Disclosure of Invention
The utility model provides a door pocket plate discharging goods shelf, which comprises:
a plurality of carrier plates, each of the carrier plates configured to receive a stack of door pocket plates of the same kind;
the transferring component is used for driving a plurality of bearing plates to pass through the material taking position and the temporary storage position along a preset transferring path;
the transfer path is constructed as a closed-loop track and comprises at least one material taking position and a plurality of temporary storage positions, wherein the temporary storage positions are arranged at different heights.
Preferably, the carrier plate is configured to maintain a horizontal posture during movement in the transit path.
Preferably, the transfer member includes a bracket, a chain transmission mechanism including two transmission chains parallel to the transfer path, and a driving member, a plurality of the carrier plates connected to the chain transmission mechanism, the carrier plates connected between the two transmission chains.
Preferably, each of the driving chains is wound around at least two sprockets, wherein the sprockets around which each driving chain is wound are in the same vertical plane.
Preferably, the chain links of the transmission chain are provided with connecting plates, the connecting plates are hinged with the bearing plates, and the support is provided with limiting components for limiting the inclination angle of the bearing plates during movement of the bearing plates and keeping the bearing plates in a horizontal posture.
Preferably, the bearing plate comprises a bottom plate, side plates and a cross rod, the bottom plate is provided with a horizontal upper end face, the side plates are fixed at a first end of the bottom plate and a second end opposite to the first end, the cross rod penetrates through the side plates, connecting plates are arranged on the first transmission chain and the second transmission chain, the first end of the cross rod is connected to the connecting plates on the first transmission chain, the second end of the cross rod is connected to the connecting plates on the second transmission chain, and the bottom plate can rotate around the axis of the cross rod.
Preferably, the side plate is provided with a first positioning column and a second positioning column, the axes of the first positioning column, the second positioning column and the cross rod are distributed in a triangular mode, the support is provided with a track, and when the bottom plate moves on the transfer path, at least one of the first positioning column and the second positioning column is positioned in the track and limits the bottom plate to deviate from a horizontal posture.
Preferably, the support is provided with a detection part, the detection part is configured to detect whether the bearing plate passes through the detection area, the transfer path comprises a vertical path, the detection part is arranged on one side of the vertical path, the detection part is configured to control the driving state of the transfer part, and when the target bearing plate is positioned at the material taking position, the upper end face of the uppermost door pocket plate supported on the bearing plate is positioned at the target height.
Preferably, the detecting component comprises a first photoelectric sensor and a second photoelectric sensor, the first photoelectric sensor is located at a first position, the second photoelectric sensor is located at a second position, the size of the door pocket plate is smaller than that of the bearing plate, when the door pocket plate is placed on the bearing plate, the exposed area is defined as an exposed area, the covered area is defined as a covered area, the first position is located in the same vertical plane as the exposed area in the vertical path, and the second position is located in the same vertical plane as the covered area in the vertical path.
Preferably, the detection component comprises a radio frequency tag reader and a second photoelectric sensor, the bearing plate is provided with a radio frequency tag, the radio frequency tag reader is used for reading information of the radio frequency tag on the bearing plate, and the second photoelectric sensor is arranged at a fixed position at a distance target height.
Compared with the prior art, the utility model has the advantages that:
the door pocket plate discharging system provided by the utility model has the advantage of temporary storage, and does not require a warehouse to be closer to a processing site; the door pocket plates have equivalent capacity (at least each of the door pocket plates is enough to be processed and used in one day), so that the door pocket plates do not need to be replenished at any time during production, and the door pocket plates on the next day are replenished in a concentrated time before working every day; the automatic plate searching is realized through the transfer system, manual plate searching is not needed, the longitudinal space can be expanded, the occupied area is greatly reduced, the plate is easy to take by workers in the storage and discharge system, the number of operators is small, and the production burden of enterprises is reduced.
Detailed Description
For a better understanding of the technical content of the present utility model, specific examples are set forth below, along with the accompanying drawings.
As shown in fig. 1-2, the panel opening device 100 is used for cutting a whole panel into door pocket panels, the panel opening device 100 is generally operated by two panel opening workers, including panel taking and panel feeding to the panel opening device 100, the current door pocket panel raw materials are generally each divided into a stack, in order to facilitate the workers to find the colors and patterns of the panel resolution panels, various raw materials are paved in a warehouse, the occupied area is relatively large, when each door pocket panel needs to be processed, the panel opening workers transfer the pulling workers to take goods, and then transfer the goods to a temporary storage area beside the panel opening device 100, when one stack of door pocket panels cannot be completely used and a new door pocket panel needs to be used, the temporary storage area cannot store a sufficient amount of door pocket panels, even different types are stacked into one stack, which brings relatively great difficulty for the later secondary distinction, and when the types of door pocket panels required by customers are scattered, the door pocket panels are more easily switched, the above problems are more prominent, therefore, the temporary storage area is not enough to be used as a temporary storage area (at least one storage area is used for a small enough space is required for at least), and the temporary storage area is not enough to be used for the workers to have the advantages of at least one temporary storage area.
