CN115043333A - Method, controller, and crawler-type machinery for track-type machinery - Google Patents
Method, controller, and crawler-type machinery for track-type machinery Download PDFInfo
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- CN115043333A CN115043333A CN202210667298.6A CN202210667298A CN115043333A CN 115043333 A CN115043333 A CN 115043333A CN 202210667298 A CN202210667298 A CN 202210667298A CN 115043333 A CN115043333 A CN 115043333A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/18—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes
- B66C23/36—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes mounted on road or rail vehicles; Manually-movable jib-cranes for use in workshops; Floating cranes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/16—Applications of indicating, registering, or weighing devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/62—Constructional features or details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/62—Constructional features or details
- B66C23/72—Counterweights or supports for balancing lifting couples
- B66C23/78—Supports, e.g. outriggers, for mobile cranes
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Abstract
Description
技术领域technical field
本申请涉及工程机械技术领域,具体地涉及一种用于履带式机械设备的方法、控制器及履带式机械设备。The present application relates to the technical field of construction machinery, and in particular, to a method, a controller, and a crawler-type mechanical device for a crawler-type mechanical device.
背景技术Background technique
由于道路运输限制的要求,中大吨位履带起重机运输时会将履带总成从整机上拆除,与主机(包括车架、转台等)分别运输至施工场所,运达后再进行现场组装。运输时车架下表面放置于平板车上,车架周围均布的四个垂直支腿处于回缩状态,支板单独固定于车架或履带架上。运输到施工目的地后,通过伸出垂直支腿油缸,并在油缸下部安装好支腿板,可实现主机的支起,而后进行履带架的安装。现有技术中需操作者依据经验分别操作四个手柄,通过查看车架前部的气泡水平仪所显示的水平度,从而调节四个垂直支腿的伸出速度及伸出长度,直至支脚板逐渐压实于地面,从而将主机支撑起离开平板车。操作者通过四个手柄分别控制每个垂直支腿油缸的伸出,支腿的伸出速度受操作者主观判断影响,对操作者的经验要求很高。四个手柄分别控制四个垂直支腿油缸,在操作时很可能把对应关系弄错,则可能发生倾覆事故。并且,主机水平度显示大多采用安装于车架上的气泡水平仪,显示精度较低,且读取不准确。若地面倾斜或坑洼不平,需反复调节油缸伸缩,且要多个人协调确认,耗时较长。因此,现有技术中对于履带式机械设备的调平的效率及精确度较低,且存在安全风险。Due to the requirements of road transportation restrictions, the crawler assembly of medium and large tonnage crawler cranes will be removed from the whole machine during transportation, and transported to the construction site separately from the main engine (including the frame, turntable, etc.), and then assembled on site after delivery. When transporting, the lower surface of the frame is placed on the flatbed truck, the four vertical outriggers evenly distributed around the frame are in a retracted state, and the support plate is separately fixed on the frame or track frame. After transporting to the construction destination, by extending the vertical outrigger cylinder and installing the outrigger plate at the lower part of the cylinder, the main engine can be supported, and then the crawler frame can be installed. In the prior art, the operator is required to operate the four handles respectively based on experience, and adjust the extension speed and extension length of the four vertical legs by checking the level displayed by the bubble level at the front of the frame until the foot plate gradually increases. Compact on the ground to support the main unit off the flatbed. The operator controls the extension of each vertical outrigger cylinder through four handles, and the extension speed of the outrigger is affected by the operator's subjective judgment, which requires a high degree of operator experience. The four handles control the four vertical outrigger cylinders respectively, and the corresponding relationship is likely to be wrong during operation, which may lead to overturning accidents. In addition, the level display of the main engine mostly adopts the bubble level installed on the frame, which has low display accuracy and inaccurate reading. If the ground is inclined or potholes are uneven, it is necessary to repeatedly adjust the expansion and contraction of the oil cylinder, and multiple people need to coordinate and confirm, which takes a long time. Therefore, the leveling efficiency and accuracy of the crawler-type mechanical equipment in the prior art are low, and there is a safety risk.
发明内容SUMMARY OF THE INVENTION
本申请实施例的目的是提供一种用于履带式机械设备的方法、控制器及履带式机械设备,用以解决现有技术中履带式机械设备的调平的效率及精确度较低且存在安全风险的问题。The purpose of the embodiments of the present application is to provide a method, a controller, and a crawler-type mechanical device for a crawler-type mechanical device, so as to solve the problem that the leveling efficiency and accuracy of the crawler-type mechanical device in the prior art are low and exist security risk issues.
为了实现上述目的,本申请第一方面提供一种用于履带式机械设备的方法,履带式机械设备包括主机,主机包括车架、支腿和水平检测装置,支腿设置在车架的侧面,水平度检测装置设置于车架上,该方法包括:In order to achieve the above purpose, a first aspect of the present application provides a method for crawler-type mechanical equipment, the crawler-type mechanical equipment includes a main engine, the main engine includes a frame, outriggers and a level detection device, the outriggers are arranged on the side of the frame, The levelness detection device is arranged on the frame, and the method includes:
控制支腿同步伸出;Control outriggers to extend synchronously;
实时获取水平检测装置发送的车架的水平度;Obtain the levelness of the frame sent by the level detection device in real time;
判断水平度是否超过设定范围;Determine whether the levelness exceeds the set range;
在水平度超过设定范围的情况下,调整支腿的伸出速度,以使水平度不超过设定范围。When the levelness exceeds the set range, adjust the extension speed of the outriggers so that the levelness does not exceed the set range.
在本申请实施例中,水平度包括第一方向的水平度和第二方向的水平度,第一方向和第二方向相互垂直;第一方向包括第一正方向和第一负方向,第二方向包括第二正方向和第二负方向。In the embodiment of the present application, the levelness includes the levelness of the first direction and the levelness of the second direction, and the first direction and the second direction are perpendicular to each other; the first direction includes a first positive direction and a first negative direction, and the second The directions include a second positive direction and a second negative direction.
在本申请实施例中,支腿包括第一支腿、第二支腿、第三支腿和第四支腿。第一支腿位于第一负方向和第二正方向,第二支腿位于第一正方向和第二正方向,第三支腿位于第二负方向和第一负方向,第四支腿位于第一正方向和第二负方向。In the embodiment of the present application, the supporting legs include a first supporting leg, a second supporting leg, a third supporting leg and a fourth supporting leg. The first leg is located in the first negative direction and the second positive direction, the second leg is located in the first positive direction and the second positive direction, the third leg is located in the second negative direction and the first negative direction, and the fourth leg is located in the first negative direction and the second positive direction The first positive direction and the second negative direction.
在本申请实施例中,在水平度超过设定范围的情况下,调整支腿的伸出速度包括:In the embodiment of the present application, when the levelness exceeds the set range, adjusting the extension speed of the outrigger includes:
在第一正方向的水平度超过设定范围的情况下,控制第一支腿和第三支腿降低伸出速度,并且控制第二支腿和第四支腿暂停伸出。When the horizontality of the first positive direction exceeds the set range, the first leg and the third leg are controlled to reduce the extension speed, and the second leg and the fourth leg are controlled to suspend the extension.
在本申请实施例中,在水平度超过设定范围的情况下,调整支腿的伸出速度包括:In the embodiment of the present application, when the levelness exceeds the set range, adjusting the extension speed of the outrigger includes:
在第一负方向的水平度超过设定范围的情况下,控制第二支腿和第四支腿降低伸出速度,并且控制第一支腿和第三支腿暂停伸出。When the levelness of the first negative direction exceeds the set range, control the second leg and the fourth leg to reduce the extension speed, and control the first leg and the third leg to suspend the extension.
