CN104495622A - A wind load control system, method, device and lifting equipment - Google Patents
A wind load control system, method, device and lifting equipment Download PDFInfo
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- CN104495622A CN104495622A CN201410763452.5A CN201410763452A CN104495622A CN 104495622 A CN104495622 A CN 104495622A CN 201410763452 A CN201410763452 A CN 201410763452A CN 104495622 A CN104495622 A CN 104495622A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/16—Applications of indicating, registering, or weighing devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/62—Constructional features or details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C2700/00—Cranes
- B66C2700/08—Electrical assemblies or electrical control devices for cranes, winches, capstans or electrical hoists
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Abstract
Description
技术领域technical field
本发明涉及起重设备安全控制技术领域,尤其涉及一种风载控制系统、方法、装置及起重设备。The invention relates to the technical field of lifting equipment safety control, in particular to a wind load control system, method, device and lifting equipment.
背景技术Background technique
履带式起重机作为一种特种作业机械,由于其臂架组合多、吊重量大、移动性强等特点,被广泛应用于核电、风电等领域。在上述领域,吊装作业基本在户外,环境的不确定性对吊装作业的安全性、施工作业的进度都有很大的影响,在此基础上,风载作为一个非常主要的环境因素在起重机安全控制领域得到了广泛地关注。Crawler cranes, as a kind of special operating machinery, are widely used in nuclear power, wind power and other fields due to their many jib combinations, large lifting capacity, and strong mobility. In the above fields, the hoisting operation is basically outdoors, and the uncertainty of the environment has a great impact on the safety of the hoisting operation and the progress of the construction work. On this basis, wind load is a very important environmental factor in crane safety. The field of control has received extensive attention.
具体地,目前,为了监测风载对起重机作业的影响,保证起重机作业安全的同时扩大起重机的作业范围,业界主要采用通过在起重机臂架头部安装风速仪的方式,来实时监测风速大小,并与起重机结构设计所依据的最大风速进行对比,来决定能否进行吊装作业。Specifically, at present, in order to monitor the impact of wind load on the crane operation, to ensure the safety of the crane operation and to expand the operating range of the crane, the industry mainly adopts the method of installing an anemometer on the head of the crane jib to monitor the wind speed in real time, and Compared with the maximum wind speed on which the crane structure design is based, it is determined whether the hoisting operation can be carried out.
下面即以图1所示的履带式起重机的现有风载控制系统为例,对现有风载控制方案的工作原理进行简要说明。其中,所述风载控制系统主要可包括安装在起重机臂架头部的风速仪11、以及控制显示面板12(内含有力矩限制器)。其工作原理为:风速仪11进行风速的测量,并将测量得到的风速数据发送给所述控制显示面板12,由所述控制显示面板12将当前测量得到的风速与根据起重机的结构设计所设定的临界风速进行比较,若确定当前测量得到的风速小于设定的临界风速,则可确定吊装起重可以继续进行,并可按风速的大小进行不同程度的预警;否则,则可限制起重机作业,并进行安全报警,以提示作业危险以及防止吊装作业事故的发生。Taking the existing wind load control system of the crawler crane shown in FIG. 1 as an example, the working principle of the existing wind load control scheme will be briefly described below. Wherein, the wind load control system mainly includes an anemometer 11 installed on the head of the jib of the crane, and a control display panel 12 (including a moment limiter). Its working principle is: the anemometer 11 measures the wind speed, and sends the measured wind speed data to the control display panel 12, and the control display panel 12 compares the current measured wind speed with the one set according to the structural design of the crane. If it is determined that the current measured wind speed is lower than the set critical wind speed, it can be determined that the hoisting and lifting can continue, and different degrees of early warning can be given according to the wind speed; otherwise, the crane operation can be restricted , and give a safety alarm to prompt the operation danger and prevent the occurrence of hoisting operation accidents.
也就是说,在现有的风载控制方案中,是通过设置一个固定的风速参考值、并将其与风速仪测量得到的臂架头部风速进行比较的方式来判断起重机是否能够进行吊装作业的,由于不同的臂架组合或不同的臂架姿态所能承受的最大风速并不一样,因而导致判断方式太过笼统,即,对起重机的吊装作业仅能进行定性的判断,使得判断结果并不准确。另外,在现有的风载控制方案中,由于实际上仅考虑到了风速这一因素对风载的影响,并未考虑起重机的其他数据(如当前吊重等)对风载的影响,从而进一步增加了控制结果的不准确性。That is to say, in the existing wind load control scheme, it is judged whether the crane can carry out the hoisting operation by setting a fixed wind speed reference value and comparing it with the wind speed at the boom head measured by the anemometer Yes, because the maximum wind speed that different jib combinations or different jib attitudes can bear is not the same, resulting in too general judgment methods, that is, only qualitative judgments can be made on the hoisting operation of the crane, so that the judgment results are not accurate. Inaccurate. In addition, in the existing wind load control scheme, only the influence of wind speed on the wind load is actually considered, and the influence of other data of the crane (such as the current hoisting weight, etc.) on the wind load is not considered. Increased inaccuracy of control results.
因此,亟需提供一种更加准确的风载控制方案来监测风载对起重机作业的影响,以达到在保证起重机作业安全的同时扩大起重机的作业范围、并且提高起重机的使用率的目的。Therefore, there is an urgent need to provide a more accurate wind load control scheme to monitor the impact of wind load on the crane operation, so as to achieve the purpose of expanding the crane's operating range and improving the crane's utilization rate while ensuring the safety of the crane's operation.
发明内容Contents of the invention
本发明实施例提供了一种风载控制系统、方法、装置及起重设备,用以解决现有风载控制方案的控制方式过于笼统导致控制结果并不准确的问题。Embodiments of the present invention provide a wind load control system, method, device and lifting equipment, which are used to solve the problem of inaccurate control results caused by too general control methods of existing wind load control schemes.
本发明实施例提供了一种风载控制系统,包括:An embodiment of the present invention provides a wind load control system, including:
风速测量装置,用于测量起重设备的当前臂架头部风速;Wind speed measuring device for measuring the wind speed of the current jib head of the lifting equipment;
吊钩位置测量装置,用于测量起重设备的当前吊钩位置;Hook position measuring device for measuring the current hook position of the lifting equipment;
臂架仰角测量装置,用于测量起重设备的当前臂架仰角;The jib elevation angle measuring device is used to measure the current jib elevation angle of the lifting equipment;
吊重测量装置,用于测量起重设备的当前吊重;The hoisting weight measuring device is used to measure the current hoisting weight of the lifting equipment;
风载控制装置,用于根据所述起重设备的当前臂架仰角以及所述起重设备的臂架组合信息,确定所述起重设备的当前臂架姿态,并根据所述起重设备的当前臂架姿态、所述起重设备的当前臂架头部风速、所述起重设备的当前吊钩位置以及所述起重设备的当前吊重计算所述起重设备的当前风载,并将计算得到的当前风载与预先设置的所述起重设备的当前臂架姿态下所能承受的最大风载进行比较,若确定计算得到的当前风载小于当前臂架姿态下所能承受的最大风载,则确定所述起重设备能够安全作业,否则,则确定所述起重设备无法安全作业。The wind load control device is used to determine the current jib attitude of the lifting device according to the current jib elevation angle of the lifting device and the jib combination information of the lifting device, and calculating the current wind load of the lifting device by the current jib attitude, the current wind speed of the boom head of the lifting device, the current hook position of the lifting device and the current hoisting weight of the lifting device, and Comparing the calculated current wind load with the preset maximum wind load that can be borne under the current jib attitude of the lifting device, if it is determined that the calculated current wind load is less than the current jib attitude that can be borne If the maximum wind load is exceeded, it is determined that the lifting device can operate safely, otherwise, it is determined that the lifting device cannot operate safely.
进一步地,本发明实施例还提供了一种起重设备,所述起重设备包括本发明实施例中所述的风载控制系统。Furthermore, the embodiment of the present invention also provides a lifting device, the lifting device includes the wind load control system described in the embodiment of the present invention.
进一步地,本发明实施例还提供了一种风载控制方法,包括:Further, the embodiment of the present invention also provides a wind load control method, including:
获取起重设备的当前臂架头部风速、当前吊钩位置、当前臂架仰角以及当前吊重;Obtain the current jib head wind speed, current hook position, current jib elevation angle and current hoisting weight of the lifting equipment;
根据获取到的所述起重设备的当前臂架仰角以及所述起重设备的臂架组合信息,确定所述起重设备的当前臂架姿态,并根据获取到的所述起重设备的当前臂架姿态、所述起重设备的当前臂架头部风速、所述起重设备的当前吊钩位置以及所述起重设备的当前吊重计算所述起重设备的当前风载,并将计算得到的当前风载与预先设置的所述起重设备的当前臂架姿态下所能承受的最大风载进行比较,若确定计算得到的当前风载小于当前臂架姿态下所能承受的最大风载,则确定所述起重设备能够安全作业,否则,则确定所述起重设备无法安全作业。According to the acquired current jib elevation angle of the lifting equipment and the jib combination information of the lifting equipment, determine the current jib posture of the lifting equipment, and according to the acquired current jib attitude of the lifting equipment The jib attitude, the current wind speed of the jib head of the lifting device, the current hook position of the lifting device and the current hoisting weight of the lifting device calculate the current wind load of the lifting device, and Comparing the calculated current wind load with the preset maximum wind load that can be borne under the current jib attitude of the lifting device, if it is determined that the calculated current wind load is less than the maximum that can be borne under the current jib attitude If the wind load is low, it is determined that the lifting device can operate safely, otherwise, it is determined that the lifting device cannot operate safely.
进一步地,本发明实施例还提供了一种风载控制装置,包括:Further, the embodiment of the present invention also provides a wind load control device, including:
获取模块,用于获取起重设备的当前臂架头部风速、当前吊钩位置、当前臂架仰角以及当前吊重;The obtaining module is used to obtain the current wind speed at the head of the jib, the current position of the hook, the current elevation angle of the jib and the current hoisting weight of the lifting equipment;
处理模块,用于根据所述获取模块获取到的所述起重设备的当前臂架仰角以及所述起重设备的臂架组合信息,确定所述起重设备的当前臂架姿态,并根据所述获取模块获取到的所述起重设备的当前臂架姿态、所述起重设备的当前臂架头部风速、所述起重设备的当前吊钩位置以及所述起重设备的当前吊重计算所述起重设备的当前风载,并将计算得到的当前风载与预先设置的所述起重设备的当前臂架姿态下所能承受的最大风载进行比较,若确定计算得到的当前风载小于当前臂架姿态下所能承受的最大风载,则确定所述起重设备能够安全作业,否则,则确定所述起重设备无法安全作业。A processing module, configured to determine the current boom attitude of the lifting device according to the current jib elevation angle of the lifting device acquired by the acquisition module and the jib combination information of the lifting device, and The acquisition module acquires the current jib attitude of the lifting device, the current wind speed of the boom head of the lifting device, the current hook position of the lifting device, and the current hoisting weight of the lifting device Calculate the current wind load of the lifting device, and compare the calculated current wind load with the preset maximum wind load that can be borne under the current jib attitude of the lifting device, if it is determined that the calculated current If the wind load is less than the maximum wind load that can be withstood under the current attitude of the jib, it is determined that the lifting device can work safely; otherwise, it is determined that the lifting device cannot work safely.
