CN115095053A - Anti-seismic superposed wall and construction method thereof - Google Patents

Anti-seismic superposed wall and construction method thereof Download PDF

Info

Publication number
CN115095053A
CN115095053A CN202210766897.3A CN202210766897A CN115095053A CN 115095053 A CN115095053 A CN 115095053A CN 202210766897 A CN202210766897 A CN 202210766897A CN 115095053 A CN115095053 A CN 115095053A
Authority
CN
China
Prior art keywords
formwork
bars
layer
flange plate
reinforcement cage
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210766897.3A
Other languages
Chinese (zh)
Inventor
陈云
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hainan University
Original Assignee
Hainan University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hainan University filed Critical Hainan University
Priority to CN202210766897.3A priority Critical patent/CN115095053A/en
Publication of CN115095053A publication Critical patent/CN115095053A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84Walls made by casting, pouring, or tamping in situ
    • E04B2/86Walls made by casting, pouring, or tamping in situ made in permanent forms
    • E04B2/8623Walls made by casting, pouring, or tamping in situ made in permanent forms with spacers and at least one form leaf being monolithic
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/92Protection against other undesired influences or dangers
    • E04B1/98Protection against other undesired influences or dangers against vibrations or shocks; against mechanical destruction, e.g. by air-raids
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84Walls made by casting, pouring, or tamping in situ
    • E04B2/86Walls made by casting, pouring, or tamping in situ made in permanent forms
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/01Reinforcing elements of metal, e.g. with non-structural coatings
    • E04C5/06Reinforcing elements of metal, e.g. with non-structural coatings of high bending resistance, i.e. of essentially three-dimensional extent, e.g. lattice girders
    • E04C5/0604Prismatic or cylindrical reinforcement cages composed of longitudinal bars and open or closed stirrup rods
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G11/00Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
    • E04G11/06Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for walls, e.g. curved end panels for wall shutterings; filler elements for wall shutterings; shutterings for vertical ducts
    • E04G11/08Forms, which are completely dismantled after setting of the concrete and re-built for next pouring
    • E04G11/085End form panels for walls
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H9/00Buildings, groups of buildings or shelters adapted to withstand or provide protection against abnormal external influences, e.g. war-like action, earthquake or extreme climate
    • E04H9/02Buildings, groups of buildings or shelters adapted to withstand or provide protection against abnormal external influences, e.g. war-like action, earthquake or extreme climate withstanding earthquake or sinking of ground

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Environmental & Geological Engineering (AREA)
  • Business, Economics & Management (AREA)
  • Emergency Management (AREA)
  • Buildings Adapted To Withstand Abnormal External Influences (AREA)

Abstract

The invention relates to the field of fabricated buildings and discloses an anti-seismic superposed wall and a construction method thereof, wherein the anti-seismic superposed wall comprises upper-layer distributed reinforcing steel bars, lower-layer distributed reinforcing steel bars, a precast concrete layer, a template and a plurality of positioning connecting pieces, wherein each positioning connecting piece comprises a web member and upper and lower flange plates vertically connected to two ends of the web member, the upper flange plate is provided with a through hole, the web member is provided with a threaded hole which is coaxial with the through hole and is used for installing a fastening bolt, and the length of the threaded hole is smaller than that of the web member; the upper-layer distributed steel bars and the lower-layer distributed steel bars are connected through tie bars, and lower-end hooks of the lower-layer distributed steel bars, the lower flange plates and the tie bars are all embedded in the precast concrete layer; the web members penetrate through the reinforcement cage to enable the upper flange plates to extend out of the reinforcement cage, the inner surface of the template is tightly attached to the outer surface of the upper flange plates, and the fastening bolts penetrate through the through holes of the template to be connected with the upper flange plates so as to enclose a cavity for pouring post-cast concrete. Therefore, the production process flow is greatly simplified, the construction is convenient and fast, and the construction period is obviously shortened.

Description

一种抗震叠合墙及其施工方法A kind of anti-seismic composite wall and its construction method

技术领域technical field

本发明涉及装配式建筑技术领域,更具体地说,涉及一种抗震叠合墙。此外,本发明还涉及一种用于上述抗震叠合墙的施工方法。The invention relates to the technical field of prefabricated buildings, and more particularly, to an anti-seismic composite wall. In addition, the present invention also relates to a construction method for the above-mentioned anti-seismic composite wall.

背景技术Background technique

由于兼具绿色施工特征和传统现浇剪力墙整体性好的优势,使得双面叠合墙成为一种应用前景广泛的装配式建筑。Due to both the green construction characteristics and the good integrity of the traditional cast-in-place shear wall, the double-sided laminated wall has become a prefabricated building with wide application prospects.

现有技术中,双面叠合剪力墙的施工过程包括第一皮墙的制作和第二皮墙的制作,第一皮墙的制作流程如下:清理边模及模台-组模-刷脱模剂-布置及绑扎钢筋-安装预埋件-混凝土布料-混凝土振捣-混凝土养护-脱模;第二皮墙的制作流程如下:组模及刷脱模剂-混凝土布料并摊铺-第一皮墙反转压入叠合-混凝土振捣养护-脱模入库。由于在第一皮墙和第二皮墙叠合之前,第一皮墙需养护脱模再与第二皮墙叠合,制作工序复杂,生产周期较长。In the prior art, the construction process of the double-sided superimposed shear wall includes the manufacture of the first skin wall and the manufacture of the second skin wall. The manufacturing process of the first skin wall is as follows: cleaning the side mold and the mold table - forming the mold - brushing Release agent-arrangement and binding of steel bars-installation of embedded parts-concrete distribution-concrete vibrating-concrete curing-removal; the production process of the second skin wall is as follows: formwork and brushing release agent-concrete distribution and paving- The first skin wall is reversed and pressed into the superposition - concrete vibrating and curing - demoulding and storage. Before the first skin wall and the second skin wall are superimposed, the first skin wall needs to be cured and demolded and then superimposed with the second skin wall, the manufacturing process is complicated, and the production cycle is long.

综上所述,如何提供一种便于生产的装配式建筑,是目前本领域技术人员亟待解决的问题。To sum up, how to provide a prefabricated building that is convenient for production is an urgent problem to be solved by those skilled in the art at present.

发明内容SUMMARY OF THE INVENTION

有鉴于此,本发明的目的是提供一种抗震叠合墙,利用定位连接件配合紧固螺栓拉结预制混凝土层、钢筋笼和模板,生产工艺流程大幅简化,施工便捷,显著缩短了施工工期。In view of this, the purpose of the present invention is to provide an anti-seismic composite wall, which utilizes positioning connectors and fastening bolts to tie the prefabricated concrete layer, the reinforcement cage and the formwork, the production process is greatly simplified, the construction is convenient, and the construction period is significantly shortened. .

此外,本发明还提供了一种用于上述抗震叠合墙的施工方法。In addition, the present invention also provides a construction method for the above-mentioned anti-seismic composite wall.

