CN115069492B - Automatic glue filling production line device for camera and production method - Google Patents

Automatic glue filling production line device for camera and production method Download PDF

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Publication number
CN115069492B
CN115069492B CN202210653947.7A CN202210653947A CN115069492B CN 115069492 B CN115069492 B CN 115069492B CN 202210653947 A CN202210653947 A CN 202210653947A CN 115069492 B CN115069492 B CN 115069492B
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CN
China
Prior art keywords
unit
glue
camera
glue filling
conveying
Prior art date
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Active
Application number
CN202210653947.7A
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Chinese (zh)
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CN115069492A (en
Inventor
王晓明
张晓瑞
王解华
赵艳明
陆开怀
杜东
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Zhejiang Dahua Zhilian Co ltd
Original Assignee
Zhejiang Dahua Zhilian Co ltd
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Publication date
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Priority to CN202210653947.7A priority Critical patent/CN115069492B/en
Publication of CN115069492A publication Critical patent/CN115069492A/en
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/027—Coating heads with several outlets, e.g. aligned transversally to the moving direction of a web to be coated
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00—Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
    • B05C5/0212—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles only at particular parts of the articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
    • B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
    • B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
    • B05D3/0413—Heating with air
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
    • B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
    • B05D3/0426—Cooling with air

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  • Coating Apparatus (AREA)

Abstract

The application relates to the technical field of camera production. In particular to an automatic glue filling production line device for a camera and a production method. Wherein, camera is with automatic encapsulating production line device includes: a traverse transport unit having a first work position and a second work position; a high temperature curing unit having a curing inlet and a curing outlet; the inlet side of the glue filling unit is in butt joint with the second working position, and the outlet side of the glue filling unit is in butt joint with the solidification inlet; and the inlet side of the discharging unit is in butt joint with the solidification outlet, and the outlet side of the discharging unit is in butt joint with the first working position. According to the application, the transverse moving conveying unit, the glue filling unit, the high-temperature curing unit and the discharging unit are connected end to end, so that the camera carrier can circularly fill glue. The application reduces manual handling, reduces labor intensity, ensures production quality and improves production efficiency.

Description

Automatic glue filling production line device for camera and production method
Technical Field
The application relates to the technical field of camera production, in particular to an automatic glue filling production line device for a camera and a production method.
Background
The cable at the tail of the camera is an important component part of the camera, and in order to ensure the normal use of the camera, the cable at the tail of the camera is required to have good air tightness, so that the waterproof performance of the cavity inside the camera is ensured. When the camera is produced, the inside of the camera is made into a closed cavity by filling glue into the rear camera cylinder and the cable inserted into the rear camera cylinder.
In the prior art, a manual hand-held glue gun is used for filling glue to a camera, or the camera is manually placed on an operation table of a glue filling machine for glue filling; placing the camera with glue filling on a vibration platform, and uniformly flowing the glue through vibration; finally, the camera is transferred to a high-temperature ageing room, and the curing of the glue is accelerated by high temperature.
In this way, the problem of insufficient or excessive glue filling amount easily occurs in manual glue filling, and the product quality is poor; the glue filling machine is also used for manually operating the glue filling one by one, the follow-up production procedures all need manual transfer and operation, the production process can not realize the assembly line production, and the production efficiency is lower.
Disclosure of Invention
Based on the above, it is necessary to provide a full-automatic glue filling production line for a camera, so as to realize the pipelined automatic glue filling and high-temperature curing of the camera, and the production efficiency is high and the production quality is good.
Specifically, the application provides an automatic glue filling production line device for a camera, which comprises the following components:
a traverse transport unit having a first work position and a second work position;
a high temperature curing unit having a curing inlet and a curing outlet;
the inlet side of the glue filling unit is in butt joint with the second working position, and the outlet side of the glue filling unit is in butt joint with the solidification inlet; and
and the inlet side of the discharging unit is in butt joint with the solidification outlet, and the outlet side of the discharging unit is in butt joint with the first working position.
According to the application, through the structural arrangement, the transverse moving conveying unit, the glue filling unit, the high-temperature curing unit and the discharging unit are connected end to end, and the transverse moving conveying unit is arranged to enable the assembly line to be annular, so that the camera carrier can circularly fill glue. The application reduces manual handling, reduces labor intensity, ensures production quality and improves production efficiency.
In one embodiment, the traversing conveying unit includes:
a traversing conveying chassis, on which a traversing conveying linear slide rail is arranged;
a traverse carriage movably provided on the traverse carriage linear rail so as to be driven to the first working position or the second working position by a traverse driving mechanism;
And the longitudinal conveying mechanism is arranged on the transverse conveying frame and can be in butt joint with the glue filling unit or the discharging unit for conveying.
It can be understood that the sliding conveying unit is enabled to work back and forth between the first working position and the second working position through the sliding rail driving mechanism, and the structure is reasonable and convenient to control. The transverse moving conveying frame is provided with the longitudinal conveying mechanism for conveying, so that the automatic conveying device has strong automation capacity and ensures smooth operation of a growing line.
In one embodiment, the traversing conveying unit further includes:
the control button is arranged at a position, close to the first working position, of the transverse moving conveying underframe; and/or the number of the groups of groups,
and the safety light curtain is arranged on the transverse conveying underframe and is used for detecting whether an object approaches the transverse conveying frame.
It can be understood that the control button is arranged at the position, close to the first working position, on the transverse moving conveying underframe, so that the on-site control of operators is facilitated, and as the first working position is close to the discharging unit, the disassembly and assembly of the camera by the operators and the control start and stop can be performed at one position, and the manual labor is reduced. In addition, the application is provided with the safety light curtain, so that whether a human hand stretches into the moving area of the transverse moving conveying frame or not can be detected, and the collision is placed.
In one embodiment, the high temperature curing unit includes:
a front-stage curing unit having the curing inlet;
a rear-stage curing unit having the curing outlet;
and the inlet side of the corner unit is connected with one side of the front-stage curing unit, which is far away from the curing inlet, and the outlet side of the corner unit is connected with one side of the rear-stage curing unit, which is far away from the curing outlet.
It can be understood that the high-temperature curing unit is connected with the front-stage curing unit and the rear-stage curing unit through the corner unit, on one hand, the linear distance of curing treatment is reduced by rotationally setting high-temperature curing, so that the space is saved; on the other hand, the annular assembly line is realized through the rotary arrangement, and the assembly is simple and has strong practicability.
In one embodiment, the front stage curing unit or the rear stage curing unit comprises at least two heating sections connected and capable of being transported in a butt joint, the heating sections comprising:
a warming section underframe, the warming Duan Dejia has a warming section bottom wall and two side warming section side walls oppositely arranged at the top of the warming section bottom wall;
A Wen Duanshang cover, wherein the upper cover of the heating section is connected to the top of the side wall of the heating section so as to surround a first cavity between the upper cover and the bottom frame of the heating section, and the heating section is provided with a heating section heating mechanism for heating the first cavity;
and the heating section conveying mechanism is arranged in the first cavity and is fixed on the heating section underframe.
It can be understood that the front-stage curing unit and the rear-stage curing unit are composed of a plurality of independent heating sections, each heating section can independently control the temperature, and the sectional temperature control ensures that the temperature control in the high-temperature curing unit is more accurate, so that the camera can be heated uniformly.
In one embodiment, the warming section heating mechanism comprises:
the first air duct is arranged in the heating section upper cover and is communicated with the first cavity;
the first heating actuator is arranged in the first air duct;
the first circulating fan is arranged on the upper cover of the heating section and is communicated with the first air channel, and air in the first cavity can be sucked out by the first circulating fan and blown into the first cavity after being heated by the first heating actuator.
