CN115067371A - Automatic coarse grain steamed corn bread processing device - Google Patents

Automatic coarse grain steamed corn bread processing device Download PDF

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Publication number
CN115067371A
CN115067371A CN202210838118.6A CN202210838118A CN115067371A CN 115067371 A CN115067371 A CN 115067371A CN 202210838118 A CN202210838118 A CN 202210838118A CN 115067371 A CN115067371 A CN 115067371A
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CN
China
Prior art keywords
module
corn bread
stirring
communicated
steamed corn
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CN202210838118.6A
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Chinese (zh)
Inventor
范世伟
范世峰
范世丽
范德宣
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Weifang Yushi Electromechanical Technology Co ltd
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Weifang Yushi Electromechanical Technology Co ltd
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Priority to CN202210838118.6A priority Critical patent/CN115067371A/en
Publication of CN115067371A publication Critical patent/CN115067371A/en
Pending legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C11/00Other machines for forming the dough into its final shape before cooking or baking
    • A21C11/10Other machines for forming the dough into its final shape before cooking or baking combined with cutting apparatus
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Manufacturing And Processing Devices For Dough (AREA)

Abstract

The utility model provides a coarse grain steamed corn bread automatic processing device, by feeding to take shape and include agitating unit in proper order, material conveyor, forming device, XY axle electric sliding table and balance platform, one side fixed connection of balance platform and frame, XY axle electric sliding table installs in the frame of balance bench top, forming device's last mould part is fixed on the lifter plate of XY axle electric sliding table, forming device includes feeding case and the lower module that rotates the support at feeding case top, go up the module lock and make on the lower module and form the shaping chamber that is used for filling the material between last module and the lower module, the top of going up the module is provided with the blowpipe that communicates with the shaping chamber, communicate in the lower extreme of shaping chamber and the upper end of feeding case. The automatic processing of steamed corn bread can be realized, no manual intervention is realized, the steamed corn bread is cleaner and more sanitary, the efficiency is high, the upper and lower modules of the corn paste adhesion can be effectively avoided, the forming effect is good, and the steamed corn bread is not easy to damage after being formed.