本发明有益效果如下:The beneficial effects of the present invention are as follows:
本发明实施例提供了一种风载控制系统、方法、装置及起重设备,在本发明实施例所述技术方案中,可根据起重设备的当前臂架仰角确定起重设备的当前臂架姿态,并结合起重设备的当前臂架头部风速、当前吊钩位置以及当前吊重计算起重设备的当前风载,并通过将计算得到的当前风载与当前臂架姿态下所能承受的最大风载进行比较来确定起重设备能否安全作业,从而相对于现有技术中所述的通过设置一个固定的风速参考值、并将其与风速仪测量得到的臂架头部风速进行比较的方式来判断起重机是否能够进行吊装作业的方式相比,可达到根据不同的臂架姿态,对起重设备的风载进行定量分析,以提高风载作用下的吊装控制的准确性以及安全性、进而达到扩大起重设备的作业范围、并且提高起重设备的出勤率(即使用率)的目的。另外,由于在本发明实施例所述技术方案中,能够综合考虑起重设备的当前臂架仰角、当前臂架头部风速、当前吊钩位置以及当前吊重等各因素对风载的影响,从而相对于现有技术中所述的仅考虑到了风速这一因素对风载的影响来说,可进一步提高吊装控制的准确性。The embodiment of the present invention provides a wind load control system, method, device and lifting equipment. In the technical solution described in the embodiment of the present invention, the current jib of the lifting equipment can be determined according to the current jib elevation angle of the lifting equipment. Attitude, combined with the current wind speed of the jib head of the lifting equipment, the current hook position and the current hoisting weight to calculate the current wind load of the lifting equipment, and by combining the calculated current wind load with the current jib attitude that can withstand Compared with the maximum wind load of the lifting equipment to determine whether the lifting equipment can operate safely, compared with the prior art by setting a fixed wind speed reference value and comparing it with the wind speed of the jib head measured by the anemometer Compared with the method of judging whether the crane can carry out hoisting operations, it can achieve quantitative analysis of the wind load of the hoisting equipment according to different jib attitudes, so as to improve the accuracy and safety of hoisting control under the action of wind load Sex, and then achieve the purpose of expanding the operating range of the lifting equipment and improving the attendance rate (that is, the utilization rate) of the lifting equipment. In addition, because in the technical solution described in the embodiment of the present invention, the influence of various factors such as the current jib elevation angle of the lifting equipment, the current wind speed at the head of the jib, the current hook position, and the current hoisting weight on the wind load can be comprehensively considered, Therefore, the accuracy of hoisting control can be further improved compared to the prior art which only considers the influence of the factor of wind speed on the wind load.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简要介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域的普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For Those of ordinary skill in the art can also obtain other drawings based on these drawings without making creative efforts.
图1所示为现有风载控制系统的结构示意图;Fig. 1 shows the structure diagram of existing wind load control system;
图2所示为本发明实施例一中所述风载控制系统的结构示意图;Fig. 2 is a schematic structural diagram of the wind load control system described in Embodiment 1 of the present invention;
图3所示为本发明实施例二中所述风载控制方法的流程示意图;FIG. 3 is a schematic flow chart of the wind load control method described in Embodiment 2 of the present invention;
图4所示为本发明实施例三中所述风载控制装置的结构示意图。FIG. 4 is a schematic structural diagram of the wind load control device in Embodiment 3 of the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明作进一步地详细描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例一:Embodiment one:
本发明实施例一提供了一种风载控制系统,如图2所示,其为本发明实施例一中所述风载控制系统的结构示意图,所述风载控制系统可包括:Embodiment 1 of the present invention provides a wind load control system, as shown in FIG. 2 , which is a schematic structural diagram of the wind load control system in Embodiment 1 of the present invention. The wind load control system may include:
风速测量装置21,可用于测量起重设备的当前臂架头部风速,即测量起重设备的臂架头部的当前风速;The wind speed measuring device 21 can be used to measure the current wind speed of the jib head of the lifting equipment, that is, measure the current wind speed of the jib head of the lifting equipment;
吊钩位置测量装置22,可用于测量起重设备的当前吊钩位置,即测量起重设备的吊钩的当前位置,其中,起重设备的吊钩的当前位置通常是指起重设备的吊钩距离起重设备所在水平面的高度;The hook position measuring device 22 can be used to measure the current hook position of the lifting device, that is, measure the current position of the hook of the lifting device, wherein the current position of the hook of the lifting device usually refers to the hook position of the lifting device. The height of the hook from the horizontal plane where the lifting device is located;
臂架仰角测量装置23,可用于测量起重设备的当前臂架仰角,即测量起重设备的臂架的当前仰角;The jib elevation angle measuring device 23 can be used to measure the current jib elevation angle of the lifting equipment, that is, measure the current elevation angle of the jib of the lifting equipment;
吊重测量装置24,可用于测量起重设备的当前吊重,即测量起重设备当前所吊运物品的重量;The hoisting weight measuring device 24 can be used to measure the current hoisting weight of the hoisting equipment, that is, to measure the weight of the items currently hoisted by the hoisting equipment;
风载控制装置25,可用于根据所述起重设备的当前臂架仰角以及所述起重设备的臂架组合信息,确定所述起重设备的当前臂架姿态,并根据所述起重设备的当前臂架姿态、所述起重设备的当前臂架头部风速、所述起重设备的当前吊钩位置以及所述起重设备的当前吊重计算所述起重设备的当前风载,并将计算得到的当前风载与预先设置的所述起重设备的当前臂架姿态下所能承受的最大风载进行比较,若确定计算得到的当前风载小于当前臂架姿态下所能承受的最大风载,则可确定所述起重设备能够安全作业,否则(即确定计算得到的当前风载不小于当前臂架姿态下所能承受的最大风载),则可确定所述起重设备无法安全作业。The wind load control device 25 can be used to determine the current jib attitude of the lifting equipment according to the current jib elevation angle of the lifting equipment and the jib combination information of the lifting equipment, and Calculate the current wind load of the lifting device based on the current boom attitude of the lifting device, the current wind speed of the boom head of the lifting device, the current hook position of the lifting device and the current hoisting weight of the lifting device, And comparing the calculated current wind load with the preset maximum wind load that can be borne under the current jib attitude of the lifting device, if it is determined that the calculated current wind load is less than the current jib attitude that can withstand If the maximum wind load is determined, it can be determined that the lifting equipment can work safely; The device is not safe to operate.
其中,所述起重设备的当前臂架姿态下所能承受的最大风载可以是根据所述起重设备的当前臂架姿态下的臂架倾翻稳定性以及臂架结构强度所综合得到的。其中,所述起重设备的当前臂架姿态下的臂架倾翻稳定性指的是当前臂架姿态下所述起重设备的臂架的抗倾覆能力,本发明实施例对此不作赘述。Wherein, the maximum wind load that the lifting equipment can bear under the current jib attitude can be obtained comprehensively according to the jib tipping stability and the jib structural strength under the current jib attitude of the lifting equipment . Wherein, the jib tipping stability under the current jib attitude of the lifting device refers to the anti-overturning capability of the jib of the lifting device under the current jib attitude, which will not be described in this embodiment of the present invention.
另外需要说明的是,当确定计算得到的当前风载不小于当前臂架姿态下所能承受的最大风载时,所述风载控制装置25可通过下降吊钩以使得吊重离地更近、或者放弃吊装待风速变小后重新开始作业等方式对吊装作业进行控制,本发明实施例对此不作任何限定。并且,当确定计算得到的当前风载不小于当前臂架姿态下所能承受的最大风载时,所述风载控制装置25还可进行安全报警,以提示作业危险以及防止吊装作业事故的发生。In addition, it should be noted that when it is determined that the calculated current wind load is not less than the maximum wind load that can be borne under the current jib attitude, the wind load control device 25 can lower the hook to make the hoisting weight closer to the ground , or give up the hoisting and restart the operation after the wind speed decreases, etc. to control the hoisting operation, which is not limited in this embodiment of the present invention. Moreover, when it is determined that the calculated current wind load is not less than the maximum wind load that can be borne under the current jib attitude, the wind load control device 25 can also issue a safety alarm to prompt the operation danger and prevent the occurrence of hoisting operation accidents .
可选地,在本发明所述实施例中,所述风载控制装置25具体可用于根据所述起重设备的当前臂架姿态、所述起重设备的当前臂架头部风速、所述起重设备的当前吊钩位置以及所述起重设备的当前吊重计算作用于所述起重设备上的当前工作状态风载,以及作用于所述起重设备当前所吊运物品上的风载,并将计算得到的作用于所述起重设备上的当前工作状态风载以及作用于所述起重设备当前所吊运物品上的风载之和作为所述起重设备的当前风载。Optionally, in the embodiment of the present invention, the wind load control device 25 can be specifically configured to, according to the current boom attitude of the lifting equipment, the current wind speed of the boom head of the The current hook position of the lifting device and the current hoisting weight of the lifting device are used to calculate the current working state wind load acting on the lifting device and the wind load acting on the objects currently lifted by the lifting device. The sum of the calculated wind load in the current working state acting on the lifting equipment and the wind load acting on the items currently being hoisted by the lifting equipment is taken as the current wind load of the lifting equipment .
也就是说,在计算所述起重设备的当前风载时,可综合考虑包括所述起重设备以及所述起重设备所吊运物品在内的整个吊载系统的风载情况,从而可达到对起重设备的风载进行准确分析,以提高风载作用下的吊装控制的准确性以及安全性的目的。That is to say, when calculating the current wind load of the lifting device, the wind load of the entire hoisting system including the lifting device and the objects lifted by the lifting device can be considered comprehensively, so that Accurate analysis of the wind load of the lifting equipment is achieved to improve the accuracy and safety of hoisting control under the action of wind load.