It can be understood that the circulating fan is communicated with the air duct to heat the air in the first cavity, so that the temperature of the heating section is conveniently controlled within a certain temperature range, and the circulating fan is simple in structure and convenient to process.
In one embodiment, an insulating layer is arranged in the side wall of the heating section, and the insulating layer is high-temperature-resistant rock wool.
It can be understood that the heat preservation layer is arranged in the side wall of the heating section, so that the heat loss of the heating section can be avoided, the energy used for heating is saved, and the curing effect of the high-temperature curing unit is better.
In one embodiment, the corner unit includes:
the corner section underframe is provided with a corner section bottom wall and three corner section side walls which are arranged at the top of the corner section bottom wall and are connected with each other, and a corner section linear slide rail is arranged between the two opposite corner section side walls;
the corner section upper cover is connected to the top of the corner section side wall so as to surround a second cavity between the corner section upper cover and the corner section underframe;
the corner section transverse moving conveying frame is arranged in the second cavity and movably arranged on the corner section linear sliding rail so as to be driven to the inlet side of the corner unit or the outlet side of the corner unit by a corner section driving mechanism;
The corner section longitudinal conveying mechanism is arranged on the corner section transverse conveying frame and can be in butt joint with the glue filling unit or the discharging unit for conveying.
It can be understood that the corner unit is provided with the opening communicated with the glue filling unit and the discharging unit only on one surface by arranging the corner section underframe and the corner section upper cover, so that the camera is effectively insulated in the high-temperature curing process, and the heat loss is effectively reduced. In addition, the sliding rail driving mechanism enables the corner unit to reciprocate between the inlet side of the corner unit and the outlet side of the corner unit, and the sliding rail driving mechanism is reasonable in structure and convenient to control. The corner section transverse moving conveying frame is provided with the corner section longitudinal conveying mechanism for conveying, so that the application has strong automation capability and ensures smooth operation of the growing line.
In one embodiment, the corner unit further comprises:
the second air duct is arranged in the upper cover of the corner section and is communicated with the second cavity;
the second heating actuator is arranged in the second air duct;
the second circulating fan is arranged on the upper cover of the corner section and is communicated with the second air duct, and air in the second cavity can be sucked out by the second circulating fan and blown into the second cavity after being heated by the second heating actuator.
It can be understood that the corner unit comprises the circulating fan, the heating actuator and the heating device formed by the air duct, so that the corner unit can heat the camera while preserving heat of the camera, and the high-temperature curing efficiency of the device is enhanced. In addition, the circulating fan is communicated with the air duct to heat the air in the second cavity, so that the temperature of the heating section is conveniently controlled within a certain temperature range, and the circulating fan is simple in structure and convenient to process.
In one embodiment, an insulation layer is arranged in the side wall of the corner section, and the insulation layer is high-temperature-resistant rock wool.
It can be understood that the heat insulation layer is arranged in the side wall of the corner section, so that the heat loss of the corner unit can be avoided, the energy used for heating is saved, and the curing effect of the high-temperature curing unit is better.
In one embodiment, the glue filling unit includes:
the feeding and conveying mechanism is used for butting the second working position and the curing inlet and is provided with a buffer station close to the second working position, a vibration station close to the curing inlet and a glue filling station arranged between the buffer station and the vibration station;
The glue filling machine is arranged on the feeding conveying mechanism in a crossing way and aligned to the glue filling station, and a glue filling head is arranged on the glue filling machine;
and the vibration motor is arranged at the vibration station.
It can be understood that the glue filling unit is provided with a buffer station, so that before the camera performs the glue filling station, the camera can perform operations such as speed stabilization and the like, and the service life of the growth line can be prolonged. The glue filling unit is provided with the vibration station to increase the vibration motor, so that glue in the glue filling hole of the camera flows uniformly, and the glue is ensured to completely fill the gap between the cable at the tail part of the camera and the glue filling hole.
In one embodiment, the glue dispenser is a three-axis glue dispenser capable of moving along an X-axis, a Y-axis, and a Z-axis, and the glue dispensing head is configured to move along the Z-axis.
It can be understood that the triaxial glue filling machine has stronger controllability, can more freely adjust the glue filling process, enables the glue filling machine to exert the maximum working performance, and strengthens the production efficiency. The glue filling head is arranged to move along the Z axis, and the glue filling machine can finish the glue filling process of the camera by utilizing gravity.
In one embodiment, the glue-pouring head comprises at least two glue outlet pipes.
It can be understood that the glue filling head comprises a plurality of glue outlet pipes, and can simultaneously perform glue filling operation on a plurality of cameras, so that the production efficiency of the production line is greatly improved.
In one embodiment, the glue filling unit further comprises:
the first position sensor is respectively arranged at the buffer storage station, the glue filling station and the vibration station;
the first stop assembly is provided with a cylinder and corresponds to the first position sensor, and the first stop assembly is arranged at the buffer station, the glue filling station and the vibration station so as to be capable of receiving signals of the first position sensor to stop.
It can be understood that the first position sensor and the first stop assembly are matched, so that the time and speed of the camera entering the buffer station, the glue filling station and the vibration station can be accurately controlled, and the stability and the controllability of the device are enhanced.
In one embodiment, the outfeed unit comprises:
the discharging and conveying mechanism is used for butting the first working position and the solidification outlet;
the second position sensor is arranged on the discharging conveying mechanism;
And the second stop assembly is provided with a cylinder and is arranged on the discharging conveying mechanism corresponding to the second position sensor so as to be capable of receiving the signal of the second position sensor to stop.
It is understood that the discharging unit is provided with a second position sensor and a second stopping component which are matched with each other, and when the second position sensor senses the camera carrier, the control device controls the second stopping component to stop. By the arrangement, the camera carrier can be cached in the section of the discharging unit, so that the stability and the controllability of the device are enhanced.
In one embodiment, the automatic glue-pouring production line device for a camera further comprises:
and the heat dissipation unit is arranged on the glue filling unit and the discharging unit in a crossing manner and is used for dissipating heat of the glue filling unit and the discharging unit.
It can be understood that the heat dissipation units are arranged near the glue filling unit and the discharging unit, so that on one hand, the flow of hot air to the glue filling unit can be reduced, and the glue of the glue filling unit is prevented from being solidified at high temperature and affecting the glue filling effect; on the other hand, the temperature of the surface of the camera product of the discharging unit can be reduced, and the camera product can be conveniently taken manually.
In one embodiment, the heat dissipating unit includes:
the heat dissipation chassis is provided with two opposite heat dissipation side walls;
a heat sink housing connected to a top of the heat sink sidewall;
the feeding area cooling fan is arranged on the radiator cover corresponding to the glue filling unit so as to absorb and dissipate heat of air at the bottom of the radiator cover;
and the discharging area cooling fan is arranged on the cooling machine cover corresponding to the discharging unit so as to blow and cool air at the bottom of the cooling machine cover.
It can be understood that the feeding area radiator fan is used for carrying out air suction and heat dissipation on the glue filling unit, the discharging area radiator fan is used for carrying out air blowing and heat dissipation on the discharging unit, so that air can flow along one direction rapidly, and the heat dissipation capacity of the heat dissipation unit is enhanced.
In one embodiment, the automatic glue filling production line device for the camera further comprises a glue supply machine for providing glue for the glue filling unit, an opening is formed in the top of the heat dissipation hood corresponding to the glue filling unit, a glue conveying pipe clamping assembly is arranged at the position, close to the opening, of the top of the heat dissipation hood, and a glue conveying pipe of the glue supply machine can be fixed to the glue conveying pipe clamping assembly and penetrates through the opening to convey the glue to the glue filling unit.
It can be understood that the heat radiation hood provided by the application has the opening capable of passing through the rubber conveying pipe, and the rubber conveying pipe clamping assembly is arranged to fix the rubber conveying pipe, so that the rubber conveying pipe can be effectively fixed by means of the heat radiation unit, the safety of the rubber conveying pipe is effectively ensured, and the rubber conveying pipe is stably supplied.
