CN115055443A - Automatic cleaning device - Google Patents

Automatic cleaning device Download PDF

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Publication number
CN115055443A
CN115055443A CN202210797291.6A CN202210797291A CN115055443A CN 115055443 A CN115055443 A CN 115055443A CN 202210797291 A CN202210797291 A CN 202210797291A CN 115055443 A CN115055443 A CN 115055443A
Authority
CN
China
Prior art keywords
module
cleaning device
plate
automatic cleaning
brush
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210797291.6A
Other languages
Chinese (zh)
Inventor
左杰中
黎勇平
颜剑航
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangzhou Songxing Electric Co ltd
Original Assignee
Guangzhou Songxing Electric Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangzhou Songxing Electric Co ltd filed Critical Guangzhou Songxing Electric Co ltd
Priority to CN202210797291.6A priority Critical patent/CN115055443A/en
Publication of CN115055443A publication Critical patent/CN115055443A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00Cleaning by methods involving the use of air flow or gas flow
    • B08B5/02Cleaning by the force of jets, e.g. blowing-out cavities
    • B08B1/12
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B15/00Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
    • B08B15/04Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/14Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor
    • B23K26/142Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor for the removal of by-products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/16Removal of by-products, e.g. particles or vapours produced during treatment of a workpiece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/32Accessories
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

The invention discloses an automatic cleaning device, which relates to the technical field of cleaning and comprises an X-axis module and a Z-axis module; the X-axis module is arranged on the X-axis module mounting seat and comprises a first sliding seat; the Z-axis module is arranged on the Z-axis module mounting seat, and the Z-axis module mounting seat is arranged on the first sliding seat; the Z-axis module is provided with a blowing mechanism mounting plate, a blowing mechanism is mounted on the side face of the blowing mechanism mounting plate, the end of the blowing mechanism mounting plate is provided with a cleaning module, and the tail end of the blowing mechanism is suspended and is right opposite to the upper side of the cleaning module. The universal air blowing mechanism is arranged, and adopts a compressed air mode, so that the air blowing direction can be changed randomly according to the actual position requirement, the cleaning position is blown, the cleaning effect of the surface of a workpiece is better, and the brush can be cleaned by itself.

Description

Automatic cleaning device
Technical Field
The invention relates to the technical field of cleaning, in particular to an automatic cleaning device.
Background
In the field of welding, a large amount of substances such as welding slag, smoke and the like are generated in the process of arc welding, laser welding and the like, and the substances such as the welding slag, the smoke and the like are attached to the surface of a welded workpiece, so that the surface of the workpiece needs to be cleaned after the welding is finished. At present, manual cleaning is generally adopted in the market, so that the efficiency is low, the labor intensity of workers is high, the operation cost is high, and the cleaning effect is poor; the brush used for cleaning is generally planar, and the cleaning effect is poor for curved surfaces such as circular arc surfaces and the like; after the workpiece is cleaned, the brush is also full of substances such as welding slag, smoke dust and the like, and the brush needs to be cleaned again or replaced manually.
Chinese patent CN209871641U discloses an automatic product loading and unloading machine, which comprises a product clamp, a conveying track, a blanking mechanism and a loading mechanism, wherein the blanking mechanism and the loading mechanism are respectively arranged along the conveying track; clean mechanism includes anchor clamps hand mechanism and clean groove, and anchor clamps hand mechanism includes anchor clamps hand and first moving mechanism, can move on X axle direction and vertical direction through first moving mechanism anchor clamps hand, is equipped with brush, motor, linear transmission and air nozzle in clean inslot, and the motor is connected the brush and is driven the brush and rotate, and the brush setting is on linear transmission, and it is reciprocating linear motion to drive the brush through linear transmission. Although the cleaning mechanism disclosed in this patent can achieve linear movement in the X-axis and Y-axis directions and is disclosed to have a brush structure, the brush structure in this patent is located in a cleaning groove in the cleaning mechanism and is inconvenient to achieve the cleaning effect in the Z-axis direction.
