be put on shelves, the racks 1 are put on shelves and installed one by one according to the sequence, the transportation and putting device starts to sequentially put on shelves of the servers 19 in a, b, c, d, e to-be-put-on-shelf areas, for example, the height of the servers 19 is 4U, the transportation and putting device transports the servers 19 in the area a to the No. 1 rack 1 according to a route set by a machine room management system, meanwhile, a guide rail propelling mechanism 8 in the No. 1U space of the No. 1 rack 1 starts to work, a guide rail 6 is automatically installed, a lifting mechanism 16 lifts the servers 19 to the height of 1U, the server propelling mechanism 17 pushes the servers 19 into the rack 1, an infrared signal detection transmitter 4 detects that the servers 19 are installed in place, and the server propelling mechanism 17 and the lifting mechanism 16 start to reset;
s4: the transportation and racking device returns to repeatedly work according to the original route, a second server 19 is carried to a No. 1 cabinet 1, an infrared signal detection transmitter 4 on the cabinet 1 detects that a 1-4U space is provided with the server 19, a machine room management and control system controls a guide rail propelling mechanism 8 of a No. 5U of the cabinet 1 to start to work, guide rails 6 are automatically installed and completed, the racking work of the second server 19 is completed, the second server 19 and the racking work of the server 19 are repeatedly performed, a large number of servers 19 are already racking in the machine room, and the machine room can be installed in a single or multiple modes according to requirements without inserting holes;
and S5, after the frame loading of the No. 1 cabinet 1 is completed, the frame loading work of the No. 2, 3, 4, 5 and 6 cabinets 1 is sequentially carried out until the frame loading of the server 19 in the area a is completed, then the frame loading work of the server 19 in the area b, c, d, e is sequentially carried out according to a program route set by a machine room management system, and finally the frame loading work of all the servers 19 is completed.
In step S3, the operation method for the transportation and racking device to finish racking the server 19 is as follows: the transportation and racking device automatically transports the server 19 to the front of the x machine cabinet 1 according to a set route, the alignment of the server 19 and the machine cabinet 1 is ensured through the infrared signal emitter 3 at the front end middle position of the bottom of the machine cabinet 1 and the infrared signal receiver 14 at the front end middle position of the transportation and racking device, the lifting mechanism 16 is controlled by the machine room control system to lift the server 19 to the specified racking height, the servo motor control system receives a signal to control the servo motor to work, the server 19 is pushed onto the guide rail 6 in the machine cabinet 1, and when the infrared signal detection emitter 4 on the machine cabinet 1 detects that the infrared distance is a, namely, the server 19 is installed in place, the control signal is received, and the servo motor stops pushing and recovering.
In step S3, the server pushing mechanism 17 and the lifting mechanism 16 are reset, and the shutter pushing mechanism 10 starts to operate, so that the shutter 9 is pushed forward, the lugs 11 on both sides of the server 19 are limited, and the first server is put on shelf.
When the infrared signal detecting transmitter 4 detects that the infrared distance is c (the distance between the left and right side walls of the cabinet 1), there is no server in the cabinet 1, and the machine room management and control system can display that there is no server in the U space of the cabinet 1. When the infrared signal detection transmitter 4 detects an infrared distance b (cabinet 1 left side wall to cabinet side wall distance), it indicates that the server is being pushed into the cabinet 1. When the infrared signal detecting emitter 4 detects that the infrared distance is a (the distance from the left side wall of the cabinet 1 to the ear of the left cabinet), the server is pushed into the cabinet 1, and the server pushing cabinet 17 is transmitted with the signal to stop pushing, and the machine room management and control system can display that the server exists in the U space of the cabinet 1.
In the present specification, each embodiment is described in a progressive manner, and each embodiment focuses on the difference from other embodiments, and the same and similar parts between the embodiments are only required to be referred to each other.