在本申请实施例中,在水平度超过设定范围的情况下,调整支腿的伸出速度包括:In the embodiment of the present application, when the levelness exceeds the set range, adjusting the extension speed of the outrigger includes:
在第二正方向的水平度超过设定范围的情况下,控制第三支腿和第四支腿降低伸出速度,并且控制第一支腿和第二支腿暂停伸出。When the horizontality of the second positive direction exceeds the set range, the third leg and the fourth leg are controlled to reduce the extension speed, and the first leg and the second leg are controlled to suspend the extension.
在本申请实施例中,在水平度超过设定范围的情况下,调整支腿的伸出速度包括:In the embodiment of the present application, when the levelness exceeds the set range, adjusting the extension speed of the outrigger includes:
在第二负方向的水平度超过设定范围的情况下,控制第一支腿和第二支腿降低伸出速度,并且控制第三支腿和第四支腿暂停伸出。When the horizontality in the second negative direction exceeds the set range, control the first leg and the second leg to reduce the extension speed, and control the third leg and the fourth leg to suspend the extension.
在本申请实施例中,支腿的伸出速度由对应的控制电磁阀控制;控制电磁阀通过调节电流值或调节阀芯的开度来调节支腿的伸出速度。In the embodiment of the present application, the extension speed of the outrigger is controlled by the corresponding control solenoid valve; the control solenoid valve adjusts the extension speed of the outrigger by adjusting the current value or the opening degree of the valve core.
在本申请实施例中,判断支腿是否到达目标位置;在支腿到达目标位置的情况下,控制支腿停止伸出。In the embodiment of the present application, it is determined whether the outrigger reaches the target position; when the outrigger reaches the target position, the outrigger is controlled to stop extending.
本申请第二方面提供一种控制器,包括:A second aspect of the present application provides a controller, including:
存储器,被配置成存储指令;以及a memory configured to store the instructions; and
处理器,被配置成从存储器调用指令以及在执行指令时能够实现根据以上任一项的用于履带式机械设备的方法。A processor configured to invoke instructions from memory and, when executed, implement a method for a track-type machine according to any of the above.
本申请第三方面提供一种履带式机械设备,包括:A third aspect of the present application provides a crawler-type mechanical equipment, comprising:
主机,主机包括车架、支腿结构和水平检测装置,支腿结构设置于车架的侧面,水平检测装置设置于车架上;以及The main engine includes a frame, an outrigger structure and a level detection device, the outrigger structure is arranged on the side of the frame, and the level detection device is arranged on the frame; and
根据上述控制器,与水平检测装置和支腿结构通信。According to the above controller, communication with the level detection device and the leg structure.
通过上述技术方案,通过控制支腿同步伸出,实时获取水平检测装置发送的车架的水平度;判断水平度是否超过设定范围。在水平度超过设定范围的情况下,调整支腿的伸出速度,以使水平度不超过设定范围。这样,处理器根据水平检测装置发送的水平度值对支腿的伸出速度进行动态调节,可以有效地提高履带式机械设备的调平精确度,降低安全风险,并且还提高了履带式机械设备调平的效率。Through the above technical solution, the levelness of the frame sent by the level detection device is acquired in real time by controlling the synchronous extension of the outriggers; it is judged whether the levelness exceeds the set range. When the levelness exceeds the set range, adjust the extension speed of the outriggers so that the levelness does not exceed the set range. In this way, the processor dynamically adjusts the extension speed of the outrigger according to the level value sent by the level detection device, which can effectively improve the leveling accuracy of the crawler-type mechanical equipment, reduce the safety risk, and also improve the crawler-type mechanical equipment. Leveling efficiency.
本申请实施例的其它特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the embodiments of the present application will be described in detail in the detailed description section that follows.
附图说明Description of drawings
附图是用来提供对本申请实施例的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本申请实施例,但并不构成对本申请实施例的限制。在附图中:The accompanying drawings are used to provide further understanding of the embodiments of the present application, and constitute a part of the specification, and are used to explain the embodiments of the present application together with the following specific embodiments, but do not constitute limitations to the embodiments of the present application. In the attached image:
图1示意性示出了根据本申请实施例的一种运输工况下履带式机械设备的主机的结构示意图;1 schematically shows a schematic structural diagram of a main engine of a crawler-type mechanical equipment under a transport condition according to an embodiment of the present application;
图2示意性示出了根据本申请实施例的一种安装工况下履带式机械设备的结构示意图;FIG. 2 schematically shows a schematic structural diagram of a crawler-type mechanical equipment under an installation condition according to an embodiment of the present application;
图3示意性示出了根据本申请实施例的一种用于履带式机械设备的方法的流程示意图;FIG. 3 schematically shows a schematic flowchart of a method for a crawler-type mechanical device according to an embodiment of the present application;
图4示意性示出了根据本申请实施例的一种水平检测装置的布置结构示意图;FIG. 4 schematically shows a schematic diagram of the arrangement structure of a level detection device according to an embodiment of the present application;
图5示意性示出了根据本申请实施例的一种控制器的结构框图;FIG. 5 schematically shows a structural block diagram of a controller according to an embodiment of the present application;
图6示意性示出了根据本申请一具体实施例的用于履带式机械设备的方法的流程示意图。FIG. 6 schematically shows a flow chart of a method for a crawler type mechanical device according to a specific embodiment of the present application.
附图标记说明Description of reference numerals
101 车架 102 支腿结构101 Frame 102 Outrigger Structure
102.1 支腿 102.2 控制电磁阀102.1 Leg 102.2 Control Solenoid Valve
103 水平检测装置 104 转台103
401 第一正方向 402 第一负方向401 First
403 第二正方向 404 第二负方向403 Second
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,以下结合附图对本发明实施例的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明实施例,并不用于限制本发明实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. The specific embodiment of the example will be described in detail. It should be understood that the specific implementation manners described herein are only used to illustrate and explain the embodiments of the present invention, and are not used to limit the embodiments of the present invention. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present application.
需要说明,若本申请实施例中有涉及方向性指示(诸如上、下、左、右、前、后……),则该方向性指示仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that if there are directional indications (such as up, down, left, right, front, back, etc.) involved in the embodiments of the present application, the directional indications are only used to explain a certain posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication also changes accordingly.
另外,若本申请实施例中有涉及“第一”、“第二”等的描述,则该“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本申请要求的保护范围之内。In addition, if there are descriptions related to "first", "second", etc. in the embodiments of the present application, the descriptions of "first", "second", etc. are only for the purpose of description, and should not be construed as indicating or implying Its relative importance or implicitly indicates the number of technical features indicated. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In addition, the technical solutions between the various embodiments can be combined with each other, but must be based on the realization by those of ordinary skill in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of such technical solutions does not exist. , is not within the scope of protection claimed in this application.
图1示意性示出了根据本申请实施例的一种运输工况下履带式机械设备的主机的结构示意图;图2示意性示出了根据本申请实施例的一种安装工况下履带式机械设备的结构示意图。如图1和图2所示,履带式机械设备包括主机,主机可以包括车架101、支腿结构102和水平检测装置103。其中,支腿结构可以包括支腿102.1和控制电磁阀102.2,支腿102.1设置在车架101的侧面,水平度检测装置103设置于车架101上。车架101与转台104通过回转支承刚性连接。Fig. 1 schematically shows a schematic structural diagram of a main engine of a crawler-type mechanical equipment under a transport condition according to an embodiment of the present application; Fig. 2 schematically shows a crawler-type mechanical device under an installation condition according to an embodiment of the present application Schematic diagram of the structure of the mechanical equipment. As shown in FIG. 1 and FIG. 2 , the crawler type mechanical equipment includes a main engine, and the main engine may include a
在本申请实施例中,主机在运输时,车架101下表面放置于平板车上,车架101周边均布的四个支腿102.1及控制电磁阀102.2处于回缩状态,支脚板单独固定与车架101或履带架上。In the embodiment of the present application, when the main machine is being transported, the lower surface of the
在本申请实施例中,支腿结构可以包括支腿102.1和控制电磁阀102.2。控制电磁阀102.2可以控制支腿102.1的伸出速度。在本申请实施例中,支腿结构可以包括多个支腿,每个支腿由对应的控制电磁阀控制。优选地,支腿102.1可以为垂直支腿。在一个示例中,控制电磁阀102.2通过调节电流值来控制对应支腿102.1的伸出速度;在另一个示例中,控制电磁阀102.2通过调节阀芯的开度来调节对应支腿102.1的伸出速度。In this embodiment of the present application, the leg structure may include a leg 102.1 and a control solenoid valve 102.2. Controlling the solenoid valve 102.2 can control the extension speed of the legs 102.1. In this embodiment of the present application, the leg structure may include a plurality of legs, each of which is controlled by a corresponding control solenoid valve. Preferably, the legs 102.1 may be vertical legs. In one example, the control solenoid valve 102.2 controls the extension speed of the corresponding leg 102.1 by adjusting the current value; in another example, the control solenoid valve 102.2 adjusts the extension of the corresponding leg 102.1 by adjusting the opening of the valve core speed.
