CN115095053A - Anti-seismic superposed wall and construction method thereof - Google Patents
Anti-seismic superposed wall and construction method thereof Download PDFInfo
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- 239000004567 concrete Substances 0.000 claims abstract description 45
- 239000011178 precast concrete Substances 0.000 claims abstract description 37
- 238000009415 formwork Methods 0.000 claims description 61
- 238000009826 distribution Methods 0.000 claims description 53
- 239000002131 composite material Substances 0.000 claims description 34
- 238000009413 insulation Methods 0.000 claims description 16
- 238000005260 corrosion Methods 0.000 claims description 6
- 230000007797 corrosion Effects 0.000 claims description 5
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 5
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- 229910000679 solder Inorganic materials 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 229910001294 Reinforcing steel Inorganic materials 0.000 abstract description 3
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/84—Walls made by casting, pouring, or tamping in situ
- E04B2/86—Walls made by casting, pouring, or tamping in situ made in permanent forms
- E04B2/8623—Walls made by casting, pouring, or tamping in situ made in permanent forms with spacers and at least one form leaf being monolithic
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/92—Protection against other undesired influences or dangers
- E04B1/98—Protection against other undesired influences or dangers against vibrations or shocks; against mechanical destruction, e.g. by air-raids
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/84—Walls made by casting, pouring, or tamping in situ
- E04B2/86—Walls made by casting, pouring, or tamping in situ made in permanent forms
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/01—Reinforcing elements of metal, e.g. with non-structural coatings
- E04C5/06—Reinforcing elements of metal, e.g. with non-structural coatings of high bending resistance, i.e. of essentially three-dimensional extent, e.g. lattice girders
- E04C5/0604—Prismatic or cylindrical reinforcement cages composed of longitudinal bars and open or closed stirrup rods
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G11/00—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
- E04G11/06—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for walls, e.g. curved end panels for wall shutterings; filler elements for wall shutterings; shutterings for vertical ducts
- E04G11/08—Forms, which are completely dismantled after setting of the concrete and re-built for next pouring
- E04G11/085—End form panels for walls
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H9/00—Buildings, groups of buildings or shelters adapted to withstand or provide protection against abnormal external influences, e.g. war-like action, earthquake or extreme climate
- E04H9/02—Buildings, groups of buildings or shelters adapted to withstand or provide protection against abnormal external influences, e.g. war-like action, earthquake or extreme climate withstanding earthquake or sinking of ground
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Abstract
Description
技术领域technical field
本发明涉及装配式建筑技术领域,更具体地说,涉及一种抗震叠合墙。此外,本发明还涉及一种用于上述抗震叠合墙的施工方法。The invention relates to the technical field of prefabricated buildings, and more particularly, to an anti-seismic composite wall. In addition, the present invention also relates to a construction method for the above-mentioned anti-seismic composite wall.
背景技术Background technique
由于兼具绿色施工特征和传统现浇剪力墙整体性好的优势,使得双面叠合墙成为一种应用前景广泛的装配式建筑。Due to both the green construction characteristics and the good integrity of the traditional cast-in-place shear wall, the double-sided laminated wall has become a prefabricated building with wide application prospects.
现有技术中,双面叠合剪力墙的施工过程包括第一皮墙的制作和第二皮墙的制作,第一皮墙的制作流程如下:清理边模及模台-组模-刷脱模剂-布置及绑扎钢筋-安装预埋件-混凝土布料-混凝土振捣-混凝土养护-脱模;第二皮墙的制作流程如下:组模及刷脱模剂-混凝土布料并摊铺-第一皮墙反转压入叠合-混凝土振捣养护-脱模入库。由于在第一皮墙和第二皮墙叠合之前,第一皮墙需养护脱模再与第二皮墙叠合,制作工序复杂,生产周期较长。In the prior art, the construction process of the double-sided superimposed shear wall includes the manufacture of the first skin wall and the manufacture of the second skin wall. The manufacturing process of the first skin wall is as follows: cleaning the side mold and the mold table - forming the mold - brushing Release agent-arrangement and binding of steel bars-installation of embedded parts-concrete distribution-concrete vibrating-concrete curing-removal; the production process of the second skin wall is as follows: formwork and brushing release agent-concrete distribution and paving- The first skin wall is reversed and pressed into the superposition - concrete vibrating and curing - demoulding and storage. Before the first skin wall and the second skin wall are superimposed, the first skin wall needs to be cured and demolded and then superimposed with the second skin wall, the manufacturing process is complicated, and the production cycle is long.