进一步地,所述风载控制装置25具体可用于采用第一公式计算作用于所述起重设备上的当前工作状态风载,以及,采用第二公式计算作用于所述起重设备当前所吊运物品上的风载;Further, the wind load control device 25 can specifically be used to calculate the current working state wind load acting on the lifting equipment by using the first formula, and calculate the wind load acting on the lifting equipment currently suspended by using the second formula. wind load on cargo;
其中,所述第一公式为Pw=C.P.A,所述Pw为作用于所述起重设备上的当前工作状态风载,C为设定的风力系数(且其取值可根据实际情况进行设定,或者,具体可参考起重机设计规范,如GB3811-83等中的相关数据而定),P为当前工作状态风压,A为所述起重设备(或所述起重设备的各构件)垂直于风向的实体迎风面积(其取值可根据实际情况进行设定),且P=0.625V0 2,V0为风速仪测量得到的所述起重设备的当前臂架头部风速(需要说明的是,为了充分考虑起重设备作业的安全性,在本发明所述实施例中,可将风速仪测得的风速作为风载荷沿起重设备最不利的水平方向作用于包括所述起重设备以及所述起重设备所吊运物品的吊装系统);Wherein, the first formula is Pw =CPA, the Pw is the current working state wind load acting on the lifting equipment, and C is the set wind force coefficient (and its value can be determined according to the actual situation. setting, or, specifically refer to crane design specifications, such as relevant data in GB3811-83, etc.), P is the wind pressure of the current working state, and A is the lifting equipment (or each member of the lifting equipment ) is the physical windward area perpendicular to the wind direction (its value can be set according to the actual situation), and P=0.625V 0 2 , where V 0 is the current wind speed of the boom head of the lifting device measured by the anemometer ( It should be noted that, in order to fully consider the safety of the lifting equipment operation, in the embodiment of the present invention, the wind speed measured by the anemometer can be used as the wind load to act on the most unfavorable horizontal direction of the lifting equipment, including the Lifting equipment and the hoisting system for the items lifted by the lifting equipment);
所述第二公式为PwQ=1.2Ph.AQ,所述PwQ为作用于所述起重设备当前所吊运物品上的风载、Ph为根据所述起重设备当前所吊运物品的高度与所述起重设备的当前臂架头部高度之间的比值对当前工作状态风压进行折算后所得到的风压,AQ为所述起重设备当前所吊运物品垂直于风向的实体迎风面积,其中,所述起重设备当前所吊运物品的高度可以是根据所述起重设备的当前吊钩位置所确定的,所述起重设备的当前臂架头部高度可以是根据所述起重设备的当前臂架姿态或所述起重设备的当前臂架仰角所确定的,所述起重设备当前所吊运物品垂直于风向的实体迎风面积可以是根据所述起重设备的当前吊重或外界(如吊装人员等)根据所述起重设备当前所吊运物品的状态(如所吊运物品的质量、形状或体积等)所输入的实体迎风面积所确定的。The second formula is P wQ = 1.2P h .A Q , where P wQ is the wind load acting on the items currently lifted by the lifting equipment, and P h is the The ratio between the height of the item to be transported and the height of the current jib head of the lifting device is the wind pressure obtained after converting the wind pressure in the current working state, A Q is the vertical Entity frontal area in the wind direction, wherein, the height of the item currently hoisted by the lifting device may be determined according to the current hook position of the lifting device, and the current jib head height of the lifting device It may be determined according to the current jib attitude of the lifting equipment or the current jib elevation angle of the lifting equipment, and the physical windward area of the lifting equipment that is currently lifted perpendicular to the wind direction may be determined according to the The current hoisting weight of the lifting equipment or the external (such as hoisting personnel, etc.) is determined according to the entity windward area input by the current state of the lifting equipment (such as the quality, shape or volume of the lifting items, etc.) of.
也就是说,在本发明所述实施例中,在确定所述起重设备当前所吊运物品垂直于风向的实体迎风面积时,可采用参照相应标准的方式来根据所述起重设备当前所吊运物品的重量(或质量)自动估算所述起重设备当前所吊运物品垂直于风向的实体迎风面积,或者,还可采用在所述风载控制装置25上设置相应的外部输入接口,以通过该外部输入接口接收吊装人员根据所述起重设备当前所吊运物品的实际情况所输入的迎风面积的方式,来估算所述起重设备当前所吊运物品垂直于风向的实体迎风面积,本发明实施例对此不作任何限定。That is to say, in the embodiment of the present invention, when determining the physical windward area of the items currently being hoisted by the lifting equipment perpendicular to the wind direction, the method of referring to the corresponding standard can be used to determine The weight (or quality) of the hoisted items can automatically estimate the physical windward area of the hoisting equipment currently hoisted items perpendicular to the wind direction, or a corresponding external input interface can also be set on the wind load control device 25, Estimate the physical windward area perpendicular to the wind direction of the items currently being lifted by the lifting equipment by receiving the windward area input by the hoisting personnel according to the actual situation of the items currently being lifted by the lifting equipment through the external input interface , which is not limited in this embodiment of the present invention.
具体地,根据风速与高度之间的关联关系(具体可参考第三公式),所述Ph可用以下第四公式来表示:Specifically, according to the relationship between wind speed and height (for details, refer to the third formula), the Ph can be expressed by the following fourth formula:
Ph=0.625V2=0.625[V0(H/H0)n]2=0.625V0 2(H/H0)2n=P(H/H0)2n;P h =0.625V 2 =0.625[V 0 (H/H 0 ) n ] 2 =0.625V 0 2 (H/H 0 ) 2n =P(H/H 0 ) 2n ;
其中,V0为所述起重设备的当前臂架头部风速,H0为所述起重设备的当前臂架头部高度;V为按所述起重设备当前所吊运物品的高度对臂架头部风速进行折算所得到的风速,即将所述起重设备当前所吊运物品的高度看作为相应的臂架头部高度时所对应的臂架头部风速;H为所述起重设备当前所吊运物品的高度,n为设定的地表摩擦系数(且其取值可根据实际情况进行设定,如通常可设置为位于0.1~0.4区间内且包含该区间端点的任意数值等)。Wherein, V 0 is the wind speed of the current jib head of the lifting equipment, H 0 is the height of the current jib head of the lifting equipment; The wind speed obtained by converting the wind speed at the head of the jib is the wind speed at the head of the jib corresponding to the height of the item being lifted by the lifting equipment as the corresponding height of the head of the jib; H is the wind speed at the head of the jib; The height of the item currently lifted by the equipment, n is the set surface friction coefficient (and its value can be set according to the actual situation, for example, it can usually be set to any value within the range of 0.1 to 0.4 and including the endpoint of the range, etc. ).
其中,上述涉及到的用于反映风速与高度之间的关联关系的第三公式可表示为:Wherein, the above-mentioned third formula for reflecting the relationship between wind speed and height can be expressed as:
Vx=V0(Hx/H0)n,其中,V0为所述起重设备的当前臂架头部风速,H0为所述起重设备的当前臂架头部高度,Vx为与设定臂架头部高度相对应的臂架头部风速信息,Hx为设定臂架头部高度,n为设定的地表摩擦系数。V x =V 0 (H x /H 0 ) n , wherein, V 0 is the wind speed of the current jib head of the lifting device, H 0 is the current height of the jib head of the lifting device, V x is the wind speed information at the boom head corresponding to the set boom head height, H x is the set boom head height, and n is the set surface friction coefficient.
进一步地,需要说明的是,在本发明所述实施例中,所述风载控制装置25还可用于根据风速与高度之间的关联关系(具体可参考第三公式)、以及所述起重设备的当前臂架头部高度与所述起重设备的当前臂架头部风速,确定所述起重设备的臂架处于不同臂架仰角时所对应的臂架头部风速,并结合相应臂架仰角下的所述起重设备的吊钩位置以及所述起重设备的当前吊重,计算当前吊重下所述起重设备在不同臂架仰角下的风载,以及,通过将计算得到的当前吊重下所述起重设备在每一臂架仰角下的风载与预先设置的所述起重设备在相应臂架仰角所对应的臂架姿态下所能承受的最大风载进行比较,来确定当前吊重下所述起重设备的臂架所对应的安全变幅角度范围。Further, it should be noted that, in the embodiment of the present invention, the wind load control device 25 can also be used according to the relationship between wind speed and height (for details, refer to the third formula), and the lifting The current jib head height of the equipment and the current jib head wind speed of the lifting equipment determine the corresponding jib head wind speed when the jib of the lifting equipment is at different jib elevation angles, and combine the corresponding boom The hook position of the lifting device at the frame elevation angle and the current hoisting weight of the hoisting device, calculate the wind load of the hoisting device at different jib elevation angles under the current hoisting weight, and, by calculating The wind load of the lifting equipment at each jib elevation angle under the current hoisting weight is compared with the preset maximum wind load that the lifting equipment can withstand at the jib attitude corresponding to the corresponding jib elevation angle , to determine the safe luffing angle range corresponding to the jib of the lifting equipment under the current hoisting load.
也就是说,由于臂架在设定变幅角度范围内运动时臂架头部处于不同的高度,因此,在已知当前臂架仰角下或当前臂架头部所在高度下的当前臂架头部风速前提下,通过臂架仰角与臂架头部高度之间的关联关系,以及风速与高度之间的关联关系,可得到不同变幅角度下(即不同臂架仰角下)的臂头风速,并进而可根据本发明实施例中所述的风载计算方式,得到同一吊重下(即当前吊重下)所述起重设备在不同臂架仰角下的风载,以及,可通过将计算得到的当前吊重下所述起重设备在每一臂架仰角下的风载与预先设置的所述起重设备在相应臂架仰角所对应的臂架姿态下所能承受的最大风载进行比较,来确定当前吊重下所述起重设备的臂架所对应的安全变幅角度范围。That is to say, since the jib head is at different heights when the jib moves within the range of the set luffing angle, the current jib head at the known current jib elevation angle or the height of the current jib head Under the premise of local wind speed, through the relationship between the jib elevation angle and the height of the jib head, and the relationship between the wind speed and the height, the wind speed of the jib head at different luffing angles (that is, at different jib elevation angles) can be obtained , and furthermore, according to the wind load calculation method described in the embodiment of the present invention, the wind load of the lifting equipment under the same lifting weight (that is, under the current lifting weight) at different jib elevation angles can be obtained, and, by The calculated wind load of the lifting equipment at each jib elevation angle under the current hoisting weight and the preset maximum wind load that the lifting equipment can withstand under the jib attitude corresponding to the corresponding jib elevation angle Comparison is made to determine the safe luffing angle range corresponding to the jib of the lifting device under the current hoisting load.
进一步地,需要说明的是,在本发明所述实施例中,风载控制装置25还可用于显示计算得到的当前风载占据当前臂架姿态下所能承受的最大风载的百分比大小,以及当前吊重下所述起重设备的臂架所对应的安全变幅角度范围;并根据显示的当前风载占据当前臂架姿态下所能承受的最大风载的百分比大小、以及当前吊重下所述起重设备的臂架所对应的安全变幅角度范围,控制所述起重设备在相应安全区域内运行。Further, it should be noted that, in the embodiment of the present invention, the wind load control device 25 can also be used to display the percentage of the calculated current wind load to the maximum wind load that can be borne under the current jib attitude, and The safe luffing angle range corresponding to the jib of the lifting equipment under the current hoisting weight; and according to the percentage of the displayed current wind load to the maximum wind load that can be borne under the current jib attitude, and the current hoisting weight The safe luffing angle range corresponding to the jib of the lifting device controls the operation of the lifting device in a corresponding safe area.
进一步地,需要说明的是,风载控制装置25除了可用于显示计算得到的当前风载占据当前臂架姿态下所能承受的最大风载的百分比大小之外,还可用于根据所述起重设备的臂架姿态的实时变化,实时显示计算得到的该变化后的臂架姿态下的风载占据预先设置的所述起重设备在该变化后的臂架姿态下所能承受的最大风载的百分比大小,本发明实施例对此不作赘述。Further, it should be noted that, in addition to being used to display the calculated current wind load as a percentage of the maximum wind load that can be borne under the current jib attitude, the wind load control device 25 can also be used to The real-time change of the jib attitude of the equipment, the real-time display shows that the calculated wind load under the changed jib attitude occupies the preset maximum wind load that the lifting equipment can bear under the changed jib attitude The percentage of , which is not described in this embodiment of the present invention.