In one embodiment, the glue feeder is a two-fluid glue feeder and has a screw pump for providing mixed glue to the glue-pouring unit.
It can be appreciated that the glue feeder is selected as a double-liquid glue feeder, on the one hand, mixed glue can be provided for the glue filling unit; on the other hand, the screw pump in the glue supplying machine can adjust the mixing proportion and quantity of the glue so as to enhance the reliability of the glue filling process.
In one embodiment, each side of the heat radiating sidewall includes two wall panels, and the heat radiating hood includes a first hood panel, a second hood panel, a third hood panel, and a fourth hood panel connected to different ones of the wall panels;
the first hood plate is arranged corresponding to a glue filling station of the glue filling unit and is provided with the opening, and the second hood plate is arranged corresponding to a vibration station of the glue filling unit and is provided with the loading area cooling fan;
The third hood panel and the fourth hood panel are disposed corresponding to the discharging unit and are respectively provided with the discharging area heat radiation fans.
It is understood that the heat radiation side wall is made up of a plurality of wall plates, the heat radiation hood is made up of a plurality of hood plates, the heat radiation side wall and the heat radiation hood are easy to be processed and produced, the heat radiation unit is easy to be disassembled and assembled, and corresponding components are easy to be arranged on the corresponding wall plates and hood plates.
In one embodiment, the heat dissipating unit further includes:
the electric control cabinet is arranged on the radiating side wall and used for controlling the radiating unit;
the air source assembly is arranged on the radiating side wall and used for providing compressed air for the radiating unit;
and the three-color lamp is arranged at the top of the heat dissipation hood and used for indicating the working state of the heat dissipation unit.
It can be understood that the electric control cabinet is arranged on the radiating side wall so as to facilitate the field control of the radiating unit; the air source component is arranged on the radiating side wall so as to be capable of providing clean compressed air for equipment; a tri-colored light is mounted on top of the heat sink housing to be able to be used to indicate the operating status of the apparatus, which enhances the controllable performance of the production line apparatus of the present application.
In one embodiment, the automatic glue-pouring production line device for a camera further comprises:
the camera carrier can be sequentially conveyed to the second working position of the transverse moving conveying unit, the glue filling unit, the high-temperature curing unit, the discharging unit and the first working position of the transverse moving conveying unit by the first working position of the transverse moving conveying unit.
It can be understood that the automatic glue-pouring production line device for the camera has the advantages of special camera carrier, strong adaptability and good stability, and operators can perform glue-pouring operation on the camera at any time according to the needs.
In one embodiment, the camera carrier is provided with a plurality of placement holes, the distance between every two placement holes is the same, and each placement hole can place a camera.
It can be appreciated that the camera carrier is provided with a plurality of placing holes, and a plurality of cameras can be placed on one camera carrier, so that the plurality of cameras can be filled with glue quickly. The spacing between the placing holes is consistent, so that the glue filling machine is convenient for automatic glue filling operation.
The application also provides a production method of the automatic glue filling production line device for the camera, which comprises the following steps:
Placing the camera on a placement hole of the camera carrier;
the transverse moving and conveying unit moves the camera carrier from the first working position to the second working position and conveys the camera carrier to the glue filling unit;
the glue filling unit is used for filling glue to the camera, cooling the glue filling process through the heat dissipation unit and finally conveying the camera carrier to the high-temperature curing unit through the curing inlet;
the high-temperature curing unit is connected with the camera subjected to glue filling for high-temperature curing treatment, and the camera carrier is conveyed to the discharging unit from the curing outlet;
the discharging unit conveys the camera carrier to the transverse conveying unit and cools the camera through the heat radiating unit;
the traversing conveying unit receives the camera carrier;
and taking out the camera from the camera carrier.
According to the application, by the arrangement of the method, the camera carrier can finish the feeding process, the glue filling process, the high-temperature curing work area and the discharging process along the annular assembly line from the transverse moving conveying unit, so that the turnover of products is reduced, the assembly line production is realized, and the production efficiency is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments or the conventional techniques of the present application, the drawings required for the descriptions of the embodiments or the conventional techniques will be briefly described below, and it is apparent that the drawings in the following descriptions are only some embodiments of the present application, and other drawings may be obtained according to the drawings without inventive effort for those skilled in the art.
FIG. 1 is a schematic diagram of an automatic glue-pouring production line device for a camera;
FIG. 2 is another schematic view of an automatic glue-pouring production line device for a camera;
FIG. 3 is a schematic view of the traversing conveying unit in FIG. 1 or FIG. 2;
FIG. 4 is a schematic view of the heating section of FIG. 1 or FIG. 2;
FIG. 5 is a schematic view of the corner unit in FIG. 1 or FIG. 2;
FIG. 6 is a schematic structural diagram of the glue-pouring unit in FIG. 1 or FIG. 2;
FIG. 7 is a schematic view of the discharging unit in FIG. 1 or FIG. 2;
fig. 8 is a schematic structural diagram of the heat dissipating unit in fig. 2.
Reference numerals: 1. a traversing conveying unit; 11. traversing the conveying underframe; 12. a traversing conveying linear slide rail; 13. traversing the conveying frame; 14. a lateral movement driving mechanism; 15. a longitudinal conveying mechanism; 16. a control button; 17. a safety light curtain; 2. a glue filling unit; 21. a feed conveying mechanism; 22. a glue filling machine; 23. a glue filling head; 24. a vibration motor; 25. a first position sensor; 26. a first stop assembly; 3. a high temperature curing unit; 31. a front-stage curing unit; 32. a corner unit; 321. a corner section underframe; 3211. a corner section side wall; 322. an upper cover of the corner section; 323. a corner section linear slide rail; 324. the corner section transversely moves the conveying frame; 325. a corner section driving mechanism; 326. a corner section longitudinal conveying mechanism; 327. a second circulating fan; 33. a rear-stage curing unit; 301. a heating section underframe; 3011. a side wall of the heating section; 302. adding a Wen Duanshang cover; 3021. a first circulating fan; 303. a heating section conveying mechanism; 4. a discharging unit; 41. a discharging and conveying mechanism; 42. a second position sensor; 43. a second stop assembly; 5. a camera carrier; 6. a heat radiation unit; 61. a heat dissipation chassis; 611. a heat dissipation sidewall; 62. a heat sink housing; 621. an opening; 622. a hose clamp assembly; 63. a heat radiation fan in the feeding area; 64. a discharging area cooling fan; 65. an electric control cabinet; 66. an air source assembly; 67. a tri-color lamp; 7. a glue supply machine; 8. a console.
Detailed Description
In order that the above objects, features and advantages of the application will be readily understood, a more particular description of the application will be rendered by reference to the appended drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. The present application may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit of the application, whereby the application is not limited to the specific embodiments disclosed below.
It will be understood that when an element is referred to as being "mounted" or "disposed" on another element, it can be directly on the other element or intervening elements may also be present. When a component is considered to be "connected" to another component, it can be directly connected to the other component or intervening components may also be present. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and the like are used in the description of the present application for the purpose of illustration only and do not represent the only embodiment.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present application, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
In the present application, unless expressly stated or limited otherwise, a first feature "up" or "down" on a second feature may be that the first feature is in direct contact with the second feature, or that the first feature and the second feature are in indirect contact through intermedial media. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely under the second feature, or simply indicating that the first feature is less level than the second feature.