Chinese patent CN110251042A discloses a cleaning robot and a cleaning method, the cleaning robot includes a main body and a working assembly, the working assembly is controlled by the main body and can move along three directions of X-axis, Y-axis and Z-axis, the working assembly includes a cleaning head and a connecting rod, one end of the connecting rod is connected with the main body, the other end is connected with the cleaning head, the connecting rod can rotate relative to the main body, the cleaning head can rotate relative to the connecting rod, and the cleaning head can clean along the outer surface and the inner surface of the object to be cleaned. The cleaning method is to clean the product based on the shape of the product to be cleaned, the damage of the product to be cleaned is very small, the cleaning effect is good, the inner surface and the outer surface of the product to be cleaned can be covered, better using effect and experience are achieved when the shoe product is cleaned, and the leather shoes can be cleaned by adopting a non-soaking cleaning means, so that the application range of the cleaning method is greatly expanded. Although this patent discloses that the cleaner head can be rotated about the Y-axis and Z-axis with multiple degrees of freedom, and this patent provides a suction port for suction and cleaning, problems of clogging of suction and poor cleaning effect are likely to occur.
Therefore, it is necessary to design a device capable of automatically cleaning, improving cleaning efficiency and effect, reducing labor intensity of workers, reducing operation cost, and implementing a self-cleaning function.
Disclosure of Invention
The invention provides an automatic cleaning device aiming at the problems in the prior art.
In order to realize the purpose, the technical scheme adopted by the invention is as follows:
an automatic cleaning device comprises an X-axis module and a Z-axis module;
the X-axis module is arranged on the X-axis module mounting seat and comprises a first sliding seat;
the Z-axis module is arranged on the Z-axis module mounting seat, and the Z-axis module mounting seat is arranged on the first sliding seat;
the Z-axis module is provided with a blowing mechanism mounting plate, a blowing mechanism is mounted on the side face of the blowing mechanism mounting plate, a cleaning module is mounted at the end of the blowing mechanism mounting plate, and the tail end of the blowing mechanism is suspended and is just opposite to the upper side of the cleaning module.
Furthermore, the cleaning device also comprises a base, and the X-axis module mounting seat is fixed on the base through a fastener, wherein the fastener has a fixing function.
Furthermore, the X-axis module mounting base comprises a horizontal plate, a limiting block is mounted on the horizontal plate, a limiting hole is formed in the limiting block, an adjusting block is mounted on the side face of the base, a slotted hole is formed in the adjusting block, the adjusting block and the limiting block are connected through a fastening piece, and the fastening piece sequentially penetrates through the slotted hole and the limiting hole.
Furthermore, the X-axis module mounting base further comprises a vertical plate, the vertical plate is vertically mounted on the upper end face of the horizontal plate, a supporting plate is mounted on one side face of the vertical plate, the lower end face of the supporting plate is mounted on the horizontal plate, a first sliding groove is formed in the other side face of the vertical plate, and the X-axis module is mounted in the first sliding groove.
Furthermore, a first fixing plate is installed above the supporting plate, one side face of the first fixing plate is fixed on the vertical plate, the first fixing plate and the vertical plate are arranged in a vertical relation, a first drag chain is arranged on the first fixing plate, a first flat portion is arranged on the first drag chain, and the flat portion is arranged on the upper end face of the first fixing plate.
Furthermore, the first drag chain is arranged to protect and guide the cables of the X-axis driving mechanism and the Z-axis driving mechanism and the air pipe for the air blowing mechanism, so that the cables and the air pipe are arranged together safely, neatly and regularly.
Furthermore, the edge part of the first sliding seat is of a convex structure, a clamping hook part is arranged on one side surface of the Z-axis module mounting seat, a clamping groove is formed in the end part of the clamping hook part, and the convex structure of the first sliding seat is clamped in the clamping groove.