进一步地,需要说明的是,在本发明所述实施例中,风载控制装置25还可用于将所述起重设备的当前臂架头部风速与预先设置的所述起重设备的当前臂架姿态下所能承受的最大风速进行比较,若确定所述起重设备的当前臂架头部风速小于所述起重设备的当前臂架姿态下所能承受的最大风速,则可确定所述起重设备能够安全作业,否则,则可确定所述起重设备无法安全作业。Further, it should be noted that, in the embodiment of the present invention, the wind load control device 25 can also be used to compare the current jib head wind speed of the lifting equipment with the preset current boom speed of the lifting equipment. Compared with the maximum wind speed that can be withstood under the jib attitude of the lifting equipment, if it is determined that the current wind speed of the jib head of the lifting device is less than the maximum wind speed that can be withstood under the current jib attitude of the lifting equipment, then it can be determined that the The lifting device is capable of operating safely, otherwise, it can be determined that the lifting device is not capable of operating safely.
也就是说,在本发明所述实施例中,与现有技术类似,所述风载控制装置25还可仅利用风速来对吊装作业进行相应控制,但是,与现有技术不同的是,在本发明所述实施例中,在利用风速对吊装作业进行相应控制时,针对不同的臂架姿态通常可设定不同的满足安全控制的风速参考值,以达到根据不同的臂架姿态,对起重设备的风载进行定量分析,以提高吊装控制的准确性以及安全性的目的。That is to say, in the embodiment of the present invention, similar to the prior art, the wind load control device 25 can also use only the wind speed to control the hoisting operation accordingly. However, different from the prior art, in In the embodiment of the present invention, when the wind speed is used to control the hoisting operation, different wind speed reference values that meet the safety control can usually be set for different boom postures, so as to achieve different boom postures according to different boom postures. The wind load of heavy equipment is quantitatively analyzed to improve the accuracy and safety of hoisting control.
进一步地,需要说明的是,在本发明所述实施例中,所述风速测量装置21通常可为位于起重设备的臂架头部的风速仪,所述吊钩位置测量装置22通常可为位于起重设备的起升卷扬处的角度编码器,所述臂架仰角测量装置23通常可为位于起重设备的臂架底部的角度传感器,所述吊重测量装置24通常可为位于起重设备内的力矩限制器。即,所述风载控制装置25具体可用于从位于起重设备的臂架头部的风速仪处获取起重设备的当前臂架头部风速、从位于起重设备的起升卷扬处的角度编码器处获取起重设备的当前吊钩位置、从位于起重设备的臂架底部的角度传感器处获取起重设备的当前臂架仰角以及从位于起重设备内的力矩限制器处获取起重设备的当前吊重。Further, it should be noted that, in the embodiment of the present invention, the wind speed measuring device 21 can usually be an anemometer located at the jib head of the lifting equipment, and the hook position measuring device 22 can usually be The angle encoder located at the hoisting winch of the lifting equipment, the jib elevation angle measuring device 23 can usually be an angle sensor located at the bottom of the jib of the lifting equipment, and the hoisting weight measuring device 24 can usually be located at the lifting Moment limiters in heavy equipment. That is, the wind load control device 25 can specifically be used to obtain the current wind speed of the jib head of the lifting equipment from the anemometer located at the jib head of the lifting equipment, The current hook position of the lifting device is obtained from the angle encoder, the current jib elevation angle of the lifting device is obtained from the angle sensor located at the bottom of the jib of the lifting device, and the starting point is obtained from the moment limiter located inside the lifting device. The current hoisting weight of the heavy equipment.
需要说明的是,由于风速仪、角度编码器、角度传感器、力矩限制器等通常为起重设备中的标配器件,因此,在本发明实施例所述技术方案中,还可在无需增加任何额外的传感设备的基础上,达到充分发挥起重机的性能的效果。It should be noted that since anemometers, angle encoders, angle sensors, moment limiters, etc. are usually standard equipment in lifting equipment, therefore, in the technical solutions described in the embodiments of the present invention, there is no need to add any On the basis of additional sensing equipment, the effect of fully exerting the performance of the crane can be achieved.
另外需要说明的是,本发明实施例中所述的风载控制装置25通常可位于现有风载控制系统中的控制显示面板12所在的位置处,即,可相当于改进后的控制显示面板,本发明实施例对此不作赘述。In addition, it should be noted that the wind load control device 25 described in the embodiment of the present invention can usually be located at the position where the control display panel 12 in the existing wind load control system is located, that is, it can be equivalent to the improved control display panel , which will not be described in detail in this embodiment of the present invention.
进一步地,所述力矩限制器,即所述吊重测量装置24通常可为位于所述风载控制装置25内的集成设备;当然,需要说明的是,所述力矩限制器,即所述吊重测量装置24还可为独立于所述风载控制装置25的独立设备,本发明实施例对此不作赘述。具体地,在图2中,以所述力矩限制器,即所述吊重测量装置24为位于所述风载控制装置25内的集成设备为例对其进行示意说明。Further, the moment limiter, that is, the hoisting weight measuring device 24 can usually be an integrated device located in the wind load control device 25; of course, it should be noted that the moment limiter, that is, the hoisting The re-measurement device 24 can also be an independent device independent of the wind load control device 25, which will not be described in this embodiment of the present invention. Specifically, in FIG. 2 , it is illustrated schematically by taking the moment limiter, that is, the lifting weight measuring device 24 as an integrated device located in the wind load control device 25 as an example.
进一步地,基于同一发明构思,本发明实施例一还提供了一种起重设备,所述起重设备可包括本发明实施例一中所述的风载控制系统,本发明实施例对此不作赘述。其中,所述风载控制系统的具体结构和功能可参见本发明实施例一中的相关描述,重复之处不再赘述。Furthermore, based on the same inventive concept, Embodiment 1 of the present invention also provides a lifting device, which may include the wind load control system described in Embodiment 1 of the present invention, and this embodiment of the present invention does not make any repeat. For the specific structure and functions of the wind load control system, reference may be made to the relevant description in Embodiment 1 of the present invention, and repeated descriptions will not be repeated.
本发明实施例一提供了一种风载控制系统及起重设备,在本发明实施例一所述技术方案中,可根据起重设备的当前臂架仰角确定起重设备的当前臂架姿态,并结合起重设备的当前臂架头部风速、当前吊钩位置以及当前吊重计算起重设备的当前风载,并通过将计算得到的当前风载与当前臂架姿态下所能承受的最大风载进行比较来确定起重设备能否安全作业,从而相对于现有技术中所述的通过设置一个固定的风速参考值、并将其与风速仪测量得到的臂架头部风速进行比较的方式来判断起重机是否能够进行吊装作业的方式相比,可达到根据不同的臂架姿态,对起重设备的风载进行定量分析,以提高风载作用下的吊装控制的准确性以及安全性的目的,并且,由于吊装控制的准确性以及安全性均得到了大幅度的提高,因而在此基础上,还可达到扩大起重设备,如起重机等的作业范围、并且提高起重设备的出勤率(即使用率)的目的。另外,由于在本发明实施例一所述技术方案中,能够综合考虑起重设备的当前臂架仰角、当前臂架头部风速、当前吊钩位置以及当前吊重等各因素对风载的影响,从而相对于现有技术中所述的仅考虑到了风速这一因素对风载的影响来说,可进一步提高吊装控制的准确性。再有,由于在本发明实施例一所述技术方案中,分别用于测量起重设备的当前臂架仰角、当前臂架头部风速、当前吊钩位置以及当前吊重等的风速仪、角度编码器、角度传感器、力矩限制器等通常为起重设备中的标配器件,因此,还可在无需增加任何额外的传感设备的基础上,达到充分发挥起重机的性能的效果。Embodiment 1 of the present invention provides a wind load control system and lifting equipment. In the technical solution described in Embodiment 1 of the present invention, the current jib attitude of the lifting equipment can be determined according to the current jib elevation angle of the lifting equipment. Combined with the current wind speed of the jib head of the lifting equipment, the current hook position and the current hoisting weight to calculate the current wind load of the lifting equipment, and by combining the calculated current wind load with the maximum bearing capacity of the current jib attitude Compared with the wind load to determine whether the lifting equipment can operate safely, compared with the method described in the prior art by setting a fixed wind speed reference value and comparing it with the wind speed at the jib head measured by the anemometer Compared with the method of judging whether the crane can carry out hoisting operations, it can achieve quantitative analysis of the wind load of the hoisting equipment according to different jib attitudes, so as to improve the accuracy of hoisting control and safety under the action of wind load. In addition, since the accuracy and safety of hoisting control have been greatly improved, on this basis, it is also possible to expand the operating range of hoisting equipment, such as cranes, and improve the attendance rate of hoisting equipment (i.e. usage rate) purposes. In addition, because in the technical solution described in Embodiment 1 of the present invention, the influence of various factors such as the current jib elevation angle of the lifting equipment, the current wind speed at the head of the jib, the current hook position, and the current hoisting weight on the wind load can be comprehensively considered. , so that the accuracy of hoisting control can be further improved compared to the prior art that only considers the influence of wind speed on wind load. Moreover, in the technical solution described in Embodiment 1 of the present invention, the anemometers and angles used to measure the current jib elevation angle, current jib head wind speed, current hook position, and current hoisting weight of the lifting equipment, etc. Encoders, angle sensors, moment limiters, etc. are usually standard components in lifting equipment. Therefore, without adding any additional sensing equipment, the performance of the crane can be fully utilized.
实施例二:Embodiment two:
基于同一发明构思,本发明实施例二提供了一种风载控制方法,如图3所示,其为本发明实施例二中所述风载控制方法的流程示意图,所述风载控制方法可包括以下步骤:Based on the same inventive concept, Embodiment 2 of the present invention provides a wind load control method, as shown in FIG. 3 , which is a schematic flowchart of the wind load control method described in Embodiment 2 of the present invention. The wind load control method can be Include the following steps:
步骤301:获取起重设备的当前臂架头部风速、当前吊钩位置、当前臂架仰角以及当前吊重。Step 301: Obtain the current wind speed at the head of the jib, the current position of the hook, the current elevation angle of the jib, and the current hoisting weight of the lifting device.
具体地,本发明实施例二中的各步骤的执行主体通常可为本发明实施例一中所述的风载控制装置,本发明实施例对此不作赘述。Specifically, the execution subject of each step in Embodiment 2 of the present invention may generally be the wind load control device described in Embodiment 1 of the present invention, which will not be described in detail in this embodiment of the present invention.
可选地,获取起重设备的当前臂架头部风速、当前吊钩位置、当前臂架仰角以及当前吊重,可以包括:Optionally, obtaining the current wind speed at the head of the jib, the current position of the hook, the current elevation angle of the jib, and the current lifting weight of the lifting device may include:
从位于起重设备的臂架头部的风速仪处获取起重设备的当前臂架头部风速、从位于起重设备的起升卷扬处的角度编码器处获取起重设备的当前吊钩位置、从位于起重设备的臂架底部的角度传感器处获取起重设备的当前臂架仰角以及从位于起重设备内的力矩限制器处获取起重设备的当前吊重。Obtain the current wind speed of the jib head of the lifting equipment from the anemometer located at the head of the jib of the lifting equipment, and obtain the current hook of the lifting equipment from the angle encoder located at the hoisting winch of the lifting equipment position, obtain the current jib elevation angle of the lifting device from the angle sensor located at the bottom of the jib of the lifting device, and obtain the current lifting weight of the lifting device from the moment limiter located inside the lifting device.