综上所述,如何提供一种便于生产的装配式建筑,是目前本领域技术人员亟待解决的问题。To sum up, how to provide a prefabricated building that is convenient for production is an urgent problem to be solved by those skilled in the art at present.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明的目的是提供一种抗震叠合墙,利用定位连接件配合紧固螺栓拉结预制混凝土层、钢筋笼和模板,生产工艺流程大幅简化,施工便捷,显著缩短了施工工期。In view of this, the purpose of the present invention is to provide an anti-seismic composite wall, which utilizes positioning connectors and fastening bolts to tie the prefabricated concrete layer, the reinforcement cage and the formwork, the production process is greatly simplified, the construction is convenient, and the construction period is significantly shortened. .
此外,本发明还提供了一种用于上述抗震叠合墙的施工方法。In addition, the present invention also provides a construction method for the above-mentioned anti-seismic composite wall.
为了实现上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:
一种抗震叠合墙,包括上层分布钢筋、下层分布钢筋、预制混凝土层、模板以及若干个呈工字型的定位连接件,所述定位连接件包括腹杆和垂直连接于所述腹杆两端的上、下翼缘板,上翼缘板设有通孔,所述腹杆设有用于安装紧固螺栓的螺纹孔,所述螺纹孔与所述上翼缘板的通孔同轴设置,且所述螺纹孔的长度小于所述腹杆的长度;An anti-seismic composite wall includes upper distribution steel bars, lower distribution steel bars, prefabricated concrete layers, formwork, and several I-shaped positioning connectors, wherein the positioning connectors include web bars and two vertically connected to the web bars. The upper flange plate is provided with a through hole, the web rod is provided with a threaded hole for installing a fastening bolt, and the threaded hole is coaxially arranged with the through hole of the upper flange plate, And the length of the threaded hole is less than the length of the web;
所述上层分布钢筋和所述下层分布钢筋通过拉结筋连接、以形成钢筋笼,所述下层分布钢筋、下翼缘板和所述拉结筋的下端弯钩均预埋于所述预制混凝土层内;The upper distribution steel bar and the lower distribution steel bar are connected by tie bars to form a reinforcement cage, and the lower layer distribution steel bars, the lower flange plate and the lower end hooks of the tie bars are all pre-buried in the precast concrete. within the layer;
所述腹杆穿过所述钢筋笼、以使所述上翼缘板伸出所述钢筋笼外,所述模板的内表面与所述上翼缘板的外表面紧密贴合,所述紧固螺栓穿过所述模板的通孔与所述腹杆连接,以利用所述模板和所述预制混凝土层围成用于浇筑后浇混凝土的空腔。The web rod passes through the reinforcement cage, so that the upper flange plate protrudes out of the reinforcement cage, the inner surface of the template is closely fitted with the outer surface of the upper flange plate, and the tight The fixing bolts pass through the through holes of the formwork and are connected with the web rods, so as to use the formwork and the precast concrete layer to form a cavity for pouring concrete after pouring.
优选的,所述上翼缘板的形状、尺寸与所述下翼缘板的形状和尺寸相同。Preferably, the shape and size of the upper flange plate are the same as those of the lower flange plate.
优选的,所述紧固螺栓与所述模板之间设有垫板,所述垫板的尺寸大于所述模板的通孔的尺寸,且所述垫板设有用于安装所述紧固螺栓的通孔。Preferably, a backing plate is provided between the fastening bolt and the template, the size of the backing plate is larger than the size of the through hole of the template, and the backing plate is provided with a spacer for installing the fastening bolt. through hole.
优选的,所述定位连接件外设有用于防止所述定位连接件锈蚀的防锈垫片,所述防锈垫片的厚度为5-40mm。Preferably, the positioning connector is provided with a rust-proof gasket for preventing corrosion of the positioning connector, and the thickness of the rust-proof gasket is 5-40 mm.
优选的,所述腹杆设置于所述钢筋笼的钢筋交汇点处,所述腹杆与所述钢筋笼绑扎或焊接连接。Preferably, the web rod is arranged at the intersection of the reinforcement bars of the reinforcement cage, and the web rod is bound or welded to the reinforcement cage.
优选的,所述模板包括木模板、钢模板、塑料模板、铝合金模板、PVC结皮发泡板和纤维增强复合板。Preferably, the formwork includes wood formwork, steel formwork, plastic formwork, aluminum alloy formwork, PVC skinned foam board and fiber-reinforced composite board.