Furthermore, the first drag chain is further provided with a first arc part, one side face of the Z-axis module mounting seat is provided with a second fixing plate, one end of the second fixing plate extends along the direction perpendicular to one side face of the Z-axis module mounting seat until the end extends to the upper side of the X-axis module, and the arc part of the first drag chain is arranged on the upper end face of the second fixing plate.
Furthermore, one end of the X-axis module is connected with an X-axis driving mechanism, and the X-axis driving mechanism is an X-axis servo motor.
Furthermore, a second sliding groove is formed in the Z-axis module mounting seat, the Z-axis module is slidably mounted in the second sliding groove, a third fixing plate is fixedly mounted on the side face of the Z-axis module mounting seat, a second drag chain is mounted in the third fixing plate, a second flat portion is arranged on the second drag chain, and the second flat portion is fixed on the third fixing plate.
Furthermore, the second drag chain is arranged to protect and guide the cables of the Z-axis driving mechanism and the air pipes of the air blowing mechanism, so that the cables and the air pipes are arranged together safely, neatly and regularly.
Furthermore, the second drag chain is provided with a second arc part, a fourth fixing plate extends from the air blowing mechanism mounting plate, and the second arc part is arranged on the fourth fixing plate.
Furthermore, the air blowing mechanism mounting plate is also provided with a fixing piece, and the air blowing mechanism is fixedly connected with the air blowing mechanism mounting plate through the fixing piece.
Furthermore, one end of the Z-axis module is connected with a Z-axis driving mechanism, and the Z-axis driving mechanism is a Z-axis servo motor.
Furthermore, the cleaning module is a brush, the brush comprises a brush head and a brush root, a shell is arranged on the outer surface of the brush root in a surrounding mode, a plurality of through holes are formed in the shell and the brush root in a penetrating mode, and the brush fixing block are fixedly connected through fasteners penetrating through the through holes.
Furthermore, the brush fixing block is provided with an extension part which is fixed on the air blowing mechanism mounting plate through a fastener.
Furthermore, the air blowing mechanism is a universal air blowing mechanism.
Furthermore, the blowing mechanism comprises a speed regulating valve, an air distributor and a universal bamboo joint pipe, the air distributor is installed on the blowing mechanism installation plate through a fixing piece, the speed regulating valve is installed at one end of the air distributor, the other end of the air distributor is connected with the universal bamboo joint pipe, and the speed regulating valve and the universal bamboo joint pipe are located at the opposite ends of the air distributor.
Furthermore, the air blowing mechanism further comprises an air faucet, the universal bamboo joint pipe is provided with an inlet end and an outlet end, the inlet end is communicated with the air distributor, the outlet end is communicated with the air faucet, and the air faucet is suspended in the air and is opposite to the brush head of the cleaning module.
Compared with the prior art, the invention has the following beneficial effects:
the air blowing mechanism is a universal air blowing mechanism, and the universal air blowing mechanism adopts a structure of an air distributor and a universal bamboo joint pipe, so that the air blowing position and direction can be adjusted at will according to the actual position requirement; the universal blowing mechanism adopts a compressed air mode, so that the cleaning position can be blown, and the cleaning device can realize the function of blowing while brushing; in addition, the air suction device is arranged at the top of the device, so that a comprehensive cleaning mode of brush cleaning, gas purging and vacuum dust collection is realized, on one hand, the cleaning efficiency and effect are improved, and on the other hand, the self-cleaning function of the cleaning module can be realized;
the profiling brush is manufactured into the fan-shaped cambered surfaces with different radiuses R according to different diameters of workpieces by adopting a profiling method, so that the contact area of the brush head and the surface of the workpiece is increased, and the cleaning effect is improved; the included angle theta of the fan-shaped cambered surface of the profiling brush can be made into different angles according to actual conditions;
the profiling brush can control the profiling brush to horizontally move in the X direction and vertically move in the Z direction by automatically controlling the modules in all axial directions, so that the workpiece can be automatically cleaned; when the automatic cleaning device is used independently, one-key starting can be realized for a single workpiece, and the automatic cleaning device can automatically clean the surface of the workpiece; and the automatic cleaning device can also be matched with a conveying line to realize the full-automatic cleaning work of workpieces on the whole production line.
