CN115069492A - Automatic glue pouring production line device for camera and production method - Google Patents

Automatic glue pouring production line device for camera and production method Download PDF

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Publication number
CN115069492A
CN115069492A CN202210653947.7A CN202210653947A CN115069492A CN 115069492 A CN115069492 A CN 115069492A CN 202210653947 A CN202210653947 A CN 202210653947A CN 115069492 A CN115069492 A CN 115069492A
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CN
China
Prior art keywords
unit
glue
pouring
camera
curing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202210653947.7A
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Chinese (zh)
Other versions
CN115069492B (en
Inventor
王晓明
张晓瑞
王解华
赵艳明
陆开怀
杜东
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Zhejiang Dahua Zhilian Co ltd
Original Assignee
Zhejiang Dahua Zhilian Co ltd
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Publication date
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Priority to CN202210653947.7A priority Critical patent/CN115069492B/en
Publication of CN115069492A publication Critical patent/CN115069492A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/027—Coating heads with several outlets, e.g. aligned transversally to the moving direction of a web to be coated
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00—Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
    • B05C5/0212—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles only at particular parts of the articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
    • B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
    • B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
    • B05D3/0413—Heating with air
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
    • B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
    • B05D3/0426—Cooling with air

Abstract

The application relates to the technical field of camera production. In particular to an automatic glue pouring production line device for a camera and a production method. Wherein, camera includes with automatic encapsulating production line device: a traverse conveying unit having a first working position and a second working position; a high temperature curing unit having a curing inlet and a curing outlet; the inlet side of the glue filling unit is in butt joint with the second working position, and the outlet side of the glue filling unit is in butt joint with the curing inlet; and the inlet side of the discharging unit is butted with the curing outlet, and the outlet side of the discharging unit is butted with the first working position. This application makes sideslip conveying unit, encapsulating unit, high temperature curing unit and ejection of compact unit end to end each other, has realized that camera carrier circulates and has carried out the encapsulating. This application has reduced artifical transport, has reduced intensity of labour, when guaranteeing production quality, has improved production efficiency.

Description

Automatic glue pouring production line device for camera and production method
Technical Field
The application relates to the technical field of camera production, in particular to an automatic glue pouring production line device for a camera and a production method.
Background
The cable at the tail part of the camera is an important component part of the camera, and in order to ensure the normal use of the camera, the cable at the tail part of the camera is required to have good air tightness, so that the waterproof performance of the inner cavity of the camera is ensured. When the camera is produced, the camera rear cylinder and the cable inserted in the camera rear cylinder are filled with glue, so that the interior of the camera becomes a closed cavity.
In the prior art, firstly, a manual glue gun is adopted to fill glue into a camera, or the camera is manually placed on a workbench of a glue filling machine for glue filling; placing the camera with the glue filled on a vibration platform, and enabling the glue to flow uniformly through vibration; and finally, transferring the camera to a high-temperature aging room, and accelerating glue solidification through high temperature.
In contrast, the problem of insufficient or excessive glue filling amount is easy to occur in manual glue filling, and the product quality is poor; the glue pouring of the glue pouring machine needs manual operation for one-by-one glue pouring, the subsequent production processes need manual transfer and operation, the production line production cannot be realized in the production process, and the production efficiency is lower.
Disclosure of Invention
Therefore, the glue pouring production line for the full-automatic camera is needed to be provided, the production line type automatic glue pouring and high-temperature curing of the camera are achieved, the production efficiency is high, and the production quality is good.
Specifically, this application provides an automatic encapsulating production line device for camera, includes:
a traverse conveying unit having a first working position and a second working position;
a high temperature curing unit having a curing inlet and a curing outlet;
the inlet side of the glue filling unit is in butt joint with the second working position, and the outlet side of the glue filling unit is in butt joint with the curing inlet; and
and the inlet side of the discharging unit is butted with the curing outlet, and the outlet side of the discharging unit is butted with the first working position.
In this application, through foretell structure setting, make sideslip conveying unit, encapsulating unit, high temperature curing unit and ejection of compact unit end to end each other, the setting of sideslip conveying unit makes the assembly line be the annular, has realized that the camera carrier circulates and has carried out the encapsulating. This application has reduced artifical transport, has reduced intensity of labour, when guaranteeing production quality, has improved production efficiency.
In one embodiment, the traverse conveying unit includes:
the transverse moving conveying underframe is provided with a transverse moving conveying linear slide rail;
the transverse moving conveying frame is movably arranged on the transverse moving conveying linear slide rail so as to be driven to the first working position or the second working position by a transverse moving driving mechanism;
and the longitudinal conveying mechanism is arranged on the transverse moving conveying frame and can butt joint the glue filling unit or the discharging unit for conveying.
It can be understood that the transverse moving conveying unit is driven by the slide rail driving mechanism to reciprocate between the first working position and the second working position, and the structure is reasonable and convenient to control. Set up the vertical conveying mechanism who is used for the conveying on the sideslip carriage, make this application automatic ability reinforce, guaranteed that the growth line moves smoothly.
In one embodiment, the traverse conveying unit further includes:
the control button is arranged at a position, close to the first working position, of the transverse moving conveying underframe; and/or the presence of a gas in the gas,
and the safety light curtain is arranged on the transverse moving conveying underframe and used for detecting whether an object is close to the transverse moving conveying frame.
It can be understood that the control button is arranged at the position, close to the first working position, of the transverse moving conveying underframe, the site control of operators is facilitated, the first working position is close to the discharging unit, the cameras are assembled and disassembled by the operators, the control of the cameras is started and stopped at one position, and the labor intensity is reduced. In addition, this application is provided with safe light curtain, and whether detectable staff stretched into the removal region of sideslip carriage, and it takes place to place the collision.
In one embodiment, the high temperature curing unit comprises:
a front-end curing unit having the curing inlet;
a back-end curing unit having the curing outlet;
and the inlet side of the corner unit is connected to the side, far away from the curing inlet, of the front-stage curing unit, and the outlet side of the corner unit is connected to the side, far away from the curing outlet, of the rear-stage curing unit.
It can be understood that the high-temperature curing unit is connected with the front section curing unit and the rear section curing unit through the corner unit, on one hand, the linear distance of curing treatment is reduced by setting the high-temperature curing through rotation, and therefore the space is saved; on the other hand, set up the annular assembly line who has realized this application through the gyration, the assembly is simple and the practicality is strong.
In one embodiment, the front-end curing unit or the back-end curing unit comprises at least two heating sections connected and capable of being transferred in a butt joint mode, and each heating section comprises:
the heating section underframe is provided with a heating section bottom wall and two heating section side walls which are oppositely arranged at the top of the heating section bottom wall;
the heating section upper cover is connected to the top of the side wall of the heating section, a first cavity is surrounded between the heating section upper cover and the heating section bottom frame, and the heating section is provided with a heating section heating mechanism for heating the first cavity;
and the heating section conveying mechanism is arranged in the first cavity and is fixed on the heating section underframe.
It can be understood that, make anterior segment curing unit and back end curing unit constitute by a plurality of independent sections of heating, every section of heating can independently control the temperature, and the segmentation accuse temperature makes the inside temperature control of high temperature curing unit more accurate, and then makes the camera can the thermally equivalent.
In one embodiment, the heating section heating mechanism includes:
the first air duct is arranged inside the upper cover of the heating section and communicated with the first cavity;
the first heating actuator is arranged inside the first air duct;
the first circulating fan is arranged on the heating section upper cover and communicated with the first air channel, and air in the first cavity can be sucked out by the first circulating fan and is blown into the first cavity by the first circulating fan after being heated by the first heating actuator.
It can be understood that this application heats the air in the first cavity through circulating fan even ventiduct, is convenient for with the temperature control of section of heating at certain temperature within range, simple structure, the processing of being convenient for.
