CN115055552A - Radius-adjustable bending machine - Google Patents

Radius-adjustable bending machine Download PDF

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Publication number
CN115055552A
CN115055552A CN202210989650.8A CN202210989650A CN115055552A CN 115055552 A CN115055552 A CN 115055552A CN 202210989650 A CN202210989650 A CN 202210989650A CN 115055552 A CN115055552 A CN 115055552A
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China
Prior art keywords
gear
plate
diameter
transmission shaft
push rod
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Granted
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CN202210989650.8A
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Chinese (zh)
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CN115055552B (en
Inventor
罗桂花
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Lin Yuan Tangshan Color Plate Steel Structure Manufacturing Co ltd
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Qidong Chunchen Machinery Co ltd
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Priority to CN202210989650.8A priority Critical patent/CN115055552B/en
Publication of CN115055552A publication Critical patent/CN115055552A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/02Bending sheet metal along straight lines, e.g. to form simple curves on press brakes without making use of clamping means
    • B21D5/0209Tools therefor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

The invention relates to the field of metal plate processing, in particular to a bending machine with an adjustable radius. A bending machine with adjustable radius comprises a machine body, a lower pressing die and an upper pressing die; the upper pressing die comprises a lower pressing column, a bending plate, a transmission shaft, a pressure spring, an adjusting mechanism, two hinged plates and a plurality of diameter adjusting mechanisms. In the invention, when the bending radius needs to be changed, the transmission shaft is driven to rotate by the adjusting mechanism, and the two hinged plates are urged to be away from each other; when the transmission shaft rotates, the reducing push rod group drives the reducing structure to be far away from the transmission shaft, so that the diameter of the diameter adjusting mechanism is increased, and the diameter of the radian section is increased by the diameter adjusting mechanism under the action of the pressure spring; meanwhile, the two hinged plates are far away from each other, so that the bending angle of the bending plate is increased. The bending die can be correspondingly adjusted when different bending diameters face, different dies do not need to be replaced, the operation flow is reduced, and the processing efficiency is improved.

Description

Radius-adjustable bending machine
Technical Field
The invention relates to the field of metal plate processing, in particular to a bending machine with an adjustable radius.
Background
Bending is an important processing mode in plate forming, and when a plate is bent, a bending machine is usually used, and a traditional bending mechanism bends the plate by a required bending angle through extrusion of an upper die and a lower die. Due to the different structures of different products, the corresponding bending requirements are different, and the diameters of the bending parts are different. However, in the prior art, the bending radius of the pressure head of the bending machine cannot be adjusted, so that different bending requirements can be met, different dies are required to be replaced when different bending diameters face, the operation is troublesome, and the processing efficiency is low.
Disclosure of Invention
The invention provides a radius-adjustable bending machine, which aims to solve the problem of low processing efficiency caused by the fact that the bending radius of the existing bending machine cannot be adjusted.
The radius-adjustable bending machine adopts the following technical scheme: comprises a machine body, a lower pressing die and an upper pressing die; an operation platform is arranged on the machine body; the lower pressing die is arranged on the operating platform and used for placing the plate; the upper pressing die comprises a lower pressing column, a bending plate, a transmission shaft, a pressure spring, two hinged plates of an adjusting mechanism and a plurality of diameter adjusting mechanisms; the lower pressing column is vertically arranged, can be vertically and vertically arranged on the machine body and is positioned above the operating platform; the bending plate comprises a radian section and two inclined sections, and the two inclined sections are arranged in bilateral symmetry; the concave surface of the radian section is upwards connected with two inclined sections, and the radian section is arranged right below the lower compression leg; the distance between the upper ends of the two inclined sections is greater than the distance between the lower ends; the transmission shaft is arranged along the front-back direction and can be rotatably arranged below the lower pressing column; the plurality of diameter adjusting mechanisms are distributed on the transmission shaft along the front-back direction; the diameter adjusting mechanism comprises a diameter adjusting mechanism which comprises a diameter-changing push rod group and a plurality of diameter-changing structures, and the diameter-changing structures surround a circle all the time; the diameter adjusting mechanism is configured to enable the diameter-changing push rod group to drive the diameter-changing structure to be far away from the transmission shaft when the transmission shaft rotates, so that the diameter of the diameter-changing structure is increased; the two hinged plates are respectively hinged on the upper parts of the two inclined sections; the hinged plates can be sleeved on the lower pressure column in a vertically moving manner, and the two hinged plates can also move horizontally so as to drive the two inclined sections to be away from each other when the two hinged plates are away from each other, and the bending angle of the bending plate is increased; the compression spring is sleeved on the lower compression column and positioned between the diameter adjusting mechanism and the hinged plate so that the lower end of the diameter adjusting mechanism is always abutted to the radian section; the adjusting mechanism comprises a handle and a transmission mechanism, the handle is rotatably arranged on the lower pressing column, the transmission mechanism is connected with the handle and the diameter adjusting mechanism, and the adjusting mechanism is configured to drive the transmission shaft to rotate and enable the two hinged plates to be away from each other when the handle is rotated.