在本申请实施例中,水平检测装置103设置于车架101上。优选地,水平检测装置103可以设置于车架101的中心位置。本申请实施例中,水平检测装置103可以包括但不限于倾角传感器等可以检测水平度的水平装置。In the embodiment of the present application, the
在本申请实施例中,转台104与车架101可以通过回转支承刚性连接,从而使得主机的水平度与车架101的水平度一致。这样,本申请只需要通过设置于车架101的水平检测装置103即可获得主机的水平度。In the embodiment of the present application, the
图3示意性示出了根据本申请实施例的一种用于履带式机械设备的方法的流程示意图。如图3所示,本申请实施例提供一种用于履带式机械设备的方法,该方法应用于如图1和图2所示的履带式机械设备,履带式机械设备包括主机,主机包括车架、支腿和水平检测装置,支腿设置在车架的侧面,水平度检测装置设置于车架上,该方法可以包括下列步骤。FIG. 3 schematically shows a schematic flowchart of a method for a crawler-type mechanical device according to an embodiment of the present application. As shown in FIG. 3 , an embodiment of the present application provides a method for a crawler-type mechanical device. The method is applied to the crawler-type mechanical device as shown in FIG. 1 and FIG. 2 . The crawler-type mechanical device includes a main engine, and the main engine includes a vehicle. A frame, an outrigger and a level detection device, the outrigger is arranged on the side of the frame, and the levelness detection device is arranged on the frame, and the method may include the following steps.
步骤301、控制支腿同步伸出。
在本申请实施例中,处理器可以根据一键操作控制支腿同步伸出。支腿是起重机的主要部件之一,作用是增大起重机的支撑基底,减轻轮胎负担,提高整车的抗倾覆稳定性,从而提高起重能力。支腿是安装在起重机底架上的支撑装置,含固定部分和活动伸展部分。支腿是通过控制电磁阀的电流值来调节支腿的伸出速度。控制电磁阀是用电磁控制的工业设备,是用来控制流体的自动化基础元件,属于执行器,并不限于液压、气动。用在工业控制系统中调整介质的方向、流量、速度和其他的参数。控制电磁阀可以配合不同的电路来实现预期的控制,而控制的精度和灵活性都能够保证。履带式机械设备在工作时通常采用四个液压支腿。控制支腿提供最大可能的稳定性是非常重要的。现有技术的支腿伸出需操作者通过四个手柄分别控制每个垂直支腿油缸的伸出,其伸出速度受操作者主观判断影响对操作者经验要求很高。并且四个手柄分别控制四个垂直支腿油缸,在操作时很可能把对应关系弄错,易发生倾覆事故。若地面倾斜或坑洼不平,需反复调节油缸伸缩,且要多个人协调确认,耗时较长。而本申请实施例在主机运输到施工场地并安装好支脚板之后,工作人员可以通过调平按钮发出调平信号,例如,摁下“支腿伸出”按钮。处理器接收到调平信号时,根据调平信号对主机进行调平。控制电磁阀得电且电流值为100%,支腿能够实现同步伸出,不受操作者的主观判断影响,节约操作时间,节省劳动力。In this embodiment of the present application, the processor may control the legs to extend synchronously according to a one-key operation. The outrigger is one of the main components of the crane. Its function is to increase the supporting base of the crane, reduce the burden on the tires, improve the anti-overturning stability of the whole vehicle, and thus improve the lifting capacity. The outrigger is a supporting device installed on the bottom frame of the crane, including a fixed part and a movable extension part. The outrigger is adjusted by controlling the current value of the solenoid valve to adjust the extension speed of the outrigger. The control solenoid valve is an industrial equipment controlled by electromagnetic, and it is an automatic basic component used to control the fluid. It belongs to the actuator and is not limited to hydraulic and pneumatic. Used in industrial control systems to adjust the direction, flow, speed and other parameters of the medium. The control solenoid valve can be matched with different circuits to achieve the desired control, and the control accuracy and flexibility can be guaranteed. Crawler-type mechanical equipment usually uses four hydraulic outriggers when working. It is very important that the control outriggers provide the greatest possible stability. The outrigger extension in the prior art requires the operator to control the extension of each vertical outrigger cylinder through four handles, and the extension speed is affected by the operator's subjective judgment, and the operator's experience is highly required. In addition, the four handles control the four vertical outrigger cylinders respectively, and the corresponding relationship is likely to be wrong during operation, which is prone to overturning accidents. If the ground is inclined or potholes are uneven, it is necessary to repeatedly adjust the expansion and contraction of the oil cylinder, and multiple people need to coordinate and confirm, which takes a long time. However, in the embodiment of the present application, after the main engine is transported to the construction site and the supporting feet are installed, the staff can send a leveling signal through the leveling button, for example, press the "leg extension" button. When the processor receives the leveling signal, it will level the host according to the leveling signal. When the control solenoid valve is energized and the current value is 100%, the outriggers can be extended synchronously, which is not affected by the operator's subjective judgment, saving operation time and labor.
步骤302、实时获取水平检测装置发送的车架的水平度。Step 302: Acquire the levelness of the frame sent by the level detection device in real time.
在本申请实施例中,水平检测装置可以包括但不限于电子倾角传感器。倾角传感器又称作倾斜仪、测斜仪、水平仪、倾角计,经常用于系统的水平角度变化测量。现有技术中,主机水平度显示大多采用安装与车架上的气泡水平仪,气泡水平仪的显示精度较低,且读取不准确。而本申请采用的电子倾角传感器测量精度高于0.05度。优选地,水平检测装置可以设置于车架的中心位置,通过左右方向和前后方向进行主机水平度的双向标定。车架和转台通过回转支承刚性连接,因此主机的水平度与车架的水平度一致。回转支承是新型机械零部件,它有内外圈、滚动体等构成,回转支承是一种能够承受综合载荷的大型轴承,可以同时承受较大的轴向、径向负荷和倾覆力矩。水平度是指(一般是指水平方向的平面、地面或顶棚)这个平面是不是在一条水平线上。在四个支腿伸出的全过程中,水平检测装置实时检测车架的水平度,也为主机的水平度。水平检测装置实时进行水平度检测。这样,检测的精度更高,结果更准确,且数据可实现自动采集。In this embodiment of the present application, the level detection device may include, but is not limited to, an electronic inclination sensor. Inclination sensors, also known as inclinometers, inclinometers, levels, and inclinometers, are often used to measure changes in the horizontal angle of the system. In the prior art, the levelness display of the main engine mostly adopts a bubble level installed on the frame, and the display precision of the bubble level is low and the reading is inaccurate. However, the measurement accuracy of the electronic inclination sensor used in this application is higher than 0.05 degrees. Preferably, the level detection device can be arranged at the center of the frame, and the two-way calibration of the levelness of the main engine is performed through the left-right direction and the front-rear direction. The frame and the turntable are rigidly connected by a slewing bearing, so the levelness of the main engine is consistent with that of the frame. The slewing bearing is a new type of mechanical parts, which consists of inner and outer rings, rolling elements, etc. The slewing bearing is a large bearing that can withstand comprehensive loads, and can bear large axial and radial loads and overturning moments at the same time. Levelness refers to (generally refers to the horizontal plane, ground or ceiling) whether the plane is on a horizontal line. During the whole process of extending the four outriggers, the level detection device detects the levelness of the frame in real time, which is also the levelness of the host. The level detection device performs levelness detection in real time. In this way, the detection accuracy is higher, the results are more accurate, and the data can be automatically collected.
