CN115046142A - Medical-grade ultrapure water thin-wall pipeline management system - Google Patents
Medical-grade ultrapure water thin-wall pipeline management system Download PDFInfo
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- CN115046142A CN115046142A CN202210555435.7A CN202210555435A CN115046142A CN 115046142 A CN115046142 A CN 115046142A CN 202210555435 A CN202210555435 A CN 202210555435A CN 115046142 A CN115046142 A CN 115046142A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17D—PIPE-LINE SYSTEMS; PIPE-LINES
- F17D3/00—Arrangements for supervising or controlling working operations
- F17D3/01—Arrangements for supervising or controlling working operations for controlling, signalling, or supervising the conveyance of a product
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17D—PIPE-LINE SYSTEMS; PIPE-LINES
- F17D5/00—Protection or supervision of installations
- F17D5/02—Preventing, monitoring, or locating loss
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A20/00—Water conservation; Efficient water supply; Efficient water use
- Y02A20/152—Water filtration
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- General Physics & Mathematics (AREA)
- Medical Treatment And Welfare Office Work (AREA)
- Pipeline Systems (AREA)
Abstract
The invention discloses a medical-grade ultrapure water thin-wall pipeline management system, which comprises: the marking module is used for marking the pipeline node information and sending the marking information obtained by processing to the monitoring module; the monitoring module is used for associating the acquired labeling information with the matched monitoring equipment and sending the monitoring data acquired by the monitoring equipment to the data management module; the data management module is used for evaluating and grading the received monitoring data according to a preset risk grade and sending a grading result to the execution module; the execution module is used for carrying out decision selection on the received grading result according to a preset decision rule and sending selected decision information to the remote operation end; the remote operation end sends the executed information to the data management module for updating after executing the required operation in the decision information; the medical-grade ultrapure water thin-wall pipeline management system is used for intelligently processing real-time information data of each node in a pipeline.
Description
Technical Field
The invention relates to a medical-grade ultrapure water thin-wall pipeline management system.
Background
The ultrapure water pipeline is a material with outstanding comprehensive performance ABS resin and good impact strength, creep resistance and corrosion resistance, and the use temperature is-40-95 ℃. Compared with metal pipes, other plastic pipes and other plastic pipes, the modified raw materials have uniform and fine Beta crystal structure, extremely high chemical stability and high temperature resistance, and are widely applied to steel mills, flue gas desulfurization, process cooling water and corrosion-resistant medium conveying in the chemical industry.
With the continuous development of network technology and the attention and concern of people on the safety of users, the existing ultrapure water pipeline lacks of a specific management system, and is more and more difficult to meet the actual requirements only depending on manual management, in particular to the real-time information data of the water inlet and outlet conditions, the water quality conditions and the pipeline safety conditions in the pipeline.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a medical-grade ultrapure water thin-wall pipeline management system for intelligently processing real-time information data of each node in a pipeline.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a medical-grade ultrapure water thin-wall pipeline management system comprises:
the marking module is provided with preset three-dimensional map information and a plurality of pipeline nodes in the three-dimensional map information, marks the pipeline node information and sends the marked information obtained by processing to the monitoring module;
the monitoring module is provided with a plurality of monitoring devices, is respectively arranged at a plurality of pipeline nodes in the three-dimensional map information, is associated with the monitoring devices matched with the obtained marking information on the basis of the obtained marking information, and sends monitoring data obtained by the monitoring devices to the data management module;
the data management module is used for recording and storing the acquired monitoring data, evaluating and grading the received monitoring data according to a preset risk grade and sending a grading result to the execution module;
the execution module is used for carrying out decision selection on the received grading result according to a preset decision rule and sending selected decision information to the remote operation end;
and the remote operation end comprises a plurality of mobile intelligent terminals, and after the required operation in the decision information is executed, the executed information is sent to the data management module for updating.
Further, this supervisory equipment is including setting up in the fast check out test set of water, water pressure check out test set, the quality of water equipment of each pipeline node, obtains the data of rivers, water pressure and quality of water through fast check out test set of water, water pressure check out test set, quality of water equipment.
Further, the method for evaluating and grading the received monitoring data comprises the following steps:
obtaining a water flow rating based on the water flow data;
obtaining a water pressure rating based on the water pressure data;
obtaining a water quality rating based on the water quality data;
and performing comprehensive rating based on the water flow rating, the water pressure rating and the water quality rating to determine a grading result.