Description

Automatic coarse grain steamed corn bread processing device
Technical Field
The invention relates to food processing equipment, in particular to an automatic coarse grain steamed corn bread processing device.
Background
The steamed corn bread is common cooked wheaten food in northern China, and the coarse grain steamed corn bread is made of corn flour or other coarse grain flour, and is generally two or three in weight. The coarse grain steamed corn bread is conical in shape with small upper part, large lower part and hollow middle part, and has holes in the bottom for easy steaming, high cellulose content, and gastrointestinal motility promoting effect, and can be used for preventing and treating constipation, enteritis, intestinal cancer, etc., wherein the corn oil contained in the steamed corn bread can reduce serum cholesterol, and prevent hypertension and coronary heart disease. Nowadays, steamed corn bread is a green, delicious, nutritional and healthy food, and is widely popular with consumers because coarse grains are beneficial to body health, and especially, the steamed corn bread of pure corn flour has higher nutritional value and is more beneficial to health.
The steamed corn bread of pure corn flour, pure corn flour and other coarse cereals (such as soybean flour, sweet potato flour and the like) is generally prepared from corn flour and water in a certain proportion, if the water content is less, the corn flour is scattered and difficult to form, the proportion is moderate, the corn flour is easy to form, but the viscosity ratio of the steamed corn bread is higher, and therefore other flours need to be added into a plurality of steamed corn bread, so that the steamed corn bread of pure corn flour (only containing corn flour and water) is difficult to process through flour food equipment such as a steamed bread processing machine, and is mainly prepared by manual work, so the production efficiency is lower, manual preparation needs manual intervention, hands are difficult to avoid contacting with the steamed corn bread, and the steamed corn bread is not sanitary enough.
Disclosure of Invention
In order to solve the problems, the invention aims to provide an automatic processing device for coarse grain steamed corn bread.
In order to achieve the purpose, the technical scheme of the invention is as follows: an automatic coarse grain steamed corn bread processing device sequentially comprises a stirring device, a material conveying device, a forming device, an XY-axis electric sliding table and a swinging table from feeding to forming, wherein the stirring device, the material conveying device and the forming device are sequentially supported on a rack from high to low;
the stirring device comprises a horizontal stirring barrel and a stirring motor arranged on one side of the stirring barrel, a horizontal stirring shaft stirring blade driven by the stirring motor is positioned in the stirring barrel, and the discharge end of the stirring barrel is positioned above the feed inlet of the material conveying device;
the material conveying device comprises an extrusion feeding box and a spiral conveyor, the feeding end of the spiral conveyor is communicated with the bottom of the extrusion feeding box, and the discharging end of the spiral conveyor is communicated with the feeding end of the forming device;
the forming device comprises a feeding box and a lower module which is rotatably supported at the top of the feeding box, the feeding end of the feeding box is communicated with the discharging end of the screw conveyor, the upper module is vertically fixed on one side of a lifting plate of the XY-axis electric sliding table, the lower module is a cone, the upper module is in an inverted funnel shape, the upper module is buckled on the lower module to form a forming cavity for filling materials between the upper module and the lower module, a blow pipe communicated with the forming cavity is arranged at the top of the upper module, and the lower end of the forming cavity is communicated with the upper end of the feeding box;
the balance table comprises a box body with a box door and a stainless steel table top arranged on the top of the box body, and the stirring device, the material conveying device, the forming device and the control button of the XY-axis electric sliding table are positioned on the rack on one side of the XY-axis electric sliding table.
Furthermore, a stirring discharge port for controlling discharge is arranged at the discharge end of the stirring device, and a guide plate with the lower end fixedly connected with the edge of the extrusion feeding box is arranged below the stirring discharge port; a vertical propulsion cylinder is fixed in a rack at the top of an extrusion feeding box of the material conveying device, the lower end of a cylinder push rod of the propulsion cylinder is fixedly connected with a horizontal cover plate, a circle of food-grade silica gel ring is arranged on the lower surface of the cover plate, and the cover plate and the silica gel ring can be just inserted into the extrusion feeding box;
the material guide plate can directly guide materials into the extrusion feeding box, the cover plate is not hindered from moving up and down, the cover plate can move up and down under the driving of the propulsion cylinder, the cover plate can be used as a cover, the effect similar to the propulsion of a piston can be formed, the materials can be injected into the feeding box of the forming device under certain pressure, the materials can be effectively conveyed by matching with the screw conveyor, and the empty materials at the discharging position and the like are prevented.