步骤303、判断水平度是否超过设定范围。
在本申请实施例中,水平检测装置可以包括相互垂直的第一方向和第二方向,例如,X方向和Y方向。其中,第一方向可以包括第一正方向和第一负方向,第二方向可以包括第二正方向和第二负方向。处理器可以预先设定一个设定范围,在获取到水平检测装置发送的车架的水平度后,处理器将水平度与设定范围进行比较,判断水平度是否超过设定范围。例如,对于正方向,设置范围可以为0°~0.2°;对于负方向,设定范围可以为-0.2°~0°。这样,以便将水平度控制在设定范围内。In this embodiment of the present application, the horizontal detection device may include a first direction and a second direction that are perpendicular to each other, for example, an X direction and a Y direction. The first direction may include a first positive direction and a first negative direction, and the second direction may include a second positive direction and a second negative direction. The processor may preset a set range, and after acquiring the levelness of the frame sent by the level detection device, the processor compares the levelness with the set range to determine whether the levelness exceeds the set range. For example, for the positive direction, the setting range may be 0° to 0.2°; for the negative direction, the setting range may be -0.2° to 0°. In this way, the levelness can be controlled within the set range.
步骤304、在水平度超过设定范围的情况下,调整支腿的伸出速度,以使水平度不超过设定范围。Step 304 , when the levelness exceeds the set range, adjust the extension speed of the outriggers so that the levelness does not exceed the set range.
在本申请实施例中,在检测到水平度超过设定范围的情况下,处理器根据水平度自动调节控制电磁阀的电流值,从而调节支腿的伸出速度,进而使主机水平度逐渐调回设定范围。在水平度恢复到设定范围内的情况下,继续控制支腿同步伸出。In the embodiment of the present application, when it is detected that the levelness exceeds the set range, the processor automatically adjusts the current value of the control solenoid valve according to the levelness, so as to adjust the extension speed of the outriggers, so that the levelness of the host is gradually adjusted. back to the setting range. When the levelness returns to the set range, continue to control the outriggers to extend synchronously.
通过上述技术方案,通过控制支腿同步伸出,实时获取水平检测装置发送的车架的水平度;判断水平度是否超过设定范围。在水平度超过设定范围的情况下,调整支腿的伸出速度,以使水平度不超过设定范围。这样,处理器根据水平检测装置发送的水平度值对支腿的伸出速度进行动态调节,可以有效地提高履带式机械设备的调平精确度,降低安全风险,并且还提高了履带式机械设备调平的效率。Through the above technical solution, the levelness of the frame sent by the level detection device is acquired in real time by controlling the synchronous extension of the outriggers; it is judged whether the levelness exceeds the set range. When the levelness exceeds the set range, adjust the extension speed of the outriggers so that the levelness does not exceed the set range. In this way, the processor dynamically adjusts the extension speed of the outrigger according to the level value sent by the level detection device, which can effectively improve the leveling accuracy of the crawler-type mechanical equipment, reduce the safety risk, and also improve the crawler-type mechanical equipment. Leveling efficiency.
图4示意性示出了根据本申请实施例的一种水平检测装置的布置结构示意图。如图4所示,在本申请实施例中,水平度包括第一方向的水平度和第二方向的水平度,第一方向和第二方向相互垂直。其中,第一方向包括第一正方向401和第一负方向402,第二方向包括第二正方向403和第二负方向404。FIG. 4 schematically shows a schematic diagram of an arrangement structure of a level detection apparatus according to an embodiment of the present application. As shown in FIG. 4 , in the embodiment of the present application, the levelness includes the levelness of the first direction and the levelness of the second direction, and the first direction and the second direction are perpendicular to each other. The first direction includes a first
在本申请实施例中,第一方向可以为X方向,第二方向可以为Y方向。In this embodiment of the present application, the first direction may be the X direction, and the second direction may be the Y direction.
在本申请实施例中,支腿可以包括第一支腿A、第二支腿B、第三支腿C和第四支腿D。如图4所示,第一支腿A位于第一负方向402和第二正方向403,第二支腿B位于第一正方向401和第二正方向403,第三支腿C位于第二负方向404和第一负方向402,第四支腿D位于第一正方向401和第二负方向404。In the embodiment of the present application, the supporting legs may include a first supporting leg A, a second supporting leg B, a third supporting leg C, and a fourth supporting leg D. As shown in FIG. 4 , the first leg A is located in the first
具体地,处理器可以判断水平度是否超过设定范围。例如,对于第一正方向,可以判断水平度是否大于0.2°;对于第一负方向,可以判断水平度是否小于-0.2°;对于第二正方向,可以判断水平度是否大于0.2°;对于第二负方向,可以判断水平度是否小于-0.2°。这样,在采集到数据后,可自动进行判断处理,更加节约操作时间。Specifically, the processor can determine whether the level exceeds the set range. For example, for the first positive direction, it can be judged whether the horizontality is greater than 0.2°; for the first negative direction, it can be judged whether the horizontality is less than -0.2°; for the second positive direction, it can be judged whether the horizontality is greater than 0.2°; In the negative direction, it can be judged whether the horizontality is less than -0.2°. In this way, after the data is collected, the judgment processing can be performed automatically, which saves the operation time.
