CN217799739U

CN217799739U - Trinity high-speed automatic gun cleaning station

Info

Publication number: CN217799739U
Application number: CN202220799650.7U
Authority: CN
Inventors: 赵宇
Original assignee: Wuxi Xinjinyu Intelligent Manufacturing Co ltd
Current assignee: Wuxi Xinjinyu Intelligent Manufacturing Co ltd
Priority date: 2022-04-08
Filing date: 2022-04-08
Publication date: 2022-11-15
Anticipated expiration: 2032-04-08

Abstract

The utility model relates to a high-speed automatic clear rifle station of trinity, including the base, its characterized in that: the top of base sets up protective housing, protective housing's preceding terminal surface top sets firmly presss from both sides rifle device, still includes: the gun cleaning device is arranged below the working center of the gun clamping device; the wire cutting device is arranged at the front part of the gun clamping device; the built-in oil injection device is arranged on the surface of the protective shell and positioned on a gun cleaning path of the gun cleaning device, the built-in oil injection device comprises two groups of oil injection mechanisms which are obliquely aligned to the gun cleaning position of the welding gun, and an oil inlet pipeline of each oil injection mechanism is arranged in the protective shell; the utility model provides a clear rifle station of high-speed automation of trinity can be so that clear rifle and oil spout go on at same station, carries out work by a robot control command, and it is long when can greatly shorten holistic clear rifle.

Description

Trinity high-speed automatic gun cleaning station

Technical Field

The utility model belongs to the technical field of clear rifle station technique and specifically relates to a clear rifle station of high-speed automation of trinity.

Background

A welding robot is an industrial robot that engages in welding, which is a versatile, reprogrammable, automatically controlled manipulator having three or more programmable axes for use in the field of industrial automation. To accommodate different applications, the mechanical interface of the last axis of the robot, usually a connecting flange, may be used to attach different tools or end effectors. The welding robot is provided with a welding clamp or a welding gun on a tail shaft flange of the industrial robot, so that the welding robot can carry out welding, cutting or thermal spraying.

When the existing welding robot carries out gun cleaning and oil spraying procedures, the robot needs to send 2-3 instructions to complete the gun cleaning and oil spraying procedures due to non-identical stations, and along with the acceleration of welding production beats of the robot, the whole gun cleaning station which needs to move two stations and respectively realizes the gun cleaning and oil spraying functions needs over 12 seconds of gun cleaning time, so that the consumed time is long; there is a need to provide an improved gun cleaning station that addresses the above problems.

SUMMERY OF THE UTILITY MODEL

This application is directed against the shortcoming among the above-mentioned prior art, provides a clear rifle station of high-speed automation of trinity rational in infrastructure to make clear rifle and oil spout go on at same station, carry out work by a robot control command, can greatly shorten holistic clear rifle is long.

The utility model discloses the technical scheme who adopts as follows:

the utility model provides a clear rifle station of high-speed automation of trinity, includes the base, and the top of base sets up protective housing, protective housing's preceding terminal surface top sets firmly presss from both sides rifle device, still includes:

the gun cleaning device is arranged below the working center of the gun clamping device;

the wire cutting device is arranged at the front part of the gun clamping device;

the built-in oil injection device is arranged on the surface of the protective shell and located on a gun cleaning path of the gun cleaning device, the built-in oil injection device comprises two groups of oil injection mechanisms which are obliquely aligned to the gun cleaning position of the welding gun, and an oil inlet pipeline of each oil injection mechanism is arranged in the protective shell.

Furthermore, the oil injection mechanism comprises an oil injection pipe penetrating through the shell of the protective shell, the top extension part of the oil injection pipe is in an outer hexagonal design, and an oil injection nozzle is arranged at the top of the oil injection pipe body;

furthermore, the built-in oil spraying device further comprises a support fixedly arranged on the side face of the protective shell and an adjusting valve arranged above the support, and an oil bottle is arranged in the support.

Further, the gun clamping device comprises a clamp seat, a first air cylinder is arranged on one side of the clamp seat, and a fixed stop iron is arranged on the other side of the clamp seat.

Further, the gun cleaning device comprises an adjusting frame fixedly arranged on the lower portion of the front end face of the protective shell, a pneumatic motor is vertically arranged in the adjusting frame, and a reamer is arranged at the driving end of the pneumatic motor.

Further, the gun cleaning device also comprises a collecting box fixedly arranged below the pneumatic motor.

Further, the wire cutting device comprises a fixing plate fixedly arranged on the front end face of the gun clamping device, a mounting plate is fixedly arranged on the front end face of the fixing plate, a wire cutting mechanism is arranged on one side of the mounting plate, and a protective cover is arranged on the periphery of the wire cutting mechanism.

Further, the lower part of protective housing still sets up the control joint of being connected with external robot control, the control joint is seven female seats of needle aviation.