需要说明的是,由于风速仪、角度编码器、角度传感器、力矩限制器等通常为起重设备中的标配器件,因此,在本发明实施例所述技术方案中,可在无需增加任何额外的传感设备的基础上,达到充分发挥起重机的性能的效果。It should be noted that since anemometers, angle encoders, angle sensors, moment limiters, etc. are usually standard equipment in lifting equipment, in the technical solutions described in the embodiments of the present invention, there is no need to add any additional On the basis of advanced sensing equipment, the effect of giving full play to the performance of the crane is achieved.
步骤302:根据获取到的所述起重设备的当前臂架仰角以及所述起重设备的臂架组合信息,确定所述起重设备的当前臂架姿态,并根据获取到的所述起重设备的当前臂架姿态、所述起重设备的当前臂架头部风速、所述起重设备的当前吊钩位置以及所述起重设备的当前吊重计算所述起重设备的当前风载。Step 302: Determine the current jib attitude of the lifting device according to the acquired current jib elevation angle of the lifting device and the jib combination information of the lifting device, and according to the obtained The current jib attitude of the equipment, the current wind speed of the jib head of the lifting equipment, the current hook position of the lifting equipment and the current hoisting weight of the lifting equipment calculate the current wind load of the lifting equipment .
可选地,根据获取到的所述起重设备的当前臂架姿态、所述起重设备的当前臂架头部风速、所述起重设备的当前吊钩位置以及所述起重设备的当前吊重计算所述起重设备的当前风载,可以包括:Optionally, according to the acquired current jib attitude of the lifting device, the current wind speed of the boom head of the lifting device, the current hook position of the lifting device, and the current The hoisting weight calculates the current wind load of the hoisting equipment, which may include:
根据获取到的所述起重设备的当前臂架姿态、所述起重设备的当前臂架头部风速、所述起重设备的当前吊钩位置以及所述起重设备的当前吊重计算作用于所述起重设备上的当前工作状态风载,以及作用于所述起重设备当前所吊运物品上的风载,并将计算得到的作用于所述起重设备上的当前工作状态风载以及作用于所述起重设备当前所吊运物品上的风载之和作为所述起重设备的当前风载。According to the acquired current jib attitude of the lifting equipment, the wind speed of the current jib head of the lifting equipment, the current hook position of the lifting equipment and the current hoisting weight of the lifting equipment, the calculation function The wind load in the current working state on the lifting equipment, and the wind load acting on the objects currently lifted by the lifting equipment, and the calculated wind load in the current working state acting on the lifting equipment The current wind load of the lifting device is the sum of the load of the lifting device and the wind load acting on the item currently lifted by the lifting device.
也就是说,在计算所述起重设备的当前风载时,可综合考虑包括所述起重设备以及所述起重设备所吊运物品在内的整个吊载系统的风载情况,从而可达到对起重设备的风载进行准确分析,以提高风载作用下的吊装控制的准确性以及安全性的目的。That is to say, when calculating the current wind load of the lifting device, the wind load of the entire hoisting system including the lifting device and the objects lifted by the lifting device can be considered comprehensively, so that Accurate analysis of the wind load of the lifting equipment is achieved to improve the accuracy and safety of hoisting control under the action of wind load.
进一步地,根据获取到的所述起重设备的当前臂架姿态、所述起重设备的当前臂架头部风速、所述起重设备的当前吊钩位置以及所述起重设备的当前吊重计算作用于所述起重设备上的当前工作状态风载,以及作用于所述起重设备当前所吊运物品上的风载,可以包括:Further, according to the obtained current jib attitude of the lifting equipment, the current wind speed of the jib head of the lifting equipment, the current hook position of the lifting equipment, and the current hoisting position of the lifting equipment The recalculation of the wind load in the current working state acting on the lifting device and the wind load acting on the items currently lifted by the lifting device may include:
采用第一公式计算作用于所述起重设备上的当前工作状态风载以及采用第二公式计算作用于所述起重设备当前所吊运物品上的风载;Using the first formula to calculate the current working state wind load acting on the lifting device and using the second formula to calculate the wind load acting on the lifting device currently lifting items;
其中,所述第一公式为Pw=C.P.A,所述Pw为作用于所述起重设备上的当前工作状态风载,C为设定的风力系数(且其取值可根据实际情况进行设定,或者,具体可参考起重机设计规范,如GB3811-83等中的相关数据而定),P为当前工作状态风压,A为所述起重设备(或所述起重设备的各构件)垂直于风向的实体迎风面积,且P=0.625V0 2,V0为所述起重设备的当前臂架头部风速;Wherein, the first formula is Pw =CPA, the Pw is the current working state wind load acting on the lifting equipment, and C is the set wind force coefficient (and its value can be determined according to the actual situation. setting, or, specifically refer to crane design specifications, such as relevant data in GB3811-83, etc.), P is the wind pressure of the current working state, and A is the lifting equipment (or each member of the lifting equipment ) Entity frontal area perpendicular to the wind direction, and P=0.625V 0 2 , where V 0 is the current wind speed of the jib head of the lifting device;
所述第二公式为PwQ=1.2Ph.AQ,所述PwQ为作用于所述起重设备当前所吊运物品上的风载、Ph为根据所述起重设备当前所吊运物品的高度与所述起重设备的当前臂架头部高度之间的比值对当前工作状态风压进行折算后所得到的风压,AQ为所述起重设备当前所吊运物品垂直于风向的实体迎风面积,其中,所述起重设备当前所吊运物品的高度可以是根据所述起重设备的当前吊钩位置所确定的,所述起重设备的当前臂架头部高度可以是根据所述起重设备的当前臂架姿态或所述起重设备的当前臂架仰角所确定的,所述起重设备当前所吊运物品垂直于风向的实体迎风面积可以是根据所述起重设备的当前吊重或外界(如吊装人员等)根据所述起重设备当前所吊运物品的状态(如所吊运物品的质量、形状或体积等)所输入的实体迎风面积所确定的。The second formula is P wQ = 1.2P h .A Q , where P wQ is the wind load acting on the items currently lifted by the lifting equipment, and P h is the The ratio between the height of the item to be transported and the height of the current jib head of the lifting device is the wind pressure obtained after converting the wind pressure in the current working state, A Q is the vertical The entity windward area in the wind direction, wherein, the height of the item currently hoisted by the lifting device may be determined according to the current hook position of the lifting device, and the current jib head height of the lifting device It may be determined according to the current jib attitude of the lifting equipment or the current jib elevation angle of the lifting equipment, and the physical windward area of the lifting equipment that is currently lifted perpendicular to the wind direction may be determined according to the The current hoisting weight of the lifting equipment or the external (such as hoisting personnel, etc.) is determined according to the entity windward area input by the current state of the lifting equipment (such as the quality, shape or volume of the lifting items, etc.) of.
也就是说,在本发明所述实施例中,在确定所述起重设备当前所吊运物品垂直于风向的实体迎风面积时,可采用参照相应标准的方式来根据所述起重设备当前所吊运物品的重量(或质量)自动估算所述起重设备当前所吊运物品垂直于风向的实体迎风面积,或者,还可采用在风载控制装置上设置相应的外部输入接口,以通过该外部输入接口接收吊装人员根据所述起重设备当前所吊运物品的实际情况所输入的迎风面积的方式,来估算所述起重设备当前所吊运物品垂直于风向的实体迎风面积,本发明实施例对此不作任何限定。That is to say, in the embodiment of the present invention, when determining the physical windward area of the items currently being hoisted by the lifting equipment perpendicular to the wind direction, the method of referring to the corresponding standard can be used to determine The weight (or mass) of the hoisted items automatically estimates the physical windward area of the hoisting equipment currently hoisted items perpendicular to the wind direction, or a corresponding external input interface can also be set on the wind load control device to pass the The external input interface receives the windward area input by the hoisting personnel according to the actual situation of the currently lifted items by the lifting equipment, and estimates the physical windward area of the items currently being lifted by the lifting equipment perpendicular to the wind direction. The present invention The embodiment does not make any limitation on this.
具体地,根据风速与高度之间的关联关系(具体可参考第三公式),所述Ph可用以下第四公式来表示:Specifically, according to the relationship between wind speed and height (for details, refer to the third formula), the Ph can be expressed by the following fourth formula:
Ph=0.625V2=0.625[V0(H/H0)n]2=0.625V0 2(H/H0)2n=P(H/H0)2n;P h =0.625V 2 =0.625[V 0 (H/H 0 ) n ] 2 =0.625V 0 2 (H/H 0 ) 2n =P(H/H 0 ) 2n ;
其中,V0为所述起重设备的当前臂架头部风速,H0为所述起重设备的当前臂架头部高度;V为按所述起重设备当前所吊运物品的高度对臂架头部风速进行折算所得到的风速,即将所述起重设备当前所吊运物品的高度看作为相应的臂架头部高度时所对应的臂架头部风速;H为所述起重设备当前所吊运物品的高度,n为设定的地表摩擦系数(且其取值可根据实际情况进行设定,如通常可设置为位于0.1~0.4区间内且包含该区间端点的任意数值等)。Wherein, V 0 is the wind speed of the current jib head of the lifting equipment, H 0 is the height of the current jib head of the lifting equipment; The wind speed obtained by converting the wind speed at the head of the jib is the wind speed at the head of the jib corresponding to the height of the item being lifted by the lifting equipment as the corresponding height of the head of the jib; H is the wind speed at the head of the jib; The height of the item currently lifted by the equipment, n is the set surface friction coefficient (and its value can be set according to the actual situation, for example, it can usually be set to any value within the range of 0.1 to 0.4 and including the endpoint of the range, etc. ).
其中,上述涉及到的用于反映风速与高度之间的关联关系的第三公式可表示为:Wherein, the above-mentioned third formula for reflecting the relationship between wind speed and height can be expressed as:
Vx=V0(Hx/H0)n,其中,V0为所述起重设备的当前臂架头部风速,H0为所述起重设备的当前臂架头部高度,Vx为与设定臂架头部高度相对应的臂架头部风速信息,Hx为设定臂架头部高度,n为设定的地表摩擦系数。V x =V 0 (H x /H 0 ) n , wherein, V 0 is the wind speed of the current jib head of the lifting device, H 0 is the current height of the jib head of the lifting device, V x is the wind speed information at the boom head corresponding to the set boom head height, H x is the set boom head height, and n is the set surface friction coefficient.
步骤303:将计算得到的当前风载与预先设置的所述起重设备的当前臂架姿态下所能承受的最大风载进行比较,若确定计算得到的当前风载小于当前臂架姿态下所能承受的最大风载,则确定所述起重设备能够安全作业,否则,则确定所述起重设备无法安全作业。Step 303: Comparing the calculated current wind load with the preset maximum wind load that the lifting device can withstand under the current jib attitude, if it is determined that the calculated current wind load is less than the current jib attitude If the maximum wind load that can withstand is determined, then it is determined that the lifting device can work safely; otherwise, it is determined that the lifting device cannot work safely.