Further, the diameter adjusting mechanism comprises a first gear, a second gear and a limiting block; the limiting block is sleeved on the transmission shaft, and the transmission shaft can rotate relative to the limiting block; the first gear is rotatably arranged in the limiting block and fixedly arranged on the transmission shaft; the second gear is rotatably arranged on the limiting block and can rotate relative to the transmission shaft; the diameter-variable structure comprises a first plate, a second plate and a third plate which are all arc-shaped; a fixing hole is formed in the first plate facing the lower pressing column; a fixed shaft is arranged below the lower pressing column and inserted into the fixed hole, so that the diameter adjusting mechanism does not rotate; two ends of the first plate are hinged to the second plate and the third plate respectively, and arc-shaped sliding grooves are formed in the second plate and the third plate respectively; the diameter-variable push rod group comprises a first push rod and a second push rod; one end of the first push rod is connected to the first plate, one side of the other end, facing the first gear, of the first push rod is provided with a first rack, the first gear is meshed with the first rack, and the first push rod can be slidably mounted on the limiting block along the length direction; one end of the second push rod is provided with a sliding column which is arranged in the arc-shaped sliding grooves of the second plate and the third plate so as to connect the two adjacent diameter-variable structures; a second rack is arranged on the other side of the second push rod facing to one side of the second gear, the second rack is meshed with the first rack, and the second push rod can be slidably arranged on the limiting block along the length direction; the diameter adjustment mechanism further comprises a locking structure to reduce the speed of outward movement of the second plate and the third plate.
Furthermore, a limiting channel is arranged in the limiting block, and limiting grooves are formed in the front side and the rear side of the limiting block; the first push rod is arranged in the limiting channel, and the second push rod is arranged in the limiting groove.
Further, the locking structure comprises a locking block and a locking spring; the one end of third board towards the first board and the one end of first board towards the third board all are equipped with the locked groove, and locked groove and locking piece all are the arc, and the locking piece can slide in the locked groove, and locking spring installs on the third board, locking spring and locking piece butt, and locking spring has the trend that makes the locking piece remove to first board.
Furthermore, a second gear can be arranged on the transmission shaft in a back-and-forth moving manner, a spring is arranged on one side of the second gear, which faces the first gear, and a through hole is formed in the second gear; one side of the first gear, which faces the second gear, is provided with an extrusion rod; when the second gear rotates and lags behind the first gear, the spring stores energy; the end of the first push rod, which is far away from the first plate, is provided with an inclined surface so as to enable the second gear to be close to the first gear when the inclined surface is contacted with the second gear, and the extrusion rod is inserted into the through hole.
Further, the transmission mechanism comprises a transmission rod, a telescopic rod and a diameter adjusting gear; the transmission rod is arranged in front and at the back and can be installed on the lower pressing column in a vertically sliding mode, and the transmission rod is fixedly connected with the handle; the telescopic rod is vertically arranged, and the transmission rod is connected to the telescopic rod and the diameter adjusting gear through bevel gear transmission; the lower end of the telescopic rod is in transmission connection with the transmission shaft through a bevel gear all the time; one end of the hinged plate facing the downward pressing column is provided with a diameter adjusting rack which is meshed with the diameter adjusting gear; the lower end of the telescopic rod is also connected with a supporting structure.