Further, the method for obtaining the water flow rating based on the water flow data comprises the following steps: comprehensively comparing water flow data at each pipeline node, and judging that the pipeline node is in a safety level when the difference value of the water flow speed between the previous pipeline node and the next pipeline node in operation is in a safety preset interval; when the difference value of the water flow speeds between the previous pipeline node and the next pipeline node in operation is in a preset risk interval, judging that the pipeline node is in a medium-low risk level; and when the difference value of the water flow speeds between the previous pipeline node and the next pipeline node in operation exceeds a preset risk interval, judging that the pipeline node is in a high risk level.
Further, the method for obtaining the water pressure rating based on the water pressure data comprises the following steps: comprehensively comparing based on the water pressure rating at each pipeline node, and judging that the pipeline node is in a safety level when the difference value of the water flow pressure between the previous pipeline node and the next pipeline node in operation is in a safety preset interval; when the difference value of the water flow pressure between the previous pipeline node and the next pipeline node in operation is in a risk preset interval, judging that the pipeline node is in a medium-low risk level; and when the difference value of the water flow pressure between the previous pipeline node and the next pipeline node in operation exceeds the preset risk interval, judging that the pipeline node is in a high risk level.
Further, the method for obtaining the water quality rating based on the water quality data comprises the following steps: comprehensively comparing the water quality grades at each pipeline node, and judging that the pipeline node is in a safety grade when the difference value between the optimal water quality and the worst water quality between the running pipeline nodes is in a safety preset interval; when the difference value between the optimal water quality and the worst water quality between the running pipeline nodes is in a risk preset interval, judging that the pipeline nodes are in a medium-low risk level; and when the difference value between the optimal water quality and the worst water quality between the running pipeline nodes exceeds a preset risk interval, judging that the pipeline nodes are in a high risk level.
Further, the method for carrying out comprehensive rating based on water flow rating, water pressure rating and water quality rating comprises the following steps: the influence degrees of the water flow, the water pressure and the water quality on the operation of the pipeline are weighted respectively, comprehensive rating is carried out according to the weighted total score, and a rating result comprises a safety risk level, a middle-low risk level and a high risk level.
Further, the method for performing decision selection on the received grading result comprises the following steps:
when the safety risk level is reached, executing a regular inspection maintenance decision, and scheduling the operation personnel to perform inspection according to a preset time period plan;
when the pipeline nodes are at the medium-low risk level, an instant inspection maintenance decision is executed, the pipeline node information at the medium-low risk level or the high risk level is sent to a remote operation end based on the marking information, and an operator immediately goes to the pipeline nodes at the medium-low risk level or the high risk level for maintenance;
and when the monitoring data is in the safe risk level, the risk alarm is released and the pipeline node is opened.
Further, the method comprises the following steps:
inputting three-dimensional map information and a plurality of pipelines laid in the three-dimensional map information in a server;
setting monitoring equipment at the node of each pipeline, matching the monitoring equipment with the labeling information of the pipeline node, and matching each group of monitoring equipment with a corresponding pipeline node;
acquiring monitoring data of each group of monitoring equipment, and recording and storing the monitoring data into a data management module;
evaluating and grading the received monitoring data according to a preset risk grade, and sending a grading result to an execution module;
the execution module carries out decision selection on the received grading result according to a preset decision rule and sends selected decision information to a remote operation end for execution;
and after receiving the execution command, the remote operation end performs inspection operation and sends the operation result back to the data management module for reporting.
Furthermore, the remote operation end is an APP end of the smart phone.
The invention has the beneficial effects that:
the detection module is adopted to monitor and manage the nodes of the pipelines, the water speed and water pressure states of the pipelines between the two pipeline nodes are judged based on the data difference between the previous pipeline node and the next pipeline node, the condition of leakage or damage and the like of one pipeline is determined based on the water speed and water pressure comparison between the pipelines, and an execution command is issued to a remote operation end to carry out maintenance; and on the other hand, the water quality deterioration condition in the overall pipeline is judged based on the data difference between the optimal pipeline water quality and the worst pipeline water quality, when the water quality variation exceeding the preset value exists, the water quality pollution in the pipeline is judged, and the emergency overhaul and maintenance are carried out on the pipeline in the water quality reduction area.