其中,所述起重设备的当前臂架姿态下所能承受的最大风载可以是根据所述起重设备的当前臂架姿态下的臂架倾翻稳定性以及臂架结构强度所综合得到的。其中,所述起重设备的当前臂架姿态下的臂架倾翻稳定性指的是当前臂架姿态下所述起重设备的臂架的抗倾覆能力,本发明实施例对此不作赘述。Wherein, the maximum wind load that the lifting equipment can bear under the current jib attitude can be obtained comprehensively according to the jib tipping stability and the jib structural strength under the current jib attitude of the lifting equipment . Wherein, the jib tipping stability under the current jib attitude of the lifting device refers to the anti-overturning capability of the jib of the lifting device under the current jib attitude, which will not be described in this embodiment of the present invention.
另外需要说明的是,当确定计算得到的当前风载不小于当前臂架姿态下所能承受的最大风载时,所述风载控制装置可通过下降吊钩以使得吊重离地更近、或者放弃吊装待风速变小后重新开始作业等方式对吊装作业进行控制,本发明实施例对此不作任何限定。并且,当确定计算得到的当前风载不小于当前臂架姿态下所能承受的最大风载时,所述风载控制装置还可进行安全报警,以提示作业危险以及防止吊装作业事故的发生。In addition, it should be noted that when it is determined that the calculated current wind load is not less than the maximum wind load that can be borne under the current jib attitude, the wind load control device can lower the hook to make the hoisting weight closer to the ground, Or give up hoisting and restart the operation after the wind speed decreases to control the hoisting operation, which is not limited in this embodiment of the present invention. Moreover, when it is determined that the calculated current wind load is not less than the maximum wind load that can be withstood under the current jib attitude, the wind load control device can also issue a safety alarm to prompt the operation danger and prevent the occurrence of hoisting operation accidents.
进一步地,在本发明所述实施例中,所述方法还可包括:Further, in the embodiment of the present invention, the method may further include:
根据风速与高度之间的关联关系、以及所述起重设备的当前臂架头部高度与所述起重设备的当前臂架头部风速,确定所述起重设备的臂架处于不同臂架仰角时所对应的臂架头部风速;并According to the relationship between wind speed and height, and the current jib head height of the lifting device and the current boom head wind speed of the lifting device, it is determined that the jib of the lifting device is in a different jib position. The wind speed at the jib head corresponding to the elevation angle; and
结合相应臂架仰角下的所述起重设备的吊钩位置以及所述起重设备的当前吊重,计算当前吊重下所述起重设备在不同臂架仰角下的风载;以及,Combining the hook position of the lifting device at the corresponding jib elevation angle and the current hoisting weight of the hoisting device, calculating the wind load of the hoisting device at different jib elevation angles under the current hoisting weight; and,
通过将计算得到的当前吊重下所述起重设备在每一臂架仰角下的风载与预先设置的、所述起重设备在相应臂架仰角所对应的臂架姿态下所能承受的最大风载进行比较,来确定当前吊重下所述起重设备的臂架所对应的安全变幅角度范围。By combining the calculated wind load of the hoisting equipment at each jib elevation angle under the current hoisting load with the pre-set wind load that the hoisting equipment can bear under the jib attitude corresponding to the corresponding jib elevation angle The maximum wind load is compared to determine the safe luffing angle range corresponding to the jib of the lifting device under the current hoisting load.
也就是说,由于臂架在设定变幅角度范围内运动时臂架头部处于不同的高度,因此,在已知当前臂架仰角下或当前臂架头部所在高度下的当前臂架头部风速前提下,通过臂架仰角与臂架头部高度之间的关联关系,以及风速与高度之间的关联关系,可得到不同变幅角度下(即不同臂架仰角下)的臂头风速,并进而可根据本发明实施例中所述的风载计算方式,得到同一吊重下(即当前吊重下)所述起重设备在不同臂架仰角下的风载,以及,可通过将计算得到的当前吊重下所述起重设备在每一臂架仰角下的风载与预先设置的所述起重设备在相应臂架仰角所对应的臂架姿态下所能承受的最大风载进行比较,来确定当前吊重下所述起重设备的臂架所对应的安全变幅角度范围。That is to say, since the jib head is at different heights when the jib moves within the range of the set luffing angle, the current jib head at the known current jib elevation angle or the height of the current jib head Under the premise of local wind speed, through the relationship between the jib elevation angle and the height of the jib head, and the relationship between the wind speed and the height, the wind speed of the jib head at different luffing angles (that is, at different jib elevation angles) can be obtained , and furthermore, according to the wind load calculation method described in the embodiment of the present invention, the wind load of the lifting equipment under the same lifting weight (that is, under the current lifting weight) at different jib elevation angles can be obtained, and, by The calculated wind load of the lifting equipment at each jib elevation angle under the current hoisting weight and the preset maximum wind load that the lifting equipment can withstand under the jib attitude corresponding to the corresponding jib elevation angle Comparison is made to determine the safe luffing angle range corresponding to the jib of the lifting device under the current hoisting load.
进一步地,在本发明所述实施例中,所述方法还可包括:Further, in the embodiment of the present invention, the method may further include:
显示当前风载占据当前臂架姿态下所能承受的最大风载的百分比大小,以及当前吊重下所述起重设备的臂架所对应的安全变幅角度范围;并Display the percentage of the current wind load to the maximum wind load that can be borne under the current jib attitude, and the safe luffing angle range corresponding to the jib of the lifting device under the current hoisting weight; and
根据显示的当前风载占据当前臂架姿态下所能承受的最大风载的百分比大小、以及当前吊重下所述起重设备的臂架所对应的安全变幅角度范围,控制所述起重设备在相应安全区域内运行。According to the percentage of the displayed current wind load occupying the maximum wind load that can be borne under the current jib attitude, and the safe luffing angle range corresponding to the jib of the lifting equipment under the current hoisting load, the lifting is controlled The device operates within the corresponding safety zone.
进一步地,在本发明所述实施例中,所述方法还可包括:Further, in the embodiment of the present invention, the method may further include:
将所述起重设备的当前臂架头部风速与预先设置的所述起重设备的当前臂架姿态下所能承受的最大风速进行比较;Comparing the current wind speed of the boom head of the lifting device with the preset maximum wind speed that can be withstood under the current boom attitude of the lifting device;
若确定所述起重设备的当前臂架头部风速小于所述起重设备的当前臂架姿态下所能承受的最大风速,则确定所述起重设备能够安全作业,否则,则确定所述起重设备无法安全作业。If it is determined that the current boom head wind speed of the lifting device is less than the maximum wind speed that the lifting device can withstand under the current boom attitude of the lifting device, it is determined that the lifting device can work safely; otherwise, it is determined that the Lifting equipment cannot work safely.
也就是说,在本发明所述实施例中,与现有技术类似,还可仅利用风速来对吊装作业进行相应控制,但是,与现有技术不同的是,在本发明所述实施例中,在利用风速对吊装作业进行相应控制时,针对不同的臂架姿态通常可设定不同的满足安全控制的风速参考值,以达到根据不同的臂架姿态,对起重设备的风载进行定量分析,以提高吊装控制的准确性以及安全性的目的,尤其对轻载吊装和离地高度较高的吊装方案具有明显的安全优势。That is to say, in the embodiment of the present invention, similar to the prior art, only the wind speed can be used to control the hoisting operation accordingly. However, different from the prior art, in the embodiment of the present invention , when the wind speed is used to control the hoisting operation, different wind speed reference values that meet the safety control can usually be set for different jib attitudes, so as to quantify the wind load of the lifting equipment according to different jib attitudes Analysis, in order to improve the accuracy and safety of hoisting control, especially for light-load hoisting and hoisting schemes with high ground clearance, it has obvious safety advantages.
本发明实施例二提供了一种风载控制方法,在本发明实施例二所述技术方案中,可根据起重设备的当前臂架仰角确定起重设备的当前臂架姿态,并结合起重设备的当前臂架头部风速、当前吊钩位置以及当前吊重计算起重设备的当前风载,并通过将计算得到的当前风载与当前臂架姿态下所能承受的最大风载进行比较来确定起重设备能否安全作业,从而相对于现有技术中所述的通过设置一个固定的风速参考值、并将其与风速仪测量得到的臂架头部风速进行比较的方式来判断起重机是否能够进行吊装作业的方式相比,可达到根据不同的臂架姿态,对起重设备的风载进行定量分析,以提高风载作用下的吊装控制的准确性以及安全性的目的,并且,由于吊装控制的准确性以及安全性均得到了大幅度的提高,因而在此基础上,还可达到扩大起重设备的作业范围、并且提高起重设备的出勤率(即使用率)的目的。另外,由于在本发明实施例二所述技术方案中,能够综合考虑起重设备的当前臂架仰角、当前臂架头部风速、当前吊钩位置以及当前吊重等各因素对风载的影响,从而相对于现有技术中所述的仅考虑到了风速这一因素对风载的影响来说,可进一步提高吊装控制的准确性。再有,由于在本发明实施例二所述技术方案中,分别用于测量起重设备的当前臂架仰角、当前臂架头部风速、当前吊钩位置以及当前吊重等的风速仪、角度编码器、角度传感器、力矩限制器等通常为起重设备中的标配器件,因此,还可在无需增加任何额外的传感设备的基础上,达到充分发挥起重机的性能的效果。Embodiment 2 of the present invention provides a wind load control method. In the technical solution described in Embodiment 2 of the present invention, the current jib attitude of the lifting device can be determined according to the current jib elevation angle of the lifting device, and combined with the Calculate the current wind load of the lifting equipment based on the current jib head wind speed, current hook position and current hoisting weight of the equipment, and compare the calculated current wind load with the maximum wind load that can be borne under the current jib attitude To determine whether the lifting equipment can operate safely, so as to judge the crane by setting a fixed wind speed reference value and comparing it with the wind speed of the jib head measured by the anemometer as described in the prior art Whether it can be compared with the way of hoisting operation, it can achieve the quantitative analysis of the wind load of the hoisting equipment according to different jib attitudes, so as to improve the accuracy and safety of hoisting control under the action of wind load, and, Since the accuracy and safety of hoisting control have been greatly improved, on this basis, the purpose of expanding the operating range of the hoisting equipment and improving the attendance rate (that is, the utilization rate) of the hoisting equipment can also be achieved. In addition, because in the technical solution described in Embodiment 2 of the present invention, the influence of various factors such as the current jib elevation angle of the lifting equipment, the current wind speed at the head of the jib, the current hook position, and the current hoisting weight on the wind load can be comprehensively considered. , so that the accuracy of hoisting control can be further improved compared to the prior art that only considers the influence of wind speed on wind load. Furthermore, in the technical solution described in Embodiment 2 of the present invention, the anemometers and angles used to measure the current jib elevation angle, the current jib head wind speed, the current hook position, and the current hoisting weight of the lifting equipment, etc. Encoders, angle sensors, moment limiters, etc. are usually standard components in lifting equipment. Therefore, without adding any additional sensing equipment, the performance of the crane can be fully utilized.