Furthermore, a sliding rail is arranged on the lower pressing column, the sliding rail is arranged up and down, and the transmission rod is installed on the sliding rail.
Furthermore, the telescopic rods, the diameter adjusting gears and the supporting structures are respectively arranged at the front side and the rear side of the transmission shaft; the slide rail is through from front to back.
Furthermore, the supporting structure is a supporting ring, the telescopic rod is rotatably inserted in the supporting ring, a protrusion is arranged at one end, facing the transmission shaft, of the supporting ring, and the protrusion is inserted in a bevel gear on the transmission shaft.
Further, the lower pressing die comprises two folding plates which are hinged through a hinged shaft, and the hinged shaft can slide up and down relative to the machine body and is positioned under the lower pressing column.
The invention has the beneficial effects that: according to the radius-adjustable bending machine, when the bending radius needs to be changed, the handle is rotated, the transmission shaft is driven to rotate through the transmission mechanism, and the two hinged plates are driven to be away from each other; when the transmission shaft rotates, the reducing push rod group drives the reducing structure to be far away from the transmission shaft, so that the diameter of the diameter adjusting mechanism is increased, and the diameter of the radian section is increased by the diameter adjusting mechanism under the action of the pressure spring; meanwhile, the two hinged plates are far away from each other, so that the bending angle of the bending plate is increased. The bending die can be correspondingly adjusted when different bending diameters face, different dies do not need to be replaced, the operation flow is reduced, and the processing efficiency is improved.
Further, a plurality of reducing structures surround a week around transmission shaft circumference equipartition, and when transferring footpath mechanism diameter grow, a plurality of second boards and a plurality of third board all rotate around self and the articulated department of first board, have reduced the outside fluctuation of transferring footpath mechanism for transfer footpath mechanism more approaches to the circle. In the early stage of adjusting the bending diameter, the expanding speed of the second plate and the third plate is reduced through the locking structure. The sliding column is prevented from moving outwards along the radial direction of the transmission shaft for too long distance, and the diameter adjusting mechanism is further enabled to approach to a circle. The bending effect is guaranteed while efficient bending is kept.
Furthermore, after the extrusion rod is inserted into the through hole, the first gear and the second gear rotate synchronously, the outward expansion speed of the second plate and the third plate is increased, and the radian section is bent, so that the bending effect is better.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural diagram of an embodiment of an adjustable radius bending machine of the present invention;
FIG. 2 is a schematic diagram of the configuration of an upper die in an embodiment of an adjustable radius bending machine according to the present invention;
FIG. 3 is a cross-sectional view of an upper die in an embodiment of an adjustable radius bending machine of the present invention;
FIG. 4 is an enlarged view of a portion A of FIG. 3;
fig. 5 is a schematic structural diagram of a diameter adjusting mechanism in an embodiment of a radius adjustable bending machine according to the present invention;
FIG. 6 is a cross-sectional view of a diameter adjustment mechanism in an embodiment of an adjustable radius bending machine of the present invention;
fig. 7 is a schematic diagram of the structure of a first gear and a second gear in an embodiment of an adjustable radius bending machine according to the present invention;
fig. 8 is a schematic structural diagram of a limiting plate in an embodiment of an adjustable radius bending machine according to the present invention;
fig. 9 is a schematic diagram of a second push rod in an embodiment of an adjustable radius bending machine according to the present invention;
fig. 10 is a schematic diagram of a second gear in an embodiment of an adjustable radius bending machine according to the present invention;
fig. 11 is a schematic structural view of an embodiment of the radius adjustable bending machine according to the present invention in an operating state;
in the figure: 100. a body; 110. an operating platform; 200. pressing a die; 210. folding the board; 300. pressing the die; 310. pressing the column; 311. a fixed shaft; 312. a slide rail; 320. bending the plate; 321. a radian section; 322. an inclined section; 330. a drive shaft; 341. a first gear; 342. a second gear; 343. an extrusion stem; 344. a limiting block; 345. a limiting channel; 346. a limiting groove; 347. a locking block; 348. a locking spring; 349. locking the groove; 351. a first plate; 352. a second plate; 353. a third plate; 354. a fixing hole; 361. a first push rod; 362. a first rack; 363. a second push rod; 364. a traveler; 365. a second rack; 366. a bevel; 370. a hinge plate; 371. a diameter adjusting rack; 380. a pressure spring; 391. a handle; 392. a transmission rod; 393. a telescopic rod; 394. a diameter adjusting gear; 395. a support ring; 400. a plate material.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The drawings are only used for illustrating specific structures and connection relations thereof, are only schematic and do not show specific dimensions and proportional relations among parts.