为了实现上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:

一种抗震叠合墙,包括上层分布钢筋、下层分布钢筋、预制混凝土层、模板以及若干个呈工字型的定位连接件,所述定位连接件包括腹杆和垂直连接于所述腹杆两端的上、下翼缘板,上翼缘板设有通孔,所述腹杆设有用于安装紧固螺栓的螺纹孔,所述螺纹孔与所述上翼缘板的通孔同轴设置,且所述螺纹孔的长度小于所述腹杆的长度;An anti-seismic composite wall includes upper distribution steel bars, lower distribution steel bars, prefabricated concrete layers, formwork, and several I-shaped positioning connectors, wherein the positioning connectors include web bars and two vertically connected to the web bars. The upper flange plate is provided with a through hole, the web rod is provided with a threaded hole for installing a fastening bolt, and the threaded hole is coaxially arranged with the through hole of the upper flange plate, And the length of the threaded hole is less than the length of the web;

所述上层分布钢筋和所述下层分布钢筋通过拉结筋连接、以形成钢筋笼,所述下层分布钢筋、下翼缘板和所述拉结筋的下端弯钩均预埋于所述预制混凝土层内;The upper distribution steel bar and the lower distribution steel bar are connected by tie bars to form a reinforcement cage, and the lower layer distribution steel bars, the lower flange plate and the lower end hooks of the tie bars are all pre-buried in the precast concrete. within the layer;

所述腹杆穿过所述钢筋笼、以使所述上翼缘板伸出所述钢筋笼外,所述模板的内表面与所述上翼缘板的外表面紧密贴合,所述紧固螺栓穿过所述模板的通孔与所述腹杆连接,以利用所述模板和所述预制混凝土层围成用于浇筑后浇混凝土的空腔。The web rod passes through the reinforcement cage, so that the upper flange plate protrudes out of the reinforcement cage, the inner surface of the template is closely fitted with the outer surface of the upper flange plate, and the tight The fixing bolts pass through the through holes of the formwork and are connected with the web rods, so as to use the formwork and the precast concrete layer to form a cavity for pouring concrete after pouring.

优选的,所述上翼缘板的形状、尺寸与所述下翼缘板的形状和尺寸相同。Preferably, the shape and size of the upper flange plate are the same as those of the lower flange plate.

优选的,所述紧固螺栓与所述模板之间设有垫板,所述垫板的尺寸大于所述模板的通孔的尺寸,且所述垫板设有用于安装所述紧固螺栓的通孔。Preferably, a backing plate is provided between the fastening bolt and the template, the size of the backing plate is larger than the size of the through hole of the template, and the backing plate is provided with a spacer for installing the fastening bolt. through hole.

优选的,所述定位连接件外设有用于防止所述定位连接件锈蚀的防锈垫片,所述防锈垫片的厚度为5-40mm。Preferably, the positioning connector is provided with a rust-proof gasket for preventing corrosion of the positioning connector, and the thickness of the rust-proof gasket is 5-40 mm.

优选的,所述腹杆设置于所述钢筋笼的钢筋交汇点处,所述腹杆与所述钢筋笼绑扎或焊接连接。Preferably, the web rod is arranged at the intersection of the reinforcement bars of the reinforcement cage, and the web rod is bound or welded to the reinforcement cage.

优选的,所述模板包括木模板、钢模板、塑料模板、铝合金模板、PVC结皮发泡板和纤维增强复合板。Preferably, the formwork includes wood formwork, steel formwork, plastic formwork, aluminum alloy formwork, PVC skinned foam board and fiber-reinforced composite board.

优选的,还包括保温层,所述保温层设置于所述模板与所述上层分布钢筋之间,所述保温层与所述模板的内表面、所述上层分布钢筋的外表面之间均存在间隙。Preferably, it also includes a thermal insulation layer, the thermal insulation layer is arranged between the formwork and the upper distribution steel bars, and there exists between the thermal insulation layer and the inner surface of the formwork and the outer surface of the upper distribution steel bars gap.

一种施工方法,用于上述任一项所述的抗震叠合墙,包括:A construction method for the seismic composite wall described in any one of the above, comprising:

利用拉结筋连接上层分布钢筋和下层分布钢筋,形成钢筋笼;Use tie bars to connect the upper distribution steel bar and the lower distribution steel bar to form a reinforcement cage;

在所述钢筋笼内设置若干个定位连接件,使所述定位连接件的上、下翼缘板伸出所述钢筋笼;A number of positioning connectors are arranged in the reinforcement cage, so that the upper and lower flange plates of the positioning connectors extend out of the reinforcement cage;

浇筑预制混凝土层,将所述拉结筋的下端弯钩、所述下层分布钢筋和下翼缘板预埋于所述预制混凝土层内,所述预制混凝土层的厚度大于或等于50mm;pouring a precast concrete layer, pre-embedding the lower hooks of the tie bars, the lower distribution steel bars and the lower flange plate in the precast concrete layer, and the thickness of the precast concrete layer is greater than or equal to 50mm;

在上翼缘板外放置模板,利用紧固螺栓连接所述模板和所述上翼缘板,完成预制墙体的组装;A formwork is placed outside the upper flange plate, and the formwork and the upper flange plate are connected by fastening bolts to complete the assembly of the prefabricated wall;

将所述预制墙体运输、吊装至施工位置,连接所述预制墙体和边缘构件,浇筑后浇混凝土;transporting and hoisting the prefabricated wall to the construction position, connecting the prefabricated wall and the edge member, and pouring concrete after pouring;

待所述后浇混凝土达到预设强度后,拆卸所述紧固螺栓和所述模板,对所述定位连接件进行填充补浆。After the post-cast concrete reaches the preset strength, the fastening bolts and the formwork are removed, and the positioning connector is filled with grout.

本发明提供的抗震叠合墙在工厂生产时,首先利用拉结筋连接上层分布钢筋和下层分布钢筋,以形成钢筋笼;而后,在钢筋笼内设置若干个贯穿其厚度方向的定位连接件,使定位连接件两端的翼缘板伸出钢筋笼外;然后,浇筑预制混凝土层,将下层定位钢筋、定位连接件的下翼缘板以及拉结筋的下端弯钩均预埋于预制混凝土层内;最后,在上翼缘板的外表面设置模板,利用紧固螺栓穿过模板的通孔与定位连接件连接,完成预制墙体的连接。When the anti-seismic composite wall provided by the present invention is produced in a factory, the upper distribution steel bar and the lower distribution steel bar are firstly connected by tie bars to form a reinforcement cage; Make the flange plates at both ends of the positioning connector protrude out of the reinforcement cage; then, pour the precast concrete layer, and pre-embed the lower positioning steel bar, the lower flange plate of the positioning connector and the lower end hook of the tie bar in the precast concrete layer. Finally, a template is set on the outer surface of the upper flange plate, and the fastening bolts are used to pass through the through holes of the template to connect with the positioning connector to complete the connection of the prefabricated wall.

将预制墙体运输、吊装至施工位置后,在预制混凝土层和模板之间的空腔内浇筑后浇混凝土;待后浇混凝土达到预设强度后,拆除紧固螺栓和模板,并对定位连接件的螺纹孔进行填充补浆。After the prefabricated wall is transported and hoisted to the construction site, the post-cast concrete is poured in the cavity between the precast concrete layer and the formwork; after the post-cast concrete reaches the preset strength, the fastening bolts and formwork are removed, and the positioning connections are made. The threaded holes of the parts are filled with grout.

相比于双面叠合剪力墙,本发明提供的抗震叠合墙在工厂内预制完成预制混凝土层、钢筋笼和模板的组装,只需在施工现场浇筑的后浇混凝土达到一定强度后即可拆卸紧固螺栓和模板,施工便捷,极大地简化了装配式建筑的施工流程,显著缩短了施工工期。Compared with the double-sided composite shear wall, the seismic composite wall provided by the present invention is prefabricated in the factory to complete the assembly of the precast concrete layer, the reinforcement cage and the formwork, and only needs to be poured at the construction site after the post-cast concrete reaches a certain strength. Removable fastening bolts and formwork are convenient for construction, which greatly simplifies the construction process of prefabricated buildings and significantly shortens the construction period.