Unless defined otherwise, all technical and scientific terms used in the specification of the present application have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. The term "and/or" as used in the description of the present application includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1 to 8, the present application provides an automatic glue filling production line device for a camera, which comprises a traversing conveying unit 1, a high temperature curing unit 3, a glue filling unit 2, a discharging unit 4 and a camera carrier 5. The traversing conveying unit 1 has a first working position and a second working position for moving the camera carrier 5 to the first working position or the second working position. The high-temperature curing unit 3 has a curing inlet and a curing outlet, and the camera carrier 5 enters the high-temperature curing unit 3 from the curing inlet to perform a high-temperature curing process and is conveyed from the curing outlet. The inlet side of the glue-pouring unit 2 is docked to the second working position for receiving the camera carrier 5, and the outlet side of the glue-pouring unit 2 is docked to the curing inlet for transporting the camera carrier 5 to the high temperature curing unit 3. The inlet side of the discharge unit 4 is docked to the curing outlet for receiving the camera carrier 5, and the outlet side of the discharge unit 4 is docked to the first working position for transporting the camera carrier 5 to the traversing transport unit 1.
Through the above structure setting, camera carrier 5 can carry to the second position of sideslip conveying unit 1, encapsulating unit 2, high temperature solidification unit 3, discharging unit 4 and sideslip conveying unit 1's first position in proper order by sideslip conveying unit 1's first position. According to the application, the transverse moving conveying unit 1, the glue filling unit 2, the high-temperature curing unit 3 and the discharging unit 4 are connected end to end, the transverse moving conveying unit 1 is arranged to enable the assembly line to be annular, and the camera carrier 5 can circularly fill glue. The application reduces manual handling, reduces labor intensity, ensures production quality and improves production efficiency.
With continued reference to fig. 3, the traversing conveyor unit 1 may include a traversing conveyor base 11, a traversing conveyor 13, and a longitudinal conveyor mechanism 15. The transverse moving conveying underframe 11 is provided with two transverse moving conveying linear slide rails 12, and the transverse moving conveying linear slide rails 12 are arranged transversely. The traversing carriage 13 is movably mounted on a slider of the traversing conveying linear rail 12 so as to be capable of being driven to the first working position or the second working position by a traversing driving mechanism 14 to convey the camera carrier 5, wherein the traversing driving mechanism 14 is mounted on the traversing conveying underframe 11, and the driving mode is preferably synchronous belt transmission. The application has reasonable structure and is convenient to control. A longitudinal conveyor 15 is mounted on the traversing carriage 13, preferably a belt conveyor line, which longitudinal conveyor 15 is capable of transporting the camera carrier 5 to the glue filling unit 2 or the discharge unit 4. By the arrangement, the application has strong automation capability and ensures smooth operation of the growth line.
The traversing conveying unit 1 further may further comprise a control button 16 and a safety light curtain 17, wherein the control button 16 is arranged at the position of the traversing conveying underframe 11 close to the first working position, and the safety light curtain 17 is arranged on the traversing conveying underframe 11 and is used for detecting whether an object is close to the traversing conveying frame 13. It can be appreciated that the control button 16 is arranged on the traversing conveying underframe 11 near the first working position, so that the on-site control of operators is facilitated, and the first working position is close to the discharging unit 4, so that the disassembly and assembly of the camera by the operators and the control of starting and stopping can be performed at one position, and the labor is reduced. In addition, the application is provided with the safety light curtain 17, which can detect whether the human hand stretches into the moving area of the transverse moving conveying frame 13, so as to prevent collision.
Through the above-mentioned structure setting to sideslip conveying unit 1, the specific mode of operation of sideslip conveying unit 1 is: the longitudinal conveying mechanism 15 receives the camera carrier 5 flowing out from the discharging unit 4, takes out the camera product filled with glue from the camera carrier 5 manually, and then puts the camera product to be filled with glue into the camera carrier 5. The control button 16 is manually pressed to give an operation instruction to the traverse driving mechanism 14, and the traverse carriage 13 is moved from the first working position to the second working position. After the position sensor (not shown) detects that the traversing carriage 13 moves into position, the longitudinal conveying mechanism 15 is driven in reverse, and the camera carrier 5 flows into the glue filling unit 2 from the longitudinal conveying mechanism 15. After a position sensor (not shown) on the longitudinal conveying mechanism 15 detects that the outflow of the camera carrier 5 is completed, the traverse driving mechanism 14 is reversely driven, and the traverse conveying frame 13 is returned to the first working position. After the position sensor (not shown) detects that the traversing carriage 13 is moved into position, the next camera carrier 5 flows from the discharge unit 4 into the longitudinal transport mechanism 15, and so on.
With continued reference to fig. 1-2, the high temperature curing unit 3 may include a front stage curing unit 31, a rear stage curing unit 33, and a corner unit 32. Wherein the front stage curing unit 31 has a curing inlet, the rear stage curing unit 33 has a curing outlet, the inlet side of the corner unit 32 is connected to the side of the front stage curing unit 31 away from the curing inlet, and the outlet side of the corner unit 32 is connected to the side of the rear stage curing unit 33 away from the curing outlet. According to the application, the high-temperature curing unit 3 is connected with the front-stage curing unit 31 and the rear-stage curing unit 33 through the corner unit 32, on one hand, the linear distance of curing treatment is reduced through rotationally setting high-temperature curing, so that the space is saved; on the other hand, the annular assembly line is realized through the rotary arrangement, and the assembly is simple and has strong practicability.
With continued reference to fig. 4, the front stage curing unit 31 and the rear stage curing unit 33 each include at least two heating sections, and particularly preferably four heating sections, connected and capable of being transported in a butt joint. The warming section may include a warming section chassis 301, a warming Wen Duanshang cover 302, and a warming section transport mechanism 303. Wherein, the heating section underframe 301 is provided with a heating Duan Debi and two heating section side walls 3011 which are oppositely arranged at the top of the bottom wall of the heating section; the cover 302 of the heating section Wen Duanshang is connected to the top of the side wall 3011 of the heating section so as to surround a first cavity with the underframe 301 of the heating section, and the heating section is provided with a heating section heating mechanism for heating the first cavity; the heating section conveying mechanism 303 is disposed in the first cavity and is fixed to the heating section chassis 301. So set up, make anterior segment curing unit 31 and posterior segment curing unit 33 by a plurality of independent heating sections constitution, every heating section can independent accuse temperature, and the segmentation accuse temperature makes the inside temperature control of high temperature curing unit 3 more accurate, and then makes the camera evenly be heated.
The heating section heating mechanism further may include a first air channel, a first heating actuator and a first circulating fan 3021, where the first air channel is disposed inside the heating section upper cover 302 and is communicated with the first cavity; the first heating actuator is arranged in the first air duct, and is preferably an infrared lamp tube; the first circulating fan 3021 is disposed on the heating section upper cover 302 and is communicated with the first air duct, and air in the first cavity can be sucked out by the first circulating fan 3021, heated by the first heating actuator, and then blown into the first cavity by the first circulating fan 3021. According to the application, the circulating fan is communicated with the air duct to heat the air in the first cavity, so that the temperature of the heating section is conveniently controlled within a certain temperature range, and the device is simple in structure and convenient to process.
As a preferred embodiment of the application, an insulating layer can be arranged in the side wall 3011 of the heating section, and the insulating layer is high-temperature-resistant rock wool. This can avoid the heat loss of the heating section, save the energy used for heating, and make the curing effect of the high-temperature curing unit 3 of the application better. The heating section conveying mechanisms 303 of different heating sections can be independent of each other or can be integrally formed with each other, and are selected according to specific environments. The warming section transport mechanism 303 may be selected to be a double speed chain transport line, on which a stop assembly and a sensor may be provided to control the transport speed and transport state of the camera carrier 5. The temperature sensor (not shown) can be arranged in the heating section, and the temperature in the heating section can be detected in real time and fed back to the control system for temperature regulation, so that the temperature in the heating section is controlled within a certain range.