优选的,还包括保温层,所述保温层设置于所述模板与所述上层分布钢筋之间,所述保温层与所述模板的内表面、所述上层分布钢筋的外表面之间均存在间隙。Preferably, it also includes a thermal insulation layer, the thermal insulation layer is arranged between the formwork and the upper distribution steel bars, and there exists between the thermal insulation layer and the inner surface of the formwork and the outer surface of the upper distribution steel bars gap.
一种施工方法,用于上述任一项所述的抗震叠合墙,包括:A construction method for the seismic composite wall described in any one of the above, comprising:
利用拉结筋连接上层分布钢筋和下层分布钢筋,形成钢筋笼;Use tie bars to connect the upper distribution steel bar and the lower distribution steel bar to form a reinforcement cage;
在所述钢筋笼内设置若干个定位连接件,使所述定位连接件的上、下翼缘板伸出所述钢筋笼;A number of positioning connectors are arranged in the reinforcement cage, so that the upper and lower flange plates of the positioning connectors extend out of the reinforcement cage;
浇筑预制混凝土层,将所述拉结筋的下端弯钩、所述下层分布钢筋和下翼缘板预埋于所述预制混凝土层内,所述预制混凝土层的厚度大于或等于50mm;pouring a precast concrete layer, pre-embedding the lower hooks of the tie bars, the lower distribution steel bars and the lower flange plate in the precast concrete layer, and the thickness of the precast concrete layer is greater than or equal to 50mm;
在上翼缘板外放置模板,利用紧固螺栓连接所述模板和所述上翼缘板,完成预制墙体的组装;A formwork is placed outside the upper flange plate, and the formwork and the upper flange plate are connected by fastening bolts to complete the assembly of the prefabricated wall;
将所述预制墙体运输、吊装至施工位置,连接所述预制墙体和边缘构件,浇筑后浇混凝土;transporting and hoisting the prefabricated wall to the construction position, connecting the prefabricated wall and the edge member, and pouring concrete after pouring;
待所述后浇混凝土达到预设强度后,拆卸所述紧固螺栓和所述模板,对所述定位连接件进行填充补浆。After the post-cast concrete reaches the preset strength, the fastening bolts and the formwork are removed, and the positioning connector is filled with grout.
本发明提供的抗震叠合墙在工厂生产时,首先利用拉结筋连接上层分布钢筋和下层分布钢筋,以形成钢筋笼;而后,在钢筋笼内设置若干个贯穿其厚度方向的定位连接件,使定位连接件两端的翼缘板伸出钢筋笼外;然后,浇筑预制混凝土层,将下层定位钢筋、定位连接件的下翼缘板以及拉结筋的下端弯钩均预埋于预制混凝土层内;最后,在上翼缘板的外表面设置模板,利用紧固螺栓穿过模板的通孔与定位连接件连接,完成预制墙体的连接。When the anti-seismic composite wall provided by the present invention is produced in a factory, the upper distribution steel bar and the lower distribution steel bar are firstly connected by tie bars to form a reinforcement cage; Make the flange plates at both ends of the positioning connector protrude out of the reinforcement cage; then, pour the precast concrete layer, and pre-embed the lower positioning steel bar, the lower flange plate of the positioning connector and the lower end hook of the tie bar in the precast concrete layer. Finally, a template is set on the outer surface of the upper flange plate, and the fastening bolts are used to pass through the through holes of the template to connect with the positioning connector to complete the connection of the prefabricated wall.
将预制墙体运输、吊装至施工位置后,在预制混凝土层和模板之间的空腔内浇筑后浇混凝土;待后浇混凝土达到预设强度后,拆除紧固螺栓和模板,并对定位连接件的螺纹孔进行填充补浆。After the prefabricated wall is transported and hoisted to the construction site, the post-cast concrete is poured in the cavity between the precast concrete layer and the formwork; after the post-cast concrete reaches the preset strength, the fastening bolts and formwork are removed, and the positioning connections are made. The threaded holes of the parts are filled with grout.
相比于双面叠合剪力墙,本发明提供的抗震叠合墙在工厂内预制完成预制混凝土层、钢筋笼和模板的组装,只需在施工现场浇筑的后浇混凝土达到一定强度后即可拆卸紧固螺栓和模板,施工便捷,极大地简化了装配式建筑的施工流程,显著缩短了施工工期。Compared with the double-sided composite shear wall, the seismic composite wall provided by the present invention is prefabricated in the factory to complete the assembly of the precast concrete layer, the reinforcement cage and the formwork, and only needs to be poured at the construction site after the post-cast concrete reaches a certain strength. Removable fastening bolts and formwork are convenient for construction, which greatly simplifies the construction process of prefabricated buildings and significantly shortens the construction period.