同时,空腔和模板的设置有利于减轻预制墙体的质量,相比于传统的双面叠合墙剪力墙,有效地降低了预制墙体运输和吊装的难度,节省了运输和吊装成本。At the same time, the setting of cavity and formwork is beneficial to reduce the quality of the prefabricated wall. Compared with the traditional double-sided composite wall shear wall, it effectively reduces the difficulty of transportation and hoisting of the prefabricated wall and saves the transportation and hoisting costs. .

另外,传统的双面叠合剪力墙由于竖直钢筋已包裹于预制墙板内,在相邻上、下两层墙体连接时纵向钢筋无法直接接触连接,而模板的厚度通常小于30mm,上、下两层预制墙体连接时钢筋笼内的竖直钢筋可采用搭接连接,实现了等同于现浇结构的直接接触连接,钢筋的传力效果更好。In addition, in the traditional double-sided superimposed shear wall, since the vertical steel bars have been wrapped in the prefabricated wall panels, the longitudinal steel bars cannot be directly contacted and connected when the adjacent upper and lower walls are connected, and the thickness of the formwork is usually less than 30mm. When the upper and lower prefabricated walls are connected, the vertical steel bars in the steel cage can be connected by lap joints, which realizes the direct contact connection equivalent to the cast-in-place structure, and the force transmission effect of the steel bars is better.

此外,本发明还提供了一种用于上述抗震叠合墙的施工方法。In addition, the present invention also provides a construction method for the above-mentioned anti-seismic composite wall.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to the provided drawings without creative work.

图1为本发明所提供的抗震叠合墙的具体实施例一的结构示意图;1 is a schematic structural diagram of a specific embodiment 1 of an anti-seismic composite wall provided by the present invention;

图2为本发明所提供的抗震叠合墙的具体实施例二的结构示意图;FIG. 2 is a schematic structural diagram of a specific embodiment 2 of an anti-seismic composite wall provided by the present invention;

图3为本发明所提供的抗震叠合墙的具体实施例三的结构示意图;Fig. 3 is the structural schematic diagram of the specific embodiment 3 of the anti-seismic laminated wall provided by the present invention;

图4为本发明所提供的抗震叠合墙的具体实施例四的结构示意图;Fig. 4 is the structural schematic diagram of the specific embodiment 4 of the anti-seismic laminated wall provided by the present invention;

图5为本发明所提供的抗震叠合墙的具体实施例五的结构示意图;Fig. 5 is the structural schematic diagram of the specific embodiment 5 of the anti-seismic laminated wall provided by the present invention;

图6为本发明所提供的抗震叠合墙的具体实施例六的结构示意图;Fig. 6 is the structural schematic diagram of the specific embodiment 6 of the anti-seismic laminated wall provided by the present invention;

图7为本发明所提供的抗震叠合墙中定位连接件和拉结筋的分布示意图;7 is a schematic diagram of the distribution of positioning connectors and tie bars in the seismic composite wall provided by the present invention;

图8为定位连接件的结构示意图;8 is a schematic structural diagram of a positioning connector;

图9为本发明所提供的抗震叠合墙的预制墙体与L字型边缘构件的装配示意图;Fig. 9 is the assembly schematic diagram of the prefabricated wall body and the L-shaped edge member of the anti-seismic composite wall provided by the present invention;

图10为图9中L字型边缘构件的钢筋笼的结构示意图;Fig. 10 is the structural representation of the reinforcement cage of the L-shaped edge member in Fig. 9;

图11为本发明所提供的抗震叠合墙的预制墙体与一字型边缘构件的整体预制示意图。11 is a schematic diagram of the overall prefabrication of the prefabricated wall body and the in-line edge member of the earthquake-resistant composite wall provided by the present invention.

图1-图11中:In Figures 1-11:

11为工字型底座、12为紧固螺栓、13为垫板、2为上层分布钢筋、3为下层分布钢筋、4为拉结筋、5为桁架钢筋、6为预制混凝土层、7为空腔、8为保温层、9为模板、10为边缘构件、101为纵筋、102为箍筋、103为水平连接钢筋。11 is the I-shaped base, 12 is the fastening bolt, 13 is the backing plate, 2 is the upper distribution reinforcement, 3 is the lower distribution reinforcement, 4 is the tie reinforcement, 5 is the truss reinforcement, 6 is the precast concrete layer, 7 is empty The cavity, 8 is the insulation layer, 9 is the template, 10 is the edge member, 101 is the longitudinal reinforcement, 102 is the stirrup, and 103 is the horizontal connecting reinforcement.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

本发明的核心是提供一种抗震叠合墙,利用定位连接件配合紧固螺栓拉结预制混凝土层、钢筋笼和模板,生产工艺流程大幅简化,施工便捷,显著缩短了施工工期。The core of the invention is to provide an anti-seismic composite wall, which utilizes positioning connectors and fastening bolts to tie the precast concrete layer, the reinforcement cage and the formwork. The production process is greatly simplified, the construction is convenient, and the construction period is significantly shortened.

此外,本发明还提供了一种用于上述抗震叠合墙的施工方法。In addition, the present invention also provides a construction method for the above-mentioned anti-seismic composite wall.

请参考图1-图11。Please refer to Figure 1-Figure 11.

本发明提供的抗震叠合墙,包括上层分布钢筋2、下层分布钢筋3、预制混凝土层6、模板9以及若干个呈工字型的定位连接件11,定位连接件11包括腹杆和垂直连接于腹杆两端的上、下翼缘板,上翼缘板设有通孔,腹杆设有用于安装紧固螺栓12的螺纹孔,螺纹孔与上翼缘板的通孔同轴设置,且螺纹孔的长度小于腹杆的长度;The earthquake-resistant composite wall provided by the present invention includes upper distribution steel bars 2, lower distribution steel bars 3, prefabricated concrete layers 6, formwork 9 and several I-shaped positioning connectors 11. The positioning connectors 11 include web bars and vertical connections. On the upper and lower flange plates at both ends of the web rod, the upper flange plate is provided with through holes, the web rod is provided with threaded holes for installing the fastening bolts 12, and the threaded holes are arranged coaxially with the through holes of the upper flange plate, and The length of the threaded hole is less than the length of the web rod;

上层分布钢筋2和下层分布钢筋3通过拉结筋4连接、以形成钢筋笼,下层分布钢筋3、下翼缘板和拉结筋4的下端弯钩均预埋于预制混凝土层6内;The upper distribution steel bar 2 and the lower distribution steel bar 3 are connected by the tie bar 4 to form a steel cage, and the lower layer distribution steel bar 3, the lower flange plate and the lower end hook of the tie bar 4 are all pre-buried in the precast concrete layer 6;

腹杆穿过钢筋笼、以使上翼缘板伸出钢筋笼外,模板9的内表面与上翼缘板的外表面紧密贴合,紧固螺栓12穿过模板9的通孔与腹杆连接,以利用模板9和预制混凝土层6围成用于浇筑后浇混凝土的空腔7。The web rod passes through the reinforcement cage, so that the upper flange plate extends out of the reinforcement cage, the inner surface of the template 9 is closely fitted with the outer surface of the upper flange plate, and the fastening bolt 12 passes through the through hole of the template 9 and the web rod. Connected to enclose a cavity 7 for post-cast concrete with the formwork 9 and the precast concrete layer 6 .