[ door pocket plate discharging shelf ]
Referring to fig. 1 to 3, the present utility model provides a door pocket plate discharging rack, which includes a plurality of support plates 300, a transferring member 200 and a controller 11, wherein the support plates 300 are intended to support a stack of door pocket plates of the same kind, alternatively, the number of the door pocket plates of the stack is 10 to 20, the number of the support plates 300 is between 10 to 20, the specific number is determined according to the kind of door pocket plates produced by a factory, when each support plate 300 supports one door pocket plate, the transferring member 200 is intended to drive the plurality of support plates 300 to move according to a predetermined track, particularly according to a closed-loop track, so that each support plate 300 has a chance to take a plate by a worker conveniently, and it can be understood that, on the movement track of the support plate 300, except the taking position, a temporary storage position can be considered; the purpose of the controller 11 is to control the movement state of the transferring member 200, in particular, to stop the target carrier 300 at a preset position, i.e., the take-out position.
The transferring component 200 is used for driving a plurality of supporting boards 300 to pass through a material taking position and a temporary storage position along a predetermined transferring path, specifically, the transferring path is configured as a closed-loop track, and at least one material taking position and a plurality of temporary storage positions are included on the transferring path, so as to reduce the occupied area of the transferring component 200 and the plurality of supporting boards 300, and simultaneously facilitate workers to take boards at the same height, and the temporary storage positions are set at different heights, namely, the utilization of the space depth is increased.
The specific operation process includes that the controller 11 receives an operation command inputted by a worker, and controls the target carrier plate 300 in the transfer member 200 to stop at the material taking position, so that the door pocket plate on the carrier plate 300 is picked up by the worker at a preset position.
For example, after one door pocket plate is finished, a worker operates the control panel, selects the type of the next door pocket plate to be finished, and the controller 11 receives an instruction of the control panel, controls the transfer part 200 to operate, stops the transfer part 200 when the target carrier plate 300 moves to the material taking position, and the worker takes out the door pocket plate on the carrier plate 300.
In an alternative embodiment, as shown in connection with fig. 3, the transfer member 200 includes a bracket 21, a chain transmission mechanism 22, and a driving member, a plurality of carrier plates 300 are connected to the chain transmission mechanism 22, the chain transmission mechanism 22 includes two parallel transmission chains, each of which is wound around at least two sprockets, a first end of the carrier plate 300 is connected to the first transmission chain, and a second end of the carrier plate 300 is connected to the second transmission chain, so that the carrier plate 300 is kept horizontal.
The chain transmission mechanism 22 has the advantages of large carrying capacity and wide arrangement range, and the first end and the second end of the bearing plate 300 are respectively connected between two parallel transmission chains, so that the bearing plate 300 is kept in a horizontal posture while following the movement of the transmission chains.
To reduce the floor space and increase the utilization of the longitudinal space, the support 21 supports the chain drive 22 in a vertical arrangement as shown in connection with fig. 3 and 4, preferably with the drive chain being wound around a first sprocket and a second sprocket, the axes of which are in the same vertical plane.
In other embodiments, each drive chain may also be wrapped around the outer walls of three, four, or more sprockets, supporting the drive chain in a triangular, rectangular, or other shape, it being understood that the greater the number of sprockets, the more carrier plate 300 the more carrier members 200 may be configured to accommodate, preferably vertically, and also horizontally.
Referring to fig. 5 to 8, the support plate 300 includes a bottom plate 31, a side plate 32 and a cross bar 33, the bottom plate 31 has a horizontal upper end surface, the side plate 32 is fixed to both a first end of the bottom plate 31 and a second end opposite to the first end, the cross bar 33 passes through the side plate 32, connection plates 24 are provided on the first and second transmission chains, the first end of the cross bar 33 is connected to the connection plate 24 on the first transmission chain, the second end of the cross bar 33 is connected to the connection plate 24 on the second transmission chain, and the bottom plate 31 is rotatable about the axis of the cross bar 33.
Wherein the first end of the connecting plate 24 is fixed to the drive chain, in particular to only one link of the drive chain, without interfering with the movement of the drive chain, and the other end of the connecting plate 24 is provided with a bushing, into which the crossbar 33 is connected for free rotation.
Thus, the bottom plate 31 supports the door pocket plate, the side plates 32 are fixed at two sides of the bottom plate to form a U-shaped structure, when the cross rod 33 passes through the two side plates 32, the cross rod 33 is fixed on two transmission chains, at the moment, when the transmission chains move, the cross rod 33 moves along with the transmission chains, and the cross rod 33 passes through the central position of the side plates 32, so that the bottom plate 31 can be in a horizontal state by virtue of dead weight.