In one embodiment, an insulating layer is arranged in the side wall of the heating section, and the insulating layer is made of high-temperature-resistant rock wool.
It can be understood that the heat preservation layer is arranged in the side wall of the heating section, so that the heat loss of the heating section can be avoided, the energy used for heating is saved, and the curing effect of the high-temperature curing unit is better.
In one embodiment, the corner unit includes:
the corner section chassis is provided with a corner section bottom wall and three corner section side walls which are arranged at the top of the corner section bottom wall and are connected with each other, and a corner section linear sliding rail is arranged between the two opposite corner section side walls;
the corner section upper cover is connected to the top of the side wall of the corner section, and a second cavity is surrounded between the corner section upper cover and the corner section underframe;
a corner section traversing carriage disposed in the second cavity and movably disposed on the corner section linear slide rail so as to be driven to an inlet side of the corner unit or an outlet side of the corner unit by a corner section driving mechanism;
and the corner section longitudinal conveying mechanism is arranged on the corner section transverse moving conveying frame and can be used for butt joint with the glue pouring unit or the discharging unit for conveying.
It can be understood that the corner unit is only provided with an opening communicated with the glue filling unit and the discharging unit on one surface by arranging the corner section underframe and the corner section upper cover, so that the camera is effectively insulated in the high-temperature curing process, and the heat loss is effectively reduced. In addition, the corner unit is reciprocated between the inlet side of the corner unit and the outlet side of the corner unit through the slide rail driving mechanism, and the structure is reasonable and convenient to control. Set up the vertical conveying mechanism of corner section that is used for the conveying on corner section sideslip carriage, make this application automatic ability reinforce, guaranteed that the growth line operates smoothly.
In one embodiment, the corner unit further includes:
the second air duct is arranged inside the upper cover of the corner section and communicated with the second cavity;
the second heating actuator is arranged inside the second air duct;
and the second circulating fan is arranged on the upper cover of the corner section and communicated with the second air channel, and air in the second cavity can be sucked out by the second circulating fan and is heated by the second heating actuator and then blown into the second cavity by the second circulating fan.
It can be understood that this application makes the corner unit include circulating fan, heating executor and the heating device that the wind channel is constituteed, makes the corner unit carry out heat preservation to the camera while, can also heat the camera, has strengthened the high temperature curing efficiency of the device of this application. In addition, this application heats the air in the second cavity through circulating fan even ventiduct, is convenient for with the temperature control of section of heating in certain temperature range, simple structure, the processing of being convenient for.
In one embodiment, an insulating layer is arranged in the side wall of the corner section, and the insulating layer is made of high-temperature-resistant rock wool.
It can be understood that the heat preservation layer is arranged in the side wall of the corner section, so that the heat loss of the corner unit can be avoided, the energy used for heating is saved, and the curing effect of the high-temperature curing unit is better.
In one embodiment, the glue filling unit includes:
the feeding conveying mechanism is used for butting the second working position and the curing inlet and is provided with a caching station close to the second working position, a vibration station close to the curing inlet and a glue filling station arranged between the caching station and the vibration station;
the glue pouring machine is arranged above the feeding conveying mechanism in a spanning mode and is aligned with the glue pouring station, and a glue pouring head is arranged on the glue pouring machine;
and the vibration motor is arranged on the vibration station.
It can be understood that the glue filling unit is provided with a cache station, so that the camera can perform speed stabilization and other operations before the glue filling station, and the service life of the growth line can be prolonged. The glue filling unit is provided with a vibration station to increase a vibration motor, so that the glue in the glue filling hole of the camera can flow uniformly, and the glue is ensured to completely fill the gap between the cable at the tail part of the camera and the glue filling hole.
In one embodiment, the glue filling machine is a three-axis glue filling machine capable of moving along an X axis, a Y axis and a Z axis, and the glue filling head is arranged to be capable of moving along the Z axis.
It can be understood that the three-axis glue-pouring machine has stronger controllability, can more freely adjust the glue-pouring process, enables the glue-pouring machine to exert the maximum working performance and enhances the production efficiency. The glue filling head is arranged to move along the Z axis, and the glue filling machine can utilize gravity to complete the glue filling process of the camera.
In one embodiment, the glue filling head comprises at least two glue outlet pipes.
It can be understood that the glue pouring head comprises a plurality of glue outlet pipes, glue pouring operation can be carried out on a plurality of cameras simultaneously, and production efficiency of a production line is greatly improved.
In one embodiment, the glue filling unit further includes:
the first position sensor is respectively arranged on the cache station, the glue filling station and the vibration station;
the first gear stop assembly is provided with an air cylinder and is arranged on the cache station, the glue pouring station and the vibration station corresponding to the first position sensor, so that a signal of the first position sensor can be received to stop the gear.
It can be understood that this application makes first position sensor and first fender stop the subassembly and cooperate, can accurate control camera get into the time and the speed of buffer memory station, encapsulating station and vibration station, has strengthened the stability and the controllability of the device of this application.
In one embodiment, the discharging unit comprises:
the discharging and conveying mechanism is used for butting the first working position and the curing outlet;
the second position sensor is arranged on the discharging conveying mechanism;
and the second stop assembly is provided with an air cylinder and is arranged on the discharging conveying mechanism corresponding to the second position sensor so as to receive a signal of the second position sensor to stop.
It can be understood that the discharging unit is provided with a second position sensor and a second stopping component which are matched with each other, and when the second position sensor senses the camera carrier, the control device controls the second stopping component to stop. So set up, can buffer memory camera carrier in ejection of compact unit segmentation, strengthened the stability and the controllability of the device of this application.
In one embodiment, the automatic glue filling production line device for the camera further comprises:
and the heat dissipation unit is arranged on the glue filling unit and the discharging unit in a spanning mode so as to dissipate heat of the glue filling unit and the discharging unit.
The heat dissipation units are arranged near the glue filling unit and the discharging unit, so that on one hand, hot air flowing to the glue filling unit can be reduced, and the glue of the glue filling unit is prevented from being cured too fast under high temperature to influence the glue filling effect; on the other hand, the temperature of the surface of the camera product of the discharging unit can be reduced, and the camera product can be conveniently and manually taken.
In one embodiment, the heat dissipating unit includes:
the heat dissipation chassis is provided with two oppositely arranged heat dissipation side walls;
the heat radiator cover is connected to the top of the heat radiating side wall;
the feeding area cooling fan is arranged on the heat radiator cover corresponding to the glue filling unit so as to perform air suction and heat radiation on air at the bottom of the heat radiator cover;
and the blanking area cooling fan is arranged on the heat radiator cover corresponding to the discharging unit so as to blow and cool air at the bottom of the heat radiator cover.
It can be understood that the feeding area cooling fan is used for performing air suction and heat dissipation on the glue filling unit, the discharging area cooling fan is used for performing air blowing and heat dissipation on the discharging unit, air can rapidly flow along one direction, and the heat dissipation capacity of the cooling unit is enhanced.
In one of them embodiment, camera is with automatic glue-pouring production line device still including be used for to the glue-pouring unit provides the glue and supplies the machine of gluing, the top of radiator shroud is provided with the opening corresponding to the glue-pouring unit, the top of radiator shroud is close to the opening part is provided with defeated rubber tube clamp subassembly, the defeated rubber tube that supplies the machine of gluing can be fixed in defeated rubber tube clamp subassembly and pass the opening in order to glue-pouring unit carries glue.
It can be understood that, this application makes radiator bonnet have the opening that can pass through the rubber delivery pipe to set up rubber delivery pipe clamp subassembly and fixed the rubber delivery pipe, made the rubber delivery pipe can rely on the radiating element to carry out effective fixing, effectively guaranteed the safety of rubber delivery pipe, thereby stable confession is glued.
In one embodiment, the glue feeder is a two-liquid glue feeder and has a screw pump for supplying the mixed glue to the glue filling unit.