请参考图8,定位连接件11包括腹杆和垂直于腹杆两侧的上、下翼缘板,下翼缘板预埋于预制混凝土层6内;腹杆垂直于预制混凝土层6的内表面,并与紧固螺栓12螺纹连接以压紧模板9,使其与预制混凝土层6的内表面相对平行;上翼缘板内的通孔可以是光孔,也可以是螺纹孔。Please refer to FIG. 8 , the positioning connector 11 includes a web bar and upper and lower flange plates perpendicular to both sides of the web bar. The lower flange plate is pre-buried in the precast concrete layer 6 ; and screwed with the fastening bolts 12 to compress the formwork 9 so that it is relatively parallel to the inner surface of the precast concrete layer 6; the through holes in the upper flange plate can be light holes or threaded holes.

通过螺纹孔与紧固螺栓12的配合,后浇混凝土对模板6的冲击力可直接传递至腹杆上,而上翼缘板处受力则较小。故为了防止定位连接件11被拉断,应当设置定位连接件11的腹杆的抗拉强度大于后浇混凝土对模板9的最大侧压力。Through the cooperation of the threaded holes and the fastening bolts 12, the impact force of the post-cast concrete on the formwork 6 can be directly transmitted to the web rod, while the force on the upper flange plate is relatively small. Therefore, in order to prevent the positioning connector 11 from being pulled off, the tensile strength of the web bar of the positioning connector 11 should be set to be greater than the maximum lateral pressure of the post-cast concrete on the formwork 9 .

翼缘板和腹杆的几何形状不限,翼缘板可以设置为圆形、矩形和三角形等形状,腹杆可以设置为棱柱、圆柱和圆台等形状;为了方便定位连接件11的制造,优选的,可以设置上翼缘板的形状、尺寸与下翼缘板的形状、尺寸相同。The geometrical shapes of the flange plate and the web rod are not limited, the flange plate can be set in the shape of circle, rectangle and triangle, and the web rod can be set in the shape of prism, cylinder and truncated cone; in order to facilitate the manufacture of the positioning connector 11, it is preferred Yes, the shape and size of the upper flange plate can be set to be the same as the shape and size of the lower flange plate.

为了使翼缘板和腹杆各方位所受后浇混凝土的压力相对均匀,可以设置腹杆垂直连接于两翼缘板的中央,螺纹孔设置于腹杆的中央。In order to make the pressure of the post-cast concrete on each position of the flange plate and the web rod relatively uniform, the web rod can be vertically connected to the center of the two flange plates, and the threaded hole is set in the center of the web rod.

考虑到定位连接件11个别部位暴露于后浇混凝土外,为了减少锈蚀、延长其使用寿命,多采用不锈钢、钛合金、高强塑料和哈氏合金等高强度耐腐蚀材料制作定位连接件11。Considering that individual parts of the positioning connector 11 are exposed to the post-cast concrete, in order to reduce corrosion and prolong its service life, high-strength corrosion-resistant materials such as stainless steel, titanium alloy, high-strength plastic and Hastelloy are mostly used to make the positioning connector 11 .

当定位连接件11为普通钢材制作时,优选的,可以在定位连接件11的外,也即定位连接件11的上翼缘板的外端面和下翼缘板的外端面,设有用于防止定位连接件11锈蚀的防锈垫片,防锈垫片的厚度为5-40mm。When the positioning connecting piece 11 is made of ordinary steel, preferably, outside the positioning connecting piece 11, that is, the outer end face of the upper flange plate and the outer end surface of the lower flange plate of the positioning connecting piece 11, there are provided for preventing Locate the rusted gasket of the connecting piece 11, and the thickness of the anti-rust gasket is 5-40mm.

防锈垫片的具体形状不限,只要其可覆盖定位连接件11的上、下翼缘板的外端面即可;防锈垫片多由水泥砂浆、纤维复合材料等无机非金属材料制作,抗腐蚀性能良好且制作成本较低。The specific shape of the anti-rust gasket is not limited, as long as it can cover the outer end faces of the upper and lower flange plates of the positioning connector 11; the anti-rust gasket is mostly made of inorganic non-metallic materials such as cement mortar and fiber composite materials. Good corrosion resistance and low production cost.

紧固螺栓12多采用六角头螺栓,由于模板9上设有安装紧固螺栓12的通孔,为了防止后浇混凝土在浇筑时溢出,应当设置紧固螺栓12的螺栓头尺寸大于模板9的通孔的尺寸。The fastening bolts 12 are mostly hexagonal head bolts. Since the template 9 is provided with through holes for installing the fastening bolts 12, in order to prevent the post-cast concrete from overflowing during pouring, the bolt head size of the fastening bolts 12 should be set larger than the through holes of the template 9. size of the hole.

当紧固螺栓12尺寸较小时,紧固螺栓12的螺栓头尺寸小于模板9的通孔的尺寸,优选的,可以在紧固螺栓12和模板9之间设有垫板13,垫板13的尺寸大于模板9的通孔的尺寸,且垫板13设有用于安装紧固螺栓12的通孔。When the size of the fastening bolt 12 is small, the size of the bolt head of the fastening bolt 12 is smaller than the size of the through hole of the template 9. Preferably, a backing plate 13 can be provided between the fastening bolt 12 and the template 9. The size is larger than that of the through holes of the template 9 , and the backing plate 13 is provided with through holes for installing the fastening bolts 12 .

垫板13通常由钢材、塑料和合金等具有一定抗弯强度的任意材料制作,垫板13可设置为圆形、矩形等任意几何形状;为了节省材料,垫板13的通孔多设置于垫板13的中央。The backing plate 13 is usually made of any material with certain bending strength, such as steel, plastic and alloy, and the backing plate 13 can be set to any geometric shape such as a circle or a rectangle. the center of the plate 13.

定位连接件11、紧固螺栓12和垫板13三者的具体种类、材质、形状和尺寸根据实际施工的设计强度要求确定,在此不再赘述。The specific types, materials, shapes and sizes of the positioning connector 11 , the fastening bolts 12 and the backing plate 13 are determined according to the design strength requirements of the actual construction, and will not be repeated here.

上、下翼缘板可以通过焊接方式连接于腹杆的两端,也可以设有与腹杆两端的外螺纹配合连接的螺纹孔,以便与腹杆螺纹连接,翼缘板的厚度为3-20mm;还可以将三者设置为一体结构,以便定位连接件11可通过铸造等方式一体化批量生产。The upper and lower flange plates can be connected to both ends of the web rod by welding, or they can be provided with threaded holes that are matched with the external threads at both ends of the web rod so as to be threadedly connected to the web rod. The thickness of the flange plate is 3- 20mm; the three can also be set as an integral structure, so that the positioning connector 11 can be integrated and mass-produced by casting or the like.

请参考图7,上层分布钢筋2和下层分布钢筋3均可以设置为由多根水平钢筋和多根竖直钢筋连接而成的钢筋网,也可设置为成型的钢筋网片;上层分布钢筋2和下层分布钢筋3相互平行,二者通过拉结筋4拉结连接,以形成钢筋笼。Please refer to Figure 7, the upper distribution steel bar 2 and the lower distribution steel bar 3 can be set as a steel mesh formed by connecting a plurality of horizontal steel bars and a plurality of vertical steel bars, or can be set as a formed steel mesh sheet; the upper distribution steel bar 2 The distribution bars 3 and the lower layer are parallel to each other, and the two are connected by the tie bars 4 to form a steel cage.