Detailed Description
The principles and features of this invention are described below in conjunction with examples which are set forth to illustrate, but are not to be construed to limit the scope of the invention.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Examples
A medical ultra-pure water thin-wall pipeline management system comprises:
the marking module is provided with preset three-dimensional map information and a plurality of pipeline nodes in the three-dimensional map information, marks the pipeline node information and sends the marked information obtained by processing to the monitoring module;
the monitoring module is provided with a plurality of monitoring devices, is respectively arranged at a plurality of pipeline nodes in the three-dimensional map information, is associated with the monitoring devices matched with the obtained marking information on the basis of the obtained marking information, and sends monitoring data obtained by the monitoring devices to the data management module;
the data management module is used for recording and storing the acquired monitoring data, evaluating and grading the received monitoring data according to a preset risk grade and sending a grading result to the execution module;
the execution module is used for carrying out decision selection on the received grading result according to a preset decision rule and sending selected decision information to the remote operation end;
and the remote operation end comprises a plurality of mobile intelligent terminals, and after the required operation in the decision information is executed, the executed information is sent to the data management module for updating.
The monitoring equipment comprises water speed detection equipment, water pressure detection equipment and water quality detection equipment which are arranged at the nodes of all pipelines, and the data of water flow, water pressure and water quality are acquired through the water speed detection equipment, the water pressure detection equipment and the water quality detection equipment.
The water speed detection equipment is used for detecting the flow value flowing through the pipeline node, the water pressure detection equipment is used for detecting the pressure value at the pipeline node, and the water quality detection equipment comprises TDS detection, PH detection and chlorine detection and is used for detecting the TDS value, the PH value and the chlorine value of the water quantity at the pipeline node.
The method for evaluating and grading the received monitoring data comprises the following steps:
obtaining a water flow rating based on the water flow data;
obtaining a water pressure rating based on the water pressure data;
obtaining a water quality rating based on the water quality data;
and performing comprehensive rating based on the water flow rating, the water pressure rating and the water quality rating to determine a grading result.
The method for obtaining the water flow rating based on the water flow data comprises the following steps: comprehensively comparing water flow data at each pipeline node, and judging that the pipeline node is in a safety level when the difference value of the water flow speed between the previous pipeline node and the next pipeline node in operation is in a safety preset interval; when the difference value of the water flow speeds between the previous pipeline node and the next pipeline node in operation is in a preset risk interval, judging that the pipeline node is in a medium-low risk level; and when the difference value of the water flow speeds between the previous pipeline node and the next pipeline node in operation exceeds a preset risk interval, judging that the pipeline node is in a high risk level.
The safety preset interval is that the difference of the water flow speed between the previous pipeline node and the next pipeline node is within 10%, and the risk preset interval is that the difference of the water flow speed between the previous pipeline node and the next pipeline node is 10% -30%.
The method for obtaining the water pressure rating based on the water pressure data comprises the following steps: comprehensively comparing based on the water pressure rating of each pipeline node, and judging that the pipeline node is in a safety level when the difference value of the water flow pressure between the previous pipeline node and the next pipeline node in operation is in a safety preset interval; when the difference value of the water flow pressure between the previous pipeline node and the next pipeline node in operation is in a risk preset interval, judging that the pipeline node is in a medium-low risk level; and when the difference value of the water flow pressure between the previous pipeline node and the next pipeline node in operation exceeds the preset risk interval, judging that the pipeline node is in a high risk level.
The safety preset interval is within 5% of the difference of the water flow speed between the previous pipeline node and the next pipeline node, and the risk preset interval is 5% -15% of the difference of the water flow speed between the previous pipeline node and the next pipeline node.
The method for obtaining the water quality rating based on the water quality data comprises the following steps: comprehensively comparing the water quality grades at each pipeline node, and judging that the pipeline node is in a safety grade when the difference value between the optimal water quality and the worst water quality between the running pipeline nodes is in a safety preset interval; when the difference value between the optimal water quality and the worst water quality between the running pipeline nodes is in a risk preset interval, judging the pipeline nodes to be in a medium-low risk level; and when the difference value between the optimal water quality and the worst water quality between the running pipeline nodes exceeds a preset risk interval, judging that the pipeline nodes are in a high risk level.
The safety preset interval is that the difference of the water flow speed between the previous pipeline node and the next pipeline node is within 3%, and the risk preset interval is that the difference of the water flow speed between the previous pipeline node and the next pipeline node is 5%.