The utility model has the advantages as follows:

1. install on the clear rifle route of clear rifle device through improving fueling injection equipment, the fueling injection mechanism slope cross alignment welder that is set up by a set of cross carries out the oil spout inside, has realized clear rifle, the oil spout process with the station, and then can accomplish the process by a robot control command, need not to remove station and multichannel robot command and realize, can shorten holistic clear rifle time by a wide margin.

2. Compared with the wire cutting device in the prior art, the wire cutting device is very simple in electrical arrangement, all control elements are safely placed in the protective cover, exposed pipelines are very few, and the aging and damage of the pipelines can be effectively prevented.

3. Two fuel sprayer settings are on the oil spout pipe of outer hexagonal outline, when needing the adjustment to aim at welder inner nozzle, and the oil spout pipe including the fuel sprayer is adjusted to specific position with the spanner and can be realized, the operation of being convenient for, easy to maintain.

4. The oil injection quantity is controlled by arranging a regulating valve on the protective shell from the path of an oil injection bottle, an oil injection pipeline and an oil injection nozzle in the protective shell, so that the oil injection quantity and the oil injection effect are conveniently regulated.

Drawings

Fig. 1 is a perspective view of the present invention;

FIG. 2 is a front view of FIG. 1;

FIG. 3 is a left side view of FIG. 1;

fig. 4 is the internal structure view of the utility model after the wire cutting device is dismantled.

Wherein: 1. a base; 2. a protective housing; 3. a gun clamping device; 4. a gun cleaning device; 5. a wire cutting device; 6. a fuel injection device is arranged in the oil tank; 60. an oil injection mechanism; 601. an oil spray pipe; 602. an oil jet; 603. a support; 604. an oil bottle; 605. adjusting a valve; 31. a clamp base; 32. a first cylinder; 33. fixing a stop iron; 41. an adjusting bracket; 42. a pneumatic motor; 43. a reamer; 44. a collection box; 51. a fixing plate; 52. mounting a plate; 54. a protective cover; 7. and controlling the joint.

Detailed Description

The following describes embodiments of the present invention with reference to the drawings.

In the embodiment shown in fig. 1, fig. 2, fig. 3 and fig. 4, a three-in-one high-speed automatic gun cleaning station includes a base 1, a protective casing 2 is disposed above the base 1, a gun clamping device 3 is fixedly disposed on the top of the front end surface of the protective casing 2, and the three-in-one high-speed automatic gun cleaning station further includes:

the gun cleaning device 4 is arranged below the working center of the gun clamping device 3;

the wire cutting device 5 is arranged at the front part of the gun clamping device 3;

the built-in oil injection device 6 is arranged on the surface of the protective shell 2 and located on a gun cleaning path of the gun cleaning device 4, the built-in oil injection device 6 comprises two groups of oil injection mechanisms 60 which are obliquely aligned to the gun cleaning positions of the welding guns, and oil inlet pipelines of the oil injection mechanisms 60 are arranged in the protective shell 2 so as to hide the pipelines and realize oil injection.

In the embodiment shown in fig. 1, 2, 3 and 4, the oil injection mechanism 60 comprises an oil injection pipe 601 penetrating through the surface shell of the protective casing 2, the top extension of the oil injection pipe 601 is in an outer hexagonal design, and an oil injection nozzle 602 is arranged at the top position of the body of the oil injection pipe 601; and then can directly rotate through the spanner and spout oil pipe 601, this design can conveniently adjust the inclination of spouting oil pipe 601, adjust the injection direction of fuel sprayer 602.

In the embodiment shown in fig. 1, 2, 3 and 4, the built-in oil spraying device 6 further includes a bracket 603 fixed on the side of the protective housing 2 and a regulating valve 605 above the bracket 603, an oil bottle 604 is arranged in the bracket 603, and the oil inlet amount of the oil path built in the protective housing 2 is controlled by the regulating valve 605, so as to conveniently regulate the oil spraying amount and avoid the unsatisfactory oil spraying effect.

In the embodiment shown in fig. 1, 2, 3 and 4, the gun-clamping device 3 includes a clamp base 31, a first cylinder 32 is disposed on one side of the clamp base 31, and a fixed stop 33 is disposed on the other side of the clamp base 31.

In the embodiment shown in fig. 1, 2, 3 and 4, the gun cleaning device 4 includes an adjusting bracket 41 fixed on the lower portion of the front end face of the protective housing 2, a pneumatic motor 42 is vertically installed in the adjusting bracket 41, and a reamer 43 is installed at the driving end of the pneumatic motor 42.