Drawings
FIG. 1 is a schematic view of the overall structure of the cleaning device of the present invention;
FIG. 2 is a left side view of the cleaning device of the present invention shown in FIG. 1;
FIG. 3 is a right side view of the cleaning device of the present invention shown in FIG. 1;
FIG. 4 is a top view of the cleaning device of the present invention;
FIG. 5 is a schematic view of a cleaning module of the cleaning device of the present invention;
FIG. 6 is a schematic structural diagram of a universal blowing mechanism in the cleaning device of the present invention;
reference numerals: an X-axis module; 2, a Z-axis module; an X-axis module mounting seat; 4. a first slider; 5, a Z-axis module mounting seat; 6. a blowing mechanism mounting plate; 7. a blowing mechanism; 8. a base; 9. a fastener; 10. a horizontal plate; 11. a limiting block; 12. an adjusting block; 13. a vertical plate; 14. a support plate; 15. a first fixing plate; 16. a first tow chain; 17. a second fixing plate; an X-axis drive mechanism; 19. a third fixing plate; 20. a second tow chain; 21. a fourth fixing plate; 22. a fixing member; a Z-axis drive mechanism; 24. a brush head; 25. a brush root; 26. a housing; 27. a brush fixing block; 28. an extension portion; 29. a workpiece; 30. a hook portion; 31. a speed regulating valve; 32. a gas distributor; 33. a universal bamboo joint pipe; 34. an air tap.
Detailed Description
In order to make the purpose and technical solution of the present invention clearer, the following will clearly and completely describe the technical solution of the present invention with reference to the following embodiments. It should be noted that the raw materials used in the present invention are all common commercial products, and the sources thereof are not particularly limited.
It is to be understood that the terms "center," "upper," "lower," "horizontal," "left," "right," "front," "rear," "lateral," "longitudinal," and the like are used in the illustrated orientation or positional relationship as shown in the drawings for ease of description and simplicity of description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting.
Example 1
An automatic cleaning device as shown in fig. 1-4 comprises an X-axis module 1, a Z-axis module 2 and a base 8; the X-axis module 1 is mounted on the X-axis module mounting base 3, and the X-axis module mounting base 3 is fixed on the base 8 by a fastener 9, wherein the fastener 9 has a fixing function, for example, the fastener 9 may be a bolt, but is not limited to a bolt. And the X-axis module 1 comprises a first slide 4; the Z-axis module 2 is arranged on the Z-axis module mounting seat 5, and the Z-axis module mounting seat 5 is arranged on the first sliding seat 4; the Z-axis module 2 is provided with an air blowing mechanism mounting plate 6, an air blowing mechanism 7 is mounted on the side face of the air blowing mechanism mounting plate 6, a cleaning module is mounted at the end of the air blowing mechanism mounting plate 6, the tail end of the air blowing mechanism 7 is suspended and is just opposite to the upper side of the cleaning module, a fixing part 22 is further mounted on the air blowing mechanism mounting plate 6, the air blowing mechanism 7 is fixedly connected with the air blowing mechanism mounting plate 6 through the fixing part 22, and screws can be selected as the fixing part. The blowing mechanism 7 adopts a compressed air mode, has the main effects that the blowing direction can be randomly changed according to the actual position requirement, the cleaning position is blown, the cleaning effect of the surface of the workpiece is better, and the cleaning module can be self-cleaned.