Furthermore, a sealing cover plate covers an opening at the top of a feeding box of the forming device, a forming cavity feeding port is formed in the sealing cover plate, the bottom of a lower module is fixed on a vertical lower module hollow rotating shaft in the feeding box, the lower module hollow rotating shaft penetrates through the bottom of the feeding box, a sealing ring is arranged at the penetrating part of the lower module hollow rotating shaft for plugging, a hollowed circular blade is further arranged at the bottom of the lower module, the circular blade is positioned below the forming cavity feeding port and clings to the lower surface of the forming cavity feeding port, the lower module penetrates through the forming cavity feeding port, the diameter of the forming cavity feeding port is larger than that of the lower module, and a hollow rotating shaft driving belt wheel in transmission connection with a motor is arranged at the lower end of the lower module hollow rotating shaft;
drive hollow pivot driving pulley through the motor and rotate, thereby can drive circular blade and rotate, after the material is filled the shaping intracavity and is taken shape, break away from for the material that will take shape the intracavity with the material of feeding incasement, be convenient for will form the follow-up discharge of steamed corn bread in the intracavity that takes shape, circular blade is hollow out construction, can make the material enter into the intracavity that takes shape through hollow out construction, can also open the bottom of steamed corn bread and the incasement material of feeding, hang up after being convenient for take shape, and discharge steamed corn bread from last mould.
Furthermore, a vertical and rotatable hollow shaft penetrates through the top of an upper module of the forming device, the lower end of the hollow shaft is fixedly connected with a conical spiral spring tightly attached to the inner side wall of the upper module, a silica gel conical mold cylinder is inserted into a cone formed by the conical spiral spring, the lower end opening edge of the silica gel conical mold cylinder is fixed on the lower end edge of the upper module, so that the silica gel conical mold cylinder covers the outer part of the forming cavity, the conical spiral spring rotates on the outer surface of the silica gel conical mold cylinder along with the hollow shaft, a hollow shaft driving belt wheel in transmission connection with a motor is fixed on the periphery of the upper end of the hollow shaft, and a blow pipe penetrates through the hollow shaft through a rotary joint to be communicated with the upper end of the upper mold cylinder;
because the pasty coarse grain surface formed after mixing the coarse grain surface and water has high viscosity, the formed pit head is easy to be out of the upper die and the lower die, and the processing efficiency is influenced, the conical spiral spring is arranged on the outer side wall of the silica gel conical die cylinder, the pit head is formed in the forming cavity, the silica gel conical die cylinder is covered outside the forming cavity, the soft silica gel conical die cylinder is covered on the pit head, the conical spiral spring tightly attached to the outer side wall of the silica gel conical die cylinder can indirectly rotate spirally on the surface of the pit head under the drive of the motor, the hollow shaft driving belt wheel and the hollow shaft, a downward rotating acting force is formed on the surface of the silica gel conical die cylinder through the conical spiral spring, so that the pit head is indirectly transmitted to the pit head through the soft silica gel conical die cylinder, the silica gel conical die cylinder is finally separated from the pit head in the silica gel conical die cylinder, and the pit head is effectively separated and fallen from the upper die, and the blanking at every time can be separated and fall off, the discharging efficiency is better ensured, and the empty material of the upper die is effectively avoided.
Further, the feed inlet of feed box is run through to screw conveyer's discharge end helical blade's pivot to support in the opposite side of feed box through the bearing, make screw conveyer's discharge end obtain effectual support, thereby ensure screw conveyer helical blade pivoted axiality, effectively avoid screw conveyer helical blade's wearing and tearing.
Furthermore, a lower module shell of the lower module is coiled by spiral stainless steel wires, gaps are reserved between every two layers of stainless steel wires of the lower module shell, a silica gel body is filled in the lower module shell, a metal spray pipe penetrates through a hollow rotating shaft of the lower module, the lower end of the metal spray pipe is fixed on the rack and is communicated with a water pump for supplying water from the outside, the upper end of the metal spray pipe is communicated with a hollow disc, the hollow disc is fixed at the upper end of the lower module shell, and drain holes communicated with the inside of the hollow disc are uniformly distributed on the peripheral side wall of the hollow disc;
the steamed corn bread is after the shaping intracavity takes shape, lift up the mould, because the medial surface contact surface with last mould is far more than the lower mould lateral surface that is located among the mould, consequently, it is bigger to the viscous force of steamed corn bread to go up the mould, the steamed corn bread that makes shaping easily breaks away from with the lower mould at first, the discharge balance dish of steamed corn bread of being convenient for, in order to avoid the steamed corn bread situation that can remain on the lower mould, external water, on the water accessible metal spray pipe blowout to inside silica gel centrum through the water pump is supplied, ooze the lower module shell by the silica gel centrum again, make lower module shell surface become moist, make the steamed corn bread that takes shape at first break away from with the lower mould more easily.