As shown in fig. 1 to 11, an embodiment of a radius adjustable bending machine according to the present invention includes a machine body 100, a lower die 200, and an upper die 300; an operation platform 110 is arranged on the machine body 100; the lower die 200 is arranged on the operation platform 110 and used for placing the plate 400; the lower die 200 includes two folding plates 210, which are hinged by a hinge shaft, which can slide up and down with respect to the body 100, and which are located right below the lower pressing post 310. The upper pressing die 300 comprises a lower pressing column 310, a bending plate 320, a transmission shaft 330, a pressure spring 380, two hinge plates 370 of an adjusting mechanism and five diameter adjusting mechanisms; the lower pressing column 310 is vertically arranged, can be installed on the machine body 100 in a vertically moving manner, and is located above the operating platform 110; the bending plate 320 comprises a radian section 321 and two inclined sections 322, and the two inclined sections 322 are arranged in bilateral symmetry; the concave surface of the arc section 321 is upwards connected with the two inclined sections 322, and the arc section 321 is arranged right below the lower compression leg 310; the distance between the upper ends of the two inclined sections 322 is greater than the distance between the lower ends; the transmission shaft 330 is arranged along the front-back direction and can be rotatably arranged below the lower pressing column 310; the five diameter adjusting mechanisms are distributed on the transmission shaft 330 along the front-back direction; the diameter adjusting mechanism comprises a diameter-changing push rod group and four diameter-changing structures, and the four diameter-changing structures are uniformly distributed around the transmission shaft 330 in the circumferential direction and always surround a circle; the diameter adjusting mechanism is configured to enable the diameter-changing push rod group to drive the four diameter-changing structures to be far away from the transmission shaft 330 when the transmission shaft 330 rotates, so that the diameter of the diameter adjusting mechanism is increased; two hinge plates 370 are hinged to the upper portions of the two inclined sections 322, respectively; the hinged plates 370 can be sleeved on the lower pressing column 310 in a vertically moving manner, and the two hinged plates 370 can also move horizontally, so that when the two hinged plates 370 are away from each other, the two inclined sections 322 are driven to be away from each other, and the bending angle of the bending plate 320 is increased; the pressure spring 380 is sleeved on the lower pressure column 310 and is positioned between the diameter adjusting mechanism and the hinged plate 370, so that the lower end of the diameter adjusting mechanism is always abutted against the radian section 321; the adjusting mechanism comprises a handle 391 and a transmission mechanism, the handle 391 is rotatably mounted on the lower pressing column 310, the transmission mechanism connects the handle 391 and the diameter adjusting mechanism, and the adjusting mechanism is configured to rotate the handle 391 to drive the transmission shaft 330 to rotate and to force the two hinged plates 370 to move away from each other.