请参考图1-图6,拉结筋4的上端弯钩与上层分布钢筋2绑扎或焊接连接,拉结筋4的下端弯钩与下层分布钢筋3绑扎或焊接连接;拉结筋4呈梅花状分布,如图7所示。Please refer to Figures 1 to 6, the upper hook of the tie bar 4 is bound or welded to the upper distribution steel bar 2, and the lower end hook of the tie bar 4 is bound or welded to the lower distribution steel bar 3; the tie bar 4 is a plum blossom distribution, as shown in Figure 7.

当然,也可以用桁架钢筋5替换部分或全部拉结筋4,如图2、图4和图6所示。桁架钢筋5包括至少一根与上层分布钢筋2绑扎或焊接连接的上层钢筋和至少两根与下层分布钢筋3绑扎或焊接连接的下层钢筋;上层钢筋和下层钢筋通过钢丝、钢筋或钢绞线逐次焊接连接成型,以构成N字型结构或M字型结构。Of course, part or all of the tie bars 4 can also be replaced with truss bars 5, as shown in Figures 2, 4 and 6. The truss steel bar 5 includes at least one upper-layer steel bar bound or welded with the upper-layer distribution steel bar 2 and at least two lower-layer steel bars bound or welded with the lower-layer distribution steel bar 3; Welded and connected to form an N-shaped structure or an M-shaped structure.

拉结筋4和桁架钢筋5均可沿预制组合式抗震叠合墙的长度方向均匀设置,相邻两个桁架钢筋5的间距可以设置为200-800mm。Both the tie bars 4 and the truss bars 5 can be uniformly arranged along the length direction of the prefabricated composite seismic composite wall, and the distance between two adjacent truss bars 5 can be set to 200-800mm.

拉结筋4和桁架钢筋5的具体材质、尺寸、数量、设置位置和连接方式等实际生产的需要确定,在此不再赘述。The specific material, size, quantity, setting position and connection method of the tie bars 4 and the truss bars 5 are determined according to actual production needs, and will not be repeated here.

为了防止钢筋笼在运输、吊装中发生相对预制混凝土层6和模板9发生位移,通常将工字型底座11的腹杆与钢筋笼连接。优选的,可以设置定位连接件11的腹杆位于钢筋笼的钢筋交汇点处,腹杆与钢筋笼绑扎或焊接连接。In order to prevent displacement of the reinforcement cage relative to the precast concrete layer 6 and the formwork 9 during transportation and hoisting, the webs of the I-shaped base 11 are usually connected to the reinforcement cage. Preferably, the web rod of the positioning connector 11 can be set at the intersection of the reinforcement bars of the reinforcement cage, and the web rod is bound or welded to the reinforcement cage.

钢筋交汇点为钢筋笼内水平钢筋和垂直钢筋的连接点,将腹杆连接于钢筋交汇点处,可以将工字型底座11的腹杆与水平钢筋、垂直钢筋均连接,相比于仅与水平钢筋/竖直钢筋连接,连接更加稳定。The intersection point of the steel bar is the connection point of the horizontal steel bar and the vertical steel bar in the steel bar cage, and the web bar is connected to the steel bar intersection point. Horizontal steel bar/vertical steel bar connection, the connection is more stable.

预制混凝土层6在工厂内预制成型,下层分布钢筋3、工字型底座11的下翼缘板以及拉结筋4的下端弯钩均预埋于预制混凝土层6内,预制混凝土层6的厚度以及各构件的预埋深度根据实际施工的设计要求确定,通常预制混凝土层6的厚度大于或等于50mm,且预制混凝土层6的内表面到上层分布钢筋2的距离大于或等于80mm,以保证抗震叠合墙的结构强度。The precast concrete layer 6 is prefabricated in the factory, and the lower distribution steel bars 3, the lower flange plates of the I-shaped base 11 and the lower end hooks of the tie bars 4 are all embedded in the precast concrete layer 6. The thickness of the precast concrete layer 6 And the pre-embedded depth of each component is determined according to the actual construction design requirements, usually the thickness of the precast concrete layer 6 is greater than or equal to 50mm, and the distance from the inner surface of the precast concrete layer 6 to the upper distribution steel bars 2 is greater than or equal to 80mm to ensure earthquake resistance. Structural strength of laminated walls.

为了方便预制混凝土层6和后浇混凝土之间的粘结,预制混凝土层6的内表面通常设置有拉毛和/或凹凸槽,其相对预制混凝土层6的内表面的凹凸深度大于或等于3mm。In order to facilitate the bonding between the precast concrete layer 6 and the post-cast concrete, the inner surface of the precast concrete layer 6 is usually provided with rough and/or concave-convex grooves, and the concave-convex depth relative to the inner surface of the precast concrete layer 6 is greater than or equal to 3 mm.

模板9的内表面紧贴定位连接件11的上翼缘板的外表面设置,以便配合预制混凝土层6共同围成用于浇筑后浇混凝土的空腔7。The inner surface of the formwork 9 is arranged in close contact with the outer surface of the upper flange plate of the positioning connecting piece 11 , so as to cooperate with the precast concrete layer 6 to form a cavity 7 for pouring concrete after pouring.

优选的,模板9包括木模板、钢模板、塑料模板、铝合金模板、PVC结皮发泡板和纤维增强复合板。Preferably, the formwork 9 includes wood formwork, steel formwork, plastic formwork, aluminum alloy formwork, PVC skinned foam board and fiber reinforced composite board.

模板9的具体种类根据实际施工需要参考现有技术确定,其强度和刚度均应满足后浇混凝土浇筑要求,且质量应小于预制混凝土层6的质量;模板9的厚度则根据模板9的材料确定,模板9的结构强度越高,则模板9的最低厚度越小。The specific type of the formwork 9 is determined according to the actual construction needs with reference to the prior art, and its strength and stiffness should meet the post-cast concrete pouring requirements, and the quality should be less than the quality of the precast concrete layer 6; the thickness of the formwork 9 is determined according to the material of the formwork 9 , the higher the structural strength of the template 9, the smaller the minimum thickness of the template 9.

当需要在预制抗震叠合墙内铺设管线或开设门窗时,需要在预制混凝土层6和/或模板9上预留相应的管道洞口或门窗洞口,以放置相应的洞口模具。When it is necessary to lay pipelines or open doors and windows in the prefabricated anti-seismic composite wall, it is necessary to reserve corresponding pipe openings or door and window openings on the prefabricated concrete layer 6 and/or the formwork 9 to place the corresponding opening molds.

后浇混凝土现场浇筑于预制混凝土层6和模板9之间的空腔7内,后浇混凝土的种类与空腔7的水平宽度有关,当空腔7的水平宽度大于或等于200mm时,可在空腔7内浇筑普通混凝土;The post-cast concrete is poured on-site in the cavity 7 between the precast concrete layer 6 and the formwork 9. The type of post-cast concrete is related to the horizontal width of the cavity 7. When the horizontal width of the cavity 7 is greater than or equal to 200mm, it can be used in the cavity 7. Ordinary concrete is poured in cavity 7;

反之,当空腔7的水平宽度小于200mm时,则需要在空腔7内浇筑自密实混凝土或细石混凝土,以弥补后浇混凝土层厚度不足带来的墙体强度问题。On the contrary, when the horizontal width of the cavity 7 is less than 200mm, self-compacting concrete or fine stone concrete needs to be poured in the cavity 7 to make up for the wall strength problem caused by the insufficient thickness of the post-cast concrete layer.