The terms "upper", "lower", "outside", "inside", and the like in the description and in the claims of the present invention and in the above drawings, if any, are used for distinguishing between relative relationships in position and not necessarily for giving qualitative sense. It is to be understood that the data so used may be interchanged where appropriate such that the embodiments of the invention described herein may be implemented in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprise" and "have," as well as any variations thereof, are intended to cover a non-exclusive inclusion.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (7)
1. An automatic server rack loading system for a machine room is characterized by comprising a cabinet (1) for placing a server (19) in the machine room and a transportation rack loading device for loading the server (19);
two groups of guide rail upright posts (5) are arranged in the cabinet (1), each guide rail upright post (5) comprises two guide rail upright posts, a plurality of guide rails (6) capable of transversely sliding along the guide rail upright posts (5) are arranged on the inner side of each guide rail upright post (5), a plurality of infrared signal detection transmitters (4) for detecting the distance between the inner wall of the cabinet (1) and a server (19) are arranged on one side wall of the cabinet (1), and a plurality of guide rail propelling mechanisms (8) are arranged on the two side walls of the cabinet (1);
the transportation and loading device is a transportation trolley, the transportation trolley comprises a trolley body (12), a supporting rod (13) is arranged on the trolley body (12), and a lifting and movable shipping tray (15) is arranged on the trolley body (12);
a plurality of baffle pushing mechanisms (10) are arranged on two side walls of the cabinet (1), and baffle plates (9) are arranged on the baffle pushing mechanisms (10).
2. The automatic rack loading system of the machine room server according to claim 1, wherein the upper side and the lower side of the guide rail (6) are respectively provided with a guide rail limiting plate (7), and the guide rail limiting plates (7) are fixedly installed on the inner side surfaces of the guide rail upright posts (5).
3. The automatic rack loading system of the machine room server according to claim 1, wherein an infrared signal emitter (3) is arranged at the right middle position of the front end of the bottom of the cabinet (1), and an infrared signal receiver (14) is arranged at the right middle position of the front end of the vehicle body (12).
4. An automatic server racking system for a machine room according to claim 1, wherein said shipping pallet (15) is lifted by means of a lifting mechanism mounted on the upper end of the supporting bar (13), and said shipping pallet (15) is moved by means of a server pushing mechanism (17) mounted on the vehicle body (12).
5. An automatic server rack loading system according to claim 4, wherein the cross section of the shipping tray (15) is U-shaped, the vehicle body (12) is provided with a pushing plate (18), and the pushing plate (18) is connected with the server pushing mechanism (17).
6. An automated machine room server racking system according to claim 1 or 5, wherein the power source of said transfer trolley is a servo motor provided thereon.
7. The operation method of the automatic server rack loading system of the machine room is characterized by comprising the following steps of:
s1: the server (19) is positioned in the middle front position of the machine room, all the servers to be shelved are placed in the middle front position of the machine room, meanwhile, 2 robots with 3 axes are installed in the area, the server (19) is automatically conveyed to the transportation shelve device through the control system of the machine room, temporary servers b, c, d and e to be shelve are arranged in the machine room, the transportation shelve device transports the server (19) to be shelve in the area a to the temporary servers to be shelve, and the temporary servers with 3 axes are equipped in the temporary servers to be shelve;
s2: according to the automatic racking mode of the complete machine room of the machine room management system, the area A and the area B start to work at the same time, a 3-axis robot of a server (19) to be racking area a starts to work, the server (19) is conveyed to a shipment tray (15) of a transportation racking device, the server (19) needing to be racking to 1-6 cabinets (1) is reserved in the area a, the transportation racking device sequentially conveys the server (19) needing to be racking to 7-12 cabinets (1) to a temporary racking area B according to a transportation route, the server (19) needing to be racking to 13-18 cabinets (1) is conveyed to a temporary racking area c, the server (19) needing to be racking to 19-24 cabinets (1) is conveyed to a temporary racking area d, and the server (19) needing to be racking to 25-30 cabinets (1) is conveyed to a temporary racking area e;