Further, since the worker easily causes the shaking of the bottom plate 31 during the process of taking and placing the door pocket plate on the bottom plate 31, which easily causes the risk of the door pocket plate slipping off, the side plate 32 is provided with the first positioning column 34 and the second positioning column 35, the axes of the first positioning column 34, the second positioning column 35 and the cross bar 33 are in a triangular distribution, the bracket 21 is provided with the rail 23, and when the bottom plate 31 moves on the transfer path, at least one of the first positioning column 34 and the second positioning column 35 is positioned in the rail 23, and the bottom plate 31 is restricted from deviating from the horizontal posture.
As shown in fig. 6 and 7, the rail 23 includes two metal plates fixed to the bracket 21, a sliding groove 231 is formed between the metal plates, the first positioning column 34 and the second positioning column 35 are cylindrical and can slide in the sliding groove 231, and the diameters of the first positioning column 34 and the second positioning column 35 are equal to the width of the sliding groove 231, wherein the purpose of the first positioning column 34 and the second positioning column 35 is to limit the bottom plate 31 from shaking left and right, and keep the bottom plate 31 in a horizontal posture.
In a specific embodiment, when the connecting plate 24 rotates to the uppermost, the first positioning column 34 and the second positioning column 35 are respectively located in the sliding grooves 231 on the left side and the right side of the connecting plate 24, and the left and right ends of the bottom plate 31 are limited to swing up and down, so that the bottom plate 31 is in a horizontal posture, when the connecting plate 24 rotates to the left side, the first positioning column 34 is located in the sliding groove 231 on the left side of the connecting plate 24, and because the axes of the first positioning column 34, the second positioning column 35 and the cross bar 33 are distributed in a triangular shape, the sliding grooves 231 limit the left and right movement of the first positioning column 34 to keep the bottom plate 31 in the horizontal posture.
It will be appreciated that the distance between the movement trace of the first positioning post 34 in the left half of the chute 231 and the movement trace of the cross bar 33 in the left side of the drive chain always forms the hypotenuse of the triangle, i.e. the base is in a horizontal position.
Specifically, as shown in fig. 9, a schematic view of a partial track on the upper left side is illustrated, in which the green track is the movement track 23a of the cross bar 33, and the red track is the movement track 23b of the first positioning column 34, it can be seen that the green track and the red track always maintain the same angle and pitch at the same time, such as the illustrated pink track 23c.
Further, a notch 232 and a flaring 233 are provided between the left and right side runners 231 to not interfere with movement of the cross bar 33.
Thus, through the above structural design, the bottom plate 31 is in a horizontal posture on the whole movement track, and no deflection occurs, so that the door pocket plate is ensured not to slide down.
Preferably, in order to facilitate the worker's removal of the door pocket plate from the carrier plate 300, the upper end surface of the uppermost door pocket plate supported on the carrier plate 300 is at the target height 201 when the carrier plate is at the material removal position.
In an alternative embodiment, the target height 201 is between 0.7-1.2m, which may be set as desired.
Specifically, a detecting part 25 is provided on the stand 21, the detecting part 25 is configured to detect whether the carrier plate 300 passes through the detection area, the transfer path includes a vertical path, and the detecting part 25 is provided at one side of the vertical path.
Preferably, the detection member 25 is provided at a height of about 1.2m, and a specific stop height is determined by setting a suitable delay stop time according to the transmission speed.
Alternatively, as shown in connection with fig. 4-5, the detection member 25 includes a first photosensor 251 and a second photosensor 252, the first photosensor 251 being in a first position and the second photosensor 252 being in a second position.
Wherein, the size of the door pocket plate is smaller than the size of the supporting plate 300, when the door pocket plate 400 is placed on the supporting plate 300, the exposed area is defined as an exposed area, the covered area is defined as a covered area, the first position and the exposed area in the vertical path are in the same vertical plane, and the second position and the covered area in the vertical path are in the same vertical plane.
The first photoelectric sensor 251 and the second photoelectric sensor 252 are infrared ranging sensors or correlation photoelectric sensors.
Alternatively, taking an opposite-emitting photoelectric sensor as an example, when the tray 300 is installed with a predetermined track passing through the material taking position from top to bottom, the optical path of the first photoelectric sensor 251 is blocked when the bottom plate 31 passes through the detection optical path of the sensor, an electric signal is generated, the controller 11 receives the electric signal to determine which door pocket plate passes through the position, and when the door pocket plate on the bottom plate 31 passes through the detection optical path of the second photoelectric sensor 252 completely, an electric signal is generated, and the controller can control the stop height of the bottom plate 31.