Further, in order to facilitate the replacement of the upper module, a horizontal upper module fixing plate integrated with the upper module is arranged on the side wall of one side of the top of the upper module, and a mounting hole for fixedly connecting with the lifting plate is formed in the upper module fixing plate.
Further, in order to wet the upper module and avoid the residual of internal materials, one side of the bottom of the feeding box is provided with a wetting sprayer bent upwards.
Further, in order to guarantee feeding efficiency, and cut the effect, the center of circular blade is opened there is the spray pipe perforation that is used for passing the metal spray pipe, it has many spiral rectangular through-holes to use the spray pipe perforation to open as the circular blade surface of center, make the shaping chamber feed inlet communicate through every spiral rectangular through-hole and feeding incasement, the rectangular through-hole of spiral is longer and relative area is bigger, be favorable to the material to pass through, blade lateral wall between the rectangular through-hole of spiral then forms spiral cutter, cut more thoroughly, one side of feeding case is provided with the coupling, the coupling passes through the hose and communicates with external atmospheric pressure adjusting device.
The invention provides the automatic steamed corn bread processing device with high automation degree, which can realize automatic processing of steamed corn bread, has no manual intervention, is cleaner and more sanitary, has high efficiency, can effectively avoid the corn paste from adhering to the upper module and the lower module, has good forming effect, and is not easy to damage after forming.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic view of the structure of the forming apparatus of the present invention;
FIG. 3 is a schematic structural view of a forming device according to the present invention in an operating state of feeding, processing and forming;
fig. 4 is a schematic structural view of the circular blade of the present invention.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it is to be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The present embodiment is described in detail below with reference to the accompanying drawings:
this embodiment provides an automatic processing device for coarse food grain steamed corn bread, please refer to fig. 1-4 in the attached drawings of the specification together.
As shown in fig. 1-4, the automatic steamed corn bread processing device sequentially comprises a stirring device, a material conveying device, a forming device, an XY-axis electric sliding table (such as an XY-axis synchronous belt drive precision electric sliding table linear module produced by Dongguan ocean automation equipment Co., Ltd.) and a swinging disc table from feeding to forming, wherein the stirring device, the material conveying device and the forming device are sequentially supported on a frame 1 from high to low, the swinging disc table is fixedly connected with one side of the frame 1, the XY-axis electric sliding table is arranged on the frame 1 above the swinging disc table, an upper die part of the forming device is fixed on a lifting plate 9 of the XY-axis electric sliding table, and a lower die part of the forming device is arranged at a discharge end part of the material conveying device;
the stirring device comprises a horizontal stirring barrel 2 and a stirring motor 3 arranged on one side of the stirring barrel 2, a horizontal stirring shaft stirring blade driven by the stirring motor 3 is positioned in the stirring barrel 2, and the discharge end of the stirring barrel 2 is positioned above the feed inlet of the material conveying device;
the material conveying device comprises an extrusion feeding box 4 and a spiral conveyor 5, the feeding end of the spiral conveyor 5 is communicated with the bottom of the extrusion feeding box 4, the discharging end of the stirring device is provided with a stirring discharging hole 15 used for controlling discharging, and a material guide plate 16 with the lower end fixedly connected with the edge of the extrusion feeding box 4 is arranged below the stirring discharging hole 15; a vertical propulsion cylinder 17 is fixed in the rack 1 at the top of the extrusion feeding box 4 of the material conveying device, the lower end of a cylinder push rod of the propulsion cylinder 17 is fixedly connected with a horizontal cover plate 18, a circle of food-grade silica gel ring 19 is arranged on the lower surface of the cover plate 18, and the cover plate 18 and the silica gel ring 19 can be just inserted into the extrusion feeding box 4;
the forming device comprises a feeding box 6 and a lower module 7 rotatably supported at the top of the feeding box 6, one side of the bottom of the feeding box 6 is provided with a wetting spray head 34 bent upwards, a rotating shaft of a spiral blade at the discharge end of a spiral conveyor 5 penetrates through a feed inlet of the feeding box 6 and is supported in the other side of the feeding box 6 through a bearing, the feed end of the feeding box 6 is communicated with the discharge end of the spiral conveyor 5, an upper module 8 is vertically fixed at one side of a lifting plate 9 of an XY-axis electric sliding table, the lower module 7 is a cone, the upper module 8 is an inverted funnel-shaped, a horizontal upper module fixing plate 32 integrated with the upper module 8 is arranged on one side wall of the top of the upper module 8, a mounting hole for fixedly