实施例三:Embodiment three:
基于同一发明构思,本发明实施例三提供了一种风载控制装置,如图4所示,其为本发明实施例三中所述风载控制装置的结构示意图,所述风载控制装置可包括:Based on the same inventive concept, Embodiment 3 of the present invention provides a wind load control device, as shown in FIG. 4 , which is a schematic structural diagram of the wind load control device in Embodiment 3 of the present invention. The wind load control device can include:
获取模块41,可用于获取起重设备的当前臂架头部风速、当前吊钩位置、当前臂架仰角以及当前吊重。可选地,所述获取模块41具体可用于从位于起重设备的臂架头部的风速仪处获取起重设备的当前臂架头部风速、从位于起重设备的起升卷扬处的角度编码器处获取起重设备的当前吊钩位置、从位于起重设备的臂架底部的角度传感器处获取起重设备的当前臂架仰角以及从位于起重设备内的力矩限制器处获取起重设备的当前吊重;其中,所述力矩限制器为位于所述风载控制装置内的集成设备,或者,为独立于所述风载控制装置的独立设备。The obtaining module 41 can be used to obtain the current wind speed at the head of the jib, the current position of the hook, the current elevation angle of the jib and the current hoisted weight of the lifting equipment. Optionally, the acquiring module 41 can be specifically configured to acquire the current wind speed at the jib head of the lifting equipment from the anemometer located at the jib head of the lifting equipment, The current hook position of the lifting device is obtained from the angle encoder, the current jib elevation angle of the lifting device is obtained from the angle sensor located at the bottom of the jib of the lifting device, and the starting point is obtained from the moment limiter located inside the lifting device. The current hoisting weight of heavy equipment; wherein, the moment limiter is an integrated device located in the wind load control device, or is an independent device independent of the wind load control device.
处理模块42,可用于根据所述获取模块41获取到的所述起重设备的当前臂架仰角以及所述起重设备的臂架组合信息,确定所述起重设备的当前臂架姿态,并根据所述获取模块获取到的所述起重设备的当前臂架姿态、所述起重设备的当前臂架头部风速、所述起重设备的当前吊钩位置以及所述起重设备的当前吊重计算所述起重设备的当前风载,并将计算得到的当前风载与预先设置的所述起重设备的当前臂架姿态下所能承受的最大风载进行比较,若确定计算得到的当前风载小于当前臂架姿态下所能承受的最大风载,则确定所述起重设备能够安全作业,否则,则确定所述起重设备无法安全作业。The processing module 42 is configured to determine the current boom attitude of the lifting device according to the current jib elevation angle of the lifting device acquired by the acquisition module 41 and the jib combination information of the lifting device, and The current jib attitude of the lifting device, the current wind speed of the boom head of the lifting device, the current hook position of the lifting device, and the current The lifting weight calculates the current wind load of the lifting equipment, and compares the calculated current wind load with the preset maximum wind load that the lifting equipment can withstand under the current boom attitude of the lifting equipment, if it is determined that the calculated If the current wind load is less than the maximum wind load that can be withstood under the current jib attitude, it is determined that the lifting device can work safely; otherwise, it is determined that the lifting device cannot work safely.
其中,所述起重设备的当前臂架姿态下所能承受的最大风载可以是根据所述起重设备的当前臂架姿态下的臂架倾翻稳定性以及臂架结构强度所综合得到的。其中,所述起重设备的当前臂架姿态下的臂架倾翻稳定性指的是当前臂架姿态下所述起重设备的臂架的抗倾覆能力,本发明实施例对此不作赘述。Wherein, the maximum wind load that the lifting equipment can bear under the current jib attitude can be obtained comprehensively according to the jib tipping stability and the jib structural strength under the current jib attitude of the lifting equipment . Wherein, the jib tipping stability under the current jib attitude of the lifting device refers to the anti-overturning capability of the jib of the lifting device under the current jib attitude, which will not be described in this embodiment of the present invention.
可选地,所述处理模块42具体可用于根据所述获取模块41获取到的所述起重设备的当前臂架姿态、所述起重设备的当前臂架头部风速、所述起重设备的当前吊钩位置以及所述起重设备的当前吊重计算作用于所述起重设备上的当前工作状态风载,以及作用于所述起重设备当前所吊运物品上的风载,并将计算得到的作用于所述起重设备上的当前工作状态风载以及作用于所述起重设备当前所吊运物品上的风载之和作为所述起重设备的当前风载。Optionally, the processing module 42 can be specifically configured to obtain the current boom attitude of the lifting device, the current wind speed of the boom head of the lifting device, the The current hook position of the lifting device and the current hoisting weight of the lifting device are used to calculate the current working state wind load acting on the lifting device and the wind load acting on the objects currently lifted by the lifting device, and The sum of the calculated wind load in the current working state acting on the lifting device and the wind load acting on the objects currently lifted by the lifting device is taken as the current wind load of the lifting device.
也就是说,在计算所述起重设备的当前风载时,可综合考虑包括所述起重设备以及所述起重设备所吊运物品在内的整个吊载系统的风载情况,从而可达到对起重设备的风载进行准确分析,以提高风载作用下的吊装控制的准确性以及安全性的目的。That is to say, when calculating the current wind load of the lifting device, the wind load of the entire hoisting system including the lifting device and the objects lifted by the lifting device can be considered comprehensively, so that Accurate analysis of the wind load of the lifting equipment is achieved to improve the accuracy and safety of hoisting control under the action of wind load.
具体地,所述处理模块42具体可用于采用第一公式计算作用于所述起重设备上的当前工作状态风载以及采用第二公式计算作用于所述起重设备当前所吊运物品上的风载;Specifically, the processing module 42 can be specifically configured to use the first formula to calculate the current working state wind load acting on the lifting device and use the second formula to calculate the wind load acting on the lifting device currently lifting the item. wind load;
其中,所述第一公式为Pw=C.P.A,所述Pw为作用于所述起重设备上的当前工作状态风载,C为设定的风力系数,P为当前工作状态风压,A为所述起重设备垂直于风向的实体迎风面积,且P=0.625V0 2,V0为所述起重设备的当前臂架头部风速;Wherein, the first formula is Pw =CPA, the Pw is the current working state wind load acting on the lifting equipment, C is the set wind force coefficient, P is the current working state wind pressure, and A is the physical windward area of the lifting device perpendicular to the wind direction, and P=0.625V 0 2 , where V 0 is the current wind speed of the jib head of the lifting device;
所述第二公式为PwQ=1.2Ph.AQ,所述PwQ为作用于所述起重设备当前所吊运物品上的风载、Ph为根据所述起重设备当前所吊运物品的高度与所述起重设备的当前臂架头部高度之间的比值对当前工作状态风压进行折算后所得到的风压,AQ为所述起重设备当前所吊运物品垂直于风向的实体迎风面积,其中,所述起重设备当前所吊运物品的高度可以是根据所述起重设备的当前吊钩位置所确定的,所述起重设备的当前臂架头部高度可以是根据所述起重设备的当前臂架姿态或所述起重设备的当前臂架仰角所确定的,所述起重设备当前所吊运物品垂直于风向的实体迎风面积可以是根据所述起重设备的当前吊重或外界(如吊装人员等)根据所述起重设备当前所吊运物品的状态(如所吊运物品的质量、形状或体积等)所输入的实体迎风面积所确定的。The second formula is P wQ = 1.2P h .A Q , where P wQ is the wind load acting on the items currently lifted by the lifting equipment, and P h is the The ratio between the height of the item to be transported and the height of the current jib head of the lifting device is the wind pressure obtained after converting the wind pressure in the current working state, A Q is the vertical Entity frontal area in the wind direction, wherein, the height of the item currently hoisted by the lifting device may be determined according to the current hook position of the lifting device, and the current jib head height of the lifting device It may be determined according to the current jib attitude of the lifting equipment or the current jib elevation angle of the lifting equipment, and the physical windward area of the lifting equipment that is currently lifted perpendicular to the wind direction may be determined according to the The current hoisting weight of the hoisting equipment or the external environment (such as hoisting personnel, etc.) is determined according to the physical windward area input by the hoisting equipment according to the state of the items currently being hoisted (such as the quality, shape, or volume of the hoisted items, etc.) of.
也就是说,在本发明所述实施例中,在确定所述起重设备当前所吊运物品垂直于风向的实体迎风面积时,可采用参照相应标准的方式来根据所述起重设备当前所吊运物品的重量(或质量)自动估算所述起重设备当前所吊运物品垂直于风向的实体迎风面积,或者,还可采用在风载控制装置上设置相应的外部输入接口,以通过该外部输入接口接收吊装人员根据所述起重设备当前所吊运物品的实际情况所输入的迎风面积的方式,来估算所述起重设备当前所吊运物品垂直于风向的实体迎风面积,本发明实施例对此不作任何限定。That is to say, in the embodiment of the present invention, when determining the physical windward area of the items currently being hoisted by the lifting equipment perpendicular to the wind direction, the method of referring to the corresponding standard can be used to determine The weight (or mass) of the hoisted items automatically estimates the physical windward area of the hoisting equipment currently hoisted items perpendicular to the wind direction, or a corresponding external input interface can also be set on the wind load control device to pass the The external input interface receives the windward area input by the hoisting personnel according to the actual situation of the currently lifted items by the lifting equipment, and estimates the physical windward area of the items currently being lifted by the lifting equipment perpendicular to the wind direction. The present invention The embodiment does not make any limitation on this.
具体地,根据风速与高度之间的关联关系(具体可参考第三公式),所述Ph可用以下第四公式来表示:Specifically, according to the relationship between wind speed and height (for details, refer to the third formula), the Ph can be expressed by the following fourth formula:
Ph=0.625V2=0.625[V0(H/H0)n]2=0.625V0 2(H/H0)2n=P(H/H0)2n;P h =0.625V 2 =0.625[V 0 (H/H 0 ) n ] 2 =0.625V 0 2 (H/H 0 ) 2n =P(H/H 0 ) 2n ;
其中,V0为所述起重设备的当前臂架头部风速,H0为所述起重设备的当前臂架头部高度;V为按所述起重设备当前所吊运物品的高度对臂架头部风速进行折算所得到的风速,即将所述起重设备当前所吊运物品的高度看作为相应的臂架头部高度时所对应的臂架头部风速;H为所述起重设备当前所吊运物品的高度,n为设定的地表摩擦系数(且其取值可根据实际情况进行设定,如通常可设置为位于0.1~0.4区间内且包含该区间端点的任意数值等)。Wherein, V 0 is the wind speed of the current jib head of the lifting equipment, H 0 is the height of the current jib head of the lifting equipment; The wind speed obtained by converting the wind speed at the head of the jib is the wind speed at the head of the jib corresponding to the height of the item being lifted by the lifting equipment as the corresponding height of the head of the jib; H is the wind speed at the head of the jib; The height of the item currently lifted by the equipment, n is the set surface friction coefficient (and its value can be set according to the actual situation, for example, it can usually be set to any value within the range of 0.1 to 0.4 and including the endpoint of the range, etc. ).