In a specific embodiment, each carrier plate 300 is numbered (e.g., 1, 2, 3 … n) and the type of corresponding pocket plate (e.g., a, b, c … n) is assigned to the number, so that the position of each pocket plate relative to the other is corresponding, and when the carrier plate 300 starts to move, the type of pocket plate at the current position is changed once each time the first photoelectric sensor 251 emits an electrical signal, and each time the second photoelectric sensor 252 emits an electrical signal, it is indicated that the current pocket plate is at the preset position, and in this way, it is determined which pocket plate at the uppermost layer of the pocket plates is stopped at the material taking position.
The discharging method of the door pocket plate discharging goods shelf comprises the following steps:
step 1, each support plate 300 is matched and numbered with the door pocket plate supported by the support plate, for example, a door pocket plate a is matched with the support plate of the number 1, a door pocket plate b is matched with the called push plate of the number 2, and the like, and all door pocket plates are matched with the corresponding support plates 300;
step 2, after receiving a material taking instruction input by a user, the controller drives the transferring component 200 to move, wherein the controller 11 receives an operation instruction input by a worker on the control panel, for example, an instruction input by the worker on the door pocket board b, and then the controller controls the transferring component 200 to move;
step 3, detecting whether the target bearing plate 300 reaches the material taking position, and stopping driving the transferring component 200 after the target bearing plate 300 reaches the material taking position;
wherein the target carrier plate 300 is identified by counting or radio frequency identification.
The detecting unit recognizes each of the carrier plates 300 passing through the material taking position, and controls the transferring unit 200 to stop moving when the target carrier plate is recognized.
Under the feeding mode, only two operators who open the board equipment are needed to operate the equipment, workers in other posts do not need to be coordinated in the board opening process, and only the number of the remaining door pocket boards on the shelf is checked before going to work and the usage amount of the next day is correspondingly complemented.
Preferably, in step 3, the target carrier 300 is set to stop at the target height 201 and after receiving the next take out instruction, step 2-3 is repeated.
Therefore, continuous opening operation of various door pocket plates can be realized, pause equipment is not needed in the middle, and manual plate searching is not needed.
Preferably, the method of identifying the target carrier plate 300 includes:
the method a, record the number of the bearing plate 300 stopped at the target height 201 currently, according to the position relation between the number of the rest bearing plates 300 and the number of the current bearing plate 300, control the motion state of the transferring part 200, make the bearing plate 300 of the target number move to the target height 201;
step b, binding the radio frequency tag on each supporting plate 300, continuously reading the information of the supporting plate 300 passing through the target height 201 by using a reader at the position of the target height 201 when the transferring component 200 moves, and stopping the movement of the transferring component 200 after the reader reads the target information.
Specifically, in the step a, each support plate 300 is numbered (for example, 1, 2, 3 … n), and the types of the corresponding pocket plates (for example, a, b, c … n) are corresponding to the numbers, so that the positions of each pocket plate relative to the other pocket plate are corresponding, when the support plate 300 starts to move, the type of the pocket plate at the current position is changed once every time the first photoelectric sensor 251 sends an electric signal, and the type of the pocket plate at the current position is changed once every time the second photoelectric sensor 252 sends an electric signal, which pocket plate at the uppermost layer of the pocket plate is stopped at the material taking position is determined in such a way that the current pocket plate is at the preset position.
Specifically, in the step b, a radio frequency tag is attached to each support plate 300, each radio frequency tag is bound to a corresponding door pocket plate in a controller, a reader of the radio frequency tag is set to a material taking height, when each support plate 300 moves to the material taking height, the reader obtains material taking information on the support plate 300, when the material taking information accords with target information, and after the second photoelectric sensor 252 detects that the upper end surface of the door pocket plate completely passes through the material taking position, the movement of the transfer component 200 is stopped, the uppermost door pocket plate of the corresponding type is stopped at the material taking height, and a worker takes the door pocket plate.
By combining the embodiments, the door pocket plate discharging system provided by the utility model has the advantage of temporary storage, and does not require a warehouse to be closer to a processing site; the door pocket plates have equivalent capacity (at least each of the door pocket plates is enough to be processed and used in one day), so that the door pocket plates do not need to be replenished at any time during production, and the door pocket plates on the next day are replenished in a concentrated time before working every day; the automatic plate searching is realized through the transfer system, manual plate searching is not needed, the longitudinal space can be expanded, the occupied area is greatly reduced, the plate is easy to take by workers in the storage and discharge system, the number of operators is small, and the production burden of enterprises is reduced.
While the utility model has been described with reference to preferred embodiments, it is not intended to be limiting. Those skilled in the art will appreciate that various modifications and adaptations can be made without departing from the spirit and scope of the present utility model. Accordingly, the scope of the utility model is defined by the appended claims.