connecting with the lifting plate 9 is formed on the upper module fixing plate 32, when the upper module 8 is buckled on the lower module 7, a forming cavity 10 for filling materials is formed between the upper module 8 and the lower module 7, the top of the upper module 8 is provided with a blow pipe 11 communicated with the forming cavity 10, the blow pipe 11 is communicated with the outside and is communicated with an air pump for blowing air into the forming cavity 10, the lower end of the forming cavity 10 is communicated with the upper end of the feeding box 6, the top opening of the feeding box 6 of the forming device is covered with a sealing cover plate 20, the sealing cover plate 20 is provided with a forming cavity feed inlet 21, the bottom of the lower module 7 is fixed on a vertical lower module hollow rotating shaft 22 in the feeding box 6, the lower module hollow rotating shaft 22 penetrates through the bottom of the feeding box 6, a sealing ring is arranged at the penetrating part for plugging, the bottom of the lower module 7 is also provided with a circular blade 23, the center of the circular blade 23 is provided with a spray pipe through hole 36 for penetrating through a metal spray pipe 31, the surface of the circular blade 23 is provided with a plurality of spiral strip through holes 37 by taking the spray pipe through hole 36 as the center, so that the forming cavity feed inlet 21 is communicated with the inside of the feeding box 6 through each spiral strip through hole 37, the spiral strip through holes 37 are similar to fan blades and are distributed around the center of the axis of the water spraying pipe through hole 36, so that the spiral strip through holes 37 are large enough to ensure the material injection effect and uniformity, blades of the circular blades 23 are formed between the adjacent spiral strip through holes 37, when the circular blades 23 rotate, the materials can be cut and separated through the blades, the circular blades 23 are positioned below the forming cavity feed opening 21 and tightly attached to the lower surface of the forming cavity feed opening 21, the lower module 7 penetrates through the forming cavity feed opening 21, the diameter of the forming cavity feed opening 21 is larger than that of the lower module 7, and the lower end of the lower module hollow rotating shaft 22 is provided with a hollow rotating shaft driving belt wheel 35 in transmission connection with a motor;
a pipe joint 38 is arranged on one side of the feeding box 6, the pipe joint 38 is communicated with an external air pressure adjusting device through a hose, the air pressure adjusting device can perform air suction and air filling, if air filling is performed during material injection forming, the air pressure in the feeding box 6 is higher, the material in the feeding box 6 can be more favorably extruded and enter the forming cavity 10 under the action of high air pressure, the material filling is more uniform, when demolding is performed, namely, a dimple head is discharged out of the forming cavity 10 after forming, air suction is performed at the moment, or air filling is closed, the air pressure in the feeding box 6 is rapidly reduced, a back suction effect is formed in the process of reducing the air pressure, the residual pressure after the material injection in the feeding box 6 can be more favorably absorbed, the upper die and the lower die can be conveniently separated, and discharging and blanking can be more conveniently performed;
a vertical and rotatable hollow shaft 24 penetrates through the top of an upper module 8 of the forming device, a bearing 33 is sleeved on a part of the hollow shaft 24, which is positioned at a cylinder at the top of the upper module 8, the lower end of the hollow shaft 24 is fixedly connected with a conical spiral spring 25 tightly attached to the inner side wall of the upper module 8, a silica gel conical mold cylinder 26 is inserted into a cone formed by the conical spiral spring 25, the lower end opening edge of the silica gel conical mold cylinder 26 is fixed on the lower end edge of the upper module 8, so that the silica gel conical mold cylinder 26 covers the outside of the forming cavity 10, the conical spiral spring 25 rotates on the outer surface of the silica gel conical mold cylinder 26 along with the hollow shaft 24, a hollow shaft driving belt pulley 27 in transmission connection with a motor is fixed on the periphery of the upper end of the hollow shaft 24, and a blow pipe 11 penetrates through the hollow shaft 24 through a rotary joint 28 to be communicated with the upper end of the upper mold cylinder 26;
the lower module shell 29 of the lower module 7 is coiled by a spiral stainless steel wire, the conical spiral spring 25 can also be coiled by a spiral stainless steel wire, the clearance of the conical spiral spring 25 is relatively larger, the diameter of the stainless steel wire is about 2.5mm, a gap is left between each layer of stainless steel wire of the lower module shell 29, the lower module shell 29 is filled with a silica gel body 30, a metal spray pipe 31 penetrates through the lower module hollow rotating shaft 22, the lower end of the metal spray pipe 31 is fixed on the frame 1 and is communicated with a water pump for supplying water to the outside, the upper end of the metal spray pipe 31 is communicated with the hollow disk 39, the hollow disk 39 is fixed at the upper end of the lower module shell 29, drain holes 40 communicated with the inside of the hollow disk 39 are uniformly distributed on the peripheral side wall of the hollow disk 39, and water is injected into the forming cavity 10 or formed and demoulded by the water pump through the metal spray pipe 31, the hollow disk 39, The drain holes 40 drain, water flows out from the top of the lower module shell 29 uniformly, the outer surface of the lower module shell 29 is wetted uniformly, good lubricating and flushing effects are achieved, the wetted lubrication can help the lower module shell 29 to be separated from the steamed corn bread, and in order to control the pressure during the material injection of the upper and lower molds, the side wall of the upper module can be provided with a pressure sensor for detecting the internal pressure of the upper module;