With continued reference to fig. 5, the corner unit 32 may include a corner section chassis 321, a corner section upper cover 322, a corner section traversing carriage 324, and a corner section longitudinal transport mechanism 326. The corner section chassis 321 has a corner section bottom wall and three corner section side walls 3211 connected to each other and disposed at the top of the corner section bottom wall, and a corner section linear slide 323 is disposed between the two opposite corner section side walls 3211. The corner upper cover 322 is connected to the top of the corner side wall 3211, so as to enclose a second cavity with the corner bottom frame 321. The corner section traversing carriage 324 is disposed in the second cavity and movably disposed on the corner section linear slide 323 to be driven to the entrance side of the corner unit 32 or the exit side of the corner unit 32 by the corner section driving mechanism 325 to convey the camera carrier 5. The corner section longitudinal conveying mechanism 326 is disposed on the corner section transverse conveying frame 324, and can dock the glue filling unit 2 or the discharging unit 4 to convey the camera carrier 5.
It can be understood that the corner unit 32 is provided with the communication port for communicating the glue filling unit 2 and the discharging unit 4 only on one surface by arranging the corner section underframe 321 and the corner section upper cover 322, so that the camera is ensured to be effectively insulated in the high-temperature curing process, and the heat loss is effectively reduced. In addition, the slide rail driving mechanism enables the corner unit 32 to reciprocate between the inlet side of the corner unit 32 and the outlet side of the corner unit 32, so that the structure is reasonable and the control is convenient. The corner section longitudinal conveying mechanism 326 for conveying the camera carrier 5 is arranged on the corner section transverse conveying frame 324, so that the automatic conveying mechanism has high automation capacity and ensures smooth operation of a production line. In addition, the structure, operation principle and advantages of the traverse carriage 324 for the corner section can be referred to the traverse carriage 13 described above, and the structure, operation principle and advantages of the longitudinal transport mechanism 326 for the corner section can be referred to the longitudinal transport mechanism 15 described above.
To enhance the function of the corner unit 32, and make the apparatus of the present application more practical, the corner unit 32 may further include a second air duct, a second heating actuator, and a second circulation fan 327. The second air duct is arranged in the corner section upper cover 322 and is communicated with the second cavity; the second heating actuator is arranged in the second air duct, and is preferably an infrared lamp tube; the second circulating fan 327 is disposed on the upper cover 322 of the corner section and is connected to the second air duct, so that the air in the second cavity can be sucked out by the second circulating fan 327, and then blown into the second cavity by the second circulating fan 327 after being heated by the second heating actuator. With this arrangement, the corner unit 32 can heat the camera while keeping the temperature of the camera, thereby enhancing the high-temperature curing capability and efficiency of the device of the present application. The circulating fan is communicated with the air duct to heat the air in the second cavity, so that the temperature of the heating section is conveniently controlled within a certain temperature range, and the circulating fan is simple in structure and convenient to process.
In addition, the side wall 3211 of the corner section is preferably provided with an insulating layer, and the insulating layer is high-temperature-resistant rock wool. It can be appreciated that the heat insulation layer is arranged in the side wall 3211 of the corner section, so that heat loss of the corner unit 32 can be avoided, and energy for heating is saved, so that the curing effect of the high-temperature curing unit 3 is better. The second chamber is preferably provided with a temperature sensor (not shown) for detecting the temperature in the second chamber in real time and feeding it back to the control system for temperature regulation, thus controlling the temperature in the corner unit 32 within a certain range.
With continued reference to fig. 6, the glue unit 2 may include a feed conveyor 21, a glue applicator 22, and a vibration motor 24. The feeding and conveying mechanism 21 is used for butting the second working position and the curing inlet, and the feeding and conveying mechanism 21 is provided with a buffer station close to the second working position, a vibration station close to the curing inlet and a glue filling station arranged between the buffer station and the vibration station. The glue filling machine 22 is arranged on the feeding conveying mechanism 21 in a straddling way and aligned to a glue filling station, a glue filling head 23 is arranged on the glue filling machine 22, and a vibration motor 24 is arranged at the vibration station. The application enables the glue filling unit 2 to have a buffer station, so that before the camera performs the glue filling station, the camera can perform operations such as speed stabilization, and the like, thereby prolonging the service life of the production line. The glue filling unit 2 is provided with a vibration station, and the vibration motor 24 is additionally arranged at the vibration station, so that glue in a glue filling hole of the camera flows uniformly, the gap between a cable at the tail part of the camera and the glue filling hole is ensured to be completely filled with the glue, and uneven glue accumulation and generation of air holes are avoided.
As shown in the figure, the glue filling machine 22 of the application is a three-axis glue filling machine which can be driven by a screw rod module driven by a servo motor to move along an X axis, a Y axis and a Z axis, and the glue filling head 23 is arranged to be movable along the Z axis. It can be appreciated that the triaxial glue-pouring machine has stronger controllability, and can more freely adjust the glue-pouring process, so that the glue-pouring machine 22 can exert the maximum working performance, and the production efficiency is enhanced. The glue filling head 23 is arranged to move along the Z axis, and the glue filling machine 22 can finish the glue filling process of the camera by utilizing gravity. And the glue filling head 23 is selected to comprise two glue outlet pipes, so that glue filling operation can be carried out on a plurality of cameras at the same time, and the production efficiency of a production line is greatly improved.
In order to enhance the stability and the controllable performance of the glue filling unit 2 of the present application, the glue filling unit 2 may further comprise a first position sensor 25 and a first stop assembly 26. The first position sensor 25 is respectively arranged at the buffer storage station, the glue filling station and the vibration station; the first stopping component 26 is provided with a cylinder and is arranged at the buffer storage station, the glue filling station and the vibration station corresponding to the first position sensor 25 so as to be capable of receiving signals of the first position sensor 25 to stop. So arranged, the application enables the first position sensor 25 and the first stop assembly 26 to be matched, and can accurately control the time and speed of the camera carrier 5 entering the buffer station, the glue filling station and the vibration station. A side positioning mechanism (not shown) can be further arranged in front of the first stop component 26 of the glue filling station, so that the camera carrier 5 after stopping can be tightly propped against and positioned from the side surface, and the camera carrier 5 is prevented from shifting in the glue filling process.
In order to facilitate the configuration of the first position sensor 25 and the first stopping assembly 26, the aforementioned feeding conveyor 21 may be specifically selected to be a double-speed chain conveyor line, and the height, width, and conveying form thereof are consistent with those of the heating section conveyor 303. The double-speed chains on two sides synchronously run under the drive of the motor, and the camera carrier 5 is placed on the double-speed chains and can be conveyed to corresponding working stations. The first stop assembly 26 is provided with three pairs corresponding to the double speed chain conveyor line, the first pair being provided at the buffering station, the second pair being provided at the glue filling station, and the third pair being provided at the vibrating station. The air cylinders of the first stop assembly 26 are correspondingly arranged at two sides of the double-speed chain conveying line, and stop and release of the camera carrier 5 are realized through extension and retraction of the air cylinders. The first position sensors 25 are correspondingly disposed at positions closer to the traversing conveying unit 1 than the first stopping assembly 26, and three pairs are also disposed for sensing the in-place or out-of-place of the camera carrier 5.
Through the above-mentioned structure setting to the encapsulating unit 2, the concrete mode of operation of encapsulating unit 2 is: the feeding and conveying mechanism 21 receives the camera carrier 5 conveyed by the traversing and conveying unit 1, and the first stopping component 26 of the buffer station receives an instruction to stop or release the camera carrier 5. The camera carrier 5 flows to the glue filling station, and a first stop component 26 of the glue filling station stops the camera carrier 5. The glue filling machine 22 drives the glue filling head 23 to move, and glue transmitted from the outside is filled into the glue filling hole of the rear barrel of the camera. After the glue filling is completed, the first stop component 26 of the glue filling station releases the camera carrier 5, the vibration motor 24 is started, and the camera carrier 5 is vibrated in the conveying process, so that glue in the glue filling holes of the camera flows uniformly, the glue filling holes are fully filled, and uneven glue accumulation and air holes are avoided.