在本申请实施例中,步骤304、在水平度超过设定范围的情况下,调整支腿的伸出速度可以包括:In the embodiment of the present application, in step 304, when the levelness exceeds the set range, adjusting the extension speed of the outrigger may include:
在第一正方向401的水平度超过设定范围的情况下,控制第一支腿A和第三支腿C降低伸出速度,并且控制第二支腿B和第四支腿D暂停伸出。When the level of the first
具体地,对于第一正方向,预设设定范围为0°~0.2°,在检测到第一正方向401的水平度大于0.2°时,系统自动调节支腿的伸出速度。例如,可以将第一支腿A和第三支腿C的油缸控制阀电流值调整为15%,第二支腿B和第四支腿D的油缸电流值调整为0。即第一支腿A和第三支腿C降低伸出速度,并且第二支腿B和第四支腿D暂停伸出。从而通过调整支腿控制电磁阀的电流值来调整支腿的伸出速度,进而使主机水平度逐渐调回至设定范围。Specifically, for the first positive direction, the preset setting range is 0°˜0.2°, and when the horizontality of the first
在本申请实施例中,步骤304、在水平度超过设定范围的情况下,调整支腿的伸出速度还可以包括:In this embodiment of the present application, in step 304, when the levelness exceeds the set range, adjusting the extension speed of the outrigger may further include:
在第一负方向402的水平度超过设定范围的情况下,控制第二支腿B和第四支腿D降低伸出速度,并且控制第一支腿A和第三支腿C暂停伸出。When the level of the first
具体地,对于第一负方向,预设设定范围为-0.2°~0°,在检测到第一负方向402的水平度小于-0.2°时,系统自动调节支腿的伸出速度。例如,可以将第二支腿B和第四支腿D的控制电磁阀电流值调整为15%,第一支腿A和第三支腿C的油缸电流值调整为0。即第二支腿B和第四支腿D降低伸出速度,并且第一支腿A和第三支腿C暂停伸出。从而通过调整支腿控制电磁阀的电流值来调整支腿的伸出速度,进而使主机水平度逐渐调回至设定范围。Specifically, for the first negative direction, the preset setting range is -0.2° to 0°, and when it is detected that the horizontality of the first
在本申请实施例中,步骤304、在水平度超过设定范围的情况下,调整支腿的伸出速度还可以包括:In this embodiment of the present application, in step 304, when the levelness exceeds the set range, adjusting the extension speed of the outrigger may further include:
在第二正方向403的水平度超过设定范围的情况下,控制第三支腿C和第四支腿D降低伸出速度,并且控制第一支腿A和第二支腿B暂停伸出。When the level of the second
具体地,对于第二正方向,预设设定范围为0°~0.2°,在检测到第二正方向403的水平度大于0.2°时,系统自动调节支腿的伸出速度。例如,可以将第三支腿C和第四支腿D的控制电磁阀电流值调整为15%,第一支腿A和第二支腿B的控制电磁阀电流值调整为0。即第三支腿C和第四支腿D降低伸出速度,并且第一支腿A和第二支腿B暂停伸出。从而通过调整支腿控制电磁阀的电流值来调整支腿的伸出速度,进而使主机水平度逐渐调回至设定范围。Specifically, for the second positive direction, the preset setting range is 0°˜0.2°, and when the horizontality of the second
在本申请实施例中,步骤304、在水平度超过设定范围的情况下,调整支腿的伸出速度还可以包括:In this embodiment of the present application, in step 304, when the levelness exceeds the set range, adjusting the extension speed of the outrigger may further include:
在第二负方向404的水平度超过设定范围的情况下,控述第一支腿A和第二支腿B降低伸出速度,并且控制第三支腿C和第四支腿D暂停伸出。When the level of the second
具体地,对于第二负方向,预设设定范围为-0.2°~0°,在检测到第二负方向404的水平度小于-0.2°时,系统自动调节支腿的伸出速度。例如,可以将第一支腿A和第二支腿B的控制电磁阀电流值调整为15%,第三支腿C和第四支腿D的油缸电流值调整为0。即第一支腿A和第二支腿B降低伸出速度,并且第三支腿C和第四支腿D暂停伸出。从而通过调整支腿油缸控制电磁阀的电流值来调整支腿的伸出速度,进而使主机水平度逐渐调回至设定范围。Specifically, for the second negative direction, the preset setting range is -0.2°~0°. When detecting that the horizontality of the second
在本申请实施例中,支腿的伸出速度由对应的控制电磁阀控制;控制电磁阀通过调节电流值或调节阀芯的开度来调节支腿的伸出速度。阀芯的开度指的是百分比,一般情况下蝶阀用角度表示,0度表示全关,90度表示全开。在一个示例中,预设设定范围为0.2°,在检测到第一负方向402的水平度小于-0.2°时,系统自动调节支腿的伸出速度。将第二支腿B和第四支腿D的油缸控制阀电流值调整为15%,第一支腿A和第三支腿C的油缸电流值调整为0。即第二支腿B和第四支腿D降低伸出速度,并且第一支腿A和第三支腿C暂停伸出。处理器根据双向水平度自动调节支腿控制电磁阀的电流值,从而调节支腿的伸出速度,进而使主机水平度逐渐调回设定范围。In the embodiment of the present application, the extension speed of the outrigger is controlled by the corresponding control solenoid valve; the control solenoid valve adjusts the extension speed of the outrigger by adjusting the current value or the opening degree of the valve core. The opening degree of the valve core refers to the percentage. Generally, the butterfly valve is expressed in angle, 0 degrees means fully closed, and 90 degrees means fully open. In one example, the preset setting range is 0.2°, and when it is detected that the horizontality of the first
在本申请实施例中,用于履带式机械设备的方法还包括:In the embodiments of the present application, the method for the crawler-type mechanical equipment further includes:
判断支腿是否到达目标位置;Determine whether the outrigger reaches the target position;
在支腿到达目标位置的情况下,控制支腿停止伸出。When the outrigger reaches the target position, the outrigger is controlled to stop extending.
具体地,履带式机械设备由行走机构、回转机构、机身及起重臂等部分组成。行走机构为两条链式履带;回转机构为装在底盘上的转盘,使机身可回转360°。起重臂下端铰接于机身上,随机身回转,顶端设有两套滑轮组(起重及变幅滑轮组),钢丝绳通过起重臂顶端滑轮组连接到机身内的卷扬机上,起重臂可分节制作并接长。Specifically, the crawler-type mechanical equipment is composed of a traveling mechanism, a slewing mechanism, a fuselage and a boom. The traveling mechanism is two chain crawlers; the slewing mechanism is a turntable mounted on the chassis, so that the fuselage can be rotated 360°. The lower end of the boom is hinged on the fuselage and rotates randomly with the body. There are two sets of pulley blocks (lifting and luffing pulley blocks) at the top. The wire rope is connected to the hoist in the fuselage through the pulley block at the top of the boom. The boom can be divided Section production and extension.
当主机的水平度未超过设定范围或已恢复至设定范围内时,处理器自动调节支腿的控制电磁阀电流值恢复一致,从而恢复油缸内杆同步伸出,直至支腿实现全部伸出,再对应调整控制电磁阀电流值为0,使支腿控制电磁阀失电从而将控制电磁阀锁死,进而完成在不平整地面的主机一键支起及自动调平。When the level of the main engine does not exceed the set range or has returned to the set range, the processor automatically adjusts the current value of the control solenoid valve of the outrigger to restore the same value, thereby restoring the synchronous extension of the rod in the cylinder until the outrigger is fully extended. out, and then correspondingly adjust the current value of the control solenoid valve to 0, so that the outrigger control solenoid valve is de-energized and the control solenoid valve is locked, thereby completing the one-key support and automatic leveling of the host on the uneven ground.
图5示意性示出了根据本申请实施例的一种控制器的结构框图。如图5所示,本申请实施例提供一种控制器,可以包括:FIG. 5 schematically shows a structural block diagram of a controller according to an embodiment of the present application. As shown in FIG. 5 , an embodiment of the present application provides a controller, which may include:
存储器510,被配置成存储指令;以及memory 510 configured to store instructions; and
处理器520,被配置成从存储器调用指令以及在执行指令时能够实现上述的用于履带式机械设备的方法。A processor 520, configured to recall instructions from memory and when executed, can implement the above-described method for a crawler-type machine.
具体地,在本申请实施例中,处理器520可以被配置成:Specifically, in this embodiment of the present application, the processor 520 may be configured to:
控制支腿同步伸出;Control outriggers to extend synchronously;
实时获取水平检测装置发送的车架的水平度;Obtain the levelness of the frame sent by the level detection device in real time;
判断水平度是否超过设定范围;Determine whether the levelness exceeds the set range;
在水平度超过设定范围的情况下,调整支腿的伸出速度,以使水平度不超过设定范围。When the levelness exceeds the set range, adjust the extension speed of the outriggers so that the levelness does not exceed the set range.
在本申请实施例中,水平度包括第一方向的水平度和第二方向的水平度,第一方向和第二方向相互垂直;第一方向包括第一正方向和第一负方向,第二方向包括第二正方向和第二负方向。In the embodiment of the present application, the levelness includes the levelness of the first direction and the levelness of the second direction, and the first direction and the second direction are perpendicular to each other; the first direction includes a first positive direction and a first negative direction, and the second The directions include a second positive direction and a second negative direction.
在本申请实施例中,支腿包括第一支腿、第二支腿、第三支腿和第四支腿。第一支腿位于第一负方向和第二正方向,第二支腿位于第一正方向和第二正方向,第三支腿位于第二负方向和第一负方向,第四支腿位于第一正方向和第二负方向。In the embodiment of the present application, the supporting legs include a first supporting leg, a second supporting leg, a third supporting leg and a fourth supporting leg. The first leg is located in the first negative direction and the second positive direction, the second leg is located in the first positive direction and the second positive direction, the third leg is located in the second negative direction and the first negative direction, and the fourth leg is located in the first negative direction and the second positive direction The first positive direction and the second negative direction.