It can be understood that the glue supplier is selected as a double-liquid glue supplier, on one hand, mixed glue can be supplied to the glue filling unit; on the other hand, a screw pump in the glue supply machine can adjust the mixing proportion and the mixing quantity of the glue so as to enhance the reliability of the glue pouring process.
In one embodiment, each side of the heat-dissipating sidewall comprises two wall plates, and the heat-dissipating hood comprises a first hood plate, a second hood plate, a third hood plate and a fourth hood plate which are connected to the different wall plates;
the first hood plate is arranged corresponding to a glue filling station of the glue filling unit and is provided with the opening, and the second hood plate is arranged corresponding to a vibration station of the glue filling unit and is provided with the feeding area cooling fan;
the third hood plate and the fourth hood plate are arranged corresponding to the discharging unit and are respectively provided with the blanking area cooling fans.
It can be understood that the heat dissipation side wall is composed of a plurality of wall plates, the heat dissipation hood is composed of a plurality of hood plates, the heat dissipation side wall and the heat dissipation hood are convenient to process and produce, the heat dissipation unit is convenient to disassemble and assemble, and corresponding components are easy to arrange on the corresponding wall plates and the corresponding hood plates.
In one embodiment, the heat dissipating unit further includes:
the electric control cabinet is arranged on the heat dissipation side wall and used for controlling the heat dissipation unit;
the air source assembly is arranged on the heat dissipation side wall and used for providing compressed air for the heat dissipation unit;
and the three-color lamp is arranged at the top of the heat radiating hood and used for indicating the working state of the heat radiating unit.
It can be understood that the electric control cabinet is arranged on the heat dissipation side wall so as to facilitate the field control of the heat dissipation unit; the air source assembly is arranged on the heat dissipation side wall so as to provide clean compressed air for the equipment; the three-color lamp is mounted on the top of the heat sink enclosure to be used for indicating the working state of the equipment, which enhances the controllability of the production line device of the present application.
In one embodiment, the automatic glue filling production line device for the camera further comprises:
the camera carrier can be sequentially conveyed to the second working position of the transverse moving conveying unit, the glue filling unit, the high-temperature curing unit, the discharging unit and the first working position of the transverse moving conveying unit from the first working position of the transverse moving conveying unit.
It can be understood that, the automatic encapsulating production line device for camera of this application has dedicated camera carrier, and the suitability is strong, and stability is good, and operating personnel can carry out the encapsulating operation to the camera as required at any time.
In one embodiment, the camera carrier is provided with a plurality of placing holes, the distance between every two placing holes is the same, and each placing hole can be used for placing one camera.
It can be understood that, by making the camera carrier have a plurality of placing holes, a plurality of cameras can be placed on one camera carrier, so that glue can be quickly poured on the plurality of cameras. The spacing between the placing holes is consistent, so that the glue filling machine can perform automatic glue filling operation conveniently.
The application also provides a production method of the automatic glue pouring production line device for the camera, which comprises the following steps:
placing the camera on a placing hole of the camera carrier;
the transverse moving conveying unit moves the camera carrier from the first working position to the second working position and conveys the camera carrier to a glue filling unit;
the camera is filled with glue by the glue filling unit, the glue filling process is cooled by the heat dissipation unit, and finally the camera carrier is conveyed to the high-temperature curing unit from the curing inlet;
the high-temperature curing unit is used for carrying out high-temperature curing treatment on the camera after glue pouring, and conveying the camera carrier to the discharging unit from the curing outlet;
the discharging unit conveys the camera carrier to the transverse conveying unit and cools the camera through the heat dissipation unit;
the transverse moving conveying unit receives the camera carrier;
and taking out the camera from the camera carrier.
In the application, through the arrangement of the method, the camera carrier can start from the transverse moving conveying unit, and complete the feeding process, the glue pouring process, the high-temperature curing work area and the discharging process along the annular assembly line, so that the product turnover is reduced, the assembly line production is realized, and the production efficiency is improved.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments or the conventional technologies of the present application, the drawings used in the description of the embodiments or the conventional technologies will be briefly introduced below, it is obvious that the drawings in the description below are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an automatic glue-pouring production line device for a camera;
FIG. 2 is another schematic structural diagram of the automatic glue-pouring production line device for the camera;
FIG. 3 is a schematic view of the traverse conveying unit in FIG. 1 or FIG. 2;
FIG. 4 is a schematic structural view of the heating section in FIG. 1 or FIG. 2;
FIG. 5 is a schematic structural view of the corner unit in FIG. 1 or FIG. 2;
FIG. 6 is a schematic structural view of the glue filling unit in FIG. 1 or FIG. 2;
FIG. 7 is a schematic structural diagram of the discharging unit in FIG. 1 or FIG. 2;
fig. 8 is a schematic structural diagram of the heat dissipation unit in fig. 2.
Reference numerals: 1. a traverse conveying unit; 11. transversely moving the conveying underframe; 12. transversely moving and conveying the linear sliding rail; 13. transversely moving the conveying frame; 14. a traverse driving mechanism; 15. a longitudinal conveying mechanism; 16. a control button; 17. a safety light curtain; 2. a glue filling unit; 21. a feed conveying mechanism; 22. glue pouring machine; 23. pouring a glue head; 24. a vibration motor; 25. a first position sensor; 26. a first gear stop assembly; 3. a high temperature curing unit; 31. a front section curing unit; 32. a corner unit; 321. a corner section chassis; 3211. a corner section side wall; 322. a corner section upper cover; 323. a corner section linear slide rail; 324. the corner section transversely moves the conveying frame; 325. a corner section drive mechanism; 326. a corner section longitudinal conveying mechanism; 327. a second circulating fan; 33. a back-end curing unit; 301. a warming section underframe; 3011. a side wall of the warming section; 302. the heating section is covered; 3021. a first circulating fan; 303. a heating section conveying mechanism; 4. a discharging unit; 41. a discharge conveying mechanism; 42. a second position sensor; 43. a second stop assembly; 5. a camera carrier; 6. a heat dissipation unit; 61. a heat dissipation chassis; 611. a heat dissipation side wall; 62. a radiator cover; 621. an opening; 622. a rubber delivery hose clamp assembly; 63. a feeding area cooling fan; 64. a heat radiation fan of the blanking area; 65. an electric control cabinet; 66. a gas source assembly; 67. a three-color lamp; 7. a glue supply machine; 8. a console.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present application more comprehensible, embodiments accompanying the present application are described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. This application is capable of embodiments in many different forms than those described herein and that modifications may be made by one skilled in the art without departing from the spirit and scope of the application and it is therefore not intended to be limited to the specific embodiments disclosed below.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When a component is referred to as being "connected" to another component, it can be directly connected to the other component or intervening components may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like as used in the description of the present application are for illustrative purposes only and do not represent the only embodiments.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present application, "plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may mean that the first feature is in direct contact with the second feature or that the first feature is in indirect contact with the second feature via an intermediate medium. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the present application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used in the description of the present application, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1 to 8, the present application provides an automatic glue filling production line device for a camera, which includes a traverse conveying unit 1, a high temperature curing unit 3, a glue filling unit 2, a discharging unit 4, and a camera carrier 5. The traverse conveying unit 1 has a first work station and a second work station for moving the camera carrier 5 to the first work station or the second work station. The high-temperature curing unit 3 is provided with a curing inlet and a curing outlet, and the camera carrier 5 enters the high-temperature curing unit 3 from the curing inlet to perform a high-temperature curing process and is conveyed out from the curing outlet. The inlet side of the glue filling unit 2 is butted at the second working position to receive the camera carrier 5, and the outlet side of the glue filling unit 2 is butted at the curing inlet to convey the camera carrier 5 to the high-temperature curing unit 3. The inlet side of the discharge unit 4 is docked to the curing outlet for receiving the camera carrier 5, and the outlet side of the discharge unit 4 is docked to the first working position for transporting the camera carrier 5 to the traversing transporting unit 1.