同时,空腔和模板的设置有利于减轻预制墙体的质量,相比于传统的双面叠合墙剪力墙,有效地降低了预制墙体运输和吊装的难度,节省了运输和吊装成本。At the same time, the setting of cavity and formwork is beneficial to reduce the quality of the prefabricated wall. Compared with the traditional double-sided composite wall shear wall, it effectively reduces the difficulty of transportation and hoisting of the prefabricated wall and saves the transportation and hoisting costs. .
另外,传统的双面叠合剪力墙由于竖直钢筋已包裹于预制墙板内,在相邻上、下两层墙体连接时纵向钢筋无法直接接触连接,而模板的厚度通常小于30mm,上、下两层预制墙体连接时钢筋笼内的竖直钢筋可采用搭接连接,实现了等同于现浇结构的直接接触连接,钢筋的传力效果更好。In addition, in the traditional double-sided superimposed shear wall, since the vertical steel bars have been wrapped in the prefabricated wall panels, the longitudinal steel bars cannot be directly contacted and connected when the adjacent upper and lower walls are connected, and the thickness of the formwork is usually less than 30mm. When the upper and lower prefabricated walls are connected, the vertical steel bars in the steel cage can be connected by lap joints, which realizes the direct contact connection equivalent to the cast-in-place structure, and the force transmission effect of the steel bars is better.
此外,本发明还提供了一种用于上述抗震叠合墙的施工方法。In addition, the present invention also provides a construction method for the above-mentioned anti-seismic composite wall.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to the provided drawings without creative work.
图1为本发明所提供的抗震叠合墙的具体实施例一的结构示意图;1 is a schematic structural diagram of a specific embodiment 1 of an anti-seismic composite wall provided by the present invention;
图2为本发明所提供的抗震叠合墙的具体实施例二的结构示意图;FIG. 2 is a schematic structural diagram of a
图3为本发明所提供的抗震叠合墙的具体实施例三的结构示意图;Fig. 3 is the structural schematic diagram of the
图4为本发明所提供的抗震叠合墙的具体实施例四的结构示意图;Fig. 4 is the structural schematic diagram of the
图5为本发明所提供的抗震叠合墙的具体实施例五的结构示意图;Fig. 5 is the structural schematic diagram of the
图6为本发明所提供的抗震叠合墙的具体实施例六的结构示意图;Fig. 6 is the structural schematic diagram of the
图7为本发明所提供的抗震叠合墙中定位连接件和拉结筋的分布示意图;7 is a schematic diagram of the distribution of positioning connectors and tie bars in the seismic composite wall provided by the present invention;
图8为定位连接件的结构示意图;8 is a schematic structural diagram of a positioning connector;
图9为本发明所提供的抗震叠合墙的预制墙体与L字型边缘构件的装配示意图;Fig. 9 is the assembly schematic diagram of the prefabricated wall body and the L-shaped edge member of the anti-seismic composite wall provided by the present invention;
图10为图9中L字型边缘构件的钢筋笼的结构示意图;Fig. 10 is the structural representation of the reinforcement cage of the L-shaped edge member in Fig. 9;
图11为本发明所提供的抗震叠合墙的预制墙体与一字型边缘构件的整体预制示意图。11 is a schematic diagram of the overall prefabrication of the prefabricated wall body and the in-line edge member of the earthquake-resistant composite wall provided by the present invention.
图1-图11中:In Figures 1-11:
11为工字型底座、12为紧固螺栓、13为垫板、2为上层分布钢筋、3为下层分布钢筋、4为拉结筋、5为桁架钢筋、6为预制混凝土层、7为空腔、8为保温层、9为模板、10为边缘构件、101为纵筋、102为箍筋、103为水平连接钢筋。11 is the I-shaped base, 12 is the fastening bolt, 13 is the backing plate, 2 is the upper distribution reinforcement, 3 is the lower distribution reinforcement, 4 is the tie reinforcement, 5 is the truss reinforcement, 6 is the precast concrete layer, 7 is empty The cavity, 8 is the insulation layer, 9 is the template, 10 is the edge member, 101 is the longitudinal reinforcement, 102 is the stirrup, and 103 is the horizontal connecting reinforcement.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本发明的核心是提供一种抗震叠合墙,利用定位连接件配合紧固螺栓拉结预制混凝土层、钢筋笼和模板,生产工艺流程大幅简化,施工便捷,显著缩短了施工工期。The core of the invention is to provide an anti-seismic composite wall, which utilizes positioning connectors and fastening bolts to tie the precast concrete layer, the reinforcement cage and the formwork. The production process is greatly simplified, the construction is convenient, and the construction period is significantly shortened.