在工厂预制生产时,首先利用拉结筋4连接上层分布钢筋2和下层分布钢筋3,以形成钢筋笼;而后,在钢筋笼内设置若干个贯穿其厚度方向的定位连接件11,使定位连接件11两端的翼缘板伸出钢筋笼外;然后,浇筑预制混凝土层6,将下层定位钢筋3、定位连接件11的下翼缘板以及拉结筋4的下端弯钩均预埋于预制混凝土层6内;最后,在上翼缘板的外表面设置模板,利用紧固螺栓12穿过模板9的通孔与定位连接件11连接,完成预制墙板的连接。During prefabrication in the factory, the upper distribution steel bar 2 and the lower distribution steel bar 3 are firstly connected by the tie bars 4 to form a reinforcement cage; then, a number of positioning connectors 11 running through the thickness direction of the reinforcement cage are arranged to make the positioning connection. The flange plates at both ends of the piece 11 protrude out of the reinforcement cage; then, the precast concrete layer 6 is poured, and the lower positioning steel bar 3, the lower flange plate of the positioning connection piece 11 and the lower end hook of the tie bar 4 are pre-buried in the prefabricated In the concrete layer 6; finally, a template is set on the outer surface of the upper flange plate, and the fastening bolts 12 are connected through the through holes of the template 9 with the positioning connector 11 to complete the connection of the prefabricated wall panels.

将预制墙体运输、吊装至施工位置后,在预制混凝土层6和模板9之间的空腔7内浇筑后浇混凝土;待后浇混凝土达到预设强度后,拆除紧固螺栓12和模板9,并对定位连接件11的通孔和螺纹孔进行填充补浆。After the prefabricated wall is transported and hoisted to the construction position, pour concrete in the cavity 7 between the prefabricated concrete layer 6 and the formwork 9; after the postcast concrete reaches the preset strength, remove the fastening bolts 12 and the formwork 9 , and fill the through holes and threaded holes of the positioning connector 11 with slurry.

在本实施例中,抗震叠合墙在工厂内预制完成预制混凝土层6、钢筋笼和模板9的组装,只需在施工现场浇筑的后浇混凝土达到一定强度后即可拆卸紧固螺栓12和模板9,相比于双面叠合剪力墙,施工便捷,极大地简化了装配式建筑的施工流程,显著缩短了施工工期。In this embodiment, the seismic composite wall is prefabricated in the factory to complete the assembly of the prefabricated concrete layer 6, the reinforcement cage and the formwork 9, and the fastening bolts 12 and 9 can be removed only after the post-cast concrete poured at the construction site reaches a certain strength Compared with the double-sided superimposed shear wall, the formwork 9 is convenient to construct, which greatly simplifies the construction process of the prefabricated building and significantly shortens the construction period.

同时,空腔7和模板9的设置有利于减轻预制墙体的质量,相比于传统的双面叠合墙剪力墙,有效地降低了预制墙体运输和吊装的难度,节省了运输和吊装成本。At the same time, the arrangement of the cavity 7 and the formwork 9 is beneficial to reduce the quality of the prefabricated wall. Compared with the traditional double-sided composite wall shear wall, the difficulty of transportation and hoisting of the prefabricated wall is effectively reduced, and transportation and hoisting are saved. Lifting costs.

另外,传统的双面叠合剪力墙由于竖直钢筋已包裹于预制墙板内,在相邻上、下两层墙体连接时纵向钢筋无法直接接触连接,而模板9的厚度通常小于30mm,上、下两层预制墙体连接时钢筋笼内的竖直钢筋可采用搭接连接,实现了等同于现浇结构的直接接触连接,钢筋的传力效果更好。In addition, in the traditional double-sided superimposed shear wall, since the vertical steel bars have been wrapped in the prefabricated wall panels, the longitudinal steel bars cannot be directly contacted and connected when the adjacent upper and lower walls are connected, and the thickness of the formwork 9 is usually less than 30mm. , when the upper and lower prefabricated walls are connected, the vertical steel bars in the steel cage can be connected by lap joints, which realizes the direct contact connection equivalent to the cast-in-place structure, and the force transmission effect of the steel bars is better.

在上述实施例的基础上,请参考图5和图6,抗震叠合墙还包括保温,8,保温层8设置于模板9与上层分布钢筋2之间,保温层8与模板9的内表面、上层分布钢筋2的外表面之间均存在间隙。On the basis of the above-mentioned embodiment, please refer to FIG. 5 and FIG. 6 , the anti-seismic composite wall also includes thermal insulation 8 , the thermal insulation layer 8 is arranged between the formwork 9 and the upper distribution steel bars 2 , and the thermal insulation layer 8 and the inner surface of the formwork 9 , There are gaps between the outer surfaces of the upper distribution steel bars 2 .

保温层8的种类和厚度根据各地区的建筑保温规定参考现有技术确定,保温层8距模板9的内表面的距离、保温层8距上层分布钢筋2的外表面的距离均根据实际施工需要确定,在此不再赘述。The type and thickness of the thermal insulation layer 8 are determined according to the building thermal insulation regulations in various regions with reference to the prior art. The distance between the thermal insulation layer 8 and the inner surface of the formwork 9 and the distance between the thermal insulation layer 8 and the outer surface of the upper distribution steel bars 2 are all based on actual construction needs. OK, and will not repeat them here.

在本实施例中,保温层8与模板9和上层分布钢筋2之间均预留一定间隙,既有利于将上层分布钢筋2全部包裹于后浇混凝土中,以便上层分布钢筋2与后浇混凝土协同受力;也使得保温层8外具有一定厚度的后浇混凝土保护,可起到防腐防火的功能。In this embodiment, a certain gap is reserved between the insulation layer 8, the template 9 and the upper distribution steel bar 2, which is beneficial to wrap the upper distribution steel bar 2 in the post-cast concrete, so that the upper layer distribution steel bar 2 and the post-cast concrete Synergistic stress; also makes the insulation layer 8 have a certain thickness of post-cast concrete protection, which can play the function of anti-corrosion and fire prevention.