With continued reference to fig. 7, outfeed unit 4 may include outfeed conveyor mechanism 41, a second position sensor 42, and a second stop assembly 43. Wherein, the discharging and conveying mechanism 41 is used for butting the first working position and the curing outlet; the second position sensor 42 is arranged on the discharging and conveying mechanism 41; the second stopping component 43 is provided with a cylinder and is arranged on the discharging conveying mechanism 41 corresponding to the second position sensor 42 so as to be capable of receiving the signal of the second position sensor 42 to stop. It will be appreciated that the outfeed unit 4 is provided with a second position sensor 42 and a second stop assembly 43 cooperating with each other, and that the control means control the second stop assembly 43 to stop when the second position sensor 42 senses the camera carrier 5. By the arrangement, the camera carrier 5 can be cached in the subsection of the discharging unit 4, so that the stability and the controllability of the device are enhanced.
As a preferred embodiment of the present application, the outfeed conveyor 41 may be selected as a double speed chain conveyor line, the height, width, and conveying form of which are identical to those of the warming section conveyor 303. The double-speed chains on two sides synchronously run under the drive of the motor, and the camera carrier 5 is placed on the double-speed chains, so that the camera carrier 5 can be conveyed to the transverse moving conveying unit 1. The second stop assemblies 43 are preferably arranged in three pairs, a pair of second position sensors 42 are arranged in front of each pair of second stop assemblies 43, the second stop assemblies 43 can buffer the camera carriers 5 in a segmented mode, and finally the discharging conveying mechanism 41 conveys the camera carriers 5 to the longitudinal conveying mechanism 15.
With continued reference to fig. 8, the automatic glue-pouring production line device for a camera may further include a heat dissipation unit 6, a glue supply machine 7, and a console 8. The heat dissipation unit 6 is arranged above the glue filling unit 2 and the discharging unit 4 in a crossing manner and is used for dissipating heat of the glue filling unit 2 and the discharging unit 4. According to the application, the heat dissipation units 6 are arranged near the glue filling unit 2 and the discharging unit 4, so that on one hand, the flow of hot air to the glue filling unit 2 can be reduced, and the glue of the glue filling unit 2 is prevented from being solidified too quickly at high temperature, and the glue filling effect is prevented from being influenced; on the other hand, the temperature of the surface of the camera product of the discharging unit 4 can be reduced, so that the camera product can be taken manually. The glue feeder 7 is used for providing glue to the glue filling unit 2, in particular preferably a two-fluid glue feeder and has a screw pump, which on the one hand can provide mixed glue (glue a, glue B) to the glue filling unit 2 and on the other hand can adjust the glue mixing ratio and amount to enhance the reliability of the glue filling process. The control console 8 is used for controlling the automatic glue filling production line device for the camera on site.
The heat dissipation unit 6 may further include a heat dissipation chassis 61, a heat dissipation hood 62, a feeding area heat dissipation fan 63, and a discharging area heat dissipation fan 64. The heat dissipation chassis 61 has two opposite heat dissipation sidewalls 611, and the heat dissipation housing 62 is connected to the top of the heat dissipation sidewalls 611. The feeding area cooling fan 63 is disposed on the cooling hood 62 corresponding to the glue filling unit 2, so as to perform air suction and heat dissipation on air at the bottom of the cooling hood 62. Specifically, the heat dissipation fan 63 in the feeding area can draw out the hot air overflowed from the heating section from the heat dissipation hood 62 through air suction and heat dissipation, so that the hot air is reduced to flow to the glue filling station, and the glue in the glue filling head 23 is prevented from being solidified too fast due to high temperature, and the glue filling effect is prevented from being influenced. The discharging area cooling fan 64 is disposed on the cooling hood 62 corresponding to the discharging unit 4, so as to blow and dissipate heat of air at the bottom of the cooling hood 62. Specifically, the surface temperature of the camera flowing out from the rear stage curing unit 33 is high, and the discharging area cooling fan 64 cools the surface temperature of the camera by blowing air, so that the camera can be taken manually. In addition, the application makes the feeding area radiating fan 63 perform air suction and heat dissipation on the glue filling unit 2, makes the discharging area radiating fan 64 perform air blowing and heat dissipation on the discharging unit 4, and finally air can flow along one direction rapidly, so that the heat dissipation capability of the heat dissipation unit 6 is enhanced.
The top of the heat sink housing 62 is preferably provided with an opening 621 corresponding to the glue filling unit 2, and the top of the heat sink housing 62 is provided with a glue delivery tube clip assembly 622 near the opening 621, and the glue delivery tube of the glue feeder 7 can be fixed to the glue delivery tube clip assembly 622 and pass through the opening 621 to deliver glue to the glue filling unit 2. Through the above structure arrangement, the heat radiation hood 62 is provided with the opening 621 through which the rubber conveying pipe can pass, and the rubber conveying pipe clamping assembly 622 is arranged to fix the rubber conveying pipe, so that the rubber conveying pipe can be effectively fixed by the heat radiation unit 6, the safety of the rubber conveying pipe is effectively ensured, and the rubber conveying pipe is stably supplied. In addition, the opening 621 of the heat dissipation hood 62 is also beneficial to natural heat dissipation of the glue filling station, so that heat overflowed from the heating section is prevented from accumulating in the region of the glue filling machine 22, and the glue filling effect is prevented from being influenced.
The aforementioned heat radiation sidewall 611 at each side may include two wall panels, and the heat radiation hood 62 may include a first hood panel, a second hood panel, a third hood panel, and a fourth hood panel connected to different wall panels according to an embodiment of the present application. The first hood panel is provided corresponding to the glue-pouring station of the glue-pouring unit 2 and is provided with the aforementioned opening 621, and the second hood panel is provided corresponding to the vibration station of the glue-pouring unit 2 and is provided with the loading zone heat radiation fan 63. The third hood panel and the fourth hood panel are disposed corresponding to the discharging unit 4 and are provided with a discharging area heat radiation fan 64, respectively. It will be appreciated that the heat radiation side wall 611 is made up of a plurality of wall plates, and the hood 62 is made up of a plurality of hood plates, so that the heat radiation side wall 611 and the hood 62 are easily manufactured, the heat radiation unit 6 is easily disassembled and assembled, and the corresponding components are easily provided on the corresponding wall plates and hood plates.
To further optimize the heat dissipating unit 6, the heat dissipating unit 6 may also include an electronic control cabinet 65, an air supply assembly 66, and a tri-colored light 67. The electric control cabinet 65 is disposed on the heat dissipation side wall 611 for controlling the heat dissipation unit 6, and integrates electric control elements such as a motor driver, a temperature controller, an industrial personal computer, etc., so as to facilitate field control of the heat dissipation unit 6. An air supply assembly 66 is provided on the heat dissipating sidewall 611 for supplying clean compressed air to the heat dissipating unit 6. A tri-colored light 67 is provided on the top of the heat sink housing 62 for indicating the operating state of the heat sink unit 6. The optimal settings strengthen the controllable performance of the automatic glue filling production line device for the camera.
In addition, as described above, the automatic glue-pouring production line device for a camera of the present application has the dedicated camera carrier 5, and can be stably placed on the longitudinal conveying mechanism 15, the feeding conveying mechanism 21, the heating section conveying mechanism 303, the corner section longitudinal conveying mechanism 326 and the discharging conveying mechanism 41, so that the suitability is strong, the stability is good, and an operator can perform glue-pouring operation on the camera at any time as required. In particular, the camera carrier 5 of the present application is preferably provided with 2*6 placement holes, in which twelve cameras can be placed, and the distance between every two placement holes is the same. It can be appreciated that the camera carrier 5 is provided with a plurality of placing holes, so that a plurality of cameras can be placed on one camera carrier 5, and glue can be quickly filled into the plurality of cameras. And the spacing between the placement holes is consistent, facilitating the automatic glue-pouring operation of the glue-pouring machine 22.