In this embodiment, the diameter adjusting mechanism includes a first gear 341, a limiting block 344, and two second gears 342; the limiting block 344 is sleeved on the transmission shaft 330, and the transmission shaft 330 can rotate relative to the limiting block 344; the first gear 341 is rotatably mounted in the limiting block 344 and is fixedly mounted on the transmission shaft 330; the two second gears 342 are rotatably mounted at the front and rear sides of the limiting block 344, and the second gears 342 can rotate relative to the transmission shaft 330; the diameter-variable structure comprises a first plate 351, a second plate 352 and a third plate 353 which are all arc-shaped, and the concave surface faces the transmission shaft 330; the first plate 351 facing the lower pressing column 310 is provided with a fixing hole 354; a fixing shaft 311 is arranged below the lower pressing column 310, and the fixing shaft 311 is inserted into the fixing hole 354, so that the diameter adjusting mechanism does not rotate; two ends of the first plate 351 are hinged to the second plate 352 and the third plate 353 respectively, and arc-shaped sliding grooves are formed in the second plate 352 and the third plate 353 respectively; the variable-diameter push rod group comprises four first push rods 361 and four second push rods 363; one end of the first push rod 361 is connected to the first plate 351, one side of the other end, which faces the first gear 341, is provided with a first rack 362, the first gear 341 is meshed with the first rack 362, the front side and the rear side of the limiting block 344 are provided with two limiting grooves 346, and each first push rod 361 is slidably mounted in one limiting groove 346; the four second push rods 363 are arranged on the front side and the rear side of the limiting block 344 in two groups, and the two second push rods 363 on the same side of the limiting block 344 are arranged in parallel; one end of the second push rod 363 is provided with a sliding column 364, and the sliding column 364 is arranged in the arc-shaped sliding grooves of the second plate 352 and the third plate 353 so as to connect the two adjacent diameter-variable structures; a second rack 365 is arranged at one side of the other end of the second push rod 363 facing the second gear 342, the second rack 365 is meshed with the second gear 342, a limiting channel 345 is further arranged in the limiting block 344, and the second push rod 363 is slidably mounted in the limiting channel 345; the diameter adjusting mechanism further comprises a locking structure, so that the moving speed of the second plate 352 and the third plate 353 is reduced, and the problem that the bending effect is poor due to the fact that the sliding column 364 drives the second plate 352 and the third plate 353 to move outwards for too large distance when the first plate 351 is expanded outwards and the peripheral shape of the diameter adjusting mechanism is too large in difference with a circular shape is avoided.
In the present embodiment, the locking structure includes a locking block 347, a locking spring 348; the end of the third plate 353 facing the first plate 351 and the end of the first plate 351 facing the third plate 353 are both provided with a locking slot 349, the locking slot 349 and the locking block 347 are both arc-shaped, the locking block 347 is slidable in the locking slot 349, the locking spring 348 is mounted on the third plate 353, the locking spring 348 abuts against the locking block 347, the locking spring 348 has a tendency to move the locking block 347 toward the first plate 351, when the locking block 347 connects the first plate 351 with the third plate 353, the outward expansion speed of the third plate 353 is slowed, when the first plate 351 moves outward by a predetermined distance, the locking block 347 is disengaged from the first plate 351, and the outward expansion speed of the third plate 353 is no longer limited by the first plate 351.
In this embodiment, the second gear 342 is mounted on the transmission shaft 330 in a manner of moving back and forth, a ring groove and two partition plates are arranged on one side of the second gear 342 facing the first gear 341, the two partition plates divide the ring groove into two mounting grooves, a spring is mounted in the mounting groove, a through hole is further arranged on the mounting groove, and the through hole faces the first gear 341; a pressing rod 343 is arranged on one side of the first gear 341 facing the second gear 342; when the second gear 342 rotates later than the first gear 341, the spring charges energy; an inclined plane 366 is arranged at one end of the second push rod 363 far away from the first plate 351, so that when the inclined plane 366 contacts with the second gear 342, the first gear 341 approaches the second gear 342, the pressing rod 343 is inserted into the through hole, the first gear 341 and the second gear 342 rotate synchronously, the outward expansion speed of the second plate 352 and the third plate 353 is increased, the arc section 321 is bent, and the bending effect is better.