the balance table comprises a box body 13 with a box door 12 and a stainless steel table surface 14 arranged on the top of the box body 13 in a horizontal mode, and a stirring device, a material conveying device, a forming device and control buttons of the XY-axis electric sliding table are located on the rack 1 on one side of the XY-axis electric sliding table.
The working principle of the invention is as follows: pouring coarse grain flour and water with the weight ratio of 10:7 into a stirring barrel 2, starting a stirring motor 3 to drive an inner stirring blade to rotate, stirring for 5-30 minutes, opening a stirring discharge hole 15 after stirring is finished, discharging the formed coarse grain batter into a material conveying device comprising an extrusion feeding box 4, feeding the coarse grain batter into a forming device comprising a feeding box 6 by a screw conveyor 5, and filling the coarse grain batter into the feeding box 6, wherein during forming, an XY-axis electric sliding table firstly drives a lifting plate 9 to work, so that an upper module 8 is buckled on a lower module 7, as shown in figure 3, the screw conveyor 5 continuously forwards conveys the coarse grain batter to the feeding box 6 to form an extrusion force for forcing the material in the feeding box 6 upwards into a forming cavity 10, meanwhile, as the lower end of a silica gel conical die cylinder 26 is sleeved on the edge of a cover plate of the upper module 8, the bottom edge of the upper module 8 is equivalent to sealing, and the bottom of the silica gel conical die cylinder 26 is tightly attached to a sealing seal 20, the blow pipe 11 is communicated with the outside, so that the top silica gel conical die cylinder 26 of the upper die block 8 is communicated with the outside through the blow pipe 11, at the moment, under the conveying and extruding action of the screw conveyer 5, materials are extruded into the forming cavity 10, the original air in the forming cavity 10 is exhausted to the outside through the blow pipe 11, the materials can be extruded into the forming cavity 10 conveniently for forming, coarse grain flour paste in the feeding box 6 is fully and quickly filled into the forming cavity 10, the screw conveyer 5 stops working, at the moment, the motor drives the hollow rotating shaft driving belt wheel 35 to rotate, the lower die block hollow rotating shaft 22, the circular blade 23 and the lower die block 7 are rotated, formed socket heads are separated from the lower die block 7, meanwhile, the lower die block 7 also has upward spiral thrust, the separation is facilitated, the connection part of the socket heads and the feeding box 6 is cut off by the rotation of the circular blade 23, then the XY shaft electric sliding table drives the lifting plate 9 to work first, the upper module 8 is lifted, the pasty coarse grain surface formed after the coarse grain surface is mixed with water has higher viscosity, the formed steamed corn bread is left in the upper die, in order to ensure that the steamed corn bread does not fall out during movement, at the moment, the blowing pipe 11 can also suck air to a certain extent, the air suction force is lower, a certain negative pressure is kept in the forming cavity 10, only the steamed corn bread can be prevented from falling out and falling out, the steamed corn bread is sent to the stainless steel table board 14 along with the upper module 8, when the steamed corn bread is discharged, the hollow shaft driving belt wheel 27 is driven to rotate by the motor, so that the conical spiral spring 25 tightly attached to the outer side wall of the silica gel conical die cylinder 26 can rotate spirally on the surface of the steamed corn bread indirectly, a downward rotating acting force is formed on the surface of the silica gel conical die cylinder 26 through the conical spiral spring 25, the steamed corn bread is indirectly transmitted to the steamed corn bread through the soft silica gel conical die cylinder 26, and the conical spiral spring 25 also forms a soft effect on the surface of the steamed corn bread, make steamed corn bread surfacing smooth, it is more pleasing to the eye, in addition, the air pump blows in to the shaping chamber 10 through blowpipe 11, also forms the power of outwards pushing away steamed corn bread, finally separates the steamed corn bread of silica gel toper mould section of thick bamboo 26 rather than inside, accomplishes the forming process of steamed corn bread, and the steamed corn bread accessible of discharge is controlled the electronic slip table of XY axle and is put on the steaming tray of stainless steel mesa 14 in rows automatically, and equipment such as steamer steam ager for the loading carries out the cook can.
It should be noted that the forming device can be 2 groups, 4 groups, 6 groups, and the like, which are multiples of 2, and in addition, the stirring device, the screw conveyor 5, the XY-axis electric sliding table, the cylinder, and the vacuum pump are all common component devices in the food industry, and are not described herein again.
Of course, the above embodiments are only used for illustrating the technical solution of the present invention, and not for limiting the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.