Specifically, the air blowing mechanism 7 is a universal air blowing mechanism, as shown in a schematic structural diagram of the air blowing mechanism shown in fig. 6, the air blowing mechanism 7 includes a speed regulating valve 31, an air distributor 32, a universal bamboo joint pipe 33 and an air nozzle 34, the air distributor 32 is mounted on the air blowing mechanism mounting plate 6 through a fixing member, specifically, the front of the air distributor 32 is provided with a plurality of mounting holes, and the whole air blowing mechanism 7 is fixed on the air blowing mechanism mounting plate 6 through bolt connection; the gas distributor 32 is mainly used for distributing one main gas path into a plurality of sub gas paths, one end of the gas distributor 32 is provided with the speed regulating valve 31, the speed regulating valve 31 can regulate the flow of the gas, and one end of the speed regulating valve 31 is connected to the electromagnetic valve to realize electric automatic control. Two air outlets are arranged on the left side of the air distributor 32, the number of the air outlets can be designed according to actual needs, universal bamboo joint pipes 33 are installed at the air outlets, the other ends of the air distributor 32 are connected with the universal bamboo joint pipes 33, the universal bamboo joint pipes 33 enable air nozzles 34 to be capable of randomly adjusting the purging position and direction according to the actual needs, and the speed regulating valves 31 and the universal bamboo joint pipes 33 are located at opposite ends of the air distributor 32. The universal bamboo joint pipe 33 is provided with an inlet end and an outlet end, the inlet end is communicated with the air distributor 32, the outlet end is communicated with the air nozzle 34, and the air nozzle 34 is suspended and is opposite to the brush head 24 of the cleaning module. The air nozzle 34 can be designed into a fan-shaped structure, so that the blowing range is larger, the surface of the workpiece and the brush head 24 are covered, the air suction device at the top of the device is matched, the cleaning effect is better, and the brush can be cleaned by self.
The X-axis module mounting base 3 comprises a horizontal plate 10 and a vertical plate 13, a limiting block 11 is mounted on the horizontal plate 10, a limiting hole is formed in the limiting block 11, an adjusting block 12 is mounted on the side face of the base 8, a slotted hole is formed in the adjusting block 12, the adjusting block 12 and the limiting block 11 are connected through a fastening piece 9, and the fastening piece 9 sequentially penetrates through the slotted hole and the limiting hole. Vertical plate 13 installs perpendicularly on horizontal plate 10 up end, and a backup pad 14 is installed to a side of vertical plate 13, install on horizontal plate 10 face the lower terminal surface of backup pad 14, another side of vertical plate 13 is equipped with first spout, and X axle module 1 installs in first spout, make X axle module 1 can realize the ascending parallel translation in X direction, and X axle module 1 end-to-end connection has X axle actuating mechanism 18, X axle actuating mechanism 18 is X axle servo motor, wherein, X axle servo motor provides power for X axle direction removes, and can realize accurate positioning. A first fixing plate 15 is mounted above the supporting plate 14, one side surface of the first fixing plate 15 is fixed on the vertical plate 13, the positions of the first fixing plate 15 and the vertical plate 13 are set to be in a vertical relation, a first drag chain 16 is arranged on the first fixing plate 15, a first flat part is arranged on the first drag chain 16, and the flat part is arranged on the upper end surface of the first fixing plate 15. The edge part of the first sliding seat 4 is of a convex structure, a clamping hook part is arranged on one side surface of the Z-axis module mounting seat 5, a clamping groove is formed in the end part of the clamping hook part, and the convex structure of the first sliding seat 4 is clamped in the clamping groove. First tow chain 16 still is equipped with first arc, and 5 a side of Z axle module mount pad is equipped with second fixed plate 17, and the direction of perpendicular to 5 a side of Z axle module mount pad is extended along the one end of second fixed plate 17, until extending to the top of X axle module, and second fixed plate 17 up end is located to the arc of first tow chain 16, can be along with Z axle module mount pad 5 horizontal migration together.