此外,本发明还提供了一种用于上述抗震叠合墙的施工方法。In addition, the present invention also provides a construction method for the above-mentioned anti-seismic composite wall.
请参考图1-图11。Please refer to Figure 1-Figure 11.
本发明提供的抗震叠合墙,包括上层分布钢筋2、下层分布钢筋3、预制混凝土层6、模板9以及若干个呈工字型的定位连接件11,定位连接件11包括腹杆和垂直连接于腹杆两端的上、下翼缘板,上翼缘板设有通孔,腹杆设有用于安装紧固螺栓12的螺纹孔,螺纹孔与上翼缘板的通孔同轴设置,且螺纹孔的长度小于腹杆的长度;The earthquake-resistant composite wall provided by the present invention includes upper
上层分布钢筋2和下层分布钢筋3通过拉结筋4连接、以形成钢筋笼,下层分布钢筋3、下翼缘板和拉结筋4的下端弯钩均预埋于预制混凝土层6内;The upper
腹杆穿过钢筋笼、以使上翼缘板伸出钢筋笼外,模板9的内表面与上翼缘板的外表面紧密贴合,紧固螺栓12穿过模板9的通孔与腹杆连接,以利用模板9和预制混凝土层6围成用于浇筑后浇混凝土的空腔7。The web rod passes through the reinforcement cage, so that the upper flange plate extends out of the reinforcement cage, the inner surface of the
请参考图8,定位连接件11包括腹杆和垂直于腹杆两侧的上、下翼缘板,下翼缘板预埋于预制混凝土层6内;腹杆垂直于预制混凝土层6的内表面,并与紧固螺栓12螺纹连接以压紧模板9,使其与预制混凝土层6的内表面相对平行;上翼缘板内的通孔可以是光孔,也可以是螺纹孔。Please refer to FIG. 8 , the
通过螺纹孔与紧固螺栓12的配合,后浇混凝土对模板6的冲击力可直接传递至腹杆上,而上翼缘板处受力则较小。故为了防止定位连接件11被拉断,应当设置定位连接件11的腹杆的抗拉强度大于后浇混凝土对模板9的最大侧压力。Through the cooperation of the threaded holes and the
翼缘板和腹杆的几何形状不限,翼缘板可以设置为圆形、矩形和三角形等形状,腹杆可以设置为棱柱、圆柱和圆台等形状;为了方便定位连接件11的制造,优选的,可以设置上翼缘板的形状、尺寸与下翼缘板的形状、尺寸相同。The geometrical shapes of the flange plate and the web rod are not limited, the flange plate can be set in the shape of circle, rectangle and triangle, and the web rod can be set in the shape of prism, cylinder and truncated cone; in order to facilitate the manufacture of the
为了使翼缘板和腹杆各方位所受后浇混凝土的压力相对均匀,可以设置腹杆垂直连接于两翼缘板的中央,螺纹孔设置于腹杆的中央。In order to make the pressure of the post-cast concrete on each position of the flange plate and the web rod relatively uniform, the web rod can be vertically connected to the center of the two flange plates, and the threaded hole is set in the center of the web rod.
考虑到定位连接件11个别部位暴露于后浇混凝土外,为了减少锈蚀、延长其使用寿命,多采用不锈钢、钛合金、高强塑料和哈氏合金等高强度耐腐蚀材料制作定位连接件11。Considering that individual parts of the
当定位连接件11为普通钢材制作时,优选的,可以在定位连接件11的外,也即定位连接件11的上翼缘板的外端面和下翼缘板的外端面,设有用于防止定位连接件11锈蚀的防锈垫片,防锈垫片的厚度为5-40mm。When the
防锈垫片的具体形状不限,只要其可覆盖定位连接件11的上、下翼缘板的外端面即可;防锈垫片多由水泥砂浆、纤维复合材料等无机非金属材料制作,抗腐蚀性能良好且制作成本较低。The specific shape of the anti-rust gasket is not limited, as long as it can cover the outer end faces of the upper and lower flange plates of the
紧固螺栓12多采用六角头螺栓,由于模板9上设有安装紧固螺栓12的通孔,为了防止后浇混凝土在浇筑时溢出,应当设置紧固螺栓12的螺栓头尺寸大于模板9的通孔的尺寸。The
当紧固螺栓12尺寸较小时,紧固螺栓12的螺栓头尺寸小于模板9的通孔的尺寸,优选的,可以在紧固螺栓12和模板9之间设有垫板13,垫板13的尺寸大于模板9的通孔的尺寸,且垫板13设有用于安装紧固螺栓12的通孔。When the size of the
垫板13通常由钢材、塑料和合金等具有一定抗弯强度的任意材料制作,垫板13可设置为圆形、矩形等任意几何形状;为了节省材料,垫板13的通孔多设置于垫板13的中央。The
定位连接件11、紧固螺栓12和垫板13三者的具体种类、材质、形状和尺寸根据实际施工的设计强度要求确定,在此不再赘述。The specific types, materials, shapes and sizes of the
上、下翼缘板可以通过焊接方式连接于腹杆的两端,也可以设有与腹杆两端的外螺纹配合连接的螺纹孔,以便与腹杆螺纹连接,翼缘板的厚度为3-20mm;还可以将三者设置为一体结构,以便定位连接件11可通过铸造等方式一体化批量生产。The upper and lower flange plates can be connected to both ends of the web rod by welding, or they can be provided with threaded holes that are matched with the external threads at both ends of the web rod so as to be threadedly connected to the web rod. The thickness of the flange plate is 3- 20mm; the three can also be set as an integral structure, so that the
请参考图7,上层分布钢筋2和下层分布钢筋3均可以设置为由多根水平钢筋和多根竖直钢筋连接而成的钢筋网,也可设置为成型的钢筋网片;上层分布钢筋2和下层分布钢筋3相互平行,二者通过拉结筋4拉结连接,以形成钢筋笼。Please refer to Figure 7, the upper
请参考图1-图6,拉结筋4的上端弯钩与上层分布钢筋2绑扎或焊接连接,拉结筋4的下端弯钩与下层分布钢筋3绑扎或焊接连接;拉结筋4呈梅花状分布,如图7所示。Please refer to Figures 1 to 6, the upper hook of the
当然,也可以用桁架钢筋5替换部分或全部拉结筋4,如图2、图4和图6所示。桁架钢筋5包括至少一根与上层分布钢筋2绑扎或焊接连接的上层钢筋和至少两根与下层分布钢筋3绑扎或焊接连接的下层钢筋;上层钢筋和下层钢筋通过钢丝、钢筋或钢绞线逐次焊接连接成型,以构成N字型结构或M字型结构。Of course, part or all of the tie bars 4 can also be replaced with
拉结筋4和桁架钢筋5均可沿预制组合式抗震叠合墙的长度方向均匀设置,相邻两个桁架钢筋5的间距可以设置为200-800mm。Both the tie bars 4 and the truss bars 5 can be uniformly arranged along the length direction of the prefabricated composite seismic composite wall, and the distance between two
拉结筋4和桁架钢筋5的具体材质、尺寸、数量、设置位置和连接方式等实际生产的需要确定,在此不再赘述。The specific material, size, quantity, setting position and connection method of the tie bars 4 and the truss bars 5 are determined according to actual production needs, and will not be repeated here.
为了防止钢筋笼在运输、吊装中发生相对预制混凝土层6和模板9发生位移,通常将工字型底座11的腹杆与钢筋笼连接。优选的,可以设置定位连接件11的腹杆位于钢筋笼的钢筋交汇点处,腹杆与钢筋笼绑扎或焊接连接。In order to prevent displacement of the reinforcement cage relative to the precast
钢筋交汇点为钢筋笼内水平钢筋和垂直钢筋的连接点,将腹杆连接于钢筋交汇点处,可以将工字型底座11的腹杆与水平钢筋、垂直钢筋均连接,相比于仅与水平钢筋/竖直钢筋连接,连接更加稳定。The intersection point of the steel bar is the connection point of the horizontal steel bar and the vertical steel bar in the steel bar cage, and the web bar is connected to the steel bar intersection point. Horizontal steel bar/vertical steel bar connection, the connection is more stable.
预制混凝土层6在工厂内预制成型,下层分布钢筋3、工字型底座11的下翼缘板以及拉结筋4的下端弯钩均预埋于预制混凝土层6内,预制混凝土层6的厚度以及各构件的预埋深度根据实际施工的设计要求确定,通常预制混凝土层6的厚度大于或等于50mm,且预制混凝土层6的内表面到上层分布钢筋2的距离大于或等于80mm,以保证抗震叠合墙的结构强度。The precast
为了方便预制混凝土层6和后浇混凝土之间的粘结,预制混凝土层6的内表面通常设置有拉毛和/或凹凸槽,其相对预制混凝土层6的内表面的凹凸深度大于或等于3mm。In order to facilitate the bonding between the precast
模板9的内表面紧贴定位连接件11的上翼缘板的外表面设置,以便配合预制混凝土层6共同围成用于浇筑后浇混凝土的空腔7。The inner surface of the
优选的,模板9包括木模板、钢模板、塑料模板、铝合金模板、PVC结皮发泡板和纤维增强复合板。Preferably, the
模板9的具体种类根据实际施工需要参考现有技术确定,其强度和刚度均应满足后浇混凝土浇筑要求,且质量应小于预制混凝土层6的质量;模板9的厚度则根据模板9的材料确定,模板9的结构强度越高,则模板9的最低厚度越小。The specific type of the
当需要在预制抗震叠合墙内铺设管线或开设门窗时,需要在预制混凝土层6和/或模板9上预留相应的管道洞口或门窗洞口,以放置相应的洞口模具。When it is necessary to lay pipelines or open doors and windows in the prefabricated anti-seismic composite wall, it is necessary to reserve corresponding pipe openings or door and window openings on the prefabricated
后浇混凝土现场浇筑于预制混凝土层6和模板9之间的空腔7内,后浇混凝土的种类与空腔7的水平宽度有关,当空腔7的水平宽度大于或等于200mm时,可在空腔7内浇筑普通混凝土;The post-cast concrete is poured on-site in the
反之,当空腔7的水平宽度小于200mm时,则需要在空腔7内浇筑自密实混凝土或细石混凝土,以弥补后浇混凝土层厚度不足带来的墙体强度问题。On the contrary, when the horizontal width of the
在工厂预制生产时,首先利用拉结筋4连接上层分布钢筋2和下层分布钢筋3,以形成钢筋笼;而后,在钢筋笼内设置若干个贯穿其厚度方向的定位连接件11,使定位连接件11两端的翼缘板伸出钢筋笼外;然后,浇筑预制混凝土层6,将下层定位钢筋3、定位连接件11的下翼缘板以及拉结筋4的下端弯钩均预埋于预制混凝土层6内;最后,在上翼缘板的外表面设置模板,利用紧固螺栓12穿过模板9的通孔与定位连接件11连接,完成预制墙板的连接。During prefabrication in the factory, the upper
将预制墙体运输、吊装至施工位置后,在预制混凝土层6和模板9之间的空腔7内浇筑后浇混凝土;待后浇混凝土达到预设强度后,拆除紧固螺栓12和模板9,并对定位连接件11的通孔和螺纹孔进行填充补浆。After the prefabricated wall is transported and hoisted to the construction position, pour concrete in the
在本实施例中,抗震叠合墙在工厂内预制完成预制混凝土层6、钢筋笼和模板9的组装,只需在施工现场浇筑的后浇混凝土达到一定强度后即可拆卸紧固螺栓12和模板9,相比于双面叠合剪力墙,施工便捷,极大地简化了装配式建筑的施工流程,显著缩短了施工工期。In this embodiment, the seismic composite wall is prefabricated in the factory to complete the assembly of the prefabricated
同时,空腔7和模板9的设置有利于减轻预制墙体的质量,相比于传统的双面叠合墙剪力墙,有效地降低了预制墙体运输和吊装的难度,节省了运输和吊装成本。At the same time, the arrangement of the
另外,传统的双面叠合剪力墙由于竖直钢筋已包裹于预制墙板内,在相邻上、下两层墙体连接时纵向钢筋无法直接接触连接,而模板9的厚度通常小于30mm,上、下两层预制墙体连接时钢筋笼内的竖直钢筋可采用搭接连接,实现了等同于现浇结构的直接接触连接,钢筋的传力效果更好。In addition, in the traditional double-sided superimposed shear wall, since the vertical steel bars have been wrapped in the prefabricated wall panels, the longitudinal steel bars cannot be directly contacted and connected when the adjacent upper and lower walls are connected, and the thickness of the
在上述实施例的基础上,请参考图5和图6,抗震叠合墙还包括保温,8,保温层8设置于模板9与上层分布钢筋2之间,保温层8与模板9的内表面、上层分布钢筋2的外表面之间均存在间隙。On the basis of the above-mentioned embodiment, please refer to FIG. 5 and FIG. 6 , the anti-seismic composite wall also includes
保温层8的种类和厚度根据各地区的建筑保温规定参考现有技术确定,保温层8距模板9的内表面的距离、保温层8距上层分布钢筋2的外表面的距离均根据实际施工需要确定,在此不再赘述。The type and thickness of the
在本实施例中,保温层8与模板9和上层分布钢筋2之间均预留一定间隙,既有利于将上层分布钢筋2全部包裹于后浇混凝土中,以便上层分布钢筋2与后浇混凝土协同受力;也使得保温层8外具有一定厚度的后浇混凝土保护,可起到防腐防火的功能。In this embodiment, a certain gap is reserved between the
除了上述抗震叠合墙,本发明还提供一种包括上述实施例公开的抗震叠合墙的施工方法,该施工方法,包括:In addition to the above-mentioned anti-seismic composite wall, the present invention also provides a construction method including the anti-seismic composite wall disclosed in the above-mentioned embodiments, and the construction method includes:
步骤S1,利用拉结筋4连接上层分布钢筋2和下层分布钢筋3,形成钢筋笼;Step S1, using the
步骤S2,在钢筋笼内设置若干个定位连接件11,使定位连接件11的上、下翼缘板伸出钢筋笼;In step S2,
步骤S3,浇筑预制混凝土层6,将拉结筋4的下端弯钩、下层分布钢筋3和下翼缘板预埋于预制混凝土层6内;Step S3, pouring the precast
步骤S4,在上翼缘板外放置模板9,利用紧固螺栓12连接模板9和上翼缘板,完成预制墙体的组装;Step S4, place the
步骤S5,将预制墙体运输、吊装至施工位置,连接预制墙体和边缘构件,浇筑后浇混凝土;Step S5, transporting and hoisting the prefabricated wall to the construction position, connecting the prefabricated wall and the edge member, and pouring concrete after pouring;
步骤S6,待后浇混凝土达到预设强度后,拆卸紧固螺栓12和模板9,对定位连接件11进行填充补浆。In step S6, after the post-cast concrete reaches the preset strength, the
需要对步骤S5进行说明的是,边缘构件10包括一字型边缘构件、L字型边缘构件、T字型边缘构件和十字形边缘构件等多种不同类型,边缘构件10的种类和边缘构件10的钢筋笼的绑扎方式均会影响边缘构件10与预制墙体的连接方式。It needs to be explained in step S5 that the
当边缘构件10为一字型边缘构件,且边缘构件10的纵筋101为绑扎连接时,边缘构件10的钢筋笼可与预制墙体共同在工厂内预制成型,而后整体运输、吊装至施工位置,如图11所示。When the
而当边缘构件10为非一字型边缘构件,或边缘构件10的纵筋101为非绑扎连接时,边缘构件10的钢筋笼相对预制墙体独立制作,二者于工厂预制完成后分别运输、吊装至施工位置,或是现场制作边缘构件10的钢筋笼;为了提高预制墙体的吊装容错率,可以设置边缘构件10和预制墙体之间存在一定间隙;在边缘构件10的钢筋笼制作和预制墙体的吊装均完成后,在边缘构件10和预制墙体之间均匀设置若干个水平连接钢筋103,如图9所示。When the
请参考图10,边缘构件10的钢筋笼包括纵筋101、用于抵抗剪力的箍筋102和拉结筋4。Referring to FIG. 10 , the reinforcing cage of the
需要对步骤S6进行说明的是,定位连接件11的翼缘板设有通孔,腹杆设有螺纹孔,填充补浆主要是对紧固螺栓12拆除后露出的通孔和螺纹孔进行填充补浆。What needs to be explained in step S6 is that the flange plate of the
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same and similar parts between the various embodiments can be referred to each other.
以上对本发明所提供的抗震叠合墙及其施工方法进行了详细介绍。本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The seismic composite wall and the construction method thereof provided by the present invention have been described in detail above. The principles and implementations of the present invention are described herein by using specific examples, and the descriptions of the above embodiments are only used to help understand the method and the core idea of the present invention. It should be pointed out that for those skilled in the art, without departing from the principle of the present invention, several improvements and modifications can also be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN117403807A (en) * | 2023-10-27 | 2024-01-16 | 海南大学 | Light, easily prefabricated and convenient coincide wall of site operation |
CN117822789A (en) * | 2024-01-13 | 2024-04-05 | 山东建筑大学设计集团有限公司 | Energy-saving assembly structure flat roof and construction method thereof |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN117403807A (en) * | 2023-10-27 | 2024-01-16 | 海南大学 | Light, easily prefabricated and convenient coincide wall of site operation |
CN117403807B (en) * | 2023-10-27 | 2024-04-26 | 海南大学 | A composite wall that is lightweight, easy to prefabricate and convenient for on-site construction |
CN117822789A (en) * | 2024-01-13 | 2024-04-05 | 山东建筑大学设计集团有限公司 | Energy-saving assembly structure flat roof and construction method thereof |
CN117822789B (en) * | 2024-01-13 | 2024-06-11 | 山东建筑大学设计集团有限公司 | Energy-saving assembled structural flat roof and construction method thereof |
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