In this embodiment, the transmission mechanism includes a transmission rod 392, two telescoping rods 393, and two diameter adjusting gears 394; the transmission rod 392 is arranged in front and back, the lower pressing column 310 is provided with a sliding rail 312, the sliding rail 312 is arranged up and down and penetrates in front and back, and the transmission rod 392 is arranged on the sliding rail 312; one end of the transmission rod 392 is fixedly connected with the handle 391; the two telescopic rods 393 and the two diameter adjusting gears 394 are symmetrically arranged front and back, the telescopic rods 393 are vertically arranged, and the transmission rod 392 is connected to the two telescopic rods 393 and the two diameter adjusting gears 394 through bevel gear transmission; the lower ends of the two telescopic rods 393 are in transmission connection with the transmission shaft 330 through bevel gears; two diameter adjusting racks 371 are arranged at one end of the hinge plate 370 facing the lower pressing column 310, and the two diameter adjusting racks 371 on each hinge plate 370 are respectively meshed with two diameter adjusting gears 394; the lower end of the telescoping rod 393 is also connected to a support structure. When the handle 391 is rotated, the handle 391 drives the transmission rod 392 to rotate, the transmission rod 392 drives the telescopic rod 393 and the diameter adjusting gear 394 to rotate through the two groups of bevel gears respectively, so that the transmission shaft 330 is further rotated, the diameter adjusting rack 371 moves, and the diameter of the diameter adjusting mechanism and the included angle between the two inclined sections 322 are adjusted simultaneously.
In this embodiment, the supporting structure is a supporting ring 395, the telescopic rod 393 is rotatably inserted into the supporting ring 395, a protrusion is disposed at one end of the supporting ring 395 facing the transmission shaft 330, and the protrusion is inserted into a bevel gear on the transmission shaft 330, so that the bevel gear at the lower end of the telescopic rod 393 can be engaged with the bevel gear on the transmission shaft 330 for transmission.
With the above embodiments, the usage principle and the working process of the present invention are as follows:
the plate material 400 to be bent is placed on the lower die 200, and the upper die 300 is driven to move downward to bend the plate material 400.
When the bending radius needs to be changed, the handle 391 is rotated, the handle 391 drives the transmission rod 392 to rotate, and the rotation of the transmission rod 392 drives the diameter adjusting gear 394 and the telescopic rod 393 to rotate through the two groups of bevel gears respectively.
The rotation of the diameter adjusting gear 394 drives the diameter adjusting rack 371 to move, and then drives the two hinge plates 370 to be away from the lower pressing column 310, so that the included angle between the two inclined sections 322 is increased. When the included angle between the two inclined sections 322 is increased, the transmission rod 392 approaches to the transmission shaft 330 along the slide rail 312, the telescopic rod 393 is shortened, and the pressure spring 380 accumulates force, so that the diameter adjusting mechanism pushes the arc section 321 downwards.
The telescopic rod 393 rotates to drive the transmission shaft 330 to rotate through the bevel gear, the transmission shaft 330 drives the first gear 341 to rotate when rotating, the first gear 341 rotates to drive the first rack 362 to move, the four first push rods 361 slide along the limiting channels 345 and drive the four first plates 351 to be far away from the transmission shaft 330, and the third plate 353 and the second plate 352 move outwards under the drive of the first plates 351. The diameter of the diameter adjusting mechanism is increased, the diameter of the arc section 321 is changed, when the required angle is adjusted, the handle 391 stops rotating, and then bending work is carried out.
When the required bending radius is small, the rotation angle of the handle 391 is small, the distance of the first plate 351 moving outwards along the transmission shaft 330 in the radial direction is small, the locking spring 348 enables the locking block 347 to connect the first plate 351 with the third plate 353, the speed of the third plate 353 moving outwards is slow, the speed of the sliding column 364 moving outwards is further slowed, the outwards moving amount of the sliding column 364 is small, and the periphery of the diameter adjusting mechanism still approaches to a circle.