Through the structure, the camera carrier 5 can be sequentially conveyed to the second working position of the transverse moving conveying unit 1, the glue pouring unit 2, the high-temperature curing unit 3, the discharging unit 4 and the first working position of the transverse moving conveying unit 1 from the first working position of the transverse moving conveying unit 1. This application makes sideslip conveying unit 1, encapsulating unit 2, high temperature curing unit 3 and ejection of compact unit 4 end to end each other, and setting up of sideslip conveying unit 1 makes the assembly line be the annular, has realized that 5 circulations of camera carrier carry out the encapsulating. This application has reduced artifical transport, has reduced intensity of labour, when guaranteeing production quality, has improved production efficiency.
With continued reference to fig. 3, the traverse conveying unit 1 may include a traverse conveying base frame 11, a traverse conveying frame 13, and a longitudinal conveying mechanism 15. The transverse conveying chassis 11 is provided with transverse conveying linear slide rails 12, and two transverse conveying linear slide rails 12 are specifically arranged and arranged along the transverse direction. The traverse carriage 13 is movably mounted on a slider of the traverse conveying linear slide 12 so as to be capable of being driven to the first working position or the second working position by a traverse driving mechanism 14 for conveying the camera carrier 5, wherein the traverse driving mechanism 14 is mounted on the traverse conveying base frame 11, and the driving form is preferably a synchronous belt drive. So set up, make this application rational in infrastructure and be convenient for control. A longitudinal transport mechanism 15, preferably a belt conveyor line, is mounted on the traverse carriage 13, which longitudinal transport mechanism 15 is capable of transporting the camera carrier 5 against the glue unit 2 or the discharge unit 4. So set up, make the automatic ability of this application strong, guaranteed that the growth line moves smoothly.
The traverse conveying unit 1 may further include a control button 16 and a safety light curtain 17, the control button 16 is disposed at a position close to the first working position of the traverse conveying chassis 11, and the safety light curtain 17 is disposed on the traverse conveying chassis 11 and is used for detecting whether an object is close to the traverse conveying frame 13. It can be understood that the control button 16 is arranged at the position, close to the first working position, on the transverse moving conveying underframe 11, so that the site control of an operator is facilitated, and the camera can be disassembled and the control start and stop of the operator can be carried out at one position due to the fact that the first working position is close to the discharging unit 4, and the labor intensity is reduced. In addition, this application is provided with safe light curtain 17, and whether detectable staff stretches into the removal region of sideslip carriage 13, prevents that the collision from taking place.
Through the above-mentioned structural arrangement to the sideslip conveying unit 1, the concrete working mode of the sideslip conveying unit 1 is: the longitudinal conveying mechanism 15 receives the camera carrier 5 flowing out of the discharging unit 4, the camera product which is subjected to glue pouring is manually taken out of the camera carrier 5, and then the camera product to be subjected to glue pouring is placed into the camera carrier 5. The control button 16 is manually pressed to give an operation instruction to the traverse driving mechanism 14, and the traverse carriage 13 moves from the first working position to the second working position. After a position sensor (not shown) detects that the traverse carriage 13 moves to the right position, the longitudinal conveying mechanism 15 is driven reversely, and the camera carrier 5 flows into the glue filling unit 2 from the longitudinal conveying mechanism 15. When the position sensor (not shown) on the longitudinal conveying mechanism 15 detects that the camera carrier 5 is completely flowed out, the traverse driving mechanism 14 is driven reversely, and the traverse carriage 13 returns to the first working position. After a position sensor (not shown) detects that the traverse carriage 13 is moved to the position, the next camera carrier 5 flows from the discharge unit 4 to the longitudinal conveyance mechanism 15, and the process is repeated.
With continued reference to fig. 1-2, the high temperature curing unit 3 may include a front stage curing unit 31, a rear stage curing unit 33, and a corner unit 32. The front-stage curing unit 31 has a curing inlet, the rear-stage curing unit 33 has a curing outlet, the inlet side of the corner unit 32 is connected to the side of the front-stage curing unit 31 far away from the curing inlet, and the outlet side of the corner unit 32 is connected to the side of the rear-stage curing unit 33 far away from the curing outlet. According to the high-temperature curing device, the high-temperature curing unit 3 is connected with the front-section curing unit 31 and the rear-section curing unit 33 through the corner unit 32, on one hand, the linear distance of curing treatment is reduced by setting high-temperature curing in a rotating mode, and therefore the space is saved; on the other hand, set up the annular assembly line who has realized this application through the gyration, the assembly is simple and the practicality is strong.
With continued reference to fig. 4, each of the front section curing unit 31 and the back section curing unit 33 includes at least two heating sections, and more preferably four heating sections, connected and capable of being transported in a butt joint. The warming segment can include a warming segment chassis 301, a warming segment upper cover 302, and a warming segment transport mechanism 303. Wherein, the warming section underframe 301 is provided with a warming section bottom wall and two warming section side walls 3011 which are oppositely arranged at the top of the warming section bottom wall; the heating section upper cover 302 is connected to the top of the heating section side wall 3011, so as to surround a first cavity with the heating section bottom frame 301, and the heating section is provided with a heating section heating mechanism for heating the first cavity; the heating section conveying mechanism 303 is disposed in the first cavity and fixed to the heating section base frame 301. So set up, make anterior segment curing unit 31 and back end curing unit 33 constitute by a plurality of independent sections of heating, every section of heating can independently control the temperature, and the segmentation accuse temperature makes 3 inside temperature control of high temperature curing unit more accurate, and then makes the camera can the thermally equivalent.
The heating section heating mechanism further comprises a first air duct, a first heating actuator and a first circulating fan 3021, wherein the first air duct is arranged inside the heating section upper cover 302 and is communicated with the first cavity; the first heating actuator is arranged inside the first air channel, and is preferably an infrared lamp tube; the first circulating fan 3021 is disposed on the heating section upper cover 302 and is communicated with the first air duct, and air in the first cavity can be sucked out by the first circulating fan 3021 and heated by the first heating actuator and then blown into the first cavity by the first circulating fan 3021. This application is heated the air in the first cavity through circulating fan even ventiduct, is convenient for with the temperature control of section of heating in certain temperature range, simple structure, the processing of being convenient for.
As the preferred embodiment of this application, can be provided with the heat preservation in the section lateral wall 3011 that heats, the heat preservation is high temperature resistant rock wool. This can avoid heating section thermal loss, practice thrift the used energy of heating, makes the curing effect of the high temperature curing unit 3 of this application better. The heating section conveying mechanisms 303 of different heating sections may be independent of each other, or may be integrally formed with each other, and are selected according to specific environments. The heating section conveying mechanism 303 may be a double-speed chain conveying line, and a stop component and a sensor may be arranged on the heating section conveying mechanism to control the conveying speed and the conveying state of the camera carrier 5. The heating section can be also internally provided with a temperature sensor (not shown), the temperature in the heating section can be detected in real time and fed back to the control system for temperature regulation, and the temperature in the heating section is controlled within a certain range.
With continued reference to fig. 5, the corner unit 32 may include a corner segment base 321, a corner segment cover 322, a corner segment traversing carriage 324, and a corner segment longitudinal carriage mechanism 326. The corner section chassis 321 has a corner section bottom wall and three corner section side walls 3211 arranged at the top of the corner section bottom wall and connected to each other, and a corner section linear slide rail 323 is arranged between two opposite corner section side walls 3211. The corner section top cover 322 is connected to the top of the corner section side wall 3211 to surround a second cavity with the corner section bottom frame 321. The corner segment traverse carriage 324 is disposed in the second chamber and movably disposed on the corner segment linear slide 323 to be capable of being driven to an entrance side of the corner unit 32 or an exit side of the corner unit 32 by a corner segment driving mechanism 325 to convey the camera carrier 5. The corner section longitudinal conveying mechanism 326 is disposed on the corner section traverse conveying frame 324 and can be abutted against the glue pouring unit 2 or the discharging unit 4 to convey the camera carrier 5.