In conclusion, compared with the traditional high-temperature ageing room, the automatic glue filling production line device for the camera provided by the application has the advantages of fast temperature rise, good heat preservation effect, more uniform temperature, fast glue curing speed and good effect, and compared with the ageing room, the automatic glue filling production line device for the camera greatly reduces unit energy consumption and improves curing efficiency. The application realizes the automatic glue filling production and the online high-temperature curing of the assembly line of the camera product, and improves the production efficiency and the production quality of the camera product.
In addition, the application also provides a production method of the automatic glue filling production line device for the camera, which comprises the following steps of:
s1, placing the camera on a placement hole of the camera carrier 5;
s2, the traversing conveying unit 1 moves the camera carrier 5 from the first working position to the second working position and conveys the camera carrier 5 to the glue filling unit 2;
s3, the glue filling unit 2 performs glue filling on the camera, the heat dissipation unit 6 cools the glue filling process, and finally the camera carrier 5 is conveyed to the high-temperature curing unit 3 through the curing inlet;
s4, the high-temperature curing unit 3 carries out high-temperature curing treatment on the camera subjected to glue filling, and the camera carrier 5 is conveyed to the discharging unit 4 from the curing outlet;
S5, the discharging unit 4 conveys the camera carrier 5 to the traversing conveying unit 1, and cools the camera through the heat radiating unit 6;
s6, the traversing conveying unit 1 receives the camera carrier 5;
s7, the camera is taken out from the camera carrier 5.
According to the application, by the arrangement of the method, the camera carrier 5 can finish the feeding process, the glue filling process, the high-temperature curing work area and the discharging process along the annular assembly line from the transverse moving conveying unit 1, so that the turnover of products is reduced, the assembly line production is realized, and the production efficiency is improved.
The above examples illustrate only a few embodiments of the application, which are described in detail and are not to be construed as limiting the scope of the claims. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the application, which are all within the scope of the application. Accordingly, the scope of the application should be determined from the following claims.

Claims (23)

1. An automatic glue-pouring production line device for a camera, which is characterized by comprising:
A traverse conveying unit (1), the traverse conveying unit (1) having a first working position and a second working position;
a high temperature curing unit (3), the high temperature curing unit (3) having a curing inlet and a curing outlet;
the inlet side of the glue filling unit (2) is in butt joint with the second working position, and the outlet side of the glue filling unit (2) is in butt joint with the solidification inlet;
a discharging unit (4), wherein the inlet side of the discharging unit (4) is in butt joint with the solidification outlet, and the outlet side of the discharging unit (4) is in butt joint with the first working position; and
and the heat dissipation unit (6) is arranged above the glue filling unit (2) and the discharging unit (4) in a straddling manner, and is used for dissipating heat of the glue filling unit (2) and the discharging unit (4).
2. The automatic glue-pouring production line device for a camera according to claim 1, characterized in that the traversing conveying unit (1) comprises:
a traversing conveying underframe (11), wherein a traversing conveying linear slide rail (12) is arranged on the traversing conveying underframe (11);
a traverse carriage (13), the traverse carriage (13) being movably provided on the traverse linear rail (12) so as to be drivable to the first working position or the second working position by a traverse driving mechanism (14);
And the longitudinal conveying mechanism (15) is arranged on the transverse conveying frame (13) and can be in butt joint with the glue filling unit (2) or the discharging unit (4) for conveying.
3. The automatic glue-pouring production line device for a camera according to claim 2, characterized in that the traversing conveying unit (1) further comprises:
a control button (16), wherein the control button (16) is arranged at a position, close to the first working position, of the traversing conveying underframe (11); and/or the number of the groups of groups,
and the safety light curtain (17) is arranged on the transverse conveying underframe (11) and is used for detecting whether an object approaches the transverse conveying underframe (13).
4. The automatic glue-pouring production line device for a camera according to claim 1, characterized in that the high-temperature curing unit (3) comprises:
a front-stage curing unit (31), the front-stage curing unit (31) having the curing inlet;
-a rear-stage curing unit (33), the rear-stage curing unit (33) having the curing outlet;
and a corner unit (32), wherein the inlet side of the corner unit (32) is connected to the side of the front-stage curing unit (31) away from the curing inlet, and the outlet side of the corner unit (32) is connected to the side of the rear-stage curing unit (33) away from the curing outlet.
5. The automatic glue-pouring production line device for a camera according to claim 4, wherein the front-stage curing unit (31) or the rear-stage curing unit (33) comprises at least two heating sections which are connected and can be transferred in a butt joint manner, and the heating sections comprise:
a warming section underframe (301), wherein the warming section underframe (301) is provided with a warming Duan Debi and two side warming section side walls (3011) which are oppositely arranged at the top of the bottom wall of the warming section;
a heating Wen Duanshang cover (302), wherein the heating section upper cover (302) is connected to the top of the heating section side wall (3011) so as to surround a first cavity with the heating section underframe (301), and the heating section is provided with a heating section heating mechanism for heating the first cavity;
and the heating section conveying mechanism (303) is arranged in the first cavity and is fixed on the heating section underframe (301).
6. The automatic glue-pouring production line device for a camera according to claim 5, wherein the heating section heating mechanism comprises:
the first air channel is arranged in the heating section upper cover (302) and is communicated with the first cavity;
the first heating actuator is arranged in the first air duct;
The first circulating fan (3021), the first circulating fan (3021) is arranged on the heating section upper cover (302) and is communicated with the first air duct, air in the first cavity can be sucked out by the first circulating fan (3021), and the air is blown into the first cavity by the first circulating fan (3021) after being heated by the first heating actuator.
7. The automatic glue filling production line device for the camera according to claim 5, wherein an insulating layer is arranged in the side wall (3011) of the heating section, and the insulating layer is high-temperature-resistant rock wool.
8. The automatic glue-pouring production line device for a camera according to claim 4, wherein the corner unit (32) comprises:
the corner section underframe (321), the corner section underframe (321) is provided with a corner section bottom wall and three corner section side walls (3211) which are arranged at the top of the corner section bottom wall and are connected with each other, and a corner section linear slide rail (323) is arranged between the two opposite corner section side walls (3211);
a corner section upper cover (322), wherein the corner section upper cover (322) is connected to the top of the corner section side wall (3211) so as to surround a second cavity with the corner section underframe (321);
a corner section traversing carriage (324), the corner section traversing carriage (324) being disposed within the second cavity and movably disposed on the corner section linear slide (323) so as to be drivable by a corner section driving mechanism (325) to an inlet side of the corner unit (32) or an outlet side of the corner unit (32);
The corner section longitudinal conveying mechanism (326) is arranged on the corner section transverse conveying frame (324), and can be in butt joint with the glue filling unit (2) or the discharging unit (4) for conveying.
9. The automatic glue-pouring line device for a video camera according to claim 8, wherein the corner unit (32) further comprises:
the second air duct is arranged in the corner section upper cover (322) and is communicated with the second cavity;
the second heating actuator is arranged in the second air duct;
the second circulating fan (327) is arranged on the corner section upper cover (322) and is communicated with the second air channel, and air in the second cavity can be sucked out by the second circulating fan (327) and blown into the second cavity by the second circulating fan (327) after being heated by the second heating actuator.
10. The automatic glue filling production line device for the camera according to claim 8, wherein an insulating layer is arranged in the side wall (3211) of the corner section, and the insulating layer is high-temperature-resistant rock wool.