Be equipped with the second spout on the Z axle module mount pad 5, Z axle module 2 slidable mounting makes Z axle module 2 can realize the ascending vertical migration of Z side in the second spout, and the end-to-end connection of Z axle module 2 has Z axle actuating mechanism 23, and Z axle actuating mechanism 23 is Z axle servo motor, and wherein, Z axle servo motor provides power for Z axle direction removes. And a third fixing plate 19 is fixedly installed on the side surface of the Z-axis module installing seat 5, a second drag chain 20 is installed in the third fixing plate 19, the second drag chain 20 is provided with a second flat part, and the second flat part is fixed on the third fixing plate 19. The second drag chain 20 is provided with a second arc part, a fourth fixing plate 21 extends from the air blowing mechanism mounting plate 6, and the second arc part is arranged on the fourth fixing plate 21.
As shown in fig. 5, the cleaning module is a brush, the brush includes a brush head 24 and a brush root 25, a housing 26 is surrounded on the outer surface of the brush root 25, a plurality of through holes are formed through the housing 26 and the brush root 25, as shown in fig. 5, 3 through holes are formed, the brush and a brush fixing block 27 are fixedly connected through a fastening member 9 passing through the through holes, and the fastening member 9 can be a bolt, but is not limited to a bolt. The brush fixing block 27 is provided with an extension 28, and the extension 28 is fixed on the blowing mechanism mounting plate 6 through a fastener 9.
Specifically, the brush mainly comprises a brush head part 24, a brush root part 25 and a shell, wherein the brush head part 24 and the brush root part 25 have certain radians, the shell can be made of an aluminum alloy material, and the brush head part 24 is a main cleaning part and is directly contacted with a workpiece; the brush root 25 is a mounting carrier of the brush head 24; the aluminum alloy shell wraps the root part 25 of the brush and the local part of the brush head part 24, so that the whole body is firmer; the brush is manufactured into fan-shaped cambered surfaces with different radiuses R according to different diameters of workpieces by adopting a profiling method, so that the contact area of the brush head 24 and the surface of the workpiece is increased, and the cleaning effect is improved; the included angle theta of the fan-shaped cambered surface of the profiling brush can be made into different angles according to actual conditions; three through holes are designed on the side surface of the profiling brush and are used for being fixedly arranged on the brush fixing block 27.
The working principle of the device is as follows: through X, Z module and corresponding servo drive control and then realize the automation of device brush and clean, utilize compressed air and pneumatic control to realize that the gas of device sweeps, the getter device that the cooperation device top set up has realized "the brush is clean + gas sweeps + vacuum cleaner" the comprehensive clean mode, on the one hand, has improved clean efficiency and effect, and on the other hand enables clean module itself and can realize the clean function of oneself.
The copying brush in the device realizes the fine adjustment in the Y-axis direction through the adjusting bolt and the adjusting block 12, so that the copying brush is aligned with the central point of a workpiece; the profiling brush can horizontally move along the X-axis die 7, so that workpieces with different diameters can be cleaned; the profiling brush can vertically move in the Z direction along with the Z-axis module, so that workpieces with different heights can be cleaned; when the automatic cleaning device works, a workpiece rotates on the rotating mechanism all the time, and the copying hairbrush is controlled to horizontally move in the X direction and vertically move in the Z direction through an automatic program, so that the workpiece can be automatically cleaned; when the automatic cleaning device is used independently, one-key starting can be realized for a single workpiece 29, and the automatic cleaning device can automatically clean the surface of the workpiece; and the automatic cleaning device can also be matched with a conveying line to realize the full-automatic cleaning work of workpieces on the whole production line.