Claims (10)

1. The utility model provides a coarse food grain steamed corn bread automatic processing device which characterized in that: the feeding and forming device sequentially comprises a stirring device, a material conveying device and a forming device, wherein the stirring device, the material conveying device and the forming device are sequentially supported on a rack (1) from high to low, and a lower die part of the forming device is arranged at a discharge end part of the material conveying device;
the stirring device comprises a horizontal stirring barrel (2) and a stirring motor (3) arranged on one side of the stirring barrel (2), a horizontal stirring shaft stirring blade driven by the stirring motor (3) is positioned in the stirring barrel (2), and the discharge end of the stirring barrel (2) is positioned above the feed inlet of the material conveying device;
the material conveying device comprises an extrusion feeding box (4) and a spiral conveyor (5), the feeding end of the spiral conveyor (5) is communicated with the bottom of the extrusion feeding box (4), and the discharging end of the spiral conveyor (5) is communicated with the feeding end of the forming device;
the forming device comprises a feeding box (6) and a lower module (7) rotatably supported at the top of the feeding box (6), the feeding end of the feeding box (6) is communicated with the discharging end of a spiral conveyor (5), the upper module (8) is buckled on the lower module (7) to form a forming cavity (10) for filling materials between the upper module (8) and the lower module (7), a blow pipe (11) communicated with the forming cavity (10) is arranged at the top of the upper module (8), the blow pipe (11) is communicated with the outside and is communicated with an air pump to blow air into the forming cavity (10), and the lower end of the forming cavity (10) is communicated with the upper end of the feeding box (6).
2. The automatic coarse grain steamed corn bread processing device according to claim 1, characterized in that: the automatic forming machine comprises a machine frame (1), and is characterized by further comprising an XY-axis electric sliding table and a swing disc table, wherein the swing disc table is fixedly connected with one side of the machine frame (1), the XY-axis electric sliding table is installed on the machine frame (1) above the swing disc table, an upper die part of a forming device is fixed on a lifting plate (9) of the XY-axis electric sliding table, an upper module (8) is vertically fixed on one side of the lifting plate (9) of the XY-axis electric sliding table, a lower module (7) is a cone, the upper module (8) is in an inverted funnel shape, the swing disc table comprises a box body (13) with a box door (12) and a stainless steel table top (14) arranged on the top horizontal of the box body (13), and the stirring device, the material conveying device and control buttons of the forming device and the XY-axis electric sliding table are located on the machine frame (1) on one side of the XY-axis electric sliding table.
3. The automatic coarse grain steamed corn bread processing device according to claim 2, characterized in that: a stirring discharge port (15) for controlling discharge is arranged at the discharge end of the stirring device, and a guide plate (16) with the lower end fixedly connected with the edge of the extrusion feeding box (4) is arranged below the stirring discharge port (15); a vertical propulsion cylinder (17) is fixed in a rack (1) at the top of an extrusion feeding box (4) of the material conveying device, the lower end of a cylinder push rod of the propulsion cylinder (17) is fixedly connected with a horizontal cover plate (18), a circle of food-grade silica gel ring (19) is arranged on the lower surface of the cover plate (18), and the cover plate (18) and the silica gel ring (19) can be just inserted into the extrusion feeding box (4).
4. The automatic coarse grain steamed corn bread processing device according to claim 2, characterized in that: the top opening of forming device feeding case (6) covers has sealed apron (20), it has become molding chamber feed inlet (21) to open on sealed apron (20), module (7) bottom is fixed on vertical lower module hollow rotating shaft (22) in feeding case (6) down, lower module hollow rotating shaft (22) run through feeding case (6) bottom, and run through the position and set up the sealing washer and carry out the shutoff, module (7) bottom still is provided with fretwork circular blade (23) down, circular blade (23) are located molding chamber feed inlet (21) below, and hug closely molding chamber feed inlet (21) lower surface, lower module (7) then pass molding chamber feed inlet (21), the diameter of molding chamber feed inlet (21) is greater than the diameter of module (7) down, the lower extreme of lower module hollow rotating shaft (22) is provided with hollow pivot driving pulley (35) of being connected with motor drive.