It can be understood that this application makes corner unit 32 only have intercommunication encapsulating unit 2 and discharge unit 4's intercommunication mouth in one face through setting up corner section chassis 321 and corner section upper cover 322, guarantees in the high-temperature curing process, effectively keeps warm to the camera, has effectively reduced thermal loss. In addition, the slide rail driving mechanism enables the corner unit 32 to perform reciprocating operation between the inlet side of the corner unit 32 and the outlet side of the corner unit 32, and the structure is reasonable and convenient to control. The corner section longitudinal conveying mechanism 326 for conveying the camera carrier 5 is arranged on the corner section transverse conveying frame 324, so that the camera carrier conveying device is high in automation capacity, and the production line is guaranteed to operate smoothly. In addition, the structure, operation and advantages of the corner segment traverse carriage 324 can be referred to the traverse carriage 13 and the structure, operation and advantages of the corner segment longitudinal conveying mechanism 326 can be referred to the longitudinal conveying mechanism 15.
To enhance the functionality of the corner unit 32 and make the device of the present application more practical, the corner unit 32 may further include a second air duct, a second heating actuator, and a second circulating fan 327. The second air duct is arranged inside the corner section upper cover 322 and is communicated with the second cavity; the second heating actuator is arranged inside the second air duct, and is preferably an infrared lamp tube; the second circulating fan 327 is disposed on the upper cover 322 of the corner section and is communicated with the second air duct, so that the air in the second cavity can be sucked out by the second circulating fan 327, heated by the second heating actuator and then blown into the second cavity by the second circulating fan 327. With the arrangement, the corner unit 32 can heat the camera while keeping the temperature of the camera, so that the high-temperature curing capacity and efficiency of the device are enhanced. Make circulating fan even the air duct heats the air in the second cavity, be convenient for with the temperature control of section of heating in certain temperature range, simple structure, the processing of being convenient for.
In addition, the inside preferred heat preservation that is provided with of corner section lateral wall 3211, the heat preservation is high temperature resistant rock wool. It can be understood that the heat preservation layer is arranged in the side wall 3211 of the corner section, so that the heat loss of the corner unit 32 can be avoided, the energy used for heating is saved, and the curing effect of the high-temperature curing unit 3 is better. The inside of the second cavity is preferably provided with a temperature sensor (not shown), which can detect the temperature inside the second cavity in real time and feed back the temperature to the control system for temperature adjustment, so as to control the temperature inside the corner unit 32 within a certain range.
With continued reference to fig. 6, the glue-pouring unit 2 may include a feed conveyor mechanism 21, a glue-pouring machine 22, and a vibration motor 24. The feeding and conveying mechanism 21 is used for butt joint of the second working position and the curing inlet, and the feeding and conveying mechanism 21 is provided with a buffer storage station close to the second working position, a vibration station close to the curing inlet and a glue filling station arranged between the buffer storage station and the vibration station. The glue filling machine 22 is arranged on the feeding conveying mechanism 21 in a straddling mode and is aligned with the glue filling station, the glue filling head 23 is arranged on the glue filling machine 22, and the vibration motor 24 is arranged on the vibration station. This application makes encapsulating unit 2 have the buffer memory station, before making the camera carry out the encapsulating station, can carry out operations such as speed stabilization, has prolonged the life of production line. And make encapsulating unit 2 have the vibration station to at the vibration station add vibrating motor 24, can make the downthehole glue of camera encapsulating flow even, guarantee that glue fills the space between camera afterbody cable and the encapsulating hole completely, avoid glue to pile up uneven and the production of gas pocket.
As shown in the figure, the potting machine 22 of this application selects to drive the lead screw module drive for adopting servo motor to follow the triaxial potting machine that X axle, Y axle and Z axle removed, and the head 23 of encapsulating sets up to removing along the Z axle. It can be understood that the three-axis glue-pouring machine has stronger controllability, and can more freely adjust the glue-pouring process, so that the glue-pouring machine 22 can exert the maximum working performance, and the production efficiency is enhanced. The glue pouring head 23 is set to move along the Z-axis, and the glue pouring machine 22 can complete the glue pouring process of the camera by using gravity. And the glue filling head 23 is selected to comprise two glue outlet pipes, so that the glue filling operation can be simultaneously carried out on a plurality of cameras, and the production efficiency of the production line is greatly improved.
In order to enhance the stability and controllability of the glue-pouring unit 2 of the present application, the glue-pouring unit 2 may further include a first position sensor 25 and a first stop assembly 26. The first position sensor 25 is respectively arranged on the cache station, the glue filling station and the vibration station; the first stop assembly 26 has a cylinder and is disposed at the buffer station, the glue filling station and the vibration station corresponding to the first position sensor 25 to be able to receive a signal of the first position sensor 25 to stop. So set up, this application makes first position sensor 25 and first fender stop assembly 26 cooperate, can accurate control camera carrier 5 get into the time and the speed of buffer memory station, encapsulating station and vibration station. A side positioning mechanism (not shown) can be further arranged in front of the first stopping component 26 of the glue pouring station, and the stopped camera carrier 5 can be pushed tightly and positioned from the side surface to prevent the camera carrier 5 from deviating in the glue pouring process.
To facilitate the configuration of the first position sensor 25 and the first stop assembly 26, the feeding conveyor 21 may be specifically selected as a double-speed chain conveyor line, and the height, width and conveying form of the feeding conveyor line correspond to those of the heating section conveyor 303. The speed multiplying chains on the two sides run synchronously under the driving of the motor, and the camera carrier 5 is placed on the speed multiplying chains and can convey the camera carrier 5 to the corresponding operation station. First fender stops subassembly 26 and is provided with three pairs corresponding to doubly fast chain transfer chain, and first pair sets up in the buffer memory station, and the second is to setting up in the encapsulating station, and the third is to setting up in the vibration station. The cylinders of the first stop assembly 26 are correspondingly arranged on two sides of the speed-multiplying chain conveying line, and the camera carrier 5 is stopped and released by extending and retracting the cylinders. The first position sensors 25 are correspondingly disposed at positions closer to the traverse conveying unit 1 than the first stop assemblies 26, and three pairs are also provided for sensing the in-position or out-of-position of the camera carrier 5.
Through the above-mentioned structure setting to encapsulating unit 2, encapsulating unit 2's concrete working method is: the feeding conveying mechanism 21 receives the camera carrier 5 conveyed by the traverse conveying unit 1, and the first stop assembly 26 of the buffer station receives an instruction to stop or release the camera carrier 5. The camera carrier 5 flows to the glue filling station, and the first stopping assembly 26 of the glue filling station stops and positions the camera carrier 5. The glue filling machine 22 drives the glue filling head 23 to move, and glue conveyed from the outside is filled into the glue filling hole of the rear barrel of the camera. After the glue filling is finished, the first stop component 26 of the glue filling station releases the camera carrier 5, the vibration motor 24 is started, and the camera carrier 5 is vibrated in the conveying process, so that the glue in the glue filling hole of the camera flows uniformly, the glue filling hole is fully filled, and the glue accumulation unevenness and the air hole are avoided.
With continued reference to fig. 7, the outfeed unit 4 may include an outfeed conveyor 41, a second position sensor 42, and a second stop assembly 43. The discharging and conveying mechanism 41 is used for butting a first working position and a curing outlet; the second position sensor 42 is arranged on the discharging and conveying mechanism 41; the second stop assembly 43 has an air cylinder and is disposed on the discharging conveyor 41 corresponding to the second position sensor 42, so as to be capable of receiving the signal of the second position sensor 42 for stopping. It is understood that the discharging unit 4 is provided with a second position sensor 42 and a second stopping assembly 43 which are matched with each other, and the control device controls the second stopping assembly 43 to stop when the camera carrier 5 is sensed by the second position sensor 42. By the arrangement, the camera carrier 5 can be cached in the discharging unit 4 in a segmented mode, and the stability and the controllability of the device are enhanced.