s3: after the transportation is completed, the transportation and racking device starts to sequentially carry out a, b, c, d, e racking work of the servers (19) to be racking areas, the transportation and racking device completes the operation method of racking one server (19) as follows, the transportation and racking device automatically transports the servers (19) to the front of the x machine cabinet (1) according to a set route, the alignment of the servers (19) and the machine cabinet (1) is ensured by the infrared signal emitter (3) at the front end of the machine cabinet (1) and the infrared signal receiver (14) at the middle position of the front end of the transportation and racking device, the lifting mechanism (16) is controlled by the machine room control system to lift the servers (19) to the specified racking height, the servo motor control system receives the signal and controls the servo motor to work, the server (19) is pushed onto the guide rail (6) in the cabinet (1), when the infrared signal detection emitter (4) on the cabinet (1) detects that the infrared distance is a, namely the server (19) is installed in place, the servo motor stops pushing and withdrawing, for example, the height of the server (19) is 4U, the transportation and loading device transports the server (19) in the area a to the cabinet (1) 1 according to the route set by the machine room management system, meanwhile, the guide rail pushing mechanism (8) in the space 1U of the cabinet (1) starts to work, the guide rail (6) is automatically installed, lifting mechanism (16) promotes server (19) to 1U height, server propulsion mechanism (17) pushes server (19) to rack (1), infrared signal detects that server (19) has been installed in place by transmitter (4), server propulsion mechanism (17) and lifting mechanism (16) begin to reset, when server propulsion mechanism (17) and lifting mechanism (16) reset, separation blade propulsion mechanism (10) begins to work, promotes separation blade (9) forward, limits case ear (11) on both sides of server (19), and first server puts on shelf is accomplished;
s4: the transportation and racking device returns to repeatedly work according to an original route, a second server (19) is carried to a No. 1 cabinet (1), an infrared signal detection emitter (4) on the cabinet (1) detects that a 1-4U space is provided with the server (19), a machine room management and control system controls a guide rail propelling mechanism (8) of a No. 5U of the cabinet (1) to start working, guide rails (6) are automatically installed to finish the racking work of the second server (19), and the racking work of the second server and the server (19) is repeatedly performed;
and S5, after the frame loading of the cabinet No. 1 (1) is completed, the frame loading work of the cabinets No. 2, 3, 4, 5 and 6 is sequentially carried out until the frame loading of the server (19) in the area a is completed, then the frame loading work of the server (19) in the area b, c, d, e is sequentially carried out according to the program route set by the machine room management system, and finally the frame loading work of all the servers (19) is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210900224.2A CN115119456B (en) | 2022-07-28 | 2022-07-28 | Automatic server rack loading system for machine room and operation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109587996A (en) * | 2018-10-15 | 2019-04-05 | 平安科技（深圳）有限公司 | The position U management method, corresponding device and the electronic equipment of server cabinet |
| US10398055B1 (en) * | 2018-06-27 | 2019-08-27 | Amazon Technologies, Inc. | Portable server assembly system |
| CN111998770A (en) * | 2020-07-27 | 2020-11-27 | 苏州浪潮智能科技有限公司 | Mounting method for server on shelf |
| CN216036651U (en) * | 2021-07-14 | 2022-03-15 | 中国工商银行股份有限公司 | Article transfer robot |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10398055B1 (en) * | 2018-06-27 | 2019-08-27 | Amazon Technologies, Inc. | Portable server assembly system |
| CN109587996A (en) * | 2018-10-15 | 2019-04-05 | 平安科技（深圳）有限公司 | The position U management method, corresponding device and the electronic equipment of server cabinet |
| CN111998770A (en) * | 2020-07-27 | 2020-11-27 | 苏州浪潮智能科技有限公司 | Mounting method for server on shelf |
| CN216036651U (en) * | 2021-07-14 | 2022-03-15 | 中国工商银行股份有限公司 | Article transfer robot |
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