Specifically, the horizontal plate 10 is provided with a sliding chute, the mounting hole is designed into a strip shape, fine adjustment in the Y-axis direction can be realized through the adjusting bolt and the adjusting block 12, and the center line of the cleaning assembly and the center point of a workpiece can be ensured to be collinear; the X-axis module can horizontally move in the X-axis direction, so that the device can clean workpieces with different diameters; the Z-axis module can realize vertical movement in the Z-axis direction, so that the device can clean workpieces with different heights; when the automatic cleaning device works, a workpiece rotates on the rotating mechanism all the time, and the copying hairbrush is controlled to horizontally move in the X direction and vertically move in the Z direction through an automatic program, so that the workpiece can be automatically cleaned; when the automatic cleaning device is used independently, one-key starting can be realized for a single workpiece 29, and the automatic cleaning device can automatically clean the surface of the workpiece; the automatic cleaning device can also be matched with a conveying line to realize the full-automatic cleaning work of workpieces on the whole production line; the universal blowing mechanism adopts the structures of the gas distributor 32 and the universal bamboo joint pipe 33, and can randomly adjust the blowing position and direction according to the actual position requirement; the universal blowing mechanism adopts a compressed air mode, so that the cleaning position can be blown, and the cleaning device can realize the function of blowing while brushing; and the top of the device is matched with an air suction device, so that a comprehensive cleaning mode of 'brush cleaning + gas purging + vacuum dust collection' is realized, on one hand, the cleaning efficiency and effect are improved, and on the other hand, the cleaning module can realize self-cleaning function.
Finally, it should be noted that the above-mentioned contents are only used for illustrating the technical solutions of the present invention, and do not limit the protection scope of the present invention, and those skilled in the art can make simple modifications or equivalent substitutions on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.

Claims (16)

1. An automatic cleaning device is characterized in that: comprises an X-axis module (1) and a Z-axis module (2);
the X-axis module (1) is arranged on the X-axis module mounting seat (3), and the X-axis module (1) comprises a first sliding seat (4); the Z-axis module (2) is arranged on the Z-axis module mounting seat (5), and the Z-axis module mounting seat (5) is arranged on the first sliding seat (4);
install on Z axle module (2) and blow mechanism mounting panel (6), the side-mounting of mechanism mounting panel (6) of blowing has blowing mechanism (7), and the clean module is installed to the tip of blowing mechanism mounting panel (6), and the end of blowing mechanism (7) is unsettled and just to the top of clean module.
2. An automatic cleaning device as claimed in claim 1, characterized in that: the cleaning device further comprises a base (8), and the X-axis module mounting seat (3) is fixed on the base (8) through a fastener (9).
3. An automatic cleaning device as claimed in claim 2, characterized in that: x axle module mount pad (3) are including horizontal plate (10), install stopper (11) on horizontal plate (10), have seted up spacing hole on stopper (11), and base (8) side-mounting has regulating block (12), has seted up the slotted hole on regulating block (12), connects through fastener (9) between regulating block (12) and stopper (11), and fastener (9) pass slotted hole and spacing hole in proper order.
4. An automatic cleaning device as claimed in claim 3, characterized in that: x axle module mount pad (3) still include vertical plate (13), and vertical plate (13) are installed perpendicularly on horizontal plate (10) up end, and backup pad (14) are installed to a side of vertical plate (13), and the lower terminal surface of backup pad (14) is installed on the horizontal plate face, and the another side of vertical plate (13) is equipped with first spout, and X axle module (1) is installed in first spout.
5. An automatic cleaning device as claimed in claim 4, characterized in that: first fixed plate (15) are installed to the top of backup pad (14), and one side of first fixed plate (15) is fixed on vertical plate (13), and the position of first fixed plate (15) and vertical plate (13) sets up to the vertical relation, and is equipped with first tow chain (16) on first fixed plate (15), and first tow chain (16) are equipped with first flat portion, and first flat portion sets up at first fixed plate (15) up end.
6. An automatic cleaning device as claimed in claim 5, characterized in that: the edge part of the first sliding seat (4) is of a convex structure, a clamping hook part is arranged on one side surface of the Z-axis module mounting seat (5), a clamping groove is formed in the end part of the clamping hook part, and the convex structure of the first sliding seat (4) is clamped in the clamping groove.