When the required bending radius is larger, the rotation angle of the handle 391 is larger, the first plate 351 moves radially outwards along the transmission shaft 330 for a larger distance, the forward sliding column 364 moves outwards at a slower speed, and the second plate 352 and the third plate 353 move outwards for a smaller distance. The first gear 341 rotates faster than the second gear 342, i.e., the second gear 342 rotates later than the first gear 341, so that the spring in the first gear 341 accumulates force. When the handle 391 is rotated continuously, the locking block 347 is disengaged from the locking groove 349 on the first plate 351, the spring releases energy, the locking block 347 no longer blocks the third plate 353 from moving outwards, the third plate 353 springs outwards rapidly, the second plate 352 is driven by the sliding column 364 to spring outwards rapidly, the second push rod 363 moves outwards rapidly along the limiting groove 346 under the driving of the sliding column 364, and the second gear 342 is driven by the second rack 365 to rotate. When the third plate 353 and the second plate 352 are in contact with the bending plate 320, the inclined surface 366 happens to be in contact with the second gear 342, the second push rod 363 is driven by the sliding column 364 to move outwards along the limiting groove 346, the inclined surface 366 pushes the second gear 342 to approach the first gear 341, the extrusion rod 343 is opposite to the through hole at the moment, when the second gear 342 approaches the first gear 341, the extrusion rod 343 is inserted into the through hole, the second gear 342 rotates synchronously with the first gear 341, the second gear 342 pushes the second plate 352 and the third plate 353 to expand outwards at an increased speed, the periphery of the diameter adjusting mechanism approaches to a circle, and the arc section 321 bends downwards to form a better bending effect. The diameter of the lower die 200 and the included angle between the two inclined sections 322, namely the bending angle, can be adjusted correspondingly when different bending diameters are faced. Different dies do not need to be replaced, the operation flow is reduced, and the bending effect is guaranteed while the machining efficiency is improved.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (10)

1. The utility model provides an adjustable bender of radius which characterized in that: comprises a machine body, a lower pressing die and an upper pressing die; an operation platform is arranged on the machine body; the lower pressing die is arranged on the operating platform and used for placing the plate; the upper die comprises:
the lower pressing column is vertically arranged, can be vertically and vertically arranged on the machine body and is positioned above the operating platform;
the bending plate comprises a radian section and two inclined sections, and the two inclined sections are arranged in bilateral symmetry; the concave surface of the radian section is upwards connected with two inclined sections, and the radian section is arranged right below the lower compression leg; the distance between the upper ends of the two inclined sections is greater than the distance between the lower ends;
the transmission shaft is arranged along the front-back direction and can be rotatably arranged below the lower pressing column;
the diameter adjusting mechanisms are distributed on the transmission shaft along the front-back direction; the diameter adjusting mechanism comprises a diameter-variable push rod group and a plurality of diameter-variable structures, and the diameter-variable structures surround a circle all the time; the diameter adjusting mechanism is configured to enable the diameter-changing push rod group to drive the diameter-changing structure to be far away from the transmission shaft when the transmission shaft rotates, so that the diameter of the diameter adjusting mechanism is increased;
two hinged plates hinged to the upper parts of the two inclined sections respectively; the hinged plates can be sleeved on the lower pressure column in a vertically moving manner, and the two hinged plates can also move horizontally so as to drive the two inclined sections to be away from each other when the two hinged plates are away from each other, and the bending angle of the bending plate is increased;
the pressure spring is sleeved on the lower pressure column and positioned between the diameter adjusting mechanism and the hinged plate so that the lower end of the diameter adjusting mechanism is always abutted to the radian section;
the adjusting mechanism comprises a handle and a transmission mechanism, the handle is rotatably arranged on the lower pressing column, the transmission mechanism is connected with the handle and the diameter adjusting mechanism, and the adjusting mechanism is configured to drive the transmission shaft to rotate and enable the two hinged plates to be away from each other when the handle is rotated.