The method for carrying out comprehensive rating based on water flow rating, water pressure rating and water quality rating comprises the following steps: the influence degrees of the water flow, the water pressure and the water quality on the operation of the pipeline are weighted respectively, comprehensive rating is carried out according to the weighted total score, and a rating result comprises a safety risk level, a medium-low risk level and a high risk level.
When the water flow rating, the water pressure rating and the water quality rating are all in the safety level, the rating result is determined as the safety risk level; when any one of the water flow rating and the water pressure rating is in the medium-low risk level and the quality rating is in the safety risk level, determining that the rating result is the medium-low risk level; when any one of the water flow rating and the water pressure rating is at the medium-low risk level and the quality rating is at the medium-low risk level, determining that the rating result is a high risk level; and when any one of the water flow rating, the water pressure rating and the water quality rating is in a high risk level, determining that the rating result is in the high risk level.
The method for carrying out decision selection on the received grading result comprises the following steps:
when the safety risk level is reached, executing a regular inspection maintenance decision, and scheduling the operation personnel to perform inspection according to a preset time period plan;
when the pipeline nodes are at the medium-low risk level, an instant inspection maintenance decision is executed, the pipeline node information at the medium-low risk level or the high risk level is sent to a remote operation end based on the labeling information, and an operator goes to the pipeline nodes at the medium-low risk level or the high risk level for maintenance in real time;
and when the monitoring data is in the safe risk level, the risk alarm is released and the pipeline node is opened.
And the operating personnel receives the execution command through the mobile phone terminal and carries out maintenance on the pipeline node position which is correspondingly marked forward based on the execution command.
The medical ultra-pure water thin-wall pipeline management method comprises the following steps:
inputting three-dimensional map information and a plurality of pipelines laid in the three-dimensional map information in a server;
setting monitoring equipment at the node of each pipeline, matching the monitoring equipment with the labeling information of the pipeline node, and matching each group of monitoring equipment with a corresponding pipeline node;
acquiring monitoring data of each group of monitoring equipment, and recording and storing the monitoring data into a data management module;
evaluating and grading the received monitoring data according to a preset risk grade, and sending a grading result to an execution module;
the execution module carries out decision selection on the received grading result according to a preset decision rule and sends selected decision information to a remote operation end for execution;
and after receiving the execution command, the remote operation end performs inspection operation and sends the operation result back to the data management module for reporting.
The remote operation end is an APP end of the smart phone.
The above-described embodiments of the present invention are not intended to limit the scope of the present invention, and the embodiments of the present invention are not limited thereto, and various other modifications, substitutions and alterations can be made to the above-described structure of the present invention without departing from the basic technical concept of the present invention as described above, according to the common technical knowledge and conventional means in the field of the present invention.
Claims (10)
1. Medical grade ultrapure water thin-wall pipeline management system which is characterized by comprising:
the marking module is provided with preset three-dimensional map information and a plurality of pipeline nodes in the three-dimensional map information, marks the pipeline node information and sends the marked information obtained by processing to the monitoring module;
the monitoring module is provided with a plurality of monitoring devices, is respectively installed at a plurality of pipeline nodes in the three-dimensional map information, is associated with the monitoring devices matched with the obtained labeling information based on the obtained labeling information, and sends monitoring data obtained by the monitoring devices to the data management module;
the data management module is used for recording and storing the acquired monitoring data, evaluating and grading the received monitoring data according to a preset risk grade and sending a grading result to the execution module;
the execution module is used for carrying out decision selection on the received grading result according to a preset decision rule and sending selected decision information to the remote operation end;
and the remote operation end comprises a plurality of mobile intelligent terminals, and after the required operation in the decision information is executed, the executed information is sent to the data management module for updating.
2. The system for managing the medical-grade ultrapure water thin-wall pipeline as claimed in claim 1, wherein the monitoring device comprises a water speed detection device, a water pressure detection device and a water quality detection device which are arranged at each pipeline node, and the water speed detection device, the water pressure detection device and the water quality detection device are used for acquiring data of water flow, water pressure and water quality.
3. The system for managing the medical-grade ultrapure water thin-wall pipeline as claimed in claim 1, wherein the received monitoring data is evaluated and graded by the following steps:
obtaining a water flow rating based on the water flow data;
obtaining a water pressure rating based on the water pressure data;
obtaining a water quality rating based on the water quality data;
and performing comprehensive rating based on the water flow rating, the water pressure rating and the water quality rating to determine a grading result.