In the embodiment shown in fig. 1, 2, 3 and 4, the gun cleaning device 4 further comprises a collection box 44 secured below the air motor 42. The wire cutting device 5 comprises a fixing plate 51 fixedly arranged on the front end face of the gun clamping device 3, a mounting plate 52 is fixedly arranged on the front end face of the fixing plate 51, a wire cutting mechanism is arranged on one side of the mounting plate 52, and a protective cover 54 is arranged on the periphery of the wire cutting mechanism. The lower part of protective housing 2 still sets up the control joint 7 of being connected with external robot control, and control joint 7 is the female seat of seven needle aviation.

The utility model discloses a theory of operation does: outside robot welder need clear rifle when, realize through control joint 7 the utility model discloses be connected with the robot end, robot welder moves in advance to treating clear rifle position, the robot sends out the instruction, first cylinder 32 must make and then the drive top leans on, with the fixed step up of welder' S pipe shaft, clear rifle and oil spout process, welder moves to the processing station down, air motor 42 must make drive reamer 43 rotary work to clear rifle about 3S inside, secondly, the oil spout 602 diagonal angle of setting in clear rifle route below upwards carries out the oil spout to the welder inside, guarantee to prevent that the agent that splashes sprays to the darker region of welder rifle head, this process about 2S, clear rifle compares 10S process time that prior art needs with the oil spout and shortens nearly 50%, can guarantee better processing effect, faster machining efficiency, send the order by the robot at last and move station to anterior wire cutting device 5, cut the wire by the wire cutting mechanism, clear rifle overall process finishes.

If the anti-spattering agent is not sprayed to the deeper area of the gun head of the welding gun, the anti-spattering dose is increased, the rotation and the increase of the anti-spattering dose are controlled by the regulating valve 605, and meanwhile, the spraying effect of the nozzle of the welding gun is checked again; if the spatter preventive agent drips from the torch nozzle, it is indicated that the spatter preventive agent should be reduced, and rotation reduction control by the regulating valve 605 is performed while the torch nozzle spray effect is checked again.

The above description is for the purpose of explanation and not limitation of the invention, which is defined in the claims, and any modifications may be made within the scope of the invention.

Claims

1. The utility model provides a high-speed automatic clear rifle station of trinity, includes base (1), its characterized in that: the top of base (1) sets up protecting sheathing (2), the preceding terminal surface top of protecting sheathing (2) sets firmly presss from both sides rifle device (3), still includes:

the gun cleaning device (4) is arranged below the working center of the gun clamping device (3);

the wire cutting device (5) is arranged at the front part of the gun clamping device (3);

the built-in oil injection device is characterized in that the built-in oil injection device (6) is arranged on the surface of the protective shell (2) and is positioned on a gun cleaning path of the gun cleaning device (4), the built-in oil injection device (6) comprises two groups of oil injection mechanisms (60) which are obliquely aligned to the gun cleaning position of a welding gun, and an oil inlet pipeline of each oil injection mechanism (60) is arranged in the protective shell (2).

2. A three-in-one high speed automatic gun cleaning station as claimed in claim 1, wherein: the oil injection mechanism (60) comprises an oil injection pipe (601) penetrating through a shell of the protective shell (2), the top extending part of the oil injection pipe (601) is in an outer hexagonal design, and an oil injection nozzle (602) is arranged at the top of the oil injection pipe (601) body.

3. A three-in-one high speed automatic gun cleaning station as claimed in claim 1, wherein: the built-in oil spraying device (6) further comprises a support (603) fixedly arranged on the side face of the protective shell (2) and an adjusting valve (605) above the support (603), and an oil bottle (604) is arranged in the support (603).

4. A three-in-one high speed automatic gun cleaning station as claimed in claim 1, wherein: the gun clamping device (3) comprises a clamp seat (31), a first air cylinder (32) is arranged on one side of the clamp seat (31), and a fixed stop iron (33) is arranged on the other side of the clamp seat (31).

5. A three-in-one high speed automatic gun cleaning station as claimed in claim 1, wherein: the gun cleaning device (4) comprises an adjusting frame (41) fixedly arranged on the lower portion of the front end face of the protective shell (2), a pneumatic motor (42) is vertically arranged in the adjusting frame (41), and a reamer (43) is arranged at the driving end of the pneumatic motor (42).

6. A three-in-one high speed automatic gun cleaning station as claimed in claim 5, wherein: the gun cleaning device (4) also comprises a collecting box (44) fixedly arranged below the pneumatic motor (42).

7. A three-in-one high speed automatic gun cleaning station as claimed in claim 1, wherein: cut silk device (5) including set firmly fixed plate (51) of terminal surface before pressing from both sides rifle device (3), the preceding terminal surface of fixed plate (51) sets firmly mounting panel (52), one side of mounting panel (52) sets up the silk mechanism of cutting, the periphery of cutting the silk mechanism sets up protection casing (54).

8. A three-in-one high speed automatic gun cleaning station as claimed in claim 1, wherein: protective housing (2) lower part still sets up control joint (7) of being connected with external robot control, control joint (7) are female seat of seven needles aviation.