除了上述抗震叠合墙,本发明还提供一种包括上述实施例公开的抗震叠合墙的施工方法,该施工方法,包括:In addition to the above-mentioned anti-seismic composite wall, the present invention also provides a construction method including the anti-seismic composite wall disclosed in the above-mentioned embodiments, and the construction method includes:

步骤S1,利用拉结筋4连接上层分布钢筋2和下层分布钢筋3,形成钢筋笼;Step S1, using the tie bar 4 to connect the upper distribution steel bar 2 and the lower layer distribution steel bar 3 to form a reinforcement cage;

步骤S2,在钢筋笼内设置若干个定位连接件11,使定位连接件11的上、下翼缘板伸出钢筋笼;In step S2, several positioning connectors 11 are arranged in the reinforcement cage, so that the upper and lower flange plates of the positioning connectors 11 extend out of the reinforcement cage;

步骤S3,浇筑预制混凝土层6,将拉结筋4的下端弯钩、下层分布钢筋3和下翼缘板预埋于预制混凝土层6内;Step S3, pouring the precast concrete layer 6, pre-embedding the lower end hooks of the tie bars 4, the lower distribution steel bars 3 and the lower flange plate in the precast concrete layer 6;

步骤S4,在上翼缘板外放置模板9,利用紧固螺栓12连接模板9和上翼缘板,完成预制墙体的组装;Step S4, place the template 9 outside the upper flange plate, and use the fastening bolts 12 to connect the template 9 and the upper flange plate to complete the assembly of the prefabricated wall;

步骤S5,将预制墙体运输、吊装至施工位置,连接预制墙体和边缘构件,浇筑后浇混凝土;Step S5, transporting and hoisting the prefabricated wall to the construction position, connecting the prefabricated wall and the edge member, and pouring concrete after pouring;

步骤S6,待后浇混凝土达到预设强度后,拆卸紧固螺栓12和模板9,对定位连接件11进行填充补浆。In step S6, after the post-cast concrete reaches the preset strength, the fastening bolts 12 and the template 9 are removed, and the positioning connector 11 is filled with grout.

需要对步骤S5进行说明的是,边缘构件10包括一字型边缘构件、L字型边缘构件、T字型边缘构件和十字形边缘构件等多种不同类型,边缘构件10的种类和边缘构件10的钢筋笼的绑扎方式均会影响边缘构件10与预制墙体的连接方式。It needs to be explained in step S5 that the edge member 10 includes many different types such as a straight edge member, an L-shaped edge member, a T-shaped edge member and a cross-shaped edge member. The binding method of the reinforcing steel cage will affect the connection method between the edge member 10 and the prefabricated wall.

当边缘构件10为一字型边缘构件,且边缘构件10的纵筋101为绑扎连接时,边缘构件10的钢筋笼可与预制墙体共同在工厂内预制成型,而后整体运输、吊装至施工位置,如图11所示。When the edge member 10 is an in-line edge member, and the longitudinal bars 101 of the edge member 10 are connected by binding, the reinforcement cage of the edge member 10 can be prefabricated in the factory together with the prefabricated wall, and then transported and hoisted as a whole to the construction site , as shown in Figure 11.

而当边缘构件10为非一字型边缘构件,或边缘构件10的纵筋101为非绑扎连接时,边缘构件10的钢筋笼相对预制墙体独立制作,二者于工厂预制完成后分别运输、吊装至施工位置,或是现场制作边缘构件10的钢筋笼;为了提高预制墙体的吊装容错率,可以设置边缘构件10和预制墙体之间存在一定间隙;在边缘构件10的钢筋笼制作和预制墙体的吊装均完成后,在边缘构件10和预制墙体之间均匀设置若干个水平连接钢筋103,如图9所示。When the edge member 10 is a non-inline edge member, or the longitudinal bars 101 of the edge member 10 are connected by non-binding, the reinforcement cage of the edge member 10 is produced independently from the prefabricated wall, and the two are transported and transported separately after the prefabrication in the factory. Hoist to the construction position, or make the reinforcement cage of the edge member 10 on site; in order to improve the hoisting fault tolerance of the prefabricated wall, a certain gap can be set between the edge member 10 and the prefabricated wall; After the hoisting of the prefabricated wall is completed, several horizontal connecting bars 103 are evenly arranged between the edge member 10 and the prefabricated wall, as shown in FIG. 9 .

请参考图10,边缘构件10的钢筋笼包括纵筋101、用于抵抗剪力的箍筋102和拉结筋4。Referring to FIG. 10 , the reinforcing cage of the edge member 10 includes longitudinal bars 101 , stirrup bars 102 for resisting shear force, and tie bars 4 .

需要对步骤S6进行说明的是,定位连接件11的翼缘板设有通孔,腹杆设有螺纹孔,填充补浆主要是对紧固螺栓12拆除后露出的通孔和螺纹孔进行填充补浆。What needs to be explained in step S6 is that the flange plate of the positioning connector 11 is provided with through holes, and the web rod is provided with threaded holes. Replenish.

本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same and similar parts between the various embodiments can be referred to each other.

以上对本发明所提供的抗震叠合墙及其施工方法进行了详细介绍。本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The seismic composite wall and the construction method thereof provided by the present invention have been described in detail above. The principles and implementations of the present invention are described herein by using specific examples, and the descriptions of the above embodiments are only used to help understand the method and the core idea of the present invention. It should be pointed out that for those skilled in the art, without departing from the principle of the present invention, several improvements and modifications can also be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.

Claims (8)