进一步地,处理器520还可以被配置成:Further, the processor 520 can also be configured to:
在水平度超过设定范围的情况下,调整支腿的伸出速度包括:When the levelness exceeds the set range, adjusting the extension speed of the outrigger includes:
在第一正方向的水平度超过设定范围的情况下,控制第一支腿和第三支腿降低伸出速度,并且控制第二支腿和第四支腿暂停伸出。When the horizontality of the first positive direction exceeds the set range, the first leg and the third leg are controlled to reduce the extension speed, and the second leg and the fourth leg are controlled to suspend the extension.
进一步地,处理器520还可以被配置成:Further, the processor 520 can also be configured to:
在水平度超过设定范围的情况下,调整支腿的伸出速度包括:When the levelness exceeds the set range, adjusting the extension speed of the outrigger includes:
在第一负方向的水平度超过设定范围的情况下,控制第二支腿和第四支腿降低伸出速度,并且控制第一支腿和第三支腿暂停伸出。When the levelness of the first negative direction exceeds the set range, control the second leg and the fourth leg to reduce the extension speed, and control the first leg and the third leg to suspend the extension.
进一步地,处理器520还可以被配置成:Further, the processor 520 can also be configured to:
在水平度超过设定范围的情况下,调整支腿的伸出速度包括:When the levelness exceeds the set range, adjusting the extension speed of the outrigger includes:
在第二正方向的水平度超过设定范围的情况下,控制第三支腿和第四支腿降低伸出速度,并且控制第一支腿和第二支腿暂停伸出。When the horizontality of the second positive direction exceeds the set range, the third leg and the fourth leg are controlled to reduce the extension speed, and the first leg and the second leg are controlled to suspend the extension.
进一步地,处理器520还可以被配置成:Further, the processor 520 can also be configured to:
在水平度超过设定范围的情况下,调整支腿的伸出速度包括:When the levelness exceeds the set range, adjusting the extension speed of the outrigger includes:
在第二负方向的水平度超过设定范围的情况下,控制第一支腿和第二支腿降低伸出速度,并且控制第三支腿和第四支腿暂停伸出。When the horizontality in the second negative direction exceeds the set range, control the first leg and the second leg to reduce the extension speed, and control the third leg and the fourth leg to suspend the extension.
支腿的伸出速度由对应的控制电磁阀控制;控制电磁阀通过调节电流值或调节阀芯的开度来调节支腿的伸出速度。The extension speed of the outrigger is controlled by the corresponding control solenoid valve; the control solenoid valve adjusts the extension speed of the outrigger by adjusting the current value or the opening degree of the valve core.
进一步地,处理器520还可以被配置成:Further, the processor 520 can also be configured to:
判断支腿是否到达目标位置;在支腿到达目标位置的情况下,控制支腿停止伸出。Determine whether the outrigger reaches the target position; when the outrigger reaches the target position, control the outrigger to stop extending.
通过上述技术方案,通过控制支腿同步伸出,实时获取水平检测装置发送的车架的水平度;判断水平度是否超过设定范围。在水平度超过设定范围的情况下,调整支腿的伸出速度,以使水平度不超过设定范围。这样,处理器根据水平检测装置发送的水平度值对支腿的伸出速度进行动态调节,可以有效地提高履带式机械设备的调平精确度,降低安全风险,并且还提高了履带式机械设备调平的效率。Through the above technical solution, the levelness of the frame sent by the level detection device is acquired in real time by controlling the synchronous extension of the outriggers; it is judged whether the levelness exceeds the set range. When the levelness exceeds the set range, adjust the extension speed of the outriggers so that the levelness does not exceed the set range. In this way, the processor dynamically adjusts the extension speed of the outrigger according to the level value sent by the level detection device, which can effectively improve the leveling accuracy of the crawler-type mechanical equipment, reduce the safety risk, and also improve the crawler-type mechanical equipment. Leveling efficiency.
如图1所示,本发明实施方式还提供一种履带式机械设备,该履带式机械设备可以包括:As shown in FIG. 1 , an embodiment of the present invention also provides a crawler-type mechanical device, and the crawler-type mechanical device may include:
主机,主机包括车架101、支腿结构102和水平检测装置103;支腿结构102设置于车架101的侧面;水平检测装置103设置于车架上101;以及The host includes a
上述的控制器,与水平检测装置和支腿结构通信。The above-mentioned controller communicates with the level detection device and the outrigger structure.
在本申请实施例中,支腿结构可以包括支腿102.1和控制电磁阀102.1。控制电磁阀102.1可以控制支腿102.1的伸出速度。在本申请实施例中,支腿结构可以包括多个支腿,每个支腿由对应的控制电磁阀控制。优选地,支腿102.1可以为垂直支腿。在一个示例中,控制电磁阀102.1通过调节电流值来控制对应支腿102.1的伸出速度;在另一个示例中,控制电磁阀102.1通过调节阀芯的开度来调节对应支腿102.1的伸出速度。In this embodiment of the present application, the leg structure may include a leg 102.1 and a control solenoid valve 102.1. Controlling the solenoid valve 102.1 can control the extension speed of the legs 102.1. In this embodiment of the present application, the leg structure may include a plurality of legs, each of which is controlled by a corresponding control solenoid valve. Preferably, the legs 102.1 may be vertical legs. In one example, the control solenoid valve 102.1 controls the extension speed of the corresponding outrigger 102.1 by adjusting the current value; in another example, the control solenoid valve 102.1 adjusts the extension of the corresponding outrigger 102.1 by adjusting the opening of the valve core speed.
在本申请实施例中,水平检测装置103设置于车架101上。优选地,水平检测装置103可以设置于车架101的中心位置。本申请实施例中,水平检测装置103可以包括但不限于倾角传感器等可以检测水平度的水平装置。In the embodiment of the present application, the
在本申请实施例中,转台104与车架101可以通过回转支承刚性连接,从而使得主机的水平度与车架101的水平度一致。这样,本申请只需要通过设置于车架101的水平检测装置103即可获得主机的水平度。In the embodiment of the present application, the
通过上述技术方案,通过控制支腿同步伸出,实时获取水平检测装置发送的车架的水平度;判断水平度是否超过设定范围。在水平度超过设定范围的情况下,调整支腿的伸出速度,以使水平度不超过设定范围。这样,通过水平检测装置显示水平度,处理器根据水平度值对支腿的伸出速度进行动态调节,使其伸出过程中主机始终保持水平状态,可以有效地提高履带式机械设备的调平精确度,降低安全风险。并且通过一键操作完成支腿伸出提高了调平的效率。Through the above technical solution, the levelness of the frame sent by the level detection device is acquired in real time by controlling the synchronous extension of the outriggers; it is judged whether the levelness exceeds the set range. When the levelness exceeds the set range, adjust the extension speed of the outriggers so that the levelness does not exceed the set range. In this way, the levelness is displayed by the level detection device, and the processor dynamically adjusts the extension speed of the outriggers according to the levelness value, so that the main machine is always in a level state during the extension process, which can effectively improve the leveling of the crawler-type mechanical equipment. Accuracy and reduced security risks. And the outrigger extension is completed by one-key operation, which improves the leveling efficiency.