As a preferred embodiment of the present application, the discharging conveyor 41 may be selected as a double-speed chain conveyor line, and the height, width and conveying form of the discharging conveyor line are all consistent with those of the heating section conveyor 303. The speed multiplying chains on the two sides run synchronously under the driving of the motor, and the camera carrier 5 is placed on the speed multiplying chains and can convey the camera carrier 5 to the transverse moving conveying unit 1. The second stop assemblies 43 are preferably provided in three pairs, a pair of second position sensors 42 is provided in front of each pair of second stop assemblies 43, the second stop assemblies 43 buffer the camera carriers 5 in stages, and the final outfeed conveyor 41 conveys the camera carriers 5 to the longitudinal conveyor 15.
With continued reference to fig. 8, the automatic glue-pouring production line device for a camera may further include a heat dissipation unit 6, a glue supply machine 7, and a console 8. The heat dissipation unit 6 is arranged above the glue filling unit 2 and the discharging unit 4 in a spanning mode and used for dissipating heat of the glue filling unit 2 and the discharging unit 4. The heat dissipation unit 6 is arranged near the glue filling unit 2 and the discharging unit 4, so that on one hand, hot air flowing to the glue filling unit 2 can be reduced, and the glue of the glue filling unit 2 is prevented from being cured too fast under high temperature to influence the glue filling effect; on the other hand, the temperature of the surface of the camera product of the discharging unit 4 can be reduced, and the camera product can be conveniently taken manually. The glue supply machine 7 is used for supplying glue to the glue filling unit 2, and is preferably a two-liquid glue supply machine and has a screw pump, which can supply mixed glue (glue A and glue B) to the glue filling unit 2 on the one hand and can adjust the mixing proportion and amount of the glue on the other hand to enhance the reliability of the glue filling process. The console 8 is used for carrying out field control on the automatic glue pouring production line device for the camera.
The heat radiating unit 6 may further include a heat radiating chassis 61, a heat radiating cover 62, a loading area heat radiating fan 63, and a unloading area heat radiating fan 64. The heat dissipating chassis 61 has two opposite heat dissipating sidewalls 611, and a heat dissipating cover 62 is attached to the tops of the heat dissipating sidewalls 611. The material loading area cooling fan 63 is disposed on the heat sink cover 62 corresponding to the glue filling unit 2 to perform air suction and heat dissipation on the air at the bottom of the heat sink cover 62. Specifically, the hot air that material loading district radiator fan 63 can overflow the section of heating through induced draft the heat dissipation and take out in radiator bonnet 62, reduces the hot-air and flows to the encapsulating station, prevents that glue in the encapsulating head 23 from receiving high temperature and too fast solidification, influence encapsulating effect. The blanking area heat radiation fan 64 is arranged on the heat radiation machine cover 62 corresponding to the discharging unit 4 to blow air at the bottom of the heat radiation machine cover 62 for heat radiation. Specifically, the surface temperature of the camera flowing out of the rear-stage curing unit 33 is high, and the blanking-area cooling fan 64 cools the surface temperature of the camera by blowing air, so that the camera can be taken manually. In addition, this application makes loading area radiator fan 63 induced draft the heat dissipation to encapsulating unit 2, makes unloading district radiator fan 64 blow the heat dissipation to discharging unit 4, and the air can flow along a direction fast at last, strengthens radiating capability of radiating unit 6.
The top of the radiator cover 62 is preferably provided with an opening 621 corresponding to the glue pouring unit 2, and the top of the radiator cover 62 is provided with a glue delivery pipe clamp assembly 622 near the opening 621, and a glue delivery pipe of the glue supplier 7 can be fixed to the glue delivery pipe clamp assembly 622 and pass through the opening 621 to deliver glue to the glue pouring unit 2. Through foretell structure setting, this application makes radiator bonnet 62 have the opening 621 that can pass through the rubber delivery pipe to set up rubber delivery pipe clamp subassembly 622 and fixed the rubber delivery pipe, made the rubber delivery pipe can rely on radiating element 6 to carry out effective fixing, effectively guaranteed the safety of rubber delivery pipe, thereby stably supply to glue. In addition, the opening 621 of the radiator cover 62 is also beneficial to natural heat dissipation of the glue filling station, so that the excessive heat of the heating section is prevented from accumulating in the area of the glue filling machine 22 to influence the glue filling effect.
According to an embodiment of the present application, the aforementioned heat dissipation sidewall 611 of each side may include two wall plates, and the heat sink cover 62 may include a first hood plate, a second hood plate, a third hood plate, and a fourth hood plate connected to the different wall plates. The first hood panel is provided with the opening 621 corresponding to the glue filling station of the glue filling unit 2, and the second hood panel is provided with the feeding area cooling fan 63 corresponding to the vibration station of the glue filling unit 2. The third hood panel and the fourth hood panel are provided corresponding to the discharging unit 4 and are respectively provided with a discharging area cooling fan 64. It can be understood that making the heat dissipation sidewall 611 consist of a plurality of wall plates and making the heat dissipation hood 62 consist of a plurality of hood plates facilitates the manufacturing of the heat dissipation sidewall 611 and the heat dissipation hood 62, facilitates the disassembly and assembly of the heat dissipation unit 6, and facilitates the arrangement of corresponding components on the corresponding wall plates and hood plates.
To further optimize the heat dissipating unit 6, the heat dissipating unit 6 may further include an electrical control cabinet 65, an air supply assembly 66, and a tri-color light 67. The electric control cabinet 65 is disposed on the heat dissipation sidewall 611 for controlling the heat dissipation unit 6, and integrates electric control elements such as a motor driver, a temperature controller, and an industrial personal computer, so as to facilitate field control of the heat dissipation unit 6. The air supply assembly 66 is disposed on the heat dissipating sidewall 611 for supplying clean compressed air to the heat dissipating unit 6. The three-color lamp 67 is disposed on the top of the heat sink cover 62 for indicating the operation state of the heat sink unit 6. These optimize and set up the controllability that has strengthened the automatic encapsulating production line device for camera of this application.
In addition, as mentioned before, the automatic glue filling production line device for the camera of the present application has the special camera carrier 5, can be stably placed on the longitudinal conveying mechanism 15, the feeding conveying mechanism 21, the heating section conveying mechanism 303, the corner section longitudinal conveying mechanism 326 and the discharging conveying mechanism 41, and has strong adaptability and good stability, and an operator can perform glue filling operation on the camera at any time according to needs. In particular, the camera carrier 5 of the present application is preferably provided with 2 × 6 placing holes, and twelve cameras can be placed, and the distance between each two placing holes is the same. It is understood that by providing the camera carrier 5 with a plurality of placement holes, a plurality of cameras can be placed on one camera carrier 5, so that the plurality of cameras can be quickly filled with glue. And the spacing between the placing holes is consistent, so that the glue filling machine 22 can conveniently carry out automatic glue filling operation.
To sum up, the camera that this application provided compares traditional high temperature ageing room intensification fast, effectual, the temperature of heat preservation is more even with automatic encapsulating production line device, glue solidification speed is fast, effectual, compares ageing room and has reduced the unit energy consumption by a wide margin, has improved solidification efficiency. The camera product production line realizes automatic glue pouring production and online high-temperature curing of the camera product, and improves the production efficiency and the production quality of the camera product.