4. The system for managing a thin-walled medical-grade ultrapure water pipeline according to claim 3, wherein the method for obtaining the water flow rating based on the water flow data comprises the following steps: comprehensively comparing water flow data at each pipeline node, and judging that the pipeline node is in a safety level when the difference value of the water flow speed between the previous pipeline node and the next pipeline node in operation is in a safety preset interval; when the difference value of the water flow speeds between the previous pipeline node and the next pipeline node in operation is in a preset risk interval, judging that the pipeline node is in a medium-low risk level; and when the difference value of the water flow speeds between the previous pipeline node and the next pipeline node in operation exceeds a preset risk interval, judging that the pipeline node is in a high risk level.
5. The system for managing the thin-walled medical-grade ultrapure water pipeline according to claim 3, wherein the method for obtaining the water pressure rating based on the water pressure data comprises the following steps: comprehensively comparing based on the water pressure rating at each pipeline node, and judging that the pipeline node is in a safety level when the difference value of the water flow pressure between the previous pipeline node and the next pipeline node in operation is in a safety preset interval; when the difference value of the water flow pressure between the previous pipeline node and the next pipeline node in operation is in a risk preset interval, judging that the pipeline node is in a medium-low risk level; and when the difference value of the water flow pressure between the previous pipeline node and the next pipeline node in operation exceeds a risk preset interval, judging that the pipeline node is in a high risk level.
6. The system for managing the medical-grade ultrapure water thin-wall pipeline as claimed in claim 3, wherein the method for obtaining the water quality rating based on the water quality data comprises the following steps: comprehensively comparing the water quality grades at each pipeline node, and judging that the pipeline node is in a safety grade when the difference value between the optimal water quality and the worst water quality between the running pipeline nodes is in a safety preset interval; when the difference value between the optimal water quality and the worst water quality between the running pipeline nodes is in a risk preset interval, judging that the pipeline nodes are in a medium-low risk level; and when the difference value between the optimal water quality and the worst water quality between the running pipeline nodes exceeds a preset risk interval, judging that the pipeline nodes are in a high risk level.
7. The system for managing the thin-walled medical-grade ultrapure water pipeline according to claim 3, wherein the comprehensive rating method based on the water flow rating, the water pressure rating and the water quality rating comprises the following steps: the influence degrees of the water flow, the water pressure and the water quality on the operation of the pipeline are weighted respectively, comprehensive rating is carried out according to the weighted total score, and a rating result comprises a safety risk level, a middle-low risk level and a high risk level.
8. The system for managing the medical-grade ultrapure water thin-wall pipeline as claimed in claim 1, wherein the received grading result is selected by the following method:
when the safety risk level is reached, executing a regular inspection maintenance decision, and scheduling the operation personnel to perform inspection according to a preset time period plan;
when the pipeline nodes are at the medium-low risk level, an instant inspection maintenance decision is executed, the pipeline node information at the medium-low risk level or the high risk level is sent to a remote operation end based on the marking information, and an operator immediately goes to the pipeline nodes at the medium-low risk level or the high risk level for maintenance;
and when the monitoring data is in the safe risk level, the risk alarm is released and the pipeline node is opened after the monitoring data newly acquired by the monitoring module is sent back to the data management module.
9. The method for managing a medical-grade ultrapure water thin-wall pipe management system as claimed in claims 1 to 8, comprising the steps of:
inputting three-dimensional map information and a plurality of pipelines laid in the three-dimensional map information in a server;
setting monitoring equipment at the node of each pipeline, matching the monitoring equipment with the labeling information of the pipeline node, and matching each group of monitoring equipment with a corresponding pipeline node;
acquiring monitoring data of each group of monitoring equipment, and recording and storing the monitoring data into a data management module;
evaluating and grading the received monitoring data according to a preset risk grade, and sending a grading result to an execution module;
the execution module performs decision selection on the received grading result according to a preset decision rule and sends selected decision information to the remote operation end for execution;
and after receiving the execution command, the remote operation end performs inspection operation and sends the operation result back to the data management module for reporting.
10. The method for managing the medical-grade ultrapure water thin-wall pipeline as claimed in claim 9, wherein the remote operation end is an APP end of a smart phone.
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| CN114150729A (en) * | 2021-12-06 | 2022-03-08 | 深圳市旗云智能科技有限公司 | Cloud GIS (geographic information System) -based water supply and drainage pipe network management method |
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