图6示意性示出了根据本申请一具体实施例的用于履带式机械设备的方法的流程示意图。如图6所示,在一个具体实施例中,该方法可以包括:FIG. 6 schematically shows a flow chart of a method for a crawler type mechanical device according to a specific embodiment of the present application. As shown in Figure 6, in a specific embodiment, the method may include:
S1、摁下“支腿油缸伸出(即支腿伸出)”按钮;S1. Press the button of "outrigger cylinder extension (ie outrigger extension)";
S2、油缸控制阀(即控制电磁阀)得电且电流值为100%;S2. The cylinder control valve (ie, the control solenoid valve) is energized and the current value is 100%;
S3、垂直支腿油缸同步伸出(即控制支腿同步伸出);S3. The vertical outrigger cylinder extends synchronously (that is, the control outrigger extends synchronously);
S4、处理器判断主机水平度是否满足(-0.2°≤X≤0.2°)&(-0.2°≤Y≤0.2°);S4. The processor judges whether the levelness of the host satisfies (-0.2°≤X≤0.2°)&(-0.2°≤Y≤0.2°);
S5、在X>0.2°的情况下,第一支腿A和第三支腿C的油缸控制阀电流值调整为15%,第二支腿B和第四支腿D的油缸电流值调整为0。即第一支腿A和第三支腿C降低伸出速度,并且第二支腿B和第四支腿D暂停伸出;S5. In the case of X>0.2°, the current value of the cylinder control valve of the first leg A and the third leg C is adjusted to 15%, and the current value of the cylinder of the second leg B and the fourth leg D is adjusted to 0. That is, the first leg A and the third leg C reduce the extension speed, and the second leg B and the fourth leg D suspend the extension;
S6、在X<-0.2°的情况下,第二支腿B和第四支腿D的油缸控制阀电流值调整为15%,第一支腿A和第三支腿C的油缸电流值调整为0。即第二支腿B和第四支腿D降低伸出速度,并且第一支腿A和第三支腿C暂停伸出;S6. In the case of X<-0.2°, the current value of the cylinder control valve of the second leg B and the fourth leg D is adjusted to 15%, and the current value of the cylinder of the first leg A and the third leg C is adjusted. is 0. That is, the extension speed of the second leg B and the fourth leg D is reduced, and the extension of the first leg A and the third leg C is suspended;
S7、在Y>0.2°的情况下,第三支腿C和第四支腿D的油缸控制阀电流值调整为15%,第一支腿A和第二支腿B的油缸电流值调整为0。即第三支腿C和第四支腿D降低伸出速度,并且第一支腿A和第二支腿B暂停伸出;S7. In the case of Y>0.2°, the current value of the cylinder control valve of the third leg C and the fourth leg D is adjusted to 15%, and the current value of the cylinder of the first leg A and the second leg B is adjusted to 0. That is, the extension speed of the third leg C and the fourth leg D is reduced, and the extension of the first leg A and the second leg B is suspended;
S8、在Y<-0.2°的情况下,第一支腿A和第二支腿B的油缸控制阀电流值调整为15%,第三支腿C和第四支腿D的油缸电流值调整为0。即第一支腿A和第二支腿B降低伸出速度,并且第三支腿C和第四支腿D暂停伸出;S8. In the case of Y<-0.2°, the current value of the cylinder control valve of the first leg A and the second leg B is adjusted to 15%, and the current value of the cylinder of the third leg C and the fourth leg D is adjusted. is 0. That is, the extension speed of the first leg A and the second leg B is reduced, and the extension of the third leg C and the fourth leg D is suspended;
S9、在主机水平度满足(-0.2°≤X≤0.2°)&(-0.2°≤Y≤0.2°)的情况下,垂直支腿油缸继续伸出;S9. When the horizontality of the main engine satisfies (-0.2°≤X≤0.2°) & (-0.2°≤Y≤0.2°), the vertical outrigger cylinder continues to extend;
S10、处理器判断四个垂直支腿油缸是否均伸出到位;S10, the processor judges whether the four vertical outrigger cylinders are all extended in place;
S11、在四个垂直支腿油缸均伸出到位的情况下,处理器将对应油缸的控制阀电流值调整为0;在四个垂直支腿油缸未均伸出到位的情况下,垂直支腿油缸继续伸出;S11. When the four vertical outrigger oil cylinders are all extended in place, the processor adjusts the control valve current value of the corresponding oil cylinder to 0; when the four vertical outrigger oil cylinders are not all extended in place, the vertical outrigger The cylinder continues to extend;
S12、处理器将对应油缸的控制阀电流值调整为0时,垂直支腿油缸完成伸出。S12. When the processor adjusts the current value of the control valve of the corresponding oil cylinder to 0, the vertical outrigger oil cylinder is extended.
通过上述技术方案,通过控制支腿同步伸出,实时获取水平检测装置发送的车架的水平度;判断水平度是否超过设定范围。在水平度超过设定范围的情况下,调整支腿的伸出速度,以使水平度不超过设定范围。这样,处理器根据水平检测装置发送的水平度值对支腿的伸出速度进行动态调节,可以有效地提高履带式机械设备的调平精确度,降低安全风险,并且还提高了履带式机械设备调平的效率。Through the above technical solution, the levelness of the frame sent by the level detection device is acquired in real time by controlling the synchronous extension of the outriggers; it is judged whether the levelness exceeds the set range. When the levelness exceeds the set range, adjust the extension speed of the outriggers so that the levelness does not exceed the set range. In this way, the processor dynamically adjusts the extension speed of the outrigger according to the level value sent by the level detection device, which can effectively improve the leveling accuracy of the crawler-type mechanical equipment, reduce the safety risk, and also improve the crawler-type mechanical equipment. Leveling efficiency.
在一个实例中,以一个方向的水平度超过设定范围为例:In an example, take the horizontality of one direction exceeding the set range as an example:
预先设定的设定范围为0.2°,控制四个支腿同步伸出。水平检测装置实时检测车架的水平度,处理器实时获取水平检测装置发送的车架的水平度。水平检测装置检测出车架第一正方向水平度值为0.1°,第二正方向的水平度为0.3°,即第二正方向水平度超过设定范围。处理器将进行自动调节:The preset setting range is 0.2°, and the four outriggers are controlled to extend synchronously. The level detection device detects the levelness of the frame in real time, and the processor acquires the levelness of the frame sent by the level detection device in real time. The level detection device detects that the level of the frame in the first positive direction is 0.1°, and the level in the second positive direction is 0.3°, that is, the level in the second positive direction exceeds the set range. The processor will automatically adjust:
处理器将第三支腿和第四支腿的控制电磁阀电流值调整为15%,第一支腿和第二支腿的控制电磁阀电流值调整为0,即第三支腿和第四支腿慢速伸出,第一支腿和第二支腿暂停伸出,直至系统检测到主机双向水平度均恢复至设定范围以内,四个支腿再恢复同步全速伸出,直至支腿全部伸出到位。The processor adjusts the current value of the control solenoid valve of the third leg and the fourth leg to 15%, the control solenoid valve current value of the first leg and the second leg is adjusted to 0, that is, the third leg and the fourth leg The outriggers extend at a slow speed, and the first and second outriggers suspend extension until the system detects that the two-way level of the host has returned to within the set range, and then the four outriggers resume synchronously extending at full speed until the outriggers All stick out into place.