In addition, the present application also provides a production method using the above automatic glue pouring production line device for a camera in another aspect, including:
s1 placing the camera on the placing hole of the camera carrier 5;
s2 the traverse conveying unit 1 moves the camera carrier 5 from the first working position to the second working position, and conveys the camera carrier 5 to the glue filling unit 2;
s3, the glue filling unit 2 fills glue into the camera, the heat dissipation unit 6 cools the glue filling process, and finally the camera carrier 5 is conveyed to the high-temperature curing unit 3 from the curing inlet;
s4, the high-temperature curing unit 3 carries out high-temperature curing treatment on the camera after glue pouring, and the camera carrier 5 is conveyed to the discharging unit 4 from the curing outlet;
s5, the discharging unit 4 conveys the camera carrier 5 to the traverse conveying unit 1, and the camera is cooled by the heat dissipation unit 6;
s6 the traverse conveying unit 1 receives the camera carrier 5;
s7 takes out the camera from the camera carrier 5.
In the application, by the arrangement of the method, the camera carrier 5 can start from the transverse moving conveying unit 1, and complete the feeding process, the glue pouring process, the high-temperature curing work area and the discharging process along the annular assembly line, so that the product turnover is reduced, the assembly line production is realized, and the production efficiency is improved.
The above-mentioned embodiments only express several embodiments of the present application, and the description thereof is more specific and detailed, but not construed as limiting the claims. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the concept of the present application, which falls within the scope of protection of the present application. Therefore, the protection scope of the present application shall be subject to the appended claims.

Claims (24)

1. The utility model provides an automatic encapsulating production line device for camera, its characterized in that includes:
a traverse conveying unit (1), wherein the traverse conveying unit (1) is provided with a first working position and a second working position;
a high temperature curing unit (3), the high temperature curing unit (3) having a curing inlet and a curing outlet;
the inlet side of the glue filling unit (2) is in butt joint with the second working position, and the outlet side of the glue filling unit (2) is in butt joint with the curing inlet; and
and the inlet side of the discharging unit (4) is butted with the solidification outlet, and the outlet side of the discharging unit (4) is butted with the first working position.
2. The automatic glue-pouring production line device for cameras according to claim 1, characterized in that said traverse conveying unit (1) comprises:
a transverse moving conveying underframe (11), wherein a transverse moving conveying linear slide rail (12) is arranged on the transverse moving conveying underframe (11);
a traverse transport rack (13), wherein the traverse transport rack (13) is movably arranged on the traverse transport linear slide rail (12) so as to be driven to the first working position or the second working position by a traverse driving mechanism (14);
and the longitudinal conveying mechanism (15) is arranged on the transverse moving conveying frame (13), and can be used for conveying the glue pouring unit (2) or the discharging unit (4).
3. The automatic glue-pouring production line device for cameras as claimed in claim 2, wherein the traverse conveying unit (1) further comprises:
a control button (16), wherein the control button (16) is arranged at the position, close to the first working position, of the traverse conveying chassis (11); and/or the presence of a gas in the gas,
and the safety light curtain (17) is arranged on the transverse moving conveying chassis (11) and used for detecting whether an object is close to the transverse moving conveying frame (13).
4. The automatic glue-pouring production line device for cameras according to claim 1, characterized in that said high-temperature curing unit (3) comprises:
a pre-stage curing unit (31), the pre-stage curing unit (31) having the curing inlet;
a back-end curing unit (33), the back-end curing unit (33) having the curing outlet;
and a corner unit (32), wherein the inlet side of the corner unit (32) is connected to the side, far away from the curing inlet, of the front-stage curing unit (31), and the outlet side of the corner unit (32) is connected to the side, far away from the curing outlet, of the rear-stage curing unit (33).
5. The automatic glue-pouring line device for cameras according to claim 4, characterized in that said front-stage curing unit (31) or rear-stage curing unit (33) comprises at least two heating sections connected and capable of being transferred in butt joint, said heating sections comprising:
the heating section underframe (301), the heating section underframe (301) is provided with a heating section bottom wall and two side heating section side walls (3011) which are oppositely arranged on the top of the heating section bottom wall;
the heating section upper cover (302) is connected to the top of the heating section side wall (3011) so as to surround a first cavity with the heating section bottom frame (301), and the heating section is provided with a heating section heating mechanism for heating the first cavity;
the heating section conveying mechanism (303), the heating section conveying mechanism (303) is arranged in the first cavity and fixed on the heating section underframe (301).
6. The automatic glue-pouring production line device for the camera according to claim 5, wherein the heating section heating mechanism comprises:
the first air duct is arranged inside the heating section upper cover (302) and communicated with the first cavity;
the first heating actuator is arranged inside the first air duct;
and the first circulating fan (3021) is arranged on the heating section upper cover (302) and communicated with the first air channel, and air in the first cavity can be sucked out by the first circulating fan (3021), heated by the first heating actuator and then blown into the first cavity by the first circulating fan (3021).
7. The automatic glue-pouring production line device for the camera according to claim 5, characterized in that a heat-insulating layer is arranged in the side wall (3011) of the heating section, and the heat-insulating layer is made of high-temperature-resistant rock wool.
8. The automatic glue-pouring production line device for cameras according to claim 4, characterized in that said corner unit (32) comprises:
the corner section comprises a corner section underframe (321), wherein the corner section underframe (321) is provided with a corner section bottom wall and three corner section side walls (3211) which are arranged at the top of the corner section bottom wall and are connected with each other, and a corner section linear sliding rail (323) is arranged between the two opposite corner section side walls (3211);
the corner section upper cover (322), the corner section upper cover (322) is connected to the top of the corner section side wall (3211) to surround a second cavity with the corner section chassis (321);
a corner segment traversing carriage (324), the corner segment traversing carriage (324) being disposed within the second chamber and movably disposed on the corner segment linear slide (323) to be drivable to an entrance side of the corner unit (32) or an exit side of the corner unit (32) by a corner segment driving mechanism (325);
and the corner section longitudinal conveying mechanism (326), the corner section longitudinal conveying mechanism (326) is arranged on the corner section transverse conveying frame (324) and can be used for conveying the glue pouring unit (2) or the discharging unit (4).
9. The automatic glue-pouring production line device for cameras according to claim 8, characterized in that said corner unit (32) further comprises:
the second air duct is arranged inside the corner section upper cover (322) and communicated with the second cavity;
the second heating actuator is arranged inside the second air duct;
and the second circulating fan (327) is arranged on the corner section upper cover (322) and is communicated with the second air channel, and air in the second cavity can be sucked out by the second circulating fan (327) and is heated by the second heating actuator and then blown into the second cavity by the second circulating fan (327).
10. The automatic glue-pouring production line device for the camera according to claim 8, characterized in that an insulating layer is arranged in the side wall (3211) of the corner section, and the insulating layer is made of high-temperature-resistant rock wool.
11. The automatic glue-pouring production line device for cameras according to claim 1, characterized in that the glue-pouring unit (2) comprises:
the feeding and conveying mechanism (21) is used for butting the second working position and the curing inlet, and the feeding and conveying mechanism (21) is provided with a buffer storage station close to the second working position, a vibration station close to the curing inlet and a glue filling station arranged between the buffer storage station and the vibration station;
the glue pouring machine (22), the glue pouring machine (22) is arranged on the feeding conveying mechanism (21) in a spanning mode and is aligned with the glue pouring station, and a glue pouring head (23) is arranged on the glue pouring machine (22);
a vibration motor (24), the vibration motor (24) being disposed at the vibration station.
12. The automatic glue-pouring production line device for cameras according to claim 11, characterized in that the glue-pouring machine (22) is a three-axis glue-pouring machine movable along the X-axis, the Y-axis and the Z-axis, and the glue-pouring head (23) is arranged to be movable along the Z-axis.
13. The automatic glue-pouring production line device for cameras according to claim 11, characterized in that said glue-pouring head (23) comprises at least two glue-outlet pipes.
14. The automatic glue-pouring production line device for cameras according to claim 11, characterized in that the glue-pouring unit (2) further comprises:
the first position sensor (25), the first position sensor (25) is set up in said buffer memory station, glue-pouring station and vibration station separately;
the first stop assembly (26) is provided with an air cylinder and is arranged at the caching station, the glue filling station and the vibration station corresponding to the first position sensor (25), so that a signal of the first position sensor (25) can be received to stop.