其中,上述涉及到的用于反映风速与高度之间的关联关系的第三公式可表示为:Wherein, the above-mentioned third formula for reflecting the relationship between wind speed and height can be expressed as:
Vx=V0(Hx/H0)n,其中,V0为所述起重设备的当前臂架头部风速,H0为所述起重设备的当前臂架头部高度,Vx为与设定臂架头部高度相对应的臂架头部风速信息,Hx为设定臂架头部高度,n为设定的地表摩擦系数。V x =V 0 (H x /H 0 ) n , wherein, V 0 is the wind speed of the current jib head of the lifting device, H 0 is the current height of the jib head of the lifting device, V x is the wind speed information at the boom head corresponding to the set boom head height, H x is the set boom head height, and n is the set surface friction coefficient.
进一步地,所述处理模块42还可用于根据风速与高度之间的关联关系、以及所述起重设备的当前臂架头部高度与所述起重设备的当前臂架头部风速,确定所述起重设备的臂架处于不同臂架仰角时所对应的臂架头部风速,并结合相应臂架仰角下的所述起重设备的吊钩位置以及所述起重设备的当前吊重,计算当前吊重下所述起重设备在不同臂架仰角下的风载,以及,通过将计算得到的当前吊重下所述起重设备在每一臂架仰角下的风载与预先设置的、所述起重设备在相应臂架仰角所对应的臂架姿态下所能承受的最大风载进行比较,来确定当前吊重下所述起重设备的臂架所对应的安全变幅角度范围。Further, the processing module 42 can also be used to determine the wind speed of the jib head according to the correlation between the wind speed and the height, and the current jib head height of the lifting equipment and the current jib head wind speed of the lifting equipment. The boom head wind speed corresponding to the jib of the lifting equipment at different jib elevation angles, combined with the hook position of the lifting equipment at the corresponding jib elevation angle and the current hoisting weight of the lifting equipment, Calculating the wind load of the lifting device at different jib elevation angles under the current hoisting load, and by combining the calculated wind load of the hoisting device at each jib elevation angle under the current hoisting load with the preset 1. Compare the maximum wind load that the lifting equipment can withstand under the jib attitude corresponding to the corresponding jib elevation angle to determine the safe luffing angle range corresponding to the jib of the lifting equipment under the current hoisting load .
也就是说,由于臂架在设定变幅角度范围内运动时臂架头部处于不同的高度,因此,在已知当前臂架仰角下或当前臂架头部所在高度下的当前臂架头部风速前提下,通过臂架仰角与臂架头部高度之间的关联关系,以及风速与高度之间的关联关系,可得到不同变幅角度下(即不同臂架仰角下)的臂头风速,并进而可根据本发明实施例中所述的风载计算方式,得到同一吊重下(即当前吊重下)所述起重设备在不同臂架仰角下的风载,以及,可通过将计算得到的当前吊重下所述起重设备在每一臂架仰角下的风载与预先设置的所述起重设备在相应臂架仰角所对应的臂架姿态下所能承受的最大风载进行比较,来确定当前吊重下所述起重设备的臂架所对应的安全变幅角度范围。That is to say, since the jib head is at different heights when the jib moves within the range of the set luffing angle, the current jib head at the known current jib elevation angle or the height of the current jib head Under the premise of local wind speed, through the relationship between the jib elevation angle and the height of the jib head, and the relationship between the wind speed and the height, the wind speed of the jib head at different luffing angles (that is, at different jib elevation angles) can be obtained , and furthermore, according to the wind load calculation method described in the embodiment of the present invention, the wind load of the lifting equipment under the same lifting weight (that is, under the current lifting weight) at different jib elevation angles can be obtained, and, by The calculated wind load of the lifting equipment at each jib elevation angle under the current hoisting weight and the preset maximum wind load that the lifting equipment can withstand under the jib attitude corresponding to the corresponding jib elevation angle Comparison is made to determine the safe luffing angle range corresponding to the jib of the lifting device under the current hoisting load.
进一步地,所述风载控制装置还可包括显示模块43:Further, the wind load control device may also include a display module 43:
所述显示模块43可用于显示当前风载占据当前臂架姿态下所能承受的最大风载的百分比大小,以及当前吊重下所述起重设备的臂架所对应的安全变幅角度范围。The display module 43 can be used to display the percentage of the current wind load to the maximum wind load that can be borne under the current jib attitude, and the safe luffing angle range corresponding to the jib of the lifting device under the current hoisting load.
相应地,所述处理模块42还可用于根据所述显示模块43显示的当前风载占据当前臂架姿态下所能承受的最大风载的百分比大小、以及当前吊重下所述起重设备的臂架所对应的安全变幅角度范围,控制所述起重设备在相应安全区域内运行。Correspondingly, the processing module 42 can also be used to display the current wind load as a percentage of the maximum wind load that can be borne under the current jib posture according to the current wind load displayed by the display module 43, and the current lifting capacity of the lifting device. The safe luffing angle range corresponding to the boom controls the operation of the lifting equipment in a corresponding safe area.
进一步地,需要说明的是,所述显示模块43除了可用于显示计算得到的当前风载占据当前臂架姿态下所能承受的最大风载的百分比大小之外,还可用于根据所述起重设备的臂架姿态的实时变化,实时显示计算得到的该变化后的臂架姿态下的风载占据预先设置的所述起重设备在该变化后的臂架姿态下所能承受的最大风载的百分比大小,本发明实施例对此不作赘述。Further, it should be noted that, in addition to being used to display the calculated percentage of the current wind load to the maximum wind load that can be borne under the current jib attitude, the display module 43 can also be used to The real-time change of the jib attitude of the equipment, the real-time display shows that the calculated wind load under the changed jib attitude occupies the preset maximum wind load that the lifting equipment can bear under the changed jib attitude The percentage of , which is not described in this embodiment of the present invention.
进一步地,在本发明所述实施例中,所述处理模块42还可用于将所述起重设备的当前臂架头部风速与预先设置的所述起重设备的当前臂架姿态下所能承受的最大风速进行比较,若确定所述起重设备的当前臂架头部风速小于所述起重设备的当前臂架姿态下所能承受的最大风速,则确定所述起重设备能够安全作业,否则,则确定所述起重设备无法安全作业。Further, in the embodiment of the present invention, the processing module 42 can also be used to compare the current wind speed of the boom head of the lifting device with the preset current jib attitude of the lifting device that can Compared with the maximum wind speed it can withstand, if it is determined that the current jib head wind speed of the lifting device is less than the maximum wind speed that the lifting device can withstand under the current jib attitude of the lifting device, it is determined that the lifting device can work safely , otherwise, it is determined that the lifting device cannot operate safely.
也就是说,在本发明所述实施例中,与现有技术类似,所述风载控制装置还可仅利用风速来对吊装作业进行相应控制,但是,与现有技术不同的是,在本发明所述实施例中,在利用风速对吊装作业进行相应控制时,针对不同的臂架姿态通常可设定不同的满足安全控制的风速参考值,以达到根据不同的臂架姿态,对起重设备的风载进行定量分析,以提高吊装控制的准确性以及安全性的目的。That is to say, in the embodiment of the present invention, similar to the prior art, the wind load control device can also use only the wind speed to control the hoisting operation accordingly. However, different from the prior art, in this In the embodiment of the invention, when the wind speed is used to control the hoisting operation, different wind speed reference values that meet the safety control can usually be set for different jib attitudes, so as to achieve The wind load of the equipment is quantitatively analyzed to improve the accuracy and safety of hoisting control.
本发明实施例三提供了一种风载控制装置,在本发明实施例三所述技术方案中,可根据起重设备的当前臂架仰角确定起重设备的当前臂架姿态,并结合起重设备的当前臂架头部风速、当前吊钩位置以及当前吊重计算起重设备的当前风载,并通过将计算得到的当前风载与当前臂架姿态下所能承受的最大风载进行比较来确定起重设备能否安全作业,从而相对于现有技术中所述的通过设置一个固定的风速参考值、并将其与风速仪测量得到的臂架头部风速进行比较的方式来判断起重机是否能够进行吊装作业的方式相比,可达到根据不同的臂架姿态,对起重设备的风载进行定量分析,以提高风载作用下的吊装控制的准确性以及安全性的目的,并且,由于吊装控制的准确性以及安全性均得到了大幅度的提高,因而在此基础上,还可达到扩大起重设备的作业范围、并且提高起重设备的出勤率(即使用率)的目的。另外,由于在本发明实施例三所述技术方案中,能够综合考虑起重设备的当前臂架仰角、当前臂架头部风速、当前吊钩位置以及当前吊重等各因素对风载的影响,从而相对于现有技术中所述的仅考虑到了风速这一因素对风载的影响来说,可进一步提高吊装控制的准确性。再有,由于在本发明实施例三所述技术方案中,分别用于测量起重设备的当前臂架仰角、当前臂架头部风速、当前吊钩位置以及当前吊重等的风速仪、角度编码器、角度传感器、力矩限制器等通常为起重设备中的标配器件,因此,还可在无需增加任何额外的传感设备的基础上,达到充分发挥起重机的性能的效果。Embodiment 3 of the present invention provides a wind load control device. In the technical solution described in Embodiment 3 of the present invention, the current jib attitude of the lifting device can be determined according to the current jib elevation angle of the lifting device, and combined with the Calculate the current wind load of the lifting equipment based on the current jib head wind speed, current hook position and current hoisting weight of the equipment, and compare the calculated current wind load with the maximum wind load that can be borne under the current jib attitude To determine whether the lifting equipment can operate safely, so as to judge the crane by setting a fixed wind speed reference value and comparing it with the wind speed of the jib head measured by the anemometer as described in the prior art Whether it can be compared with the way of hoisting operation, it can achieve the quantitative analysis of the wind load of the hoisting equipment according to different jib attitudes, so as to improve the accuracy and safety of hoisting control under the action of wind load, and, Since the accuracy and safety of hoisting control have been greatly improved, on this basis, the purpose of expanding the operating range of the hoisting equipment and improving the attendance rate (that is, the utilization rate) of the hoisting equipment can also be achieved. In addition, in the technical solution described in the third embodiment of the present invention, the influence of various factors such as the current jib elevation angle of the lifting equipment, the current wind speed at the head of the jib, the current hook position, and the current hoisting weight on the wind load can be comprehensively considered. , so that the accuracy of the hoisting control can be further improved compared to the prior art that only considers the influence of the factor of wind speed on the wind load. Furthermore, in the technical solution described in the third embodiment of the present invention, the anemometers and angles used to measure the current jib elevation angle, the current jib head wind speed, the current hook position, and the current hoisting weight of the lifting equipment, etc. Encoders, angle sensors, moment limiters, etc. are usually standard components in lifting equipment. Therefore, without adding any additional sensing equipment, the performance of the crane can be fully utilized.
尽管已描述了本发明的优选实施例,但本领域内的技术人员一旦得知了基本创造性概念,则可对这些实施例作出另外的变更和修改。所以,所附权利要求意欲解释为包括优选实施例以及落入本发明范围的所有变更和修改。While preferred embodiments of the invention have been described, additional changes and modifications to these embodiments can be made by those skilled in the art once the basic inventive concept is appreciated. Therefore, it is intended that the appended claims be construed to cover the preferred embodiment as well as all changes and modifications which fall within the scope of the invention.
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and equivalent technologies thereof, the present invention also intends to include these modifications and variations.
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