在另一个实例中,以两个方向的水平度超过设定范围为例:In another example, take the horizontality of the two directions exceeding the set range as an example:
预先设定的设定范围为0.2°,控制四个支腿同步伸出。水平检测装置实时检测车架的水平度,处理器实时获取水平检测装置发送的车架的水平度。水平检测装置检测出车架第一正方向水平度值为0.3°,第二负方向的水平度为-0.4°,即第一正方向和第二负方向水平度超过设定范围。处理器将进行自动调节:The preset setting range is 0.2°, and the four outriggers are controlled to extend synchronously. The level detection device detects the levelness of the frame in real time, and the processor acquires the levelness of the frame sent by the level detection device in real time. The level detection device detects that the level of the frame in the first positive direction is 0.3°, and the level in the second negative direction is -0.4°, that is, the level in the first positive direction and the second negative direction exceeds the set range. The processor will automatically adjust:
针对第一正方向水平度偏高:处理器将第一支腿和第三支腿的控制电磁阀电流值调整为15%,第二支腿和第四支腿的控制电磁阀电流值调整为0;For the high level of the first positive direction: the processor adjusts the current value of the control solenoid valve of the first leg and the third leg to 15%, and the control solenoid valve current value of the second leg and the fourth leg is adjusted to 0;
针对第二负方向水平度偏高:处理器将第一支腿和第二支腿的控制电磁阀电流值调整为15%,第三支腿和第四支腿的控制电磁阀电流值调整为0;For the high level of the second negative direction: the processor adjusts the current value of the control solenoid valve of the first leg and the second leg to 15%, and the control solenoid valve current value of the third leg and the fourth leg is adjusted to 0;
综上,第一支腿的控制电磁阀电流值调整为15%+15%=30%,第二支腿和第三支腿的控制电磁阀电流值调整为15%,第四支腿的控制电磁阀电流值调整为0,直至系统检测到主机双向水平度均恢复至设定范围以内,四个支腿再恢复同步全速伸出,直至支腿全部伸出到位。In summary, the current value of the control solenoid valve of the first leg is adjusted to 15%+15%=30%, the current value of the control solenoid valve of the second leg and the third leg is adjusted to 15%, and the control of the fourth leg is adjusted to 15%. The current value of the solenoid valve is adjusted to 0, until the system detects that the two-way level of the host has returned to within the set range, and the four outriggers resume to extend synchronously at full speed until all the outriggers are extended in place.
通过上述技术方案,通过控制支腿同步伸出,实时获取水平检测装置发送的车架的水平度;判断水平度是否超过设定范围。在水平度超过设定范围的情况下,调整支腿的伸出速度,以使水平度不超过设定范围。这样,处理器根据水平检测装置发送的水平度值对支腿的伸出速度进行动态调节,可以有效地提高履带式机械设备的调平精确度,降低安全风险,并且还提高了履带式机械设备调平的效率。Through the above technical solution, the levelness of the frame sent by the level detection device is acquired in real time by controlling the synchronous extension of the outriggers; it is judged whether the levelness exceeds the set range. When the levelness exceeds the set range, adjust the extension speed of the outriggers so that the levelness does not exceed the set range. In this way, the processor dynamically adjusts the extension speed of the outrigger according to the level value sent by the level detection device, which can effectively improve the leveling accuracy of the crawler-type mechanical equipment, reduce the safety risk, and also improve the crawler-type mechanical equipment. Leveling efficiency.
本领域内的技术人员应明白,本申请的实施例可提供为方法、系统、或计算机程序产品。因此,本申请可采用完全硬件实施例、完全软件实施例、或结合软件和硬件方面的实施例的形式。而且,本申请可采用在一个或多个其中包含有计算机可用程序代码的计算机可用存储介质(包括但不限于磁盘存储器、CD-ROM、光学存储器等)上实施的计算机程序产品的形式。As will be appreciated by those skilled in the art, the embodiments of the present application may be provided as a method, a system, or a computer program product. Accordingly, the present application may take the form of an entirely hardware embodiment, an entirely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, the present application may take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, etc.) having computer-usable program code embodied therein.
本申请是参照根据本申请实施例的方法、设备(系统)、和计算机程序产品的流程图和/或方框图来描述的。应理解可由计算机程序指令实现流程图和/或方框图中的每一流程和/或方框、以及流程图和/或方框图中的流程和/或方框的结合。可提供这些计算机程序指令到通用计算机、专用计算机、嵌入式处理机或其他可编程数据处理设备的处理器以产生一个机器,使得通过计算机或其他可编程数据处理设备的处理器执行的指令产生用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的装置。The present application is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the present application. It will be understood that each flow and/or block in the flowchart illustrations and/or block diagrams, and combinations of flows and/or blocks in the flowchart illustrations and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to the processor of a general purpose computer, special purpose computer, embedded processor or other programmable data processing device to produce a machine such that the instructions executed by the processor of the computer or other programmable data processing device produce Means for implementing the functions specified in a flow or flow of a flowchart and/or a block or blocks of a block diagram.
这些计算机程序指令也可存储在能引导计算机或其他可编程数据处理设备以特定方式工作的计算机可读存储器中,使得存储在该计算机可读存储器中的指令产生包括指令装置的制造品,该指令装置实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能。These computer program instructions may also be stored in a computer-readable memory capable of directing a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory result in an article of manufacture comprising instruction means, the instructions The apparatus implements the functions specified in the flow or flow of the flowcharts and/or the block or blocks of the block diagrams.
这些计算机程序指令也可装载到计算机或其他可编程数据处理设备上,使得在计算机或其他可编程设备上执行一系列操作步骤以产生计算机实现的处理,从而在计算机或其他可编程设备上执行的指令提供用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的步骤。These computer program instructions can also be loaded on a computer or other programmable data processing device to cause a series of operational steps to be performed on the computer or other programmable device to produce a computer-implemented process such that The instructions provide steps for implementing the functions specified in the flow or blocks of the flowcharts and/or the block or blocks of the block diagrams.
在一个典型的配置中,计算设备包括一个或多个处理器(CPU)、输入/输出接口、网络接口和内存。In a typical configuration, a computing device includes one or more processors (CPUs), input/output interfaces, network interfaces, and memory.
存储器可能包括计算机可读介质中的非永久性存储器,随机存取存储器(RAM)和/或非易失性内存等形式,如只读存储器(ROM)或闪存(flash RAM)。存储器是计算机可读介质的示例。Memory may include non-persistent memory in computer readable media, random access memory (RAM) and/or non-volatile memory in the form of, for example, read only memory (ROM) or flash memory (flash RAM). Memory is an example of a computer-readable medium.
计算机可读介质包括永久性和非永久性、可移动和非可移动媒体,可以由任何方法或技术来实现信息存储。信息可以是计算机可读指令、数据结构、程序的模块或其他数据。计算机的存储介质的例子包括,但不限于相变内存(PRAM)、静态随机存取存储器(SRAM)、动态随机存取存储器(DRAM)、其他类型的随机存取存储器(RAM)、只读存储器(ROM)、电可擦除可编程只读存储器(EEPROM)、快闪记忆体或其他内存技术、只读光盘只读存储(CD-ROM)、数字多功能光盘(DVD)或其他光学存储、磁盒式磁带,磁带磁盘存储或其他磁性存储设备或任何其他非传输介质,可用于存储可以被计算设备访问的信息。按照本文中的界定,计算机可读介质不包括暂存电脑可读媒体(transitory media),如调制的数据信号和载波。Computer-readable media includes both persistent and non-permanent, removable and non-removable media, and storage of information can be implemented by any method or technology. Information may be computer readable instructions, data structures, modules of programs, or other data. Examples of computer storage media include, but are not limited to, phase-change memory (PRAM), static random access memory (SRAM), dynamic random access memory (DRAM), other types of random access memory (RAM), read only memory (ROM), Electrically Erasable Programmable Read Only Memory (EEPROM), Flash Memory or other memory technology, Compact Disc Read Only Memory (CD-ROM), Digital Versatile Disc (DVD) or other optical storage, Magnetic tape cartridges, magnetic tape disk storage or other magnetic storage devices or any other non-transmission medium that can be used to store information that can be accessed by a computing device. Computer-readable media, as defined herein, excludes transitory computer-readable media, such as modulated data signals and carrier waves.
还需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、商品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、商品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括要素的过程、方法、商品或者设备中还存在另外的相同要素。It should also be noted that the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device comprising a series of elements includes not only those elements, but also Other elements not expressly listed, or which are inherent to such a process, method, article of manufacture, or apparatus are also included. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in the process, method, article of manufacture or apparatus that includes the element.
以上仅为本申请的实施例而已,并不用于限制本申请。对于本领域技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原理之内所作的任何修改、等同替换、改进等,均应包含在本申请的权利要求范围之内。The above are merely examples of the present application, and are not intended to limit the present application. Various modifications and variations of this application are possible for those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included within the scope of the claims of this application.
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