15. The automatic glue-pouring production line device for cameras according to claim 1, characterized in that said discharge unit (4) comprises:
the discharging conveying mechanism (41), the discharging conveying mechanism (41) is used for butting the first working position and the curing outlet;
a second position sensor (42), wherein the second position sensor (42) is arranged on the discharging conveying mechanism (41);
and the second stop assembly (43) is provided with an air cylinder and is arranged on the discharging conveying mechanism (41) corresponding to the second position sensor (42) so as to be capable of receiving a signal of the second position sensor (42) to stop.
16. The automatic glue-pouring production line device for the camera according to any one of claims 1 to 15, characterized by further comprising:
and the heat dissipation unit (6) is arranged on the glue filling unit (2) and the discharging unit (4) in a spanning mode, so that the glue filling unit (2) and the discharging unit (4) can dissipate heat.
17. The automatic glue-pouring production line device for cameras according to claim 16, characterized in that said heat-dissipating unit (6) comprises:
a heat dissipation chassis (61), wherein the heat dissipation chassis (61) is provided with two heat dissipation side walls (611) which are arranged oppositely;
a radiator cover (62), the radiator cover (62) being connected to the top of the radiating side wall (611);
the feeding area cooling fan (63), the feeding area cooling fan (63) is arranged on the cooling machine cover (62) corresponding to the glue filling unit (2) so as to perform air suction and heat dissipation on the air at the bottom of the cooling machine cover (62);
and the blanking area heat radiation fan (64), corresponding to the discharging unit (4), is arranged on the heat radiation hood (62) so as to blow and radiate the air at the bottom of the heat radiation hood (62).
18. The automatic glue-pouring production line device for the camera according to claim 17, characterized by further comprising a glue supply machine (7) for supplying glue to the glue-pouring unit (2), wherein an opening (621) is formed in the top of the heat dissipation hood (62) corresponding to the glue-pouring unit (2), a glue delivery pipe clamp assembly (622) is arranged at the position, close to the opening (621), of the top of the heat dissipation hood (62), and a glue delivery pipe of the glue supply machine (7) can be fixed to the glue delivery pipe clamp assembly (622) and penetrates through the opening (621) to deliver the glue to the glue-pouring unit (2).
19. Automatic glue-pouring line device for cameras according to claim 18, characterized in that the glue feeder (7) is a two-liquid glue feeder and has a screw pump for feeding mixed glue to the glue-pouring unit (2).
20. The automatic glue-pouring production line device for cameras according to claim 18,
each side of the heat dissipation side wall (611) comprises two wall plates, and the heat dissipation hood (62) comprises a first hood plate, a second hood plate, a third hood plate and a fourth hood plate which are connected to different wall plates;
the first hood plate is arranged corresponding to a glue filling station of the glue filling unit (2) and is provided with the opening (621), and the second hood plate is arranged corresponding to a vibration station of the glue filling unit (2) and is provided with the feeding area cooling fan (63);
the third hood plate and the fourth hood plate are arranged corresponding to the discharging unit (4) and are respectively provided with the discharging area cooling fan (64).
21. The automatic glue-pouring production line device for cameras according to claim 17, characterized in that said heat-dissipating unit (6) further comprises:
an electric control cabinet (65), the electric control cabinet (65) being disposed on the heat dissipation side wall (611) for controlling the heat dissipation unit (6);
an air supply assembly (66), wherein the air supply assembly (66) is arranged on the heat dissipation side wall (611) and is used for supplying compressed air to the heat dissipation unit (6);
a three-color lamp (67), wherein the three-color lamp (67) is arranged at the top of the heat sink cover (62) and is used for indicating the working state of the heat sink unit (6).
22. The automatic glue-pouring production line device for the camera according to claim 16, further comprising:
the camera carrier (5), this camera carrier (5) can by the first work position of sideslip conveying element (1) carry in proper order extremely the second work position of sideslip conveying element (1), encapsulating unit (2), high temperature curing unit (3), ejection of compact unit (4) and the first work position of sideslip conveying element (1).
23. The automatic glue-pouring production line device for cameras as claimed in claim 22, wherein a plurality of placing holes are formed in the camera carrier (5), the distance between every two placing holes is the same, and each placing hole can be used for placing one camera.
24. A method for producing an automatic glue-pouring production line device for a camera according to claim 22 or 23, comprising:
placing the camera on a placing hole of the camera carrier (5);
the transverse moving conveying unit (1) moves the camera carrier (5) from the first working position to the second working position, and conveys the camera carrier (5) to the glue filling unit (2);
the glue filling unit (2) is used for filling glue into the camera, the heat dissipation unit (6) is used for cooling the glue filling process, and finally the camera carrier (5) is conveyed to the high-temperature curing unit (3) from the curing inlet;
the high-temperature curing unit (3) is used for carrying out high-temperature curing treatment on the camera after glue pouring, and conveying the camera carrier (5) to the discharging unit (4) from the curing outlet;
the discharging unit (4) conveys the camera carrier (5) to the transverse conveying unit (1), and the camera is cooled through the heat dissipation unit (6);
the traverse conveying unit (1) receives the camera carrier (5);
-taking out the camera from the camera carrier (5).
CN202210653947.7A 2022-06-10 2022-06-10 Automatic glue filling production line device for camera and production method Active CN115069492B (en)

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Citations (9)

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JP2005066489A (en) * 2003-08-25 2005-03-17 Seiko Epson Corp Set table and liquid drop ejection device provided with this, method for manufacturing electro-optical device, electro-optical device and electronic instrument
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CN205270044U (en) * 2015-12-23 2016-06-01 宁波卓奥电子科技有限公司 Automatic glue -pouring device
CN111068986A (en) * 2020-01-19 2020-04-28 宁波奥崎仪表成套设备有限公司 Glue-pouring detection production line for thermocouple wiring end
CN210753499U (en) * 2019-07-11 2020-06-16 东莞市奥海科技股份有限公司 Glue filling production line of glue filling charger
CN213102999U (en) * 2020-08-24 2021-05-04 优缇智能科技（苏州）有限公司 Multi-head glue pouring automatic production line for air filter
CN216419973U (en) * 2021-09-10 2022-05-03 浙江大华智联有限公司 Automatic glue pouring machine with double glue heads
CN216539286U (en) * 2021-11-26 2022-05-17 浙江大华智联有限公司 Sliding rail type automatic dispensing system
CN216612903U (en) * 2021-12-24 2022-05-27 浙江大华智联有限公司 Camera carrier and conveyor

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005066489A (en) * 2003-08-25 2005-03-17 Seiko Epson Corp Set table and liquid drop ejection device provided with this, method for manufacturing electro-optical device, electro-optical device and electronic instrument
US20150034252A1 (en) * 2012-03-26 2015-02-05 Khs Gmbh Device for the creation of packaged units
CN205270044U (en) * 2015-12-23 2016-06-01 宁波卓奥电子科技有限公司 Automatic glue -pouring device
CN210753499U (en) * 2019-07-11 2020-06-16 东莞市奥海科技股份有限公司 Glue filling production line of glue filling charger
CN111068986A (en) * 2020-01-19 2020-04-28 宁波奥崎仪表成套设备有限公司 Glue-pouring detection production line for thermocouple wiring end
CN213102999U (en) * 2020-08-24 2021-05-04 优缇智能科技（苏州）有限公司 Multi-head glue pouring automatic production line for air filter
CN216419973U (en) * 2021-09-10 2022-05-03 浙江大华智联有限公司 Automatic glue pouring machine with double glue heads
CN216539286U (en) * 2021-11-26 2022-05-17 浙江大华智联有限公司 Sliding rail type automatic dispensing system
CN216612903U (en) * 2021-12-24 2022-05-27 浙江大华智联有限公司 Camera carrier and conveyor

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