7. An automatic cleaning device as claimed in claim 6, characterized in that: first tow chain (16) still are equipped with first arc portion, one side of Z axle module mount pad (5) is equipped with second fixed plate (17), and the direction of the one end edge perpendicular to Z axle module mount pad (5) side of second fixed plate (17) extends until extending to the top of X axle module (1), and the arc portion of first tow chain (16) locates second fixed plate (17) up end.
8. An automatic cleaning device as claimed in claim 1, characterized in that: one end of the X-axis module (1) is connected with an X-axis driving mechanism (18), and the X-axis driving mechanism (18) is an X-axis servo motor.
9. An automatic cleaning device as claimed in claim 1, characterized in that: the Z-axis module mounting seat (5) is provided with a second sliding groove, the Z-axis module (2) is slidably mounted in the second sliding groove, a third fixing plate (19) is fixedly mounted on the side face of the Z-axis module mounting seat (5), a second drag chain (20) is mounted in the third fixing plate (19), the second drag chain (20) is provided with a second flat portion, and the second flat portion is fixed on the third fixing plate (19).
10. An automatic cleaning device as claimed in claim 9, characterized in that: the second drag chain (20) is provided with a second arc part, a fourth fixing plate (21) extends from the air blowing mechanism mounting plate (6), and the second arc part is arranged on the fourth fixing plate (21).
11. An automatic cleaning device as claimed in claim 1, characterized in that: the blowing mechanism mounting plate (6) is further provided with a fixing piece (22), and the blowing mechanism (7) is fixedly connected with the blowing mechanism mounting plate (6) through the fixing piece (22).
12. An automatic cleaning device as claimed in claim 1, characterized in that: z axle module (2) one end is connected with Z axle actuating mechanism (23), and Z axle actuating mechanism (23) are Z axle servo motor.
13. An automatic cleaning device as claimed in claim 3, characterized in that: the cleaning module is a brush, the brush comprises a brush head (24) and a brush root (25), a shell (26) is arranged on the outer surface of the brush root (25) in a surrounding mode, a plurality of through holes are formed in the shell (26) and the brush root (25) in a penetrating mode, and the brush is fixedly connected with a brush fixing block (27) through a fastener (9) penetrating through the through holes.
14. An automatic cleaning device as claimed in claim 13, characterized in that: the brush fixing block (27) is provided with an extension part (28), and the extension part (28) is fixed on the air blowing mechanism mounting plate (6) through a fastener (9).
15. An automatic cleaning device as claimed in claim 14, characterized in that: the blowing mechanism (7) comprises a speed regulating valve (31), a gas distributor (32) and universal bamboo joint pipes (33), the gas distributor (32) is installed on the blowing mechanism installation plate (6) through a fixing piece, the speed regulating valve (31) is installed at one end of the gas distributor (32), the other end of the gas distributor (32) is connected with the universal bamboo joint pipes (33), and the speed regulating valve (31) and the universal bamboo joint pipes (33) are located at opposite ends of the gas distributor (32).
16. An automatic cleaning device as claimed in claim 15, characterized in that: the air blowing mechanism (7) further comprises an air tap (34), the universal bamboo joint pipe (33) is provided with an inlet end and an outlet end, the inlet end is communicated with the air distributor (32), the outlet end is communicated with the air tap (34), and the air tap (34) is suspended and just faces to the brush head (24) of the cleaning module.
CN202210797291.6A 2022-07-06 2022-07-06 Automatic cleaning device Pending CN115055443A (en)

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CN202210797291.6A CN115055443A (en) 2022-07-06 2022-07-06 Automatic cleaning device

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Application Number Priority Date Filing Date Title
CN202210797291.6A CN115055443A (en) 2022-07-06 2022-07-06 Automatic cleaning device

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CN115055443A true CN115055443A (en) 2022-09-16

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