1.一种抗震叠合墙,其特征在于,包括上层分布钢筋、下层分布钢筋、预制混凝土层、模板以及若干个呈工字型的定位连接件,所述定位连接件包括腹杆和垂直连接于所述腹杆两端的上、下翼缘板,上翼缘板设有通孔,所述腹杆设有用于安装紧固螺栓的螺纹孔,所述螺纹孔与所述上翼缘板的通孔同轴设置,且所述螺纹孔的长度小于所述腹杆的长度;1. an earthquake-resistant laminated wall, is characterized in that, comprises upper layer distribution steel bar, lower layer distribution steel bar, prefabricated concrete layer, template and several positioning connectors that are I-shaped, and described positioning connectors include web bars and vertical connections On the upper and lower flange plates at both ends of the web rod, the upper flange plate is provided with through holes, the web rod is provided with threaded holes for installing fastening bolts, and the threaded holes are connected with the upper flange plate. The through holes are coaxially arranged, and the length of the threaded hole is less than the length of the web rod; 所述上层分布钢筋和所述下层分布钢筋通过拉结筋连接、以形成钢筋笼,所述下层分布钢筋、下翼缘板和所述拉结筋的下端弯钩均预埋于所述预制混凝土层内;The upper distribution steel bar and the lower distribution steel bar are connected by tie bars to form a reinforcement cage, and the lower layer distribution steel bars, the lower flange plate and the lower end hooks of the tie bars are all pre-buried in the precast concrete. within the layer; 所述腹杆穿过所述钢筋笼、以使所述上翼缘板伸出所述钢筋笼外,所述模板的内表面与所述上翼缘板的外表面紧密贴合,所述紧固螺栓穿过所述模板的通孔与所述腹杆连接,以利用所述模板和所述预制混凝土层围成用于浇筑后浇混凝土的空腔。The web rod passes through the reinforcement cage, so that the upper flange plate protrudes out of the reinforcement cage, the inner surface of the template is closely fitted with the outer surface of the upper flange plate, and the tight The fixing bolts pass through the through holes of the formwork and are connected with the web rods, so as to use the formwork and the precast concrete layer to form a cavity for pouring concrete after pouring. 2.根据权利要求1所述的抗震叠合墙,其特征在于,所述上翼缘板的形状、尺寸与所述下翼缘板的形状和尺寸相同。2 . The anti-seismic composite wall according to claim 1 , wherein the shape and size of the upper flange plate are the same as the shape and size of the lower flange plate. 3 . 3.根据权利要求1所述的抗震叠合墙,其特征在于,所述紧固螺栓与所述模板之间设有垫板,所述垫板的尺寸大于所述模板的通孔的尺寸,且所述垫板设有用于安装所述紧固螺栓的通孔。3. The anti-seismic composite wall according to claim 1, wherein a backing plate is provided between the fastening bolt and the formwork, and the size of the backing plate is larger than the size of the through hole of the formwork, And the backing plate is provided with through holes for installing the fastening bolts. 4.根据权利要求1所述的抗震叠合墙,其特征在于,所述定位连接件外设有用于防止所述定位连接件锈蚀的防锈垫片,所述防锈垫片的厚度为5-40mm。4 . The anti-seismic laminated wall according to claim 1 , wherein the positioning connector is provided with an anti-rust gasket for preventing corrosion of the positioning connector, and the thickness of the anti-rust gasket is 5. 5 . -40mm. 5.根据权利要求1-4任一项所述的抗震叠合墙,其特征在于,所述腹杆设置于所述钢筋笼的钢筋交汇点处,所述腹杆与所述钢筋笼绑扎或焊接连接。5. The anti-seismic composite wall according to any one of claims 1-4, wherein the web rod is arranged at the intersection of the reinforcement bars of the reinforcement cage, and the web rod and the reinforcement cage are bound or Solder connection. 6.根据权利要求1-4任一项所述的抗震叠合墙,其特征在于,所述模板包括木模板、钢模板、塑料模板、铝合金模板、PVC结皮发泡板和纤维增强复合板。6. The anti-seismic composite wall according to any one of claims 1-4, wherein the formwork comprises wood formwork, steel formwork, plastic formwork, aluminum alloy formwork, PVC skinned foam board and fiber reinforced composite plate. 7.根据权利要求1-4任一项所述的抗震叠合墙,其特征在于,还包括保温层,所述保温层设置于所述模板与所述上层分布钢筋之间,所述保温层与所述模板的内表面、所述上层分布钢筋的外表面之间均存在间隙。7. The earthquake-resistant laminated wall according to any one of claims 1-4, further comprising a thermal insulation layer, the thermal insulation layer is arranged between the formwork and the upper distribution steel bars, and the thermal insulation layer There are gaps between the inner surface of the template and the outer surface of the upper distribution steel bars. 8.一种施工方法,用于权利要求1-7任一项所述的抗震叠合墙,其特征在于,包括:8. A construction method for the anti-seismic composite wall according to any one of claims 1-7, characterized in that, comprising: 利用拉结筋连接上层分布钢筋和下层分布钢筋,形成钢筋笼;Use tie bars to connect the upper distribution steel bar and the lower distribution steel bar to form a reinforcement cage; 在所述钢筋笼内设置若干个定位连接件,使所述定位连接件的上、下翼缘板伸出所述钢筋笼;A number of positioning connectors are arranged in the reinforcement cage, so that the upper and lower flange plates of the positioning connectors extend out of the reinforcement cage; 浇筑预制混凝土层,将所述拉结筋的下端弯钩、所述下层分布钢筋和下翼缘板预埋于所述预制混凝土层内,所述预制混凝土层的厚度大于或等于50mm;pouring a precast concrete layer, pre-embedding the lower hooks of the tie bars, the lower distribution steel bars and the lower flange plate in the precast concrete layer, and the thickness of the precast concrete layer is greater than or equal to 50mm; 在上翼缘板外放置模板,利用紧固螺栓连接所述模板和所述上翼缘板,完成预制墙体的组装;A formwork is placed outside the upper flange plate, and the formwork and the upper flange plate are connected by fastening bolts to complete the assembly of the prefabricated wall; 将所述预制墙体运输、吊装至施工位置,连接所述预制墙体和边缘构件,浇筑后浇混凝土;transporting and hoisting the prefabricated wall to the construction position, connecting the prefabricated wall and the edge member, and pouring concrete after pouring; 待所述后浇混凝土达到预设强度后,拆卸所述紧固螺栓和所述模板,对所述定位连接件进行填充补浆。After the post-cast concrete reaches the preset strength, the fastening bolts and the formwork are removed, and the positioning connector is filled with grout.
CN202210766897.3A 2022-07-01 2022-07-01 Anti-seismic superposed wall and construction method thereof Pending CN115095053A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210766897.3A CN115095053A (en) 2022-07-01 2022-07-01 Anti-seismic superposed wall and construction method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210766897.3A CN115095053A (en) 2022-07-01 2022-07-01 Anti-seismic superposed wall and construction method thereof

Publications (1)

Publication Number Publication Date
CN115095053A true CN115095053A (en) 2022-09-23

Family

ID=83294834

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210766897.3A Pending CN115095053A (en) 2022-07-01 2022-07-01 Anti-seismic superposed wall and construction method thereof

Country Status (1)

Country Link
CN (1) CN115095053A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117403807A (en) * 2023-10-27 2024-01-16 海南大学 Light, easily prefabricated and convenient coincide wall of site operation
CN117822789A (en) * 2024-01-13 2024-04-05 山东建筑大学设计集团有限公司 Energy-saving assembly structure flat roof and construction method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117403807A (en) * 2023-10-27 2024-01-16 海南大学 Light, easily prefabricated and convenient coincide wall of site operation
CN117403807B (en) * 2023-10-27 2024-04-26 海南大学 A composite wall that is lightweight, easy to prefabricate and convenient for on-site construction
CN117822789A (en) * 2024-01-13 2024-04-05 山东建筑大学设计集团有限公司 Energy-saving assembly structure flat roof and construction method thereof
CN117822789B (en) * 2024-01-13 2024-06-11 山东建筑大学设计集团有限公司 Energy-saving assembled structural flat roof and construction method thereof

Similar Documents

Publication Publication Date Title
CN107322768B (en) Prefabricated prestressed heat-preserving external wall panel, special die and manufacturing method thereof
CN108590005A (en) A kind of hollow two-way superstructure of assembled integral concealed beam and assembly method
CN106968381B (en) Prefabricated precast shear wall and composite panel joints connected by combined grouting sleeves
CN106703269A (en) Prestressed concrete superimposed sheet with steel trusses and manufacturing method
CN204059601U (en) Steel bar connecting structure of prefabricated concrete member
CN217557315U (en) Antidetonation coincide wall
CN104264786A (en) Steel bar connection mode of prefabricated concrete member and application thereof
CN104594557A (en) Prefabricated reinforced concrete beam with transverse steel partition boards and construction method
CN115095053A (en) Anti-seismic superposed wall and construction method thereof
CN105952044B (en) Fully-prefabricated prestressed concrete floor structure and prestressed assembly method
CN215167031U (en) Two-way coincide floor that rib just exempted from to prop up form removal is not gone out to four sides
CN217557313U (en) Prefabricated combined shear wall
CN212295166U (en) A prefabricated wall connection structure based on a ribbed box
CN212129622U (en) Concrete laminated plate structure
CN115095054A (en) A positioning connector, a prefabricated anti-seismic composite wall and a construction method thereof
CN115110669A (en) Prefabricated assembly type shear wall and construction method thereof
CN111749365A (en) A prefabricated composite wall based on H-beam and its construction method
CN110644662A (en) Prefabricated flat slab composite slab based on stress and splitting method thereof
CN212670968U (en) Composite floor and building
CN114562059A (en) Shear wall connector and assembled shear wall and assembly method
CN217580713U (en) A prefabricated combined shear wall
CN113309283A (en) Novel support-free rib key combination laminated plate structure easy to connect and construction method thereof
CN112609883A (en) Bidirectional composite floor slab without ribs on four sides and without support and form removal and construction method thereof
CN115110671A (en) Combined assembly type shear wall and construction method thereof
CN111749364A (en) A prefabricated composite wall based on C-shaped steel and its construction method

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination