CN115091520B - Automatic sorting, feeding and slicing equipment and slicing method - Google Patents

Automatic sorting, feeding and slicing equipment and slicing method Download PDF

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Publication number
CN115091520B
CN115091520B CN202210657350.XA CN202210657350A CN115091520B CN 115091520 B CN115091520 B CN 115091520B CN 202210657350 A CN202210657350 A CN 202210657350A CN 115091520 B CN115091520 B CN 115091520B
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China
Prior art keywords
belt
conveying
slicing
bin
slit
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CN202210657350.XA
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Chinese (zh)
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CN115091520A (en
Inventor
周海利
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Beijing Zhoushi Shizhentang Pharmaceutical Co ltd
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Beijing Zhoushi Shizhentang Pharmaceutical Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • B26D1/08Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01Means for holding or positioning work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/26Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
    • B26D7/2614Means for mounting the cutting member
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/26Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
    • B26D7/2628Means for adjusting the position of the cutting member

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Branching, Merging, And Special Transfer Between Conveyors (AREA)
  • Discharge Of Articles From Conveyors (AREA)

Abstract

The invention provides automatic sorting, feeding and slicing equipment and a slicing method, wherein the automatic sorting, feeding and slicing equipment comprises a medicine bin, a lifting belt, a conveying disc, a conveying belt, a slicing device and a control system; the medicine storehouse is connected the elevator belt, the elevator belt upward movement places in the discharge end below of elevator belt the conveying storehouse, there is the slit conveying storehouse bottom, and the slit below sets up the roll conveyer belt, the conveyer belt is by motor drive, the motor is connected control system. The device controls the operation of the conveyor belt through the photoelectric switch, other devices such as the filling of the collecting box, the blockage of the slit and the like can be monitored and instructed by the control system, and the automation degree is high.

Description

Automatic sorting, feeding and slicing equipment and slicing method
Technical Field
The invention belongs to the technical field of Chinese medicinal material processing, and particularly relates to a Chinese medicinal material slicing device and a slicing method.
Background
Slicing is one of the traditional Chinese medicine slicing methods, and the processing process of slicing the washed and softened medicinal materials into slices by a machine or a manual cutting method according to the hardness of the texture or the size, thickness and the like of the individual. For the traditional Chinese medicinal materials of which the rhizome is used as a medicine, many materials are dry and hard, and slicing is an operation which consumes manpower.
There is automatic slicer in the current market, for example patent CN114055540A discloses a chinese medicine slicer that degree of consistency is high, including frame, pivot and cutter, the pivot is located the outside fixed surface of the inboard one section of frame and is equipped with reciprocal screw thread, the pivot is located the outside activity of reciprocal screw thread department and has cup jointed reciprocal slider, reciprocal slider is located the right flank fixedly connected with layer board of reciprocal screw thread top.
The automatic slicing machine drives the knife to slice by using the motor, so that the physical strength is saved. But the people need to hold the medicinal materials for feeding. The rhizome medicinal materials are generally placed in a cleaning container in a scattered way after the cleaning stage; the slice can be cut after finishing, so the automatic degree of the slice is not high; on the other hand, a large amount of dust exists in the slicing process, and the health of personnel and the environmental cleaning are influenced.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides automatic sorting, feeding and slicing equipment for traditional Chinese medicinal materials, and sorting and slicing work is automatically completed.
The second object of the invention is to propose a slicing method using the above-mentioned finishing feeding slicing device.
The technical scheme for realizing the purposes of the invention is as follows:
An automatic sorting, feeding and slicing device comprises a medicine bin, a lifting belt, a conveying disc, a conveying belt, a slicing device and a control system;
The medicine bin is connected with the lifting belt, the lifting belt moves upwards, the conveying bin is placed below the discharging end of the lifting belt, a slit is formed in the bottom of the conveying bin, a rolling transmission belt is arranged below the slit, the conveying belt is driven by a motor, and the motor is connected with the control system;
the slicing device is arranged above the discharge end of the conveyor belt;
The slicing device comprises a blade, a cylinder and a blade support, wherein the blade is fixed on the blade support and driven by the cylinder to move downwards and retract.
The preferable technical scheme of the invention comprises the following steps:
The bottom of the conveying bin is an inclined plane, the included angle between the inclined plane and the horizontal plane is 40-70 degrees, the slit is formed in the lowest part of the middle of the inclined plane, and the width of the slit is adjustable between 10mm and 50 mm.
Further, the conveying bin is a square frustum, and the width of the bottom of the frustum is 40-50 mm; the bottom of the conveying bin is provided with a horizontal plugboard, and the horizontal plugboard is provided with a slit with the width of 10-20 mm.
The horizontal plugboard can be provided with a plurality of slots with different widths, and the slots are processed according to the sizes of medicinal materials and are inserted according to the needs during use.
The lifting belt is provided with a driven motor, and the driven motor is connected with the motor.
The conveyor belt motor and the lift belt motor control the speed of the feed. The slower the speed, the thinner the slice, and the faster the slice is thick.
The bottom of the conveying bin is provided with a poking rod, the poking rod is connected with a variable frequency motor and a handle, and the variable frequency motor is controlled by a control system.
Wherein, a plurality of conveying rollers are arranged on the rolling conveyor belt in the direction parallel to the slit.
Wherein, blade support one end is connected the cylinder, and the other end has two arms, uses bolted connection blade and rubber pad.
Wherein, the rubber pad bottom is provided with the recess between width 10mm to 50mm.
Specifically, can process the polylith rubber pad, select the rubber pad of different recess widths according to the medicinal material size difference.
The rolling conveyor belt is provided with a first photoelectric switch, and the conveyor belt is provided with a second photoelectric switch at a position 300-700 cm away from the slicing device; the first photoelectric switch and the second photoelectric switch are both connected with the control system.
Further preferably, a material collecting box is arranged below the slicing device, a weight sensor is arranged at the bottom of the material collecting box, and the weight sensor is connected to the control system; and/or
And a transparent shell is arranged outside the slicing device.
The invention also provides a traditional Chinese medicine automatic sorting and slicing method, which comprises the following steps of:
placing medicinal materials to be cut into a medicine bin, lifting the medicinal materials to the conveying bin by using a conveying belt, arranging the medicinal materials on the conveying belt in a direction perpendicular to the blades through the conveying bin and the rolling conveying belt, and driving the blades to cut by using an air cylinder;
When a photoelectric switch near the slicing device detects that no medicinal material exists, the operation of the driving belt is started; and suspending the operation of the transmission belt when the photoelectric switch on the rolling transmission belt detects that no medicinal material exists.
Wherein,
The travelling speed of the conveyor belt is set to be 0.1-0.5 m/s, and the working pressure of the air cylinder is set to be 0.1-0.5 MPa. The cylinder stroke is 100mm.
The impulse force calculation formula of the cylinder driving the blade is as follows:
F=kItσ (1)
Wherein k is a coefficient, typically 1; i is the perimeter of the cut product, and the perimeter is 20-50 mm; t thickness is 0.5-5 mm, sigma is shear strength, 3-3.5 MPa, the inner diameter of the cylinder is 63mm, and the piston stroke is 100mm according to the size of general medicinal materials. The piston movement period is 1-2 s, and the thickness of the slice is controlled by the speed of the conveyor belt.
The invention has the beneficial effects that:
The automatic sorting, feeding and slicing equipment provided by the invention is suitable for Chinese medicinal materials with rhizome medicines, the bottom slit of the conveying bin and the rubber pad for fixing the medicinal materials in the equipment are adjustable in size, and the sizes of the slit and the rubber pad can be changed according to the shapes and the sizes of the medicinal materials; the blade and the rubber pad are detachably connected with the tool rest, so that the tool rest is convenient to replace. The slicing operation of the equipment is enclosed in the shell, and the environment is not polluted.
The device controls the operation of the conveyor belt through the photoelectric switch, other devices such as the filling of the collecting box, the blockage of the slit and the like can be monitored and instructed by the control system, and the automation degree is high. The medicinal materials are tidied by the conveyor belt and cut pneumatically, so that manpower is saved.
Drawings
FIG. 1 is a schematic diagram of the automated finishing, feeding and slicing apparatus of the present invention.
Fig. 2 is a schematic view of the structure of the conveying bin in a top view (without the horizontal insert plate inserted).
Fig. 3 is a schematic structural view (front view) of the slicing apparatus.
Fig. 4 is a schematic view (right side view) of the structure of the slicing apparatus.
In the figure, the correspondence between the parts and the numbers is:
the medicine bin 1, the lifting belt 2, the conveying bin 3, the toggle rod 301, the horizontal plugboard 302, the frustum bottom 303, the conveying belt 4, the main motor 401 and the driven motor 402, wherein the first photoelectric switch 5, the transparent shell 6, the control system 7, the material collecting box 8, the weight sensor 801, the second photoelectric switch 9, the rolling conveyor belt 10, the three-way electromagnetic valve 11, the air cylinder 12, the blade bracket 13, the blade 14 and the rubber pad 15.
Detailed Description
The following examples are illustrative of the invention and are not intended to limit the scope of the invention.
Unless otherwise indicated, all technical means employed in the specification are those known in the art. All the raw materials are commercially available.
Example 1:
Referring to fig. 1, the embodiment provides an automatic sorting, feeding and slicing device, which comprises a medicine bin 1, a lifting belt 2, a conveying bin 3, a conveying belt 4, a slicing device and a control system 7;
The medicine bin 1 is connected with the lifting belt 2, a shovel blade is arranged on the lifting belt, the lifting belt moves upwards to drive medicinal materials to rise, the conveying bin 3 is placed below the discharging end of the lifting belt, a slit is arranged at the bottom of the conveying bin, a rolling conveying belt 10 is arranged below the slit, the conveying belt is driven by a motor, and the motor is connected with the control system 7; the slicing device is arranged above the discharge end of the conveyor belt.
Referring to fig. 2, the bottom of the conveying bin is an inclined plane, the included angle between the inclined plane and the horizontal plane is 45 degrees, the lowest part in the middle of the inclined plane is provided with the slit, and the width of the slit is 50mm. The conveying bin 3 in the embodiment is in a square frustum shape, and the width of the frustum bottom 303 is 50mm; the bottom of the conveying bin is provided with a horizontal plugboard 302, and the horizontal plugboard 302 is provided with a slit with the width of 20 mm. The insertion plate or not can be inserted according to the specific size of the medicinal materials.
A main motor 401 is arranged on the conveyor belt, a secondary motor 402 is arranged on the lifting belt, and the secondary motor 402 is connected with the main motor 401. The bottom of the conveying bin is provided with a poking rod 301, the poking rod is connected with a variable frequency motor and a handle, and the variable frequency motor is controlled by a control system 7. Under the condition that the medicinal material blocks the slit, the first photoelectric switch sends a signal to the control system, and the control system controls the poking rod to poke the slit from bottom to top. The blocked medicinal materials can also be manually pulled out.
Referring to fig. 2, the rolling conveyor 10 is provided with a plurality of transfer rollers in a direction parallel to the slit.
Fig. 3 and 4 show the structure of the slicing apparatus, which includes a blade 14, a cylinder 12, a blade holder 13, the blade 14 being fixed to the blade holder 13, and being moved downward and retracted by the driving of the cylinder 12. The compressed air passage is provided with a three-way electromagnetic valve 11. One end of the blade bracket 13 is connected with the air cylinder, and the other end is provided with two arms, and the blade and the rubber pad 15 are connected through bolts. The bottom of the rubber pad 15 is provided with a groove with the width of 10mm to 50 mm. In particular to a plurality of rubber pads with different groove widths of 10mm to 50mm, which are replaced according to the size of medicinal materials.
Wherein, a first photoelectric switch 5 is arranged on the rolling transmission belt, and a second photoelectric switch 9 is arranged at the position 400mm away from the slicing device on the transmission belt; the first photoelectric switch and the second photoelectric switch are both connected with the control system 7.
A material collecting box 8 is arranged below the slicing device, a weight sensor 801 is arranged at the bottom of the material collecting box, and the weight sensor 801 is connected to the control system 7; a transparent shell 6 is arranged outside the slicing device.
Example 2
A method for automatically sorting and slicing traditional Chinese medicines, using the device of embodiment 1, comprising the following operations:
placing medicinal materials to be cut into a medicine bin, lifting the medicinal materials to the conveying bin by using a conveying belt, arranging the medicinal materials on the conveying belt in a direction perpendicular to the blades through the conveying bin and the rolling conveying belt, and driving the blades to cut by using an air cylinder;
When a photoelectric switch near the slicing device detects that no medicinal material exists, the operation of the driving belt is started; and suspending the operation of the transmission belt when the photoelectric switch on the rolling transmission belt detects that no medicinal material exists.
The travelling speed of the conveyor belt is set to be 0.1-0.5 m/min, and the working pressure of the air cylinder is set to be 0.1-0.5 MPa. The cylinder stroke is 100mm.
Specifically provides a parameter setting of medicinal material section:
The medicinal materials are cleaned rhizoma Ligustici Chuanxiong, and the bottom of rubber pad 15 is provided with a groove with width of 50 mm. The bottom of the transfer bin is not plugged with a horizontal insert plate 302.
The travelling speed of the conveyor belt is set to be 0.24m/min, and the working pressure of the air cylinder is set to be 0.5MPa. The piston was run 30 times per minute. A slice with a thickness of 2mm was obtained. More than 15 kg of medicinal materials can be cut per hour. The sensor below the material collecting box is a strain gauge weighing sensor, and signals are sent to the control system when the material collecting weight reaches 10kg, at the moment, the conveyor belt and the air cylinder are suspended, and the conveyor belt and the air cylinder are started after the material collecting box is replaced.
Example 3
A method for automatically sorting and slicing Chinese medicinal materials comprises using the apparatus of example 1, wherein the medicinal materials are purified radix Codonopsis, and the bottom of rubber pad 15 is provided with 20mm width groove. The bottom of the conveying bin is inserted into a horizontal inserting plate 302, and the slit width in the middle of the horizontal inserting plate is 20mm.
The travelling speed of the conveyor belt is set to be 0.5m/s, and the working pressure of the air cylinder is set to be 0.5MPa. Sections with a thickness of 4mm were obtained. More than 15 kg of medicinal materials can be cut per hour. The sensor below the material collecting box is a strain gauge weighing sensor, signals are sent to the control system when the material collecting weight reaches 10kg, at the moment, the conveyor belt and the air cylinder are suspended, and the conveyor belt and the air cylinder are started after the material collecting box is replaced.
The other operations are the same as in example 2.
Although the invention has been described by way of examples, it will be appreciated by those skilled in the art that modifications and variations may be made thereto without departing from the spirit and scope of the invention.

Claims (2)

1. The automatic sorting, feeding and slicing method for the traditional Chinese medicines is characterized in that the used automatic sorting, feeding and slicing equipment comprises a medicine bin, a lifting belt, a conveying disc, a conveying belt, a slicing device and a control system;
The medicine bin is connected with the lifting belt, the lifting belt moves upwards, a conveying bin is placed below the discharging end of the lifting belt, a slit is formed in the bottom of the conveying bin, a rolling transmission belt is arranged below the slit, the conveying belt is driven by a main motor, and the main motor is connected with the control system;
the slicing device is arranged above the discharge end of the conveyor belt; the slicing device comprises a blade, an air cylinder and a blade bracket, wherein the blade is fixed on the blade bracket and driven by the air cylinder to move downwards and retract;
the bottom of the conveying bin is an inclined plane, the included angle between the inclined plane and the horizontal plane is 40-70 degrees, the slit is formed in the lowest part of the middle part of the inclined plane, the width of the slit is adjustable between 10mm and 50mm, the conveying bin is a tetragonal frustum, and the width of the bottom of the frustum is 40-50 mm; the bottom of the conveying bin is provided with a horizontal plugboard, and the horizontal plugboard is provided with a slit with the width of 10-20 mm;
one end of the blade bracket is connected with the air cylinder, the other end of the blade bracket is provided with two arms, the blade is connected with a rubber pad through bolts, and the bottom of the rubber pad is provided with a groove with the width of between 10 and 50 mm;
A first photoelectric switch is arranged on the rolling transmission belt, and a second photoelectric switch is arranged on the transmission belt; the first photoelectric switch and the second photoelectric switch are both connected with the control system;
a material collecting box is arranged below the slicing device, a weight sensor is arranged at the bottom of the material collecting box, and the weight sensor is connected to the control system; a transparent shell is arranged outside the slicing device;
The traditional Chinese medicine automatic sorting and slicing method comprises the following steps:
The traditional Chinese medicine to be cut is placed in a medicine bin, lifted to the conveying bin by a conveying belt, and is distributed on the conveying belt in a direction perpendicular to the blades through the conveying bin and the rolling conveying belt, and is cut by driving the blades by an air cylinder;
A second photoelectric switch near the slicing device starts the operation of the conveyor belt when detecting that no traditional Chinese medicine exists; suspending the operation of the conveyor belt when the first photoelectric switch on the rolling conveyor belt detects that no traditional Chinese medicine exists; and setting the travelling speed of the conveyor belt to be 0.1-0.5 m/min, wherein the working pressure of the air cylinder is 0.1-0.5 MPa.
2. The method for automatically sorting and slicing traditional Chinese medicines according to claim 1, wherein a main motor is arranged on the conveyor belt, a driven motor is arranged on the lifting belt, and the driven motor is connected with the main motor; the bottom of the conveying bin is provided with a poking rod, the poking rod is connected with a variable frequency motor and a handle, and the variable frequency motor is controlled by a control system.
CN202210657350.XA 2022-06-10 2022-06-10 Automatic sorting, feeding and slicing equipment and slicing method Active CN115091520B (en)

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CN115091520B true CN115091520B (en) 2024-05-10

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Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103096864A (en) * 2010-07-29 2013-05-08 株式会社东商 Tablet splitting device
CN205735193U (en) * 2016-05-10 2016-11-30 安徽山里货农业有限公司 Medical material is anti-bias makes cutter sweep in order
CN208428278U (en) * 2018-07-17 2019-01-25 石家庄益鑫机械科技有限公司 Slicing device is used in a kind of processing of sausage
CN209900107U (en) * 2018-12-05 2020-01-07 博兴县曹王中心卫生院 Traditional chinese medicine pill device
CN210389297U (en) * 2019-07-31 2020-04-24 安徽惠丰国药有限公司 Traditional chinese medicine root tuber dissection device
CN211415283U (en) * 2019-11-30 2020-09-04 淮安市和谐高铁客车用品有限公司 Shearing equipment is used in slippers production
CN111844205A (en) * 2020-07-29 2020-10-30 陈余超 Rod-shaped chinese-medicinal material feeding unit for section equipment
CN112060182A (en) * 2020-09-02 2020-12-11 怀化市文理生物资源开发有限公司 Yellow ginger slicer
CN213352618U (en) * 2020-08-07 2021-06-04 陕西秦大山葛业股份有限公司 Dicing machine
CN113545500A (en) * 2021-08-30 2021-10-26 贵州师范大学 Roxburgh rose pedicle and seed removing slicing device
CN214561118U (en) * 2021-02-10 2021-11-02 山东凡卉生物科技有限公司 Slitting and cutting device for processing three-fold patch
CN217833766U (en) * 2022-06-10 2022-11-18 北京周氏时珍堂药业有限公司 Automatic arrangement feeding slicing equipment

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103096864A (en) * 2010-07-29 2013-05-08 株式会社东商 Tablet splitting device
CN205735193U (en) * 2016-05-10 2016-11-30 安徽山里货农业有限公司 Medical material is anti-bias makes cutter sweep in order
CN208428278U (en) * 2018-07-17 2019-01-25 石家庄益鑫机械科技有限公司 Slicing device is used in a kind of processing of sausage
CN209900107U (en) * 2018-12-05 2020-01-07 博兴县曹王中心卫生院 Traditional chinese medicine pill device
CN210389297U (en) * 2019-07-31 2020-04-24 安徽惠丰国药有限公司 Traditional chinese medicine root tuber dissection device
CN211415283U (en) * 2019-11-30 2020-09-04 淮安市和谐高铁客车用品有限公司 Shearing equipment is used in slippers production
CN111844205A (en) * 2020-07-29 2020-10-30 陈余超 Rod-shaped chinese-medicinal material feeding unit for section equipment
CN213352618U (en) * 2020-08-07 2021-06-04 陕西秦大山葛业股份有限公司 Dicing machine
CN112060182A (en) * 2020-09-02 2020-12-11 怀化市文理生物资源开发有限公司 Yellow ginger slicer
CN214561118U (en) * 2021-02-10 2021-11-02 山东凡卉生物科技有限公司 Slitting and cutting device for processing three-fold patch
CN113545500A (en) * 2021-08-30 2021-10-26 贵州师范大学 Roxburgh rose pedicle and seed removing slicing device
CN217833766U (en) * 2022-06-10 2022-11-18 北京周氏时珍堂药业有限公司 Automatic arrangement feeding slicing equipment

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