2. Radius adjustable bending machine according to claim 1, characterized in that: the diameter adjusting mechanism comprises a first gear, a second gear and a limiting block; the limiting block is sleeved on the transmission shaft, and the transmission shaft can rotate relative to the limiting block; the first gear is rotatably arranged in the limiting block and fixedly arranged on the transmission shaft; the second gear is rotatably arranged on the limiting block and can rotate relative to the transmission shaft; the diameter-variable structure comprises a first plate, a second plate and a third plate which are all arc-shaped; a fixing hole is formed in the first plate facing the lower pressing column; a fixed shaft is arranged below the lower pressing column and inserted into the fixed hole, so that the diameter adjusting mechanism does not rotate; two ends of the first plate are hinged to the second plate and the third plate respectively, and arc-shaped sliding grooves are formed in the second plate and the third plate respectively; the diameter-variable push rod group comprises a first push rod and a second push rod; one end of the first push rod is connected to the first plate, one side of the other end, facing the first gear, of the first push rod is provided with a first rack, the first gear is meshed with the first rack, and the first push rod can be installed on the limiting block in a sliding mode along the length direction; one end of the second push rod is provided with a sliding column which is arranged in the arc-shaped sliding grooves of the second plate and the third plate so as to connect the two adjacent diameter-variable structures; a second rack is arranged on the other side of the second push rod facing to one side of the second gear, the second rack is meshed with the first rack, and the second push rod can be slidably arranged on the limiting block along the length direction; the diameter adjustment mechanism further comprises a locking structure to reduce the speed of outward movement of the second plate and the third plate.
3. Radius adjustable bending machine according to claim 2, characterized in that: a limiting channel is arranged in the limiting block, and limiting grooves are formed in the front side and the rear side of the limiting block; the first push rod is arranged in the limiting channel, and the second push rod is arranged in the limiting groove.
4. Radius adjustable bending machine according to claim 2, characterized in that: the locking structure comprises a locking block and a locking spring; the one end of third board towards the first board and the one end of first board towards the third board all are equipped with the locked groove, and locked groove and locking piece all are the arc, and the locking piece can slide in the locked groove, and locking spring installs on the third board, locking spring and locking piece butt, and locking spring has the trend that makes the locking piece remove to first board.
5. Radius adjustable bending machine according to claim 4, characterized in that: the second gear is arranged on the transmission shaft in a manner of moving back and forth, a spring is arranged on one side of the second gear facing the first gear, and a through hole is formed in the second gear; one side of the first gear, which faces the second gear, is provided with an extrusion rod; when the second gear rotates and lags behind the first gear, the spring stores energy; the end of the first push rod, which is far away from the first plate, is provided with an inclined surface so as to enable the second gear to be close to the first gear when the inclined surface is contacted with the second gear, and the extrusion rod is inserted into the through hole.
6. Adjustable radius bending machine according to claim 2, wherein: the transmission mechanism comprises a transmission rod, a telescopic rod and a diameter adjusting gear; the transmission rod is arranged in front and at the back and can be installed on the lower pressing column in a vertically sliding mode, and the transmission rod is fixedly connected with the handle; the telescopic rod is vertically arranged, and the transmission rod is connected to the telescopic rod and the diameter adjusting gear through bevel gear transmission; the lower end of the telescopic rod is in transmission connection with the transmission shaft through a bevel gear all the time; one end of the hinged plate facing the downward pressing column is provided with a diameter adjusting rack which is meshed with the diameter adjusting gear; the lower end of the telescopic rod is also connected with a supporting structure.
7. Radius adjustable bending machine according to claim 6, characterized in that: be equipped with the slide rail on the lower pressure post, the slide rail sets up from top to bottom, and the transfer line is installed in the slide rail.
8. Radius adjustable bending machine according to claim 7, characterized in that: the telescopic rods, the diameter adjusting gears and the supporting structures are respectively arranged at the front side and the rear side of the transmission shaft; the slide rail is through from front to back.
9. Radius adjustable bending machine according to claim 8, characterized in that: the supporting structure is a supporting ring, the telescopic rod is rotatably inserted in the supporting ring, a protrusion is arranged at one end, facing the transmission shaft, of the supporting ring, and the protrusion is inserted in a bevel gear on the transmission shaft.
10. Radius adjustable bending machine according to any one of claims 1 to 9, wherein: the lower pressing die comprises two folding plates which are hinged through a hinged shaft, the hinged shaft can slide up and down relative to the machine body and is positioned under the lower pressing column.
CN202210989650.8A 2022-08-18 2022-08-18 Radius adjustable bender Active CN115055552B (en)

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