11. The automatic glue-pouring production line device for a camera according to claim 1, characterized in that the glue-pouring unit (2) comprises:
The feeding and conveying mechanism (21) is used for butting the second working position and the curing inlet, and the feeding and conveying mechanism (21) is provided with a buffer station close to the second working position, a vibration station close to the curing inlet and a glue filling station arranged between the buffer station and the vibration station;
the glue filling machine (22), the glue filling machine (22) is arranged on the feeding conveying mechanism (21) in a crossing way and aligned to the glue filling station, and the glue filling machine (22) is provided with a glue filling head (23);
and a vibration motor (24), wherein the vibration motor (24) is arranged at the vibration station.
12. Automatic glue-pouring line device for video camera according to claim 11, characterized in that the glue-pouring machine (22) is a three-axis glue-pouring machine which can be moved along the X-axis, the Y-axis and the Z-axis, the glue-pouring head (23) being arranged to be movable along the Z-axis.
13. Automatic glue-pouring production line device for video camera according to claim 11, characterized in that the glue-pouring head (23) comprises at least two glue-out tubes.
14. The automatic glue-pouring production line device for a camera according to claim 11, characterized in that said glue-pouring unit (2) further comprises:
the first position sensor (25) is respectively arranged at the buffer station, the glue filling station and the vibration station;
The first stop assembly (26) is provided with a cylinder and is arranged at the buffer storage station, the glue filling station and the vibration station corresponding to the first position sensor (25), so that signals of the first position sensor (25) can be received to stop.
15. The automatic glue-pouring production line device for a camera according to claim 1, characterized in that the discharge unit (4) comprises:
a discharge conveying mechanism (41), wherein the discharge conveying mechanism (41) is used for docking the first working position and the solidification outlet;
a second position sensor (42), wherein the second position sensor (42) is arranged on the discharging and conveying mechanism (41);
and a second stop assembly (43), wherein the second stop assembly (43) is provided with a cylinder and is arranged on the discharging conveying mechanism (41) corresponding to the second position sensor (42) so as to be capable of receiving the signal of the second position sensor (42) to stop.
16. The automatic glue-pouring production line device for a camera according to claim 1, characterized in that said heat-dissipating unit (6) comprises:
a heat radiation chassis (61), the heat radiation chassis (61) having two heat radiation side walls (611) arranged opposite to each other;
a heat sink housing (62), the heat sink housing (62) being connected to the top of the heat sink side wall (611);
The feeding area radiating fan (63) is arranged on the radiating hood (62) corresponding to the glue filling unit (2) so as to suck and radiate air at the bottom of the radiating hood (62);
and the blanking area cooling fan (64) is arranged on the cooling hood (62) corresponding to the discharging unit (4) so as to blow and cool air at the bottom of the cooling hood (62).
17. The automatic glue filling production line device for the camera according to claim 16, further comprising a glue supply machine (7) for supplying glue to the glue filling unit (2), wherein an opening (621) is formed in the top of the heat dissipation hood (62) corresponding to the glue filling unit (2), a glue delivery pipe clamp assembly (622) is formed in the top of the heat dissipation hood (62) close to the opening (621), and a glue delivery pipe of the glue supply machine (7) can be fixed to the glue delivery pipe clamp assembly (622) and penetrates through the opening (621) to convey the glue to the glue filling unit (2).
18. Automatic glue line device for cameras according to claim 17, characterized in that the glue feeder (7) is a two-liquid glue feeder and has a screw pump for providing mixed glue to the glue filling unit (2).
19. The automatic glue-pouring production line device for the camera according to claim 17, wherein,
each side of the heat radiation side wall (611) includes two wall plates, and the heat radiation hood (62) includes a first hood panel, a second hood panel, a third hood panel, and a fourth hood panel connected to different ones of the wall plates;
the first hood plate is arranged corresponding to a glue filling station of the glue filling unit (2) and is provided with the opening (621), and the second hood plate is arranged corresponding to a vibration station of the glue filling unit (2) and is provided with the feeding area cooling fan (63);
the third hood panel and the fourth hood panel are disposed corresponding to the discharging unit (4) and are respectively provided with the discharging area heat radiation fans (64).
20. The automatic glue-pouring production line device for a camera according to claim 16, characterized in that said heat-dissipating unit (6) further comprises:
an electric control cabinet (65), wherein the electric control cabinet (65) is arranged on the heat dissipation side wall (611) and is used for controlling the heat dissipation unit (6);
a gas source assembly (66), the gas source assembly (66) being arranged on the heat dissipation side wall (611) for providing compressed air to the heat dissipation unit (6);
and the three-color lamp (67) is arranged at the top of the heat dissipation hood (62) and used for indicating the working state of the heat dissipation unit (6).
21. The automatic glue-pouring production line device for a camera according to claim 1, further comprising:
the camera carrier (5), this camera carrier (5) can by the first position of sideslip conveying unit (1) is carried in proper order to the second position of sideslip conveying unit (1), encapsulating unit (2), high temperature curing unit (3) discharging unit (4) and the first position of sideslip conveying unit (1).
22. The automatic glue-pouring production line device for the camera according to claim 21, wherein a plurality of placing holes are formed in the camera carrier (5), the distance between every two placing holes is the same, and each placing hole can be used for placing one camera.
23. A production method of an automatic glue-pouring production line device for a camera according to claim 21 or 22, comprising:
placing the camera on a placement hole of the camera carrier (5);
the transverse moving conveying unit (1) moves the camera carrier (5) from the first working position to the second working position and conveys the camera carrier (5) to the glue filling unit (2);
the glue filling unit (2) is used for filling glue to the camera, the temperature of the glue filling process is reduced through the heat dissipation unit (6), and finally the camera carrier (5) is conveyed to the high-temperature curing unit (3) through the curing inlet;
The high-temperature curing unit (3) is connected with the camera subjected to glue filling for high-temperature curing treatment, and the camera carrier (5) is conveyed to the discharging unit (4) from the curing outlet;
the discharging unit (4) conveys the camera carrier (5) to the transverse conveying unit (1), and cools the camera through the heat radiating unit (6);
the traversing conveying unit (1) receives the camera carrier (5);
the camera is removed from the camera carrier (5).
CN202210653947.7A 2022-06-10 2022-06-10 Automatic glue filling production line device for camera and production method Active CN115069492B (en)

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CN216419973U (en) * 2021-09-10 2022-05-03 浙江大华智联有限公司 Automatic glue pouring machine with double glue heads
CN216539286U (en) * 2021-11-26 2022-05-17 浙江大华智联有限公司 Sliding rail type automatic dispensing system
CN216612903U (en) * 2021-12-24 2022-05-27 浙江大华智联有限公司 Camera carrier and conveyor

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005066489A (en) * 2003-08-25 2005-03-17 Seiko Epson Corp Set table and liquid drop ejection device provided with this, method for manufacturing electro-optical device, electro-optical device and electronic instrument
CN205270044U (en) * 2015-12-23 2016-06-01 宁波卓奥电子科技有限公司 Automatic glue -pouring device
CN210753499U (en) * 2019-07-11 2020-06-16 东莞市奥海科技股份有限公司 Glue filling production line of glue filling charger
CN111068986A (en) * 2020-01-19 2020-04-28 宁波奥崎仪表成套设备有限公司 Glue-pouring detection production line for thermocouple wiring end
CN213102999U (en) * 2020-08-24 2021-05-04 优缇智能科技（苏州）有限公司 Multi-head glue pouring automatic production line for air filter
CN216419973U (en) * 2021-09-10 2022-05-03 浙江大华智联有限公司 Automatic glue pouring machine with double glue heads
CN216539286U (en) * 2021-11-26 2022-05-17 浙江大华智联有限公司 Sliding rail type automatic dispensing system
CN216612903U (en) * 2021-12-24 2022-05-27 浙江大华智联有限公司 Camera carrier and conveyor

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