5. The automatic coarse food grain steamed corn bread processing device as claimed in claim 2, characterized in that: vertical and rotatable hollow shaft (24) run through at forming device's last module (8) top, the lower extreme fixedly connected with of hollow shaft (24) is tightly pasted conical coil spring (25) of last module (8) inside wall, the centrum interpolation that conical coil spring (25) formed has silica gel toper mould section of thick bamboo (26), the lower extreme opening border of silica gel toper mould section of thick bamboo (26) is then fixed on the lower extreme border of last module (8), make shaping chamber (10) outside cover have silica gel toper mould section of thick bamboo (26), and conical coil spring (25) rotate on silica gel toper mould section of thick bamboo (26) surface along with hollow shaft (24), the upper end periphery of hollow shaft (24) is fixed with hollow shaft driving pulley (27) be connected with motor drive, blowpipe (11) are through intercommunication in the upper end of hollow shaft (24) and last mould section of thick bamboo (26) through rotary joint (28).
6. The automatic coarse grain steamed corn bread processing device according to claim 2, characterized in that: the rotating shaft of the helical blade at the discharge end of the helical conveyor (5) penetrates through the feed inlet of the feed box (6) and is supported in the other side of the feed box (6) through a bearing.
7. The automatic coarse grain steamed corn bread processing device according to claim 4, characterized in that: the lower module shell (29) of the lower module (7) is formed by coiling spiral stainless steel wires, gaps are reserved between every two layers of stainless steel wires of the lower module shell (29), a silica gel body (30) is filled in the lower module shell (29), a metal spray pipe (31) penetrates through a lower module hollow rotating shaft (22), the lower end of the metal spray pipe (31) is fixed on the rack (1) and is communicated with a water pump for supplying water from the outside, the upper end of the metal spray pipe (31) is communicated with the hollow disc (39), the hollow disc (39) is fixed at the upper end of the lower module shell (29), and drain holes (40) communicated with the inside of the inner hollow disc (39) are uniformly distributed on the peripheral side wall of the hollow disc (39).
8. The automatic coarse grain steamed corn bread processing device according to claim 5, characterized in that: be provided with on one side lateral wall at last module (8) top with last module (8) integrative module fixed plate (32) in the level, go up module fixed plate (32) and go up and open the mounting hole that is used for with lifter plate (9) fixed connection, according to claim 4 a roughage steamed corn bread automatic processing device, characterized by that: the part of the hollow shaft (24) positioned at the top cylinder of the upper module (8) is sleeved with a bearing (33).
9. The automatic coarse grain steamed corn bread processing device according to claim 1, characterized in that: one side of the bottom of the feeding box (6) is provided with a wetting spray head (34) which is bent upwards.
10. The automatic coarse grain steamed corn bread processing device according to claim 6, characterized in that: the center of the circular blade (23) is provided with a spray pipe through hole (36) for penetrating through the metal spray pipe (31), the surface of the circular blade (23) taking the spray pipe through hole (36) as the center is provided with a plurality of spiral strip through holes (37), so that a forming cavity feed port (21) is communicated with the interior of the feed box (6) through each spiral strip through hole (37), one side of the feed box (6) is provided with a pipe joint (38), and the pipe joint (38) is communicated with an external air pressure adjusting device through a hose.
CN202210838118.6A 2022-07-17 2022-07-17 Automatic coarse grain steamed corn bread processing device Pending CN115067371A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210838118.6A CN115067371A (en) 2022-07-17 2022-07-17 Automatic coarse grain steamed corn bread processing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210838118.6A CN115067371A (en) 2022-07-17 2022-07-17 Automatic coarse grain steamed corn bread processing device

Publications (1)

Publication Number Publication Date
CN115067371A true CN115067371A (en) 2022-09-20

Family

ID=83259710

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210838118.6A Pending CN115067371A (en) 2022-07-17 2022-07-17 Automatic coarse grain steamed corn bread processing device

Country Status (1)

Country Link
CN (